RequiredandOptionalTools2011_03_15

Document Sample
RequiredandOptionalTools2011_03_15 Powered By Docstoc
					     REQUIRED TOOLS     - ONE UNIT WILL BE AUTOMATICALLY SHIPPED TO EACH DEALER                           Revised on March 15, 2011
     Tool Number        Picture               Description                Tool Group             Group     Validity
     000 589 71 03 00

                                                      Open box wrench bit

                                               22 mm with 3/8 Ì‹ square drive.

 1                                                                                 Required    00, 07, 46 Model: V906
     116 589 06 59 00                        Auto Trans assembly stand

                                             Assembly stand to support plate
                                             126 589 10 63 00 or support plate
                                             140 589 34 63 00.

 2                                                                                 Required       27      Model: V906
     140 589 34 63 00




 3                                                                                0 Required      27      Model: V906
     168 589 06 14 00                        Sleeve

                                             Sleeve for unclipping the brake
                                             cable from the frame floor

 4                                                                                 Required       42      Model: V906
     319 589 14 33 00



                                             Puller

 5                                           Puller for wheel hub                  Required       35      Model: V906
     389 589 02 15 00
                                             Drift punch

                                             Drift punch for installing grooved
                                             ball bearing in transmission
 6                                           housing.                              Required       27      Model: V906
     450 589 00 07 00

                                             Hook wrench
                                             P/N was W 639 589 00 07 00
                                             Identical to Smart tool 450 589 00
 7                                           07 00.                             Required        47 / 83   Model: V906
     460 589 01 07 00

                                             Pronged wrench

                                             Claw-type wrench for slotted nut
 8                                           on rear axle shaft (as of 12/81)      Required       35      Model: V906
     460 589 01 35 00

                                             Assembly plate

                                             Assembly for tapered roller
 9                                           bearings of rear axle shaft.          Required       35      Model: V906
     601 589 01 14 00
                                             Sleeve

                                             Sleeve for driving tapered roller
                                             bearing and shrink race onto rear
10                                           axle shaft                        Required           35      Model: V906
     601 589 03 07 00

                                             Slotted nut wrench

                                             Slotted nut wrench for slotted nut
11                                           on rear axle shaft                    Required       35      Model: V906
     601 589 04 43 00

                                             Press-in-tool

                                             Installer for rubber bushing in
12                                           stabilizer bracket                    Required       32      Model: V906
     601 589 13 63 00                        Reducer

                                             Reducer (2 each) for pulling
                                             tapered roller bearing on rear axle
                                             shaft in combination with puller
                                             000 589 45 33 00 and pull rod
13                                           601 589 12 63 03                    Required         35      Model: V906
     639 589 00 61 00

                        Engine lifting device

                        Engine lifting device for lifting
14                      engine.                               Required       1     Model: V906
     639 589 01 07 00   Claw-type wrench

                        Claw-type wrench for loosening
                        and tightening round cover plate
                        on ignition/starter switch or
                        electronic ignition/starter switch
15                      control module.                       Required   46, 68, 80 Model: V906
     639 589 02 62 00
                        Assmebly device

                        Assembly device for removing and
                        installing as well as storing front
16                      module.                             Required        88     Model: V906
     000 589 87 33 00
                        Gripper

                        Jaw für 250 mm throat depth.In
                        combination with puller 000 589
17                      65 33 00.                             Required    00, 26   Model: V906
     000 589 89 33 00

                        Puller

                        Puller, span 30...160 mm, throat
18                      depth 150 mm.                         Required   00, 26, 28 Model: V906
     642 589 03 40 00

                        Support for rear of engine when
                        installing and removing the oil pan

19                                                            Required       1     Model: V906
     642 589 04 40 00
                        Tie-down sets hold the timing
                        chain in mesh with the camshaft
                        sprocket.
20                                                            Required      05     Model: V906
     652 589 00 33 00   Pulling device

                        Hand pump (21) and hydraulic
                        hose (23) of installer and extractor
                        in combination with hydraulic
                        cylinder 715 589 15 34 00 for
                        pressing various bearings out of
21                      transmission shaft.                  Required     32, 46   Model: V906
     711 589 01 15 00
                        Drift

                        Press propeller shaft center
                        support bearing onto propeller
22                      shaft flange.                         Required    26, 27   Model: V906
     711 589 03 15 00

                        Drift

                        Drift to drive in radial shaft sealing
23                      ring on front transmission cover. Required          27     Model: V906
     711 589 07 15 00
                        Drift

                        Drift for pressing bearings,
                        bearing sleeves and synchronizer
24                      bodies onto mainshaft.           Required           27     Model: V906
     716 589 00 33 00   Insertion sleeve

                        Insertion sleeves for pulling main
                        shaft into main shaft bearing.Also
                        for knocking on propeller shaft
                        center support bearing on model
25                      639.                               Required         27     Model: V906
     716 589 01 15 00



                        Drift

26                      Caulk collar nut on input shaft.      Required      27     Model: V906
     722 589 00 15 00

                        Drift punch

                        Pressing in the radial shaft seal at
27                      the input end                        Required        27     Model: V906
     722 589 02 15 00

                        Drift

                        Driving in radial shaft seal on shift
28                      shaft                                 Required       27     Model: V906
     730 589 00 43 00

                        Removal and installation tool

                        Pressing rubber mount into link
29                      rod for front axle stabilizer bar    Required        33     Model: V906
     730 589 02 33 00

                        Puller

                        To detach supporting joint from
30                      steering knuckle.                    Required        33     Model: V906
     741 589 02 15 00

                        Drift

                        Press in radial shaft sealing ring
31                      for the drive flange                 Required        35     Model: V906
     741 589 03 15 00
                        Drift

                        Drift for driving the radial shaft
                        sealing ring into the rear axle
32                      wheel hub.                           Required        35     Model: V906
     901 589 00 07 00

                        Pin wrench

                        Counterhold propeller shaft
33                      flange.                              Required     26, 27 28 Model: V906
     901 589 00 15 00

                        Drift punch

                        Driving RWD for front axle shaft
34                      flange into front axle               Required      27, 33   Model: V906
     906 589 00 07 00
                        Claw-type wrench

                        Claw wrench for loosening and
                        tightening the slotted nuts on the
35                      axle tube, drive 3/4."               Required        35     Model: V906
     906 589 00 14 00

                        Sleeve

                        Sleeve for unclipping brake cable
36                      from frame crossmember.           Required           35     Model: V906
     906 589 00 15 00
                        Drift:
                        To press on propeller shaft
                        intermediate bearing.

37                                                           Required        41     Model: V906
     906 589 00 21 00
                        Tensioning nut (long) for holding
                        device 129 589 01 21 00 for
                        extending support at van
                        headliner.

38                                                           Required        40     Model: V906
     642 589 00 91 00   Test cap


                                                                         Model:
39                                                           Required    V906
     906 589 00 31 00

                        Installation aid for front chassis
                        module.

40                                                           Required        88     Model: V906
     906 589 00 40 00

                        Counter holder

                        Counterhold belt pulley for
41                      viscous fan.                         Required      20      Model: V906
     906 589 00 62 00

                        Assembly device for removing and
                        installing the front axle

42                                                           Required      33      Model: V906
     906 589 01 15 00

                        Press on propeller shaft center
                        support bearing incl. protective
                        caps.

43                                                           Required      41      Model: V906
     906 589 01 31 00

                        Bracket

                        Bracket for dial indicator for
44                      measuring steering play              Required      46      Model: V906
     906 589 01 61 00

                        Mounting plates

                        The mounting plates are used
45                      when lifting the engine.             Required   01, 22, 23 Model: V906
     906 589 01 62 00
                        The adapter plate is used for
                        removal/installation of the engine
                        with transmission.

46                                                           Required       1      Model: V906
     906 589 02 62 00

                        The mounting plates are used for
                        supporting the front module.

47                                                           Required      88      Model: V906
     906 589 03 61 00

                        Additional connection to existing
                        lifting eye, for lifting engine.


48                                                           Required      01      Model: V906
     906 589 03 62 00
                        Transmission support is used to
                        hold manual or automatic
                        transmission with transmission
                        crossmember removed.
49                                                           Required     26, 27   Model: V906
     906 589 04 63 00

                        Assembly tool for pulling up the
                        power belt (crankshaft and water
                        pump).

50                                                           Required      13      Model: V906
     906 589 05 63 00

                        Loosen plastic clip between
                        fender and headlamp trim.

51                                                           Required      88      Model: V906
     906 589 08 63 00   Drain plate

                        Drain plate in order to allow
                        automatic transmission fluid to
                        drain out of the converter
52                      selectively.                         Required      27      Model: V906
     906 589 09 63 00
                        Adapter

                        Adapter for frame measurement at
                        measuring point of threaded
53                      connection of trailer hitch.     Required          40      Model: V906
     000 589 35 33 00

                                               Countersupport

                                               Counter stay for internal extractor
54                                             with Ø 56 - 110 mm.                Required        35     Model: V906
     000 589 45 33 00                          Puller

                                               Puller, complete in box, to remove
                                               bearings.Throat range dia.
                                               30...155 mm, throat depth
55                                             300...400 mm.                      Required       33, 35   Model: V906
     000 589 68 33 00                          Internal extractor

                                              Internal puller 56-110 mm dia. for
                                              outer bearing races for gear,
                                              transfer case for counter support
56                                            000 589 34 33 00                   Required        33, 35   Model: V906
     OPTIONAL TOOLS     - THESE ARE AVAILABLE FOR PURCHASE BY THE DEALER AS NEEDED
     000 589 13 99 00                         Wiring harness repair kit, basic
                                              Part 1



 1                                                                                  Optional   00, 14, 54 Model: All vehicles V906
     220 589 04 99 00                          Wiring harness repair kit, basic
                                               Part 2




 2                                                                                  Optional   00, 14, 54 Model: All vehicles V906
     930 589 00 99 00                          Wring harness repair kit
                                               supplement for trucks, for
                                               repairing individual lines, wiring
                                               harnesses and connectors

                                                                                    Optional   00,14,54,67 Model: Heavy Trucks inluding V906
     220 589 05 99 00
                                               Electrical connection kit for
                                               contacting during
                                               voltage/current/resistance
                                               measurements and for connection
                                               of the compression tester.                      00, 14, 54,
 3                                                                                  Optional     72, 82    Model: V906
     611 589 01 99 00
                                               Glow plug repair kit, M10. Glow
                                               plug repair set for removal off
                                               broken off glow plugs from the
                                               cylinder head from the cylinder
                                               head.
                                                                                    Optional       15     Model: V906 Engine 647
     900 589 01 99 00
                                               Glow plug repair kit,M8 and M10.
                                               Glow plug repair set for removal
                                               off broken off glow plugs from the
                                               cylinder head from the cylinder
                                               head.
                                                                                    Optional       15     Model: V906 Engine 642 and 648
     001 589 19 33 00                          Puller

                                               Puller complete in case, span
                                               range Ø 22...115 mm, throat
                                               depth 30...155 mm.
 4                                                                                  Optional     33, 35   Model: V906
     126 589 02 15 00                          Installation punch

                                               Drift punch for differential bevel
                                               gears

 5                                                                                  Optional       35     Model: V906
     140 589 16 23 00                          Measuring Plate

                                               Plate for measuring bevel gear
                                               height with bearing (in
                                               combination with dial gage holder
 6                                             363 589 02 21 00).                Optional          35     Model: V906
     210 589 03 15 00

                                               Drift

                                               Drift for driving in the radial
 7                                             sealing ring on the drive shaft      Optional       35     Model: V906
     312 589 05 15 00

                        Drift punch

                        Drift punch for pressing in clutch
 8                      thrust bearing                       Optional    35      Model: V906
     319 589 07 23 00

                        Adjusting device

                        Adjusting device for pinion and
 9                      ring gear
                        Measure stop                         Optional    35      Model: V906
     354 589 00 21 00
                        Measurement stop for adjustment
                        of bearing preload of differential,
                        in combination with dial indicator
                        001 589 32 21 00 and dial
10                      indicator holder 363 589 02 21 00. Optional      35      Model: V906
     366 589 02 15 00   Drift for removing, installing
                        needle bearing in steering
                        knuckle, driveshaft or driving
                        needle bearings out of
                        transmission housing
10                      cover/flanged pipe                  Optional     33      Model: V906 added 08/2010
     460 589 03 63 00

                        Ring

                        Ring for adjustment device 601
11                      589 00 21 00                         Optional    35      Model: V906
     460 589 05 31 00

                        Spreader

                        Spreader for axle housing for
12                      assembling the differential.         Optional    35      Model: V906
     601 589 00 21 00

                        Adjusting device

                        Adjusting device for drive pinion
13                      (basic dimension 66 mm)              Optional    33      Model: V906
     601 589 01 23 00
                        Measuring piece

                        Measuring piece with magnetic
                        plate for measuring bevel gear
14                      height and for determining shims. Optional       35      Model: V906
     601 589 01 40 00


                        Holder

                        Holder for checking contact
15                      pattern under load                   Optional    35      Model: V906
     601 589 01 63 00   Insert

                        Insert for driving tapered roller
                        bearing outer race on pinion side
                        out of axle housing in conjunction
                        with handle of thrust piece 601
16                      589 10 63 00                       Optional      35      Model: V906
     601 589 02 63 00   Support bridge

                        Support bridge for drive pinion
                        when assembling the front
                        tapered roller bearing, sealing
17                      ring and coupling flange.            Optional    35      Model: V906
     601 589 14 63 00

                        Drift punch

                        Drift punch for driving in bearings
18                      on differential into axle housing.  Optional     35      Model: V906
     611 589 00 40 00

                        Belt pulley counterholder for
                        coolant pumps for assembly or
                        disassembly of viscous fan.

18                                                           Optional   01, 03   Model: V906 added 08/2010
     741 589 00 15 00

                        Drift punch

                        Drift punch for checking
20                      differential for easy motion         Optional   35   Model: V906
     741 589 00 43 00

                        Insertion tool

                        For pulling in outer bearing shells
21                      of drive pinion                     Optional    35   Model: V906
     741 589 00 63 00

                        Hammer block

                        Hammer block for securing collar
22                      nut on drive pinion                  Optional   35   Model: V906
     741 589 01 63 00   Pressing-on tool

                        Support bridge for drive pinion
                        when assembling front tapered
                        roller bearing, seal ring and
23                      coupling flange.                     Optional   35   Model: V906
     741 589 02 63 00

                        Holding fixture

                        Holding device for checking
24                      contact pattern under load           Optional   35   Model: V906
     741 589 03 63 00

                        Spreader

                        Spreader for axle housing for
25                      assembling differential              Optional   35   Model: V906
     901 589 07 63 00

                        Spacer

                        For centering windows in rear
26                      door cutout                          Optional   72   Model: V906
     906 589 01 21 00
                        Adjusting device

                        Adjustment device for drive pinion
                        (basic dimension 66 mm and 74.5
27                      mm)                                Optional     35   Model: V906
     906 589 01 23 00

                        Set of templates for aligning side
                        wall paneling and roof paneling
                        when performing body work.

28                                                           Optional   63   Model: V906
     906 589 06 63 00

                        To adjust side window when
                        reinstalling and glueing the
                        window in position.

29                                                           Optional   67   Model: V906
     906 589 10 63 00

                        Stamping guide

                        Stamping guide for punching in
30                      chassis number into belt rail        Optional   60   Model: V906
     000 589 71 33 00   Countering support

                        Removing bearing outer race from
                        flanged tube cover of front axle
                        Transmission with puller 000 589
31                      68 33 00                         Optional       35   Model: V906
     906 589 02 43 00



                        Press - in / removal tool / for
                        replacing rubber bushing in semi-
32                      trailing arm                      Optional      35   Model: V906
     001 589 00 33 00

                        Internal extractor

                        Internal extractor, dia. 100...200
                        mm, for countersupport 000 589
33                      71 33 00.                            Optional   35   Model: V906
     REQUIRED TOOLS     THESE ARE REQUIRED FOR NEW SPRINTER DEALER START-UPS
     000 589 13 99 00                        Wiring harness repair kit, basic
                                             Part 1


1
     220 589 04 99 00                       Wiring harness repair kit, basic
                                            Part 2


2
     000 589 75 03 00                       Box wrench bit



3
     001 589 00 07 00                       Claw-type wrench



4
     001 589 80 09 00                       Wrench socket



5
     112 589 09 63 00                       Assembly inserts



6
     208 589 00 21 00                       Pressing tool



7
     460 589 01 31 00                       Retainer wrench



8
     460 589 11 15 00                       rift



9
     460 589 15 15 00                       drift



10
     602 589 00 33 00   Impact extractor



11
     639 589 00 91 00   Test cap



12
     642 589 00 14 00   entering sleeve



13
     111 589 03 15 00   Retaining pins



14
     642 589 01 91 00   Adapter



15
     112 589 03 40 00   Retaining lock



16
     112 589 09 61 00   Installation tool



17
     116 589 01 62 00   Removal and installation tool



18
     126 589 02 09 00   Socket wrench bit



19
     763 589 00 01 00   Open-end wrench



20
     126 589 12 63 00   Funnel to be used with automatic
                        transmission fluid


21
     140 589 15 21 00   Dipstick to check fluid level in
                        automatic transmission


22
     221 589 00 33 00   Puller



23
     271 589 00 43 00   Installation tool



24
     602 589 02 33 00   Chain separating tool



25
     602 589 02 40 00   Assembly links



26
     602 589 02 63 00   Assembly inserts



27
     602 589 03 63 00   Thrust piece



28
     605 589 00 33 00   Puller



29
     606 589 00 37 00   Pliers for pulling solenoid valves
                        out of valve body assembly.


30
     611 589 00 37 00   Pliers for removing spark plugs.



31
     611 589 00 68 00   Round brush



32
     611 589 02 63 00   Intermediate piece



33
     640 589 00 63 00   Screw-in fitting



34
     642 589 00 09 00   to loosen and tighten the oil filter
                        housing cap.


35
     642 589 00 31 00   Set of hold-down devices



36
     642 589 00 40 00   Counterholder



37
     642 589 01 33 00   Threaded adapter



38
     668 589 00 68 00   Cylinder brush



39
     722 589 03 09 00   Assembly tool



40
EALER START-UPS




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906




         Required   Model: V906
Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906
Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906
Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906




Required   Model: V906

				
DOCUMENT INFO
Shared By:
Categories:
Tags:
Stats:
views:108
posted:10/18/2011
language:English
pages:16