REAR DUCATO

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					    CITROEN JUMPER
      FIAT DUCATO
    PEUGEOT BOXER
       FROM 2006

REAR ELECTRIC DOORS
       7494-012
                                                          IGINAL
                                                     OR




                                         FO
                                           R
                                               TH
                                                 E
                                                     DR
                                                          IV
                                                              ER




         TO OPEN - CLOSE THE DOORS
         WHILE CARRYING A PACKAGE,
         SIMPLY PRESS THE TRANSMITTER KNOB AGAINST ANY WALL.

        A PRESS ON THE TRANSMITTER KNOB OPENS THE DOOR.
        TO CLOSE A FULLY OPENED DOOR, PRESS THE TRANSMITTER KNOB.

     TO STOP THE DOOR WHILE IN MOTION,
     PRESS THE TRANSMITTER KNOB.
DOORS CAN ALSO BE CLOSED BY SIMPLY
PUSHING THE RIGHT DOOR WITH YOUR BODY.




                                                                   08.07
REAR ELECTRIC DOORS
                                                                             IGI NAL
CITROEN JUMPER, FIAT DUCATO, PEUGEOT BOXER                              OR



1
       LEFT & RIGHT DOOR

             REMOVE ORIGINAL
             PART (4 BOLTS)
                                             REMOVE
                                             (7 SCREWS)




2
       LEFT DOOR


                                   DISCARD


     REMOVE
     ORIGINAL COVER
     (12 CLIPS)




3                              4



                                                    SPACER


                                                 INSTALL BRACKET
            REMOVE                               USING BOLT M6x15
            ORIGINAL HANDLE                      & SPACER Ø12x6.5x3mm




                               1/12                                                    09.07
REAR ELECTRIC DOORS
                                                                                           IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                             OR


5            RIGHT DOOR




                                                         INSTALL BRACKET
               REMOVE                                    USING 2 SCREWS
               ORIGINAL COVER                            4x12 SELFDRILLING
               (12 CLIPS)




6              LOCATE TEMPLATE
                                                         7
               DRILL 4 HOLES Ø3mm,
               ENLARGE HOLES TO Ø6.5mm




                                                                                   INSERT BRACKET




8                                                        9
                                                             CLOSE THE DOOR AND
                                                             ALIGN BRACKET USING

                          FASTEN BRACKET WITH
                          SOCKETHEAD BOLT M6x12

                          FASTEN SPECIAL NUT
                          WITH NUT M6




                                                  2/12                                               09.07
REAR ELECTRIC DOORS
                                                                                           IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                             OR


10              RIGHT DOOR




                              DRILL Ø6mm




11                                                     12        FASTEN BRACKET WITH
                                                                 SPECIAL NUT




      INSERT BRACKET




13                                          14
                                                        24                                    24

                                                  29                                                 43
       INSTALL BRACKET AND                                   CUT AWAY
       SECURE WITH CUP NUTS                                             DRILL Ø22mm
       & WASHERS


                                                                RIGHT COVER




                                           3/12                                                      09.07
REAR ELECTRIC DOORS
                                                                              IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                OR


1                 LEFT DOOR

                 LOCATE TEMPLATE
                 DRILL 3 HOLES Ø3mm,
                 ENLARGE HOLES TO Ø6.5mm




                       DO NOT DRILL
                       THIS HOLE




 2                                          3
                                                    CLOSE THE DOOR AND
                                                    ALIGN BRACKET




     INSERT BRACKET
     AND FASTEN
     WITH SOCKETHEAD
     BOLT M6x12




 4                                          5


                            SECURE WITH
                            2 CUP NUTS
                            & WASHERS
 DRILL Ø6mm




                                                  INSERT BRACKET
                                                  AND FASTEN WITH
                                                  CUP NUT & WASHER




                                           4/12                                         09.07
REAR ELECTRIC DOORS
                                                                                         IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                           OR



                     LEFT & RIGHT DOORS


 1
 LOCKNUT M8                                      RE
                                                      MO
                                                          VE

        ORIGINAL HOLE
        FOR PIN




          LOCATE ASSY. AS SHOWN ON PIN
          AND FASTEN WITH BOLT M8x20




                                         BOLT M8x20




 2                                                    3
              INSERT BRACKET
              AND FASTEN USING                                 DRILL 3 HOLES Ø6mm
              NUT M6




                                                  5/12                                             09.07
REAR ELECTRIC DOORS
                                                                        IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r          OR


                  LEFT & RIGHT DOORS

 4
                      INSERT BRACKETS
                      AND FASTEN WITH NUTS




 5




 INSTALL COVER USING
 5 BOLTS M6x16 (Philips Head)
 +WASHERS




 6

                    INSERT PIN




                                             6/12                                 09.07
REAR ELECTRIC DOORS
                                                                               IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                 OR



1



                                           WIRE HARNESS




                             ELECTRONIC
                             CONTROL BOX




                                                          LOCATE ELECTRONIC CONTROL
                                                          BRACKET ON PINS AND SECURE
                                                          WITH STARWASHER & NUT




                      VOLARA

             (–) CONNECT
             TO ORIGINAL
             GROUND (    )




                                             7/12                                        09.07
REAR ELECTRIC DOORS
                                                                                                   IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                                     OR



  2                                                     3
                  INSTALL BUZZER USING›
                  2 SCREWS 4x16 (SELFDRILLING)




                                                                                                        RIGHT
                                                             LEFT                                       COVER
                                                            COVER




                                                                          CUT AWAY AS SHOWN



                                                                    25                             25
                                                                         25




                                                                                              25




 5                                                      6    LEFT SIDE OF VEHICLE
                                                                                      INSTALL PLASIC COVER
       270                                                                            USIMG 4 SCREWS 4x12
                                                                                      & COVERS
                 70



             CUT AWAY




                                                 8/12                                                           09.07
REAR ELECTRIC DOORS                    MOST IMPORTANT !!!                             IGI NAL
FI T D U C A TO ,PEU G EO T B O XER f om 2006
 A                                   r                                           OR




                                              LEFT DOOR


                                          2           PULL THE DOOR BY HAND,
                                                      HOLD THE DOOR TIGHT,
                                                      ADJUST SCREW
                                                      AS NECESSARY
  MAKE SURE ARM IS                                    AND INSTALL PIN.
  IN CLOSE POSITION
  1
                        ARM
             STOPPER




  31
  3                                                  4
                                                     30

                          CONNECTING
                          ARM




                                                     CHECK BY HAND IF THE DOOR
                                                     IS FIRMLY CLOSED.


  IF NECESSARY REMOVE PIN ,    OPERATE THE DOOR
  TURN IN THE SCREW 2 TURNS,
                               ELECTRICLY


  NEVER TURN THE SCREW MORE THAN 2 TURNS AT ONCE.
  FOR FINALY ADJUSTMENT TURN THE SCREW ONLY 1 TURN.

  CLOSE THE LEFT DOOR AND REPEAT SAME PROCEDURE
  WITH RIGHT DOOR.

  WARNING!!!
  IN CLOSING POSITION, AFTER THE ARM PRESSED THE MICROSWITCH,
  THE UNIT BECAME VERY POWERFUL AND IF THE CONNECTING LINK IS TOO
  SHORT, IT MAY DISTORT THE SIDE WALL OF THE VEHICLE.
                                              9/12                                              09.07
REAR ELECTRIC DOORS
                                                                                IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                  OR



 1            TOP RIGHT REAR DOOR
                                               2




  REMOVE 2 ORIGINAL BOLTS                          INSTALL BRACKET
                                                   USING 2 BOLTS M6x15




 3                                             4




                                                   INSTALL BRACKET USING
  REMOVE ORIGINAL                                  2 BOLTS M6x20
  PART (2 BOLTS)                                   & STARWASHERS




 5                                             6




     INSTALL LOCK ASSY.
     USING 2 LOCKNUTS


                                       10/12                                              09.07
REAR ELECTRIC DOORS
                                                                              IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                OR



 1                                                      DRILL Ø12mm




                                               OPERATING
                                               SWITCH



                                               LED
                                                 RED LIGHT INDICATES -
                                                 REAR DOORS OPEN




                                                     MAXI FUSE COVER

                                                     MAXI FUSE 40A


                                                     MAXI FUSE HOUSING


                                                   MAXI FUSE
                                                   BRACKET
                                           BOLT M6x15
                                           LOCKNUT M6




                                       11/12                                            09.07
REAR ELECTRIC DOORS
                                                                                                                                                                                                                                   IGI NAL
C I O EN JU M PER ,FI T D U C A TO ,PEU G EO T B O XER f om 2006
  TR                A                                   r                                                                                                                                                                     OR



2                                                                                       ELECTRONIC PRINT A-294



                                 GREEN

                                 BROWN
                                 GREEN                                                      PLUG FOR                                                                                                                           RELAY
                                                                                         REMOTE CONTROL
                                  BROWN



                                                                                                                                                                                                                                           D-1A
                                       BLACK
                                                               (–)




                                                                                        YELLOW
                                                                                                                                             YELLOW




                                                                                        GREEN
                                                                                                 BLACK
                                                                                                                                             STICK
                                                                                        BLUE
                                                              (+)




                                                                                                 RED
                                                                                                                           PINK
                                                                                                                           STICK                                                                                 BROWN




                                                                                                                                                                                                                               YELLOW
                                                                                                                                                                                                                               BLACK
                                                                                                                                                                                                 GREEN




                                                                                                                                                                                                                                                       10W
                                                                                                                                                                                                                               BLUE
                                                                                                  4       3              2              6     5       4       4      3               2

                                                                                                  2       1              1              3     2       1       2      1               1




                                                                                                                                                                                                                                                       R- 3
             BROWN
             GREEN
 BROWN


             BLACK
 BLACK
 GREEN




                                       RED
                                 RED
             RED




                                                                                                                                                                                                    RED




                                                                                                                                                                     BROWN
                                                                                                                                                      BLACK




                                                                                                                                                                                                                                       BROWN
                                                                                                                                                      BLUE
                                                                                                                                                                                                GREEN




                                                                                                                                                                                                                                               BLUE
                                                                                                                                                                                                                                       RED
                                                                                                                                                                                              YELLOW
                                                                                                      BROWN
                                                                                                      VIOLET




         M           M
        RIGHT        LEFT
        DOOR         DOOR
                                                                                                                                                                                                                                               M
                                                                                                                                              WHITE




         “A”          “B”                                                                                                                                     4      3




                                                                                                                                                                                                                                   BLACK
                                                                                                          2
                                                                                                                 1




                                                      40A                                                                                                     2      1
                                                                                                               BROWN




                                                                                                                                                                                                                                           UPPER
                                                                                                      VIOLET




                                                                                                                                                                                                                                            LOCK
    1




                 1
        2




                     2




                                                                                                                                                                                                                                           MOTOR
                                                                                                                                                                                              OPERATING
                                                       RED




                                                                                                                                                                                               SWITCH
                                                                                                                                                                          WHITE
                                                                                                                                             PINK                         PINK
                                                             BATTERY
                                                                                                 DOOR LED
                                                                                                                                                                                     AFTER)+(
                                                                                                                                                                                     IGNITION




 BUZZER         BUZZER
   12V            12V
                                                                                                                                                                              PINK




                                                                                                                                                                                                                                   BLACK
                                                                                                                                                                                                                  BLUE




                                                               BLUE                                                                                       RED
                                                                                                                                                          CONNECTOR
                                                                                                                                                                             ORIGINAL
                                                                                                                                                                             WIRE




                                                                                                                                                                                                                                   BLACK




                                                                                         BROWN
                                                                                                                                BROWN




                                                                                                                                                                                BROWN
                         BROWN




                                                                BROWN




                                                                                                                       BROWN




                                                                                                                                                                  BROWN




                                                                                                                                                                                                         BROWN
                                                 NC




                                                                                   NC




                                                                                                                                                 NC




                                                                                                                                                                                         NC




                                                                                                                                                                                                                                  NC
                                       NO




                                                                          NO




                                                                                                                                        NO




                                                                                                                                                                              NO




                                                                                                                                                                                                                         NO
                                             C




                                                                               C




                                                                                                                                             C




                                                                                                                                                                                     C




                                                                                                                                                                                                                              C




                                 MICROSWITCH                            MICROSWITCH                                       MICROSWITCH                                        ACCIDENT                            MICROSWITCH
                                     OPEN                                  CLOSE                                             CLOSE                                            SWITCH                                 OPEN


                         LOCATED ON DRIVE ASSY. MOTOR DOOR “B”                                                                 LOCATED ON DRIVE ASSY. MOTOR DOOR “A”




                                                                                                 12/12                                                                                                                                                09.07

				
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posted:10/17/2011
language:Italian
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