Six Sigma DFMEA

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Six Sigma spreadsheets for your quality toolbox!

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Shared by: Jason Cardinal
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http://templatestaff.com System/Component: Core Team: Design Responsibility: Failure Mode and Effects Analysis (Design FMEA) FMEA Number: Page Prepared by: FMEA Date (Orig.) of Rev. Item / Process Function Potential Failure Mode Potential Effect(s) of Failure S e v Potential Cause(s)/ Mechanism(s) of Failure O c c u r Current Design Controls Prevention Current Design Controls Detection D e t e c Action Results R. P. N. Recommended Action(s) Responsibility & Target Completion Date S e v O c c u r D e t e c R. P. N. ActionsTaken Page 1 of 3 DFMEA-EN-XLS Failure Mode and Effects Analysis (Design FMEA) System/Component: Core Team: E-mail Response System Design Responsibility: Technical E-mail response team FMEA Number: Page Prepared by: FMEA Date (Orig.) 1 of Rev. 1 Item / Process Function Potential Failure Mode Potential Effect(s) of Failure S e v Potential Cause(s)/ Mechanism(s) of Failure O c c u r Current Design Controls Prevention Current Design Controls Detection D e t e c Action Results R. P. N. Recommended Action(s) Responsibility & Target Completion Date S e v O c c u r D e t e c R. P. N. ActionsTaken Receive customer question and determine appropriate answer Respond with wrong/incorrect answer Customer receives mis7 information Unfamiliar question-inexperience of technical response staff Data entry error for response choice 8 New hire training Manual supervisor review during OJT phase 6 336 Build automated response database Response team: 6/1/01 Database completed 8/1/01 7 3 3 63 7 7 none 10 490 Build automated response database Response team: 6/1/01 Database completed 8/1/01 7 1 2 14 7 Unknown - Different language 5 Six languages currently represented in response team 5 175 Add four additional language capabilities: Dutch, Japanese, Portugese, Swahili Chris P. Owner: 4/1/01 University language services secured 7 2 4 56 Page 2 of 3 DFMEA-EN-XLS Failure Mode and Effects Analysis (Design FMEA) System/Component: Core Team: Wireless E-mail Device Design Responsibility: Wireless Systems Group FMEA Number: Page Prepared by: FMEA Date (Orig.) 1 of Rev. 1 Item / Process Function Potential Failure Mode Potential Effect(s) of Failure S e v Potential Cause(s)/ Mechanism(s) of Failure O c c u r Current Design Controls Prevention Current Design Controls Detection D e t e c Action Results R. P. N. Recommended Action(s) Responsibility & Target Completion Date S e v O c c u r D e t e c R. P. N. ActionsTaken Thumb "keyboard" -provides input device for composing e-mail Plastic key hinges break Keys fall off -preventing input 7 Device used beyond design life 6 Design life established at 99.5% of focus group usage 4 168 Extend design life to include 99.9% of usage Design Team: 4/1/01 Completed 5/15/01 7 4 2 56 7 Chemical attack of plastic by solvents 7 Cleaning recommendations printed in owners manual 5 245 Change material specification to improve chemical resistance Casey T. Member: 3/1/01 Specification changed: 2/15/01 7 3 2 42 7 Plastic molding done with incorrect material 3 none 10 210 Require supplier's control plan Jo T. Member: 6/1/01 Received 6/15/01 7 1 3 21 Page 3 of 3 DFMEA-EN-XLS

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