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QMOD-0002.14_ELC

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					                                Supplier Early Launch Containment (ELC) Plan
Supplier Name:                                        Date:
Location:                                             Program:
                                              Old
    Section       Requirement                         New Freq.       Method   Comments of Supplier   Resp   Start Date   Finish Date     Status
                                              Freq.

    Material




Process Control




    Quality


      Non-
  conformance


    People




                                               20 - ELC Plan - Form                                                              1 of 2
                                                                 Supplier Early Launch Containment (ELC) Plan
Supplier Name:    ABC Molding                                                                        Date:          12/6/2007
Location:         Kokomo, IN                                                                         Program:       Ipak2
                                                                                            Old
    Section                                   Requirement                                             New Freq.        Method               Comments of Supplier              Resp   Start Date   Finish Date   Status
                                                                                           Freq.
                                                                                                                                     Audit to confirm Tier 2's will perform
                  1.Implement sub-supplier ELC                                              0%          100%            Audit                                                                                      G
                                                                                                                                     ELC
    Material
                  2.Increase incoming inspection frequency of radio module                3pcs/lot     10pcs/lot      Various        Perform electrical check                                                      G
                  3.Increased verification of label accuracy                              3psc/lot      100%          Scanner        Confirm barcode reads properly                                                G
                                                                                                                                     Will confirm radio module 2x (before
                  1.Increase radio module process inspection frequency                     100%         200%         Elect Test                                                                                    R
                                                                                                                                     ass'y and after ass'y)
                  2.Confirm DAI, IPQC ,Setup release records are preserved and                                                       Each production batch will be
                                                                                            0%          100%           Visual                                                                                      G
                  traceable to products                                                                                              verified
Process Control
                                                                                                                                     Run masters through at beginning
                  3.Ehancement of error-proofing
                                                                                  EXAMPLE
                  4. Final inspection should be performed at increased inspection rate
                                                                                          1x/shift

                                                                                          3pcs/lot
                                                                                                       2x/shift

                                                                                                      100pcs/lot
                                                                                                                    Master Parts

                                                                                                                    Visual & Elect
                                                                                                                         Test
                                                                                                                                     of shift and after lunch
                                                                                                                                                                                                                   G

                                                                                                                                                                                                                   G

                  1.Quality target should be defined                                        ---        1,000pcs     Listed above Agree to items above                                                              Y
                  2.Internal quality meeting should be held after each production run       ---          1/run         Meeting   React to quality issues quickly                                                   G
    Quality
                                                                                                                                 Send E-mail updating Ingersoll
                  3.Quality report after each batch, may be requested to Ingersoll Rand     ---        1/batch          E-mail                                                                                     G
                                                                                                                                 Rand of progress
                  1.Prompt implementation of containment action when non-                   On-      within 24hrs
                                                                                                                    Quick Action Notify Ingersoll Rand of escapes                                                  G
     Non-         conformances are discovered                                              going      of problem
  conformance     2.All the deficiePQRes should be subjected to closed loop corrective                                               Confirm all corrective action works
                                                                                                                                                                                                                   G
                  action.                                                                                                            properly
                                                                                                                       Internal      Review and understand all quality
                  1. Top management involvement for quality review and support              ---      Review 1/wk                                                                                                   Y
                                                                                                                      Meeting        issues found in-process

                                                                                                                                     Spot check work instructions and
    People        2. Confirm Key operators and inspectors have enough training              ---          1/wk           Audit                                                                                      G
                                                                                                                                     compare it to operator's knowledge

                  3.Ingersoll Rand Quality Engineer to visit as necessary                   ---           ---           Audit        Ingersoll Rand to visit as appropriate                                        G
                  4.Identify person responsible for ELC process                             ---           ---                        Restart clock if problems are found                                           G




                                                                                                     20 - ELC Plan - Example                                                                                    2 of 2

				
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