Docstoc

GAS MONETIZATION

Document Sample
GAS MONETIZATION Powered By Docstoc
					GAS MONETIZATION
OUR EXPERTISE COVERS THE ENTIRE GAS VALUE CHAIN

Wellhead operations
Onshore & offshore gas field development
Gas treatment plants
Pipelines
LNG liquefaction plants
LNG import, storage & regasification facilities
Gas-to-liquids
Gas-to-chemicals
Gas-to-power

Our wide experience means that we can deliver a total gas monetization solution,
integrating individual gas processing elements into a cost-effective whole.
TURNING VISION INTO
REALITY
Whether you are trying to navigate the huge and complex range of possible solutions to
monetize your gas asset, such as pipelines, LNG, gas-to-liquids or gas-to-chemicals, or
whether you need assistance in turning your vision into reality, we can deliver whatever
you need from concept selection right through to FEED, EPC and commissioning.

REDUCING RISK                                                INTEGRATION
Gas monetization projects do not come without                Another of our core skills is the integration of the
challenges: technical, environmental, safety, political,     different process, energy, offsites and utility systems that
public relations, procurement and construction. Our          make up a gas facility. This delivers facilities that are
expertise, combined with our innovative and flexible         more efficient and have a greener footprint. We offer
approach to both design and execution, ensures the risks     innovative solutions for carbon capture and storage from
and challenges are identified, understood and mitigated.     gas processing, LNG and GTL facilities.

SAFETY                                                       GETTING THE RIGHT PROJECT
We’re very proud of our world-class safety record and        We have a reputation for delivering high quality
our many safety awards. But our safety approach is not       conceptual designs, feasibility studies and front-end
just about working safely in the office or on site, we       designs which lay the foundations for a successful
also focus very strongly on building all aspects of safety   project. But because we are also a renowned,
and environmental performance into our concepts and          experienced EPC and project management contractor
designs, so that our facilities are safe to build and        our solutions are practical, constructable and based
safe to operate.                                             on real costs, real experience and local knowledge.

TECHNOLOGY                                                   GETTING THE PROJECT RIGHT
We think that our objectivity adds value for our clients.    And, because we are a global EPC contractor, whatever
We don’t offer our own gas technology. What we do            we design, we can build too, to a high standard of
offer is in-depth knowledge and experience of all of         safety, quality and performance.
the key gas processing technologies, so that we can
work with you to select the right technologies and
configurations to meet your objectives.




                                                                                                                            1
    FIELD DEVELOPMENT, GAS
    PROCESSING & PIPELINES
    We have played a key role in some of the world’s largest gas field and gas processing
    developments. Our field development experience includes projects in challenging locations,
    environments with little or no infrastructure, urban and industrial areas, military areas,
    environmentally sensitive wetlands, areas subject to periodic flooding, deserts, coastal marshes
    and offshore. Many of our gas field developments include a significant pipeline element.

    Pipelines are the most common route for delivering natural gas to market. We have also
    engineered one of the world’s longest high-pressure sour gas pipelines, and one of the
    longest sub-sea multiphase pipelines, both in the Middle East.



    Shell Malampaya Onshore Gas Plant                         Shell Goldeneye Onshore Gas Plant
    Philippines                                               UK
    EPC, commissioning, maintenance, training and initial     EPC for a new onshore gas processing facility at Shell’s
    operations for a two-train onshore gas processing plant   St Fergus gas plant. A modular construction approach
    producing 900 million scfd sales quality gas, in an       was adopted as the new plant was being built in
    earthquake zone. Awarded Shell Managing Director’s        a live operating facility. First gas was achieved safely
    Outstanding Contractors’ Award for our performance in     and on time. The team achieved a world-class HSE
    delivering this project delivered ahead of an extremely   performance, recognized with an award for safety by
    aggressive schedule, $25 million under budget, with       the UK’s National Joint Council for the Engineering
    11 million manhours and no lost-time incidents.           Construction Industry.
    Start-up was categorized as ‘world-class’.
                                                              Qatif Gas Oil Separation Plant
    PTT Gas Separation Plant                                  Saudi Arabia
    Thailand                                                  Overall FEED, detailed engineering for some facilities,
    Feasibility study, FEED, EPC selection and project        essential procurement and construction management
    management for PTT. The plant processes 530 million       and overall project management responsibility for a new
    scfd gas from the Gulf of Thailand, and includes sales    gas oil separation plant to process 800,000 bpd crude,
    gas, ethane, LPG products, and CO2 removal.               and upgrading existing facilities at Berri to process
                                                              370 million scfd associated sour gas, with sulfur
                                                              removal trains and 140 MW power generation.




2
Aramco Overseas Company                                    GASCO OGD-III & AGD-II
Haradh Gas Program                                         Abu Dhabi
Saudi Arabia                                               Project management consultant for the FEED phase of
FEED and project management consultant for a new gas       a development including a gas gathering and injection
plant, upstream gas gathering manifold and transmission    pipeline and manifold system, two new gas trains,
line system, downstream gas and condensate line network,   expansion of the NGL fractionation plant, and additional
and new high voltage power supply. Overall project was     condensate storage and handling at the refinery.
completed six months early, 25% below budget with          In addition, PMC for the EPC phase of OGD-III,
$140m client revenue gain due to early completion.         the Ruwais NGL third train, and the Habshan Gas
                                                           Complex expansion.
ADMA-OPCO
Offshore Khuff Gas Development                             Dolphin Energy, Dolphin Gas Project
Abu Dhabi                                                  Qatar
Project management consultant for two major offshore       With our partner, executed the FEED for the upstream
complexes including the installation of a new gas          portion of this world-scale gas project, which comprised
gathering network, two new gas processing platforms        offshore production platforms in the North Field, offshore
and modifications to existing offshore facilities. Scope   pipelines from North Field to Ras Laffan, a gas
included new jackets, topsides, bridges, replacement       processing plant at Ras Laffan with storage, loading
of power generation facilities and pipelines for two       and associated facilities, and receiving stations.
new offshore complexes.
                                                           In Salah Gas Southern Fields Development
Sasol Temane Field Development                             Algeria
Mozambique                                                 In Salah Gas is the largest dry gas joint-venture
FEED and EPC for the first major upstream development      development in Algeria, involving the development
in Mozambique, comprising 14 wellsites, 50 km of           of seven proven gas fields in the southern Sahara. The
infield flowlines, 90 km of infield roads for rig and      objective of the Southern Fields project is to maintain
maintenance access and a gas processing facility.          gas production at plateau levels when production from
                                                           three northern fields goes into decline. It involves the
                                                           development of the four fields to the south of the current
                                                           development. We are updating the basis of design,
                                                           developing the technical data, specifications and
                                                           requisitions and providing a detailed cost estimate
                                                           in order to define the EPC scope of work.




                                                                                                                        3
    LNG

    LNG LIQUEFACTION
    We have a proven track record in designing and building LNG liquefaction facilities,
    which are large, complex process plants, often in challenging locations. With our
    technical expertise, international EPC experience and our ability to manage these large,
    multi-billion-dollar projects, we are a key player in LNG liquefaction.




4
North West Shelf Train 5                                     Browse LNG
Western Australia                                            Australia
We led the JV executing the EPC contract for the             Woodside engaged us to undertake a concept study for
addition of a fifth LNG liquefaction train of 4.4 mpta       an LNG development that will process gas from the
capacity at the Woodside-operated LNG complex. Our           Browse gas field, off the coast of Western Australia.
in-depth modular design and construction experience          We worked on development options for the LNG facility.
was applied on this ground-breaking project, the first
onshore liquefaction plant in the world to be designed       Pluto LNG
and built in modules. In all, there were 75 separate         Australia
modular structures, the largest weighing a colossal          We are leading the JV selected by Woodside to
1,800 tonnes and containing the majority of the              undertake the FEED and EPCM phases for this 4.3 mpta
liquefaction piping.                                         LNG facility. This is being built in modular form, with
                                                             around 250 modules and pre-assemblies being
“Train 5 has been safely and successfully completed on       fabricated in Thailand.
time and at a highly competitive cost in an environment
of extremely constrained resources. This remarkable          Union Fenosa
achievement is testament to the focus and commitment of      Egypt
the project team in delivering this additional production    Project management consultant for a 5 mtpa single
infrastructure.”                                             train LNG facility, including feed gas metering, treatment
Eve Howell                                                   and liquefaction facilities, two 150,000m3 LNG tanks,
Executive VP North West Shelf                                an LNG jetty and loading arms and a 125 MWe
Woodside Energy Ltd                                          power plant.

Qalhat LNG                                                   Snøhvit LNG Train II
Oman                                                         Norway
Executed EPC with our JV partner for 3.3 mtpa third          Development of fabrication and modularization study
train, ready for start-up ahead of schedule, with a world-   and execution strategies to help StatoilHydro establish
class HSE performance of nearly 20 million manhours          the best way forward for this project.
without a lost-time injury at the construction and
operational sites. Highest level of Omanization (37.4%)      NLNG SevenPlus
in the Omani construction industry. The JV team
                                                             Nigeria
previously demonstrated a world-class EPC performance
                                                             FEED for two new natural gas liquefaction trains, each
in completing the two-train Oman LNG facility on a
                                                             producing 8.5 mpta of LNG, at the time the two largest
world-beating schedule and under budget.
                                                             planned LNG trains in the world.


Images: Courtesy of Woodside Energy Ltd
                                                                                                                          5
    LNG DEBOTTLENECKING
    One of the first options to consider for increasing LNG production capacity is to
    debottleneck an existing plant. Debottlenecking often presents an economically attractive
    solution as most of the infrastructure to support plant operation is already in place,
    compared with a greenfield site.

    Increased production can be achieved by modifying or replacing existing equipment, adding
    new equipment and modifying operating conditions. The optimum solution is normally
    a balance between increased capital spending and returns from increased production.

    Our LNG specialists can help you develop the optimum solution for your facility.

    Petronas MLNG Dua Debottlenecking
    Malaysia
    FEED and EPC contractor on a debottlenecking project to
    increase LNG production by 1.2 mtpa. A new extended
    end flash unit was added to each of the three Dua trains,
    the existing gas turbines upgraded and two new Frame 5
    gas turbine generators installed. We have a long track
    record with Malaysia’s LNG facilities, having project
    managed both the Dua and Tiga developments, two-
    and three-train expansions at the existing LNG facility.




6
LNG RECEIVING TERMINALS
We have worked with a wide range of clients to provide expert services for new
terminals, both onshore and offshore, and for expansions, including technical
development and design, cost estimating, permitting and project execution.


Castle Peak Power                                           CanaportTM LNG
Hong Kong                                                   Canada
Study to expand existing LNG terminal and power plant,      Project management consultant for an LNG
and integration of the new facilities to enhance the        regasification terminal with a send-out capacity of one
efficiency of the combined cycle plant. Innovative          billion cubic feet of natural gas per day. Also technical
integration scheme targeting thermal processes and          advisory services during the detailed EPC commissioning
delivering benefits by using cold process fluids from the   and start-up phases.
LNG regasification terminal to increase electrical
production from the combined cycle plant.                   Petronet LNG
                                                            India
Enagás                                                      Project management consultant for this new 5 mtpa
Spain                                                       receiving terminal at Dahej, comprising two 140,000m3
We have enjoyed a significant level of repeat business      above-ground cryogenic containment tanks with
with Enagás, carrying out three LNG terminal expansions     associated process facilities for the storage and
in Barcelona, performing basic design and EPCm, or EP  ,    handling of LNG.
and civils work. In Cartagena, we have worked with
Enagás for more than ten years, undertaking four
expansions, and at Palos de la Frontera, we have
completed two expansions.




                                                                                                                        7
    GAS-TO-PRODUCTS


    GAS-TO-LIQUIDS                                               GAS-TO-CHEMICALS
    GTL processes offer attractive alternatives for monetizing   Traditionally, gas has been monetized by targeting
    gas. There is a significant potential market for high        a broad range of methane-based chemicals, such as
    quality, low impurity synthetic hydrocarbon transportation   ammonia and methanol and their many derivatives.
    fuels which meet stringent product specifications, and       The development of new technologies is enabling the
    chemical feedstocks.                                         production of a widening range of chemicals and fuel
                                                                 substitutes such as DME and olefins via methanol.
    We have led the way in developing complete GTL               Much of the recent ethylene investment has been
    solutions, working with different technologies, for          based on low-cost ethane exploitation. We have
    a number of clients. We’ve helped major international        wide-ranging experience covering both traditional
    and national oil companies develop their GTL strategies.     and emerging technologies.
    We have expertise in all the GTL technologies and can
    provide a complete project service to deliver fully          SABIC (YANSAB)
    integrated solutions. We also have experience of barge-      Saudi Arabia
    mounted and floating production storage offloading           FEED and program management contractor for new
    facilities for the development of floating GTL facilities.   petrochemicals complex with a production capacity of
                                                                 3.6 mpta, including 1.3 mtpa ethylene. Primary raw
    Sasol/Qatar Petroleum ORYX GTL                               materials for the plant are ethane and propane which
    Qatar                                                        are cracked in the olefins plant to produce ethylene and
    The ORYX GTL plant is a ‘world first’: the first plant to    propylene as feedstock for the downstream polymer and
    convert natural gas to liquid fuel at commercial scale.      glycol process units.
    It utilizes the proprietary, low-temperature Sasol Slurry
    Phase DistillateTM process that is based on Fischer-
    Tropsch technology. Lean natural gas from Qatar’s
    North Gas Field in the Gulf provided the feedstock to
    produce a planned 34,000 bpd of liquids. This will
    comprise 24,000 bpd of diesel, 9,000 bpd of naphtha
    and 1,000 bpd of LPG.




8
GAS-TO-POWER                                                    INTEGRATED
Combined cycle gas turbine plants (CCGT) use both
gas and steam turbine cycles in a single plant to
                                                                SOLUTIONS
produce electricity with high conversion efficiencies and       Our breadth of expertise in gas treatment and
low emissions. The gas turbine is used to generate              conversion processes is of particular benefit when
electricity, and the waste heat from the gas turbine is         considering integrated upstream and downstream
used to raise steam to generate additional electricity via      projects. The integration and optimization of the energy,
a steam turbine.                                                offsites and utilities systems are key to providing
                                                                economic solutions to GTL/GTC/GTP ventures.
We have extensive expertise in many types of
cogeneration projects, including combined cycle gas             Our extensive experience provides major
turbine plants. In addition we have strong experience in        cost-optimization opportunities for our clients in:
both integrated reforming (IRCC) and gasification               • Air separation
combined cycle (IGCC) processes, where the gas turbine          • Heat integration and recovery
is fired on a gas fuel derived from the reforming or            • Steam generation and utilization
gasification of gaseous, liquid or solid feedstock.             • Hydrogen production
                                                                • Waste water processing and treated water re-use
Teverola Power Plant                                            • Product quality optimization
Italy
EPC, commissioning, start-up, performance and                     ,
                                                                BP DF-1 Project
reliability testing for a new 400MW gas-fired power             Scotland
station, delivering electricity to the Italian national grid.   Study and FEED phases for a planned ground-breaking
The plant is composed of a 250 MWe F-class gas                  industrial-scale project for BP to generate electricity
turbine, a three-pressure-level Foster Wheeler heat             using hydrogen manufactured from natural gas to create
recovery steam generator with high-pressure steam               475 MW of carbon-free electricity, enough to power
generation at 141 bar(g) and 565oC, reheat and                  almost half a million homes in the UK. In addition, the
medium steam generation at 21 bar(g) and low-pressure           project aimed to inject around 1.8 million tonnes per
steam generation to improve plant efficiency, and a             annum of CO2 into the Miller oil field in the North Sea
reheat steam turbine. Other significant features include        for enhanced oil recovery, thereby extending the
a steam-condensing unit cooled by air for environmental         projected life of the field by around 20 years.
reasons, a three-winding step-up transformer, an air-
insulated switchyard and a concrete machinery hall to
help contain noise.
contact us at:
gas@fwc.com      www.fwc.com




GLOBAL E&C OFFICE LOCATIONS

				
DOCUMENT INFO
Shared By:
Categories:
Tags:
Stats:
views:62
posted:10/8/2011
language:English
pages:12