Supplier Audit Checklist Templates - Excel by obw58043

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									                                                                                   PART SUBMISSION WARRANT
 DaimlerChrysler
Part Certification

Part Name                                                                                                                                              Part Number

 Cartman Dolls                                                                                                                                         9001
Tool Number


Safety and/or Government Regulation                                  Engineering Drawing Change Level                                    Dated
          Yes                       No                               A                                                                                         1/2/2002
Additional Engineering Changes                                                                                                           Dated


Shown on Drawing No.                                                                        Purchase Order No.                                         Weight
                                                                                                                                                                                                   kg
Checking Aid No.                                                                            Engineering Change Level                                   Dated


SUPPLIER MANUFACTURING INFORMATION                                                                                  SUBMISSION INFORMATION
                                                                                                                         Dimensional                  Material / Functional              Appearance
Supplier Name                                                        Supplier Code                                  Customer Name / Division
Comedy Inc.
Street Address                                                                                                      Buyer / Buyer Code
555 Kings Highway
City / State / Postal Code                                                                                          Application
South Park, CO 55555
Note:                 Does this part contain any restricted or reportable substances                                                                     Yes                                  No

            Are plastics parts identified with appropriate ISO marking codes                                                                             Yes                                  No
REASON FOR SUBMISSION
     Initial Submission                                                                                                   Change to Optional Construction or Material
     Engineering Change(s)                                                                                                Sub-Supplier or Material Source Change
     Tooling: Transfer, Replacement, Refurbishment, or additional                                                         Change in Part Processing
     Correction of Discrepancy                                                                                            Parts Produced at Additional Location
     Tooling Inactive >than 1 Year                                                                                        Other - please specify

  .
REQUESTED SUBMISSION LEVEL (Check one)
      Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer
      Level 2 - Warrant with product samples and limited supporting data submitted to customer
      Level 3 - warrant with product samples and complete supporting data submitted to customer
     Level 4 - Warrant and other requirements as defined by customer
     Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.
SUBMISSION RESULTS
The results for                            dimensional measurements                         material and functional tests                      appearance criteria            statistical process package

These results meet all drawing and specification requirements:                              Yes                     No                   (If "NO" - Explanation Required)
Mold/cavity/Production Process

DECLARATION
I hereby affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Approval Process Manual 3rd Edition
Requirements. I further warrant these samples were produced at the production rate of                             / 8 hours*.
I have noted any deviations from this declaration below. I have noted any deviations from this declaration below.
EXPLANATION / COMMENTS:
*May not demonstrate the production Run-at- Rate capacity
Print Name                                                                                  Title                                                      Phone No.            Fax


Supplier Authorized Signature                                                                                                                          Date



                                                                                         FOR CUSTOMER USE ONLY
Part warrant disposition:                               Approved               Rejected                             Part Functional Approval:                                 Approved

                                                        Other                                                                                                                 Waived

Part Disposition Customer Name                                                              Customer Signature                                                              Date



                       The original copy of this document shall remain at suppliers location while the part is active (see Glossary)                   Optional: customer tracking number #




      CFG - 1001                                             Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls / 01 PSW                                                           NAP 4.5-1 F-PSW
      July 1999                                                                                                                                                                               2/7/00
                                                                                  PROCESS FLOW DIAGRAM

Part Certification


Family name                                                                                                Date (Orig.)                                     Prepared by
                                                                                                                              4/30/2001                     Eric Cartman
Part Number                                                                                                Date (Rev.)                                      Title
    9001                                                                                                                  1/7/2002
Part Name                                                                                                  Page                                             Phone Number
Cartman Doll                                                                                                       1 of 9                                   555-555-5555
Cross Functional Team Members
Eric Cartman (FMEA Owner), Kenny (Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)

Step # Fab           Move       Store   Insp   Operation description                                        Item #           Product Characteristics        Item #    Control Characteristics



1                                       x      Receive Order
2                                       x      Schedule Order
3                    x                  x      Receive Product
4                                       x      Inspect Product
5           x        x                  x      Deburr / Polish / Buff Product
6           x        x                         Rinse, Clean, Dry Product
7                                       x      Inspect Product
8                    x                         Package / Label / Ship Product




.




                                                     Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls / 09 PRODUCTION FLOW DIAGRAM                                                NAP 4.5-1 F-PFD
      Packard Electric Systems                                                                                                                                                               12/1/99
                                                                                                              POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
Part Certification                                                                                     Design FMEA                           Process FMEA
                                                                                                                                                                                              Page                                    FMEA Number
     System                                           Subsystem                                  Component                                                                                     1                                      FMEA-9001
Part Number                                                                                 Design or Process Responsibility
                                                                                                                                                                                               1 of 9
                                                                                                                                                                                              Prepared by                                                       Telephone #

       9001                                                                                      Eric Cartman                                                                                 Eric Cartman                                                      555-555-5555
Model Year(s) / Vehicle(s)                                                                  Key Date                                                                                          Original FMEA Date                                                FMEA Revision Date
N/A                                                                                                                                                                                                                4/30/2001                                                   5/5/2004
Core Team
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                             C
   Design Item or                                                                       S    l                                   O                                                             D      R                                                                                 S   O   D      R
                                                                                                    Potential Cause(s) /              Current Process Controls - Current Process Controls -                                           Responsibility & Target
  Process Function           Potential Failure Mode    Potential Effect(s) of Failure   e    a                                   c                                                             e      P       Recommended Actions                                    Actions Taken      e   c   e      P
                                                                                                   Mechanism(s) of Failure                    Prevention                  Detection                                                      Completion Date
    Requirements                                                                        v    s                                   c                                                             t      N                                                                                 v   c   t      N
                                                                                             s
Quote Job               Lacking Capability to          Customer cannot use /            8         Quote Checklist not used       10 Contract review                Internal audits             5     400 Add additional resources for Eric Cartman, 6/10/04
                        meet requirements              complaint                                                                    procedure, QSP-4.3.1                                                 quote review. Increase
                                                                                                                                                                                                         internal audit frequency until
                                                                                                                                                                                                         resolved.
Receive Order           Wrong Information              Customer cannot use /            3        Order entry error                2   Contract review                                          3      18 none
                                                       complaint                                                                      procedures, QSP-4.3.1
Schedule Order          Lacking Capability to          Cannot meet customer             3        sufficient resources             2   Contract review                                          3     18     none
                        meet requirements              delivery dates                            (equipment, material, labor)         procedures, QSP-4.3.1
                                                                                                 not available
Receive Product         Damage product while           customer cannot use              3        Operator error                   3   forklift training                                        2     18     none
                        handling                       product
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   2     24     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Inspect Product         damage / defects not           customer cannot use              4        Process relies on sampling       3   Process sheets, prints,                                  4     48     none
                        discovered                     product                                   and/or repetitive human              sample board, training,
                                                                                                 visual inspection-Operator           additional inspection
                                                                                                 error
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   2     24     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Deburr-manual           product under                  customer reject and/or           4        Operator Error                   3   Process sheets, prints,                                  3     36     none
                        processed - burrs /            sorting required                                                               sample board, training,
                        flashing remain                                                                                               additional inspection
                        product over processed -       customer reject and/or           4        Operator Error                   3   Process sheets, prints,                                  3     36     none
                         features affected             sorting required                                                               sample board, training,
                                                                                                                                      additional inspection
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Deburr-tumbling         product under                  customer reject and/or           4        wrong soap, load size, load      3   Process sheets, training,                                3     36     none
                        processed - burrs /            sorting required                          time, or tumbling media              additional inspection
                        flashing remain                                                          used-operator error
                        product over processed -       customer reject and/or           4        wrong soap, load size, load      3   Process sheets, training,                                3     36     none
                         features affected             sorting required                          time, or tumbling media              additional inspection
                                                                                                 used-operator error




                                                                                                                               Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
                BSV Metal Finishers                                                                                                                                                                                                                                            Printed on: 8/18/2011
                                                                                                               POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
Part Certification                                                                                     Design FMEA                         Process FMEA
                                                                                                                                                                                              Page                                  FMEA Number
      System                                          Subsystem                                  Component                                                                                     1                                    FMEA-9001
Part Number                                                                                 Design or Process Responsibility
                                                                                                                                                                                               2 of 9
                                                                                                                                                                                              Prepared by                                                     Telephone #

        9001                                                                                     Eric Cartman                                                                                 Eric Cartman                                                    555-555-5555
Model Year(s) / Vehicle(s)                                                                  Key Date                                                                                          Original FMEA Date                                              FMEA Revision Date
N/A                                                                                                                                                                                                                4/30/2001                                                 5/5/2004
Core Team
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                             C
    Design Item or                                                                      S    l                                   O                                                             D     R                                                                                S   O   D      R
                                                                                                    Potential Cause(s) /              Current Process Controls - Current Process Controls -                                         Responsibility & Target
   Process Function          Potential Failure Mode    Potential Effect(s) of Failure   e    a                                   c                                                             e     P        Recommended Actions                                  Actions Taken      e   c   e      P
                                                                                                   Mechanism(s) of Failure                    Prevention                  Detection                                                    Completion Date
     Requirements                                                                       v    s                                   c                                                             t     N                                                                                v   c   t      N
                                                                                             s
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Deburr-shot blasting    product under
                        processed - burrs /
                                                       customer reject and/or
                                                       sorting required
                                                                                        7
                                                                                            I wrongorbarrel, load size, load
                                                                                              time, media used-
                                                                                                                                  3   Process sheets, training,
                                                                                                                                      additional inspection
                                                                                                                                                                                               3     63     none

                        flashing remain                                                          operator error
                        product over processed -       customer reject and/or           4        wrong barrel, load size, load    3   Process sheets, training,                                3     36     none
                         features affected             sorting required                          time, or media used-                 additional inspection
                                                                                                 operator error
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Polish / Buff           product under                  customer reject and/or           4        wrong machine setup, load        3   Process sheets, training,                                3     36     none
                        processed - nicks or           sorting required                          size, load time, or media            additional inspection
                        scrathes remain                                                          used-operator error
                        product over processed -       customer reject and/or           4        wrong machine setup, load        3   Process sheets, training,                                3     36     none
                         features affected             sorting required                          size, load time, or media            additional inspection
                                                                                                 used-operator error
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Cut / chamfer / drill   Product out of tolerance       customer cannot use              4        Process controls not             3   Process sheets, prints,                                  4     48     none
Product                                                product - complaint                       followed-Operator error              sample board, training,
                                                                                                                                      additional inspection
Inspect Product         damage / defects not           customer cannot use              4        Process relies on sampling       3   Process sheets, prints,                                  4     48     none
                        discovered                     product                                   and/or repetitive human              sample board, training,
                                                                                                 visual inspection-Operator           additional inspection
                                                                                                 error
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Clean and Dry Product Oil, dirt, water, foreign        customer reject and/or           4        wrong cleaning solution          3   Process sheets, training,                                2     24     none
                      matter present                   sorting required                          used or insufficient time-           additional inspection
                                                                                                 operator error




                                                                                                                               Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
                BSV Metal Finishers                                                                                                                                                                                                                                          Printed on: 8/18/2011
                                                                                                              POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
Part Certification                                                                                     Design FMEA                         Process FMEA
                                                                                                                                                                                              Page                                  FMEA Number
     System                                           Subsystem                                  Component                                                                                     1                                    FMEA-9001
Part Number                                                                                 Design or Process Responsibility
                                                                                                                                                                                               3 of 9
                                                                                                                                                                                              Prepared by                                                     Telephone #

       9001                                                                                      Eric Cartman                                                                                 Eric Cartman                                                    555-555-5555
Model Year(s) / Vehicle(s)                                                                  Key Date                                                                                          Original FMEA Date                                              FMEA Revision Date
N/A                                                                                                                                                                                                                4/30/2001                                                 5/5/2004
Core Team
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                             C
   Design Item or                                                                       S    l                                   O                                                             D     R                                                                                S   O   D      R
                                                                                                    Potential Cause(s) /              Current Process Controls - Current Process Controls -                                         Responsibility & Target
  Process Function           Potential Failure Mode    Potential Effect(s) of Failure   e    a                                   c                                                             e     P        Recommended Actions                                  Actions Taken      e   c   e      P
                                                                                                   Mechanism(s) of Failure                    Prevention                  Detection                                                    Completion Date
    Requirements                                                                        v    s                                   c                                                             t     N                                                                                v   c   t      N
                                                                                             s
                        Mixed parts, loss of           customer reject and/or           4        Operator error                   3   Process routing / shop                                   3     36     none
                        traceability                   sorting required                                                               traveler provides positive
                                                                                                                                      identification of parts,
                                                                                                                                      product flow and floor
                                                                                                                                      layout minimize chance of
                                                                                                                                      mixing parts

Package / Label / Ship Wrong packaging                 Product damaged in               3        operator error                   2   Process sheets, training                                 3     18     none
Product                                                transit, customer cannot
                                                       use




                                                                                                                               Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
              BSV Metal Finishers                                                                                                                                                                                                                                            Printed on: 8/18/2011
                                                                                                                    CONTROL PLAN


Control Plan Category                                                                         Key Contact Name                                                       Date (Orig)                   Date (Rev)                    Page
                          Prototype              Pre-Launch                 Production        Eric Cartman                                                           4/30/2001                              1/7/2002                               1
Control Plan Number                                                                           Key Contact Phone                                                      Customer Engineering Approval (If Req'd)                    Date (If Req'd)
CP-9001                                                                                       716-454-0550                                                           N/A                                                                      N/A                     1 of 9
Part Number                                                         ECL                       Supplier / Plant Approval / Date                                       Customer Quality Approval (If Req'd)                        Date (If Req'd)

 ###                                                                A                         Eric Cartman / Kenny                                  1/7/2002         N/A                                                                      N/A
Part Name / Description                                                                       Other supplier approval by (If Req'd)                                  Other Approval (If Req'd)                                   Date (If req'd)
Cartman Dolls                                                                                 N/A                                                                    N/A                                                                      N/A
Supplier / Plant                                            Supplier Code                     Other Approval Date (If Req'd)

(Company Name) / Rochester, NY                              N/A                               N/A
Core team Members
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                  Characteristics                                                                                  Methods
                                                                                                                                                 Product / Process      Evaluation /
 Part /      Process Name /         Machine, Device, Jig,                                                                                                                                  Sample Sample
                                                              No.             Product                 Process           Special Char. Class.      Specification /       Measurement                             Control Method            Reaction Plan
 Proc #    Operation description       Tools For Mfg.                                                                                                                                       Size   Freq.
                                                                                                                                                     Tolerance           Technique


1         Receive Order            N/A                              Product number, Delivery Date                                                                    Visual                100% each QS-QSP-4.3                  QS-QSP-4.3
                                                                    Print and finishing                                                                                                         order
                                                                    requirements

                                                                    Packaging,                                                                                       Visual                100% each QS-QSP-4.3                  QS-QSP-4.3
                                                                    Labeling, and                                                                                                               order
                                                                    Shipping
                                                                    requirements
2         Schedule Order           N/A                                                        Sufficient                                                             Visual                100% each QS-QSP-4.3                  QS-QSP-4.3
                                                                                              Equipment                                                                                         order
                                                                                              Availability &
                                                                                              Labor
3         Receive Product                                           proper quantities /                                                        prints / sample       visual                100% each        Process              QS-QRD-4.13
                                                                    obvious damage                                                             boards                                           lot         routing / shop
                                                                    or defects /                                                                                                                            traveler
                                                                    missing features

4         Inspect Product                                           proper quantities /                                                        prints / sample       visual                100% each        Process              QS-QRD-4.13
                                                                    obvious damage                                                             boards                                           lot         routing / shop
                                                                    or defects /                                                                                                                            traveler
                                                                    missing features

5         Deburr                   Hand Files / wire                Burrs, Flashing                                                            Prints / Sample       Visual                100% each        Process              QS-QRD-4.13
                                   disk / Dremel                                                                                               Board                                            lot         routing / shop
                                                                                                                                                                                                            traveler
                                                                                              Proper files                                     Process routing / Visual                    100% each        Process              QS-QRD-4.13
                                                                                              and/or wire disk                                 shop traveler                                    lot         routing / shop
                                                                                                                                                                                                            traveler
5         Deburr                   Tumbler                          Burrs, Flashing                                                            Prints / Sample       Visual                100% each        Process              QS-QRD-4.13
                                                                                                                                               Board                                            lot         routing / shop
                                                                                                                                                                                                            traveler
                                                                                              Proper machine,                                  Process routing / Visual                    100% each        Process              QS-QRD-4.13
                                                                                              load size, load                                  shop traveler                                    lot         routing / shop
                                                                                              time, soap &                                                                                                  traveler
                                                                                              tumbling media


                                                                                                                                 I
5         Deburr                   Shot Blaster                     Burrs, Flashing                                                            Prints / Sample       Visual                100% each        Process              QS-QRD-4.13
                                                                                                                                               Board                                            lot         routing / shop
                                                                                                                                                                                                            traveler
                                                                                              Proper machine,                                  Process routing / Visual                    100% each        Process              QS-QRD-4.13
                                                                                              basket, load size,                               shop traveler                                    lot         routing / shop
                                                                                              load time &                                                                                                   traveler
                                                                                              tumbling media




                                                                                                                                                                                                                                                          Printed on: 8/18/2011
     BSV Metal Finishers                                                                                                              Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
                                                                                                                    CONTROL PLAN


Control Plan Category                                                                         Key Contact Name                                                       Date (Orig)                   Date (Rev)                    Page
                          Prototype              Pre-Launch                 Production        Eric Cartman                                                           4/30/2001                              1/7/2002                               1
Control Plan Number                                                                           Key Contact Phone                                                      Customer Engineering Approval (If Req'd)                    Date (If Req'd)
CP-9001                                                                                       716-454-0550                                                           N/A                                                                      N/A                     2 of 9
Part Number                                                         ECL                       Supplier / Plant Approval / Date                                       Customer Quality Approval (If Req'd)                        Date (If Req'd)

 ###                                                                A                         Eric Cartman / Kenny                                  1/7/2002         N/A                                                                      N/A
Part Name / Description                                                                       Other supplier approval by (If Req'd)                                  Other Approval (If Req'd)                                   Date (If req'd)
Cartman Dolls                                                                                 N/A                                                                    N/A                                                                      N/A
Supplier / Plant                                            Supplier Code                     Other Approval Date (If Req'd)

(Company Name) / Rochester, NY                              N/A                               N/A
Core team Members
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                  Characteristics                                                                                  Methods
                                                                                                                                                 Product / Process      Evaluation /
 Part /      Process Name /         Machine, Device, Jig,                                                                                                                                  Sample Sample
                                                              No.             Product                 Process           Special Char. Class.      Specification /       Measurement                             Control Method            Reaction Plan
 Proc #    Operation description       Tools For Mfg.                                                                                                                                       Size   Freq.
                                                                                                                                                     Tolerance           Technique
5         Polish / Buff                                             Smooth Finish,                                                             Prints / Sample       Visual                100% each        Process              QS-QRD-4.13
                                                                    No nicks or                                                                Board                                            lot         routing / shop
                                                                    scratches                                                                                                                               traveler
                                   Clair Machine /                                            Proper Setup                                     Process routing / Visual                    100% each        Process              QS-QRD-4.13
                                   Polishing Jacks                                                                                             shop traveler                                    lot         routing / shop
                                                                                                                                                                                                            traveler
6         Rinse / Clean /          Spin Dryer                       Oil, dirt, water,                                                          No visible oil,       Visual                100% each        Process              Run again until clean
          Dry                                                       foreign matter                                                             dirt, water,                                     lot         routing / shop       and dry
                                                                                                                                               foreign matter                                               traveler
                                                                                              Proper cleaning                                  Process routing / Visual                    100% each        Process              Run again until clean
                                                                                              solution                                         shop traveler                                    lot         routing / shop       and dry
                                                                                                                                                                                                            traveler
                                                                                              Proper Time                                      Process routing / Clock                     100% each        Process              Run again until clean
                                                                                                                                               shop traveler                                    lot         routing / shop       and dry
                                                                                                                                                                                                            traveler
7         Inspect Product                                           Oil, dirt, foreign                                                         Process routing / Visual                    1%      each     Process              Run again until clean
                                                                    matter                                                                     shop traveler                                       lot      routing / shop       and dry
                                                                                                                                                                                                            traveler
                                                                    Burrs, Flashing,                                                           Prints / Sample       Visual                1%      each     Process              QS-QRD-4.13
                                                                    nicks, scratches                                                           Board                                               lot      routing / shop
                                                                                                                                                                                                            traveler
                                                                    Damage                                                                     Prints / Sample       Visual                1%      each     Process              QS-QRD-4.13
                                                                                                                                               Board                                               lot      routing / shop
                                                                                                                                                                                                            traveler
8         Packaging /                                               Proper Packaging                                                           Process routing / Visual                    100% each        QS-QRD-4.15          QS-QRD-4.13
          Labeling /                                                                                                                           shop traveler                                    lot
          Shipping
                                                                    Proper Labeling                                                            Process routing / Visual                    100% each        QS-QRD-4.15          QS-QRD-4.13
                                                                                                                                               shop traveler                                    lot

                                                                    Proper Shipping                                                            Process routing / Visual                    100% each        QS-QRD-4.15          QS-QRD-4.13
                                                                    Method                                                                     shop traveler                                    lot

                                                                    Right Destination                                                          Process routing / Visual                    100% each        QS-QRD-4.15          QS-QRD-4.13
                                                                                                                                               shop traveler                                    lot




                                                                                                                                                                                                                                                          Printed on: 8/18/2011
     BSV Metal Finishers                                                                                                              Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
                                                                                         PRODUCTION CONTAINMENT CONTROL PLAN


Control Plan Category                                                                         Key Contact Name                                                      Date (Orig)                    Date (Rev)                    Page
                          Prototype              Pre-Launch                 Production        Eric Cartman                                                          11/30/2001                             5/31/2002             1
Control Plan Number                                                                           Key Contact Phone                                                     Customer Engineering Approval (If Req'd)                     Date (If Req'd)
CP-9001-CONTAINMENT                                                                           585-555-5555                                                          N/A                                                                       N/A                     1 of 9
Part Number                                                         ECL                       Supplier / Plant Approval / Date                                      Customer Quality Approval (If Req'd)                         Date (If Req'd)
                          9001                                      A                                                                                               N/A                                                                       N/A
Part Name / Description                                                                       Other supplier approval by (If Req'd)                                 Other Approval (If Req'd)                                    Date (If req'd)
Cartman Dolls                                                                                 N/A                                                                   N/A                                                                       N/A
Supplier / Plant                                            Supplier Code                     Other Approval Date (If Req'd)

Comedy Inc. / South Park, CO                                N/A                               N/A
Core team Members
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                  Characteristics                                                                                 Methods
                                                                                                                                                Product / Process      Evaluation /
 Part /      Process Name /         Machine, Device, Jig,                                                                                                                                 Sample Sample
                                                              No.             Product                 Process           Special Char. Class.     Specification /       Measurement                              Control Method            Reaction Plan
 Proc #    Operation description       Tools For Mfg.                                                                                                                                      Size   Freq.
                                                                                                                                                    Tolerance           Technique
10        Receive and              N/A                              Product number, Delivery Date                                                                   Visual                100% each         QSP-4.3              QSP-4.3
          schedule order                                            Print and finishing                                                                                                            order
                                                                    requirements

                                                                    Packaging,                Sufficient                                                            Visual                100% each         QSP-4.3              QSP-4.3
                                                                    Labeling, and             Equipment                                                                                            order
                                                                    Shipping                  Availability &
                                                                    requirements              Labor
20        Trim Die                 Punch Press                      Remove Flashing Proper part                                                none                 visual                100% each         Process              QSP-4.13
                                                                                    placement and no                                                                                               basket routing / shop
                                                                                    foreign matter on                                                                                                       traveler
                                                                                    die
30        In-process                                                Burrs, Flashing,                                                           Customer Defect visual                     30       each   Process                QSP-4.13
          Inspection                                                known defects                                                              Reference Books                                     basket routing / shop
                                                                                                                                               & Sample Board                                               traveler



40        In-process                                                Hole size                                                                  QSP-4.10.5      Plug Gages                 30       each   Process                QSP-4.13
          Gaging Inspection                                                                                                                    Visual Gaging                                       basket routing / shop
                                                                                                                                               Reference Sheet                                              traveler



                                                                                                                                 I
50        Shotblast                Shotblaster                                                load size and time                               75 parts per load visual                   100% each         Process              QSP-4.13
                                                                                                                                               for 2 minutes                                       load     routing / shop
                                                                                                                                                                                                            traveler
60        In-process                                                Burrs, Flashing,                                                           Customer Defect visual                     30       each   Process                QSP-4.13
          Inspection                                                known defects                                                              Reference Books                                     basket routing / shop
                                                                                                                                               & Sample Board                                               traveler



70        Visual Final                                              Burrs, Flashing,                                                           Customer Defect Visual                     100% each         Process              QSP-4.13
          Inspection                                                known defects                                                              Reference Books                                     basket routing / shop
                                                                                                                                               & Sample Board                                               traveler



80        Gaging Final                                              Surface Finish                                                             4-12MU               Gage                  5        each   QSP-4.11.2             QSP-4.13
          Inspection                                                                                                                                                #AM34141                       basket

                                                                    Parallelism                                                                +/- 0.30 mm          Gage                 5 top &   each   QSP-4.11.3             QSP-4.13
                                                                                                                                                                                         5         basket
                                                                                                                                                                    #5313RG              bottom

90        Packaging /                                               Proper Packaging                                                           Process routing / Visual                   100% each         QSP-4.15             QSP-4.13
          Labeling /                                                & Labeling                                                                 shop traveler                                       lot
          Shipping




                                                                                                                                                                                                                                                          Printed on: 8/18/2011
     BSV Metal Finishers                                                                                                              Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls
                                                                                        PRODUCTION CONTAINMENT CONTROL PLAN


Control Plan Category                                                                        Key Contact Name                                                      Date (Orig)                   Date (Rev)                    Page
                          Prototype             Pre-Launch                 Production        Eric Cartman                                                          11/30/2001                             5/31/2002            1
Control Plan Number                                                                          Key Contact Phone                                                     Customer Engineering Approval (If Req'd)                    Date (If Req'd)
CP-9001-CONTAINMENT                                                                          585-555-5555                                                          N/A                                                                      N/A                     2 of 9
Part Number                                                        ECL                       Supplier / Plant Approval / Date                                      Customer Quality Approval (If Req'd)                        Date (If Req'd)
                          9001                                     A                                                                                               N/A                                                                      N/A
Part Name / Description                                                                      Other supplier approval by (If Req'd)                                 Other Approval (If Req'd)                                   Date (If req'd)
Cartman Dolls                                                                                N/A                                                                   N/A                                                                      N/A
Supplier / Plant                                           Supplier Code                     Other Approval Date (If Req'd)

Comedy Inc. / South Park, CO                               N/A                               N/A
Core team Members
Eric Cartman (FMEA Owner), Kenny (Plant Mfg. rep.), Stan Marsh (engineering rep.), Kyle Brovlowski (quality rep.), Mr. Garrison (purchasing / supplier quality rep.),
Mr. Hand (Internal Customer rep.), Chef (Customer rep.)
                                                                                 Characteristics                                                                                 Methods
                                                                                                                                               Product / Process      Evaluation /
 Part /      Process Name /        Machine, Device, Jig,                                                                                                                                 Sample Sample
                                                             No.             Product                 Process           Special Char. Class.     Specification /       Measurement                             Control Method            Reaction Plan
 Proc #    Operation description      Tools For Mfg.                                                                                                                                      Size   Freq.
                                                                                                                                                   Tolerance           Technique
                                                                   Proper Quantity /         Notify Customer                                  Process routing / Visual                   100% each         QSP-4.15            QSP-4.13
                                                                   Complete                                                                   shop traveler                                      lot
                                                                   Paperwork for
                                                                   invoicing




                                                                                                                                                                                                                                                        Printed on: 8/18/2011
     BSV Metal Finishers                                                                                                             Filename: 1803ade0-3280-452d-9173-ac3d54e6e0b6.xls

								
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