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Metalman Auto Pvt. Ltd. - Group Profile

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					       COMPANY PROFILE


       METALMAN AUTO
          PVT. LTD.




REGD. OFFICE: E-128, Focal Point, Ludhiana, Punjab, India.
      TEL: + 91-161- 2670187, 2670188, 5014187
         FAX: + 91 - 161 – 2671188, 2676179

            Website: www.metalmanauto.com
            Email: info@metalmanauto.com


                                                              Version 2.2
                                         Last Updated: September 16, 2006
                            Table of Contents
Our Policy, Our Vision & Our Mission
Group Structure
Brief History (Metalman Auto (P) Ltd.)
Metalman Auto Pvt. Ltd. (Waluj)
   Ø Organization Hierarchy
   Ø About Us
   Ø Infrastructure & Human Resources
   Ø Product Base (Major Components)
   Ø Flow Chart
           v Production and Dispatch
           v Boring and Dispatch
   Ø Machinery
   Ø List of Awards/ Certificates
   Ø Key Pictures
           v Sub Assembly
           v Robot Welding
           v Plant and Machinery Pictures
Metalman Auto Pvt. Ltd. (Pithampur)
  Ø Organization Hierarchy
  Ø About Us
  Ø Infrastructure & Human Resources
  Ø Product Base (Major Components)
  Ø Details About L & T Case (Manufactured by us)
  Ø Machinery
Automan (Prop. – Metalman Auto Pvt. Ltd.)
   Ø Organization Hierarchy
   Ø About Us
   Ø Infrastructure & Human Resources
   Ø Product Base (Major Components)
   Ø Flow Chart
         v Lever Change for HCV (Eicher Motors)
         v Assembly Chart for Complete Lever Change
   Ø Machinery
   Ø List of Awards/ Certificates
   Ø Key Pictures
Production Capacity and Utilization
Our Strength and Weakness
From the M. D.’s Desk
Customer Base
                     OUR POLICY

 Our group policy is to supply the best quality
products to our customer’s at most competitive
   price and right delivery at right time. We
  believe in "Let us grow together". We wish
that our associates also grow with us because
          their health is our strength.




                     OUR VISION
            Metalman would like to develop world class
          manufacturing facilities. It would like to be one
          of the international Companies who are reputed
          for their quality, reliability and prompt delivery
                        at competitive price.




                    OUR MISSION


       PROFIT THROUGH QUALITY
                 GROUP STRUCTURE

                     Metalman Auto (P) Ltd.



Metalman Auto (P) Ltd., Waluj             Metalman Auto (P) Ltd., Pithampur




                           Automan, Pithampur




                       Other Sister Concerns



  National Industries, Ludhiana           Campbell International, Ludhiana
                                    Brief History

                         Metalman Auto (P) Ltd.
                          Metalman Auto (P) Ltd. established in the year 1986 to manufacture
                          sheet metal and tubular components. The first plant in Pithampur started
                          production in 1989. A wide variety of components mainly tubular
                          components like Side Bumpers, Spare Wheel Carrier, Handles etc were
                          manufactured for KINETIC HONDA which is a leading manufacturer of
                          two wheelers. A new shed was made at the same location for fabrication
                          of auto parts like Handles, Front Fork of scooters and mopeds. This plant
                          which had a state of an art electroplating unit, catered to market needs for
                          electroplating jobs. Keeping in view, the auto industry boom and meet
                          customer requirements and schedule, Metalman Auto (p) Ltd. established
                          another unit in Pithampur by the name AUTOMAN which began
                          production in 1996. This unit specially catered to Kinetic Motors for their
                          new range of scooters, and specialized in making front fork, handle bars
                          and also Eicher Motors for their requirement of different sheet metal &
                          tubular components like accelerator assembly, foot board, gear shifter
etc. for their Light commercial and Heavy Commercial vehicles.

In 1998, with an investment of Rs. 10 crores, group
established another plant in Waluj, Mahrashtra. This unit
which is known by the name Metalman Auto Ltd, Waluj was
set up to cater the needs of Bajaj Auto Ltd., leading OEM for
Motorcycles and Scooters. This plant manufactures various
sheet metal and tubular components which include handle
bar, leg guard, saree guard and specialized products like
motorcycle chassis.

Other Sister Concerns: National Industries (formerly known
as N.E Fine Chemicals) was established in 1976 for
electroplating and metal finishing job work for bicycle and
auto industries. Apart from this, National Industries was the
first plant of the group to develop and manufacture effluent
treatment plant for Nickel Chrome Plating industry which not only treats effluent but recover
precious metal also.

Campbell International was set up in 1992 for 100% export of light engineering products on behalf
of group of OEM’s. Initially the product range covered Bicycles & Components and catered to
OEM factories/ Assemblers of Bicycles.
           METALMAN AUTO (P) LTD.
                 (WALUJ)




            ADDRESS: B-30/31, M. I. D. C., WALUJ,
               AURANGABAD, (Mahrashtra)
                          INDIA

           Tel No. 0240 – 2554367, 2556573, 2556574
                Website: www.metalmanauto.com

                         Chairman
                      Mr.Bikram Bembi
 Managing Director                               Director
Mr. Navneet Jairath                        Mr. Shekhar Thorat
                                     ABOUT US
                                   To achieve highest standards of workmanship through
                                   uncompromising and firm commitment towards quality and
                                   delivery schedules. Apart from our flagship plant at Pithampur,
                                   the manufacturing activities are undertaken in our new plant at
                                   Waluj since 1997. This plant has driven us inexorably forward
                                   in serving most quality conscious customers in the industry.
                                   Presently the company is a major O.E. supplier to Kinetic
                                   Motor Company Limited & Bajaj Auto Limited as well to
                                   other Two Wheeler & Four Wheeler Auto Industry. We
                                   have built up the reputation of being a reliable and quality
                                   supplier source to our esteemed clients. The blend of thorough
                                   experience and technical expertise has enabled us to
                                   incorporate quality, perfection, accuracy and precision in our
                                   products.

We have well established Tool Room for manufacturing and maintenance of Dies, Press, Tools,
Jigs and Fixtures. Also Committed Ancillaries for supply of our BOP requirements & Powder
Coating Job Work. The company is now a pioneer in manufacturing in our line of products
standards of workmanship through an uncompromising and firm commitment towards quality and
delivery schedules.

We are member of Automotive Components Manufacturers Association of India and this plant is
also registered under UNIDO Programme for TPM (Total Productivity Management).This plant is
ISO 9001:2000 Certified.

The company efficiently meets the supply and quality
requirements of its mother units. Ever since inception, we have
adopted manufacturing and quality procedures at par with world
leaders. Although we had been supplying the satisfactory quality
products to our customers by manual welding also but about a
year back it was decided to install 12 Robots in our Chassis
assembly shop for up gradation and consistency in quality which
has given very much encouraging results.

Keeping in view the competency of our Company, our major
buyer decided to offload Chassis sub-assembly on us resulting in
laying a new conveyor for assembly of about 32 components like
Sprocket, Chain, Shockers, Wiring Harness, Battery, Centre
Stand, Side Stand, Foot Rest and Side Indicators etc. on the
chassis produced by us. This experiment was done for the first time by our customer in India which
has increased production of motorcycles and reduction of labour at customer's end



Our philosophy underscores customer care through fair dealing, competitive pricing and on-
the-dot delivery schedules.
                     M. A. P. L. (WALUJ)
                     INFRASTRUCTURE
ADDRESS              :   B-30/31, M. I. D. C., WALUJ, AURANGABAD, (M.H)

TELEPHONE NO.        :   0240 – 2554367, 2556573,2556574

FAX NO.              :   0240 –2555906

LAND AREA            :   8500
(SQ. MTR.)

COVERED AREA (SQ.    :   65000
FEET)

SANCTION POWER       :   750 KVA


YEAR OF              :   1997
ESTABLISHMENT

DATE OF              :   10.06.1998
PRODUCTION

MANUFACTURING        :   Manufacturing of Auto Parts
ACTIVITIES               Electroplating Plants

CAPITAL              :   1200
INVETMENT
(RS. IN LACS)
TURNOVER             :    2002-2003        2003-2004       2004-2005   2005-2006
(IN Rs. LACS)               2833             3523            5921        7200

CERTIFICATIONS       :   ISO 9001:2000, Implementing TPM




                    HUMAN RESOURCES
                 MANAGERIAL                             08
                 ENGINEER                               12
                 SUPERVISOR                             25
                 OTHER STAFF                            16
                 SKILLED WORKER                        148
                 SEMISKILLED WORKER                     30
                 UNSKILLED WORKER                       35
                 TOTAL                                 274
  PRODUCT BASE (WALUJ)
        MAJOR COMPONENTS
CHASSIS BAJAJ CALIBER 115: The whole chassis (The skeleton of a motorcycle)
is fabricated using mig- welding through various assy. stations and with the help of
welders as well as the robots. The final assy. is inspected by robots for any part which
is missing in the assy. Or if it is faulty.


CHASSIS BAJAJ AT SUPER: The whole chassis is fabricated by mig- welding
through various assy. stations and with the help of welders as well as the robots. The
final assy. is inspected by robots if any part is missing in the assy. or faulty.



CARRIER ASSY. : Carrier assembly is used by our customer i.e Bajaj Auto Ltd. for
their export vehicles.




GRIP FRAME: Grip frame is used in motorcycles for transportation of goods. This is
manufactured out of ERW STEEL TUBE and electroplated through triplex nickel
chrome plating.



HANDLE BAR: One of the most important component of the motorcycle. This is also
manufactured out of ERW STEEL TUBE and electroplated through Triplex Nickel
chrome plating process.



LEG GUARD CALIBER: For the protection of the legs of the rider. The Leg Guard
for Caliber Model is manufactured out of ERW TUBE and electroplated through
Triplex Nickel Chrome plating process


LEVER CHANGE, BRAKE PEDAL, PULSAR BASE: The components given
directly by Bajaj Auto for electroplating.



LEVER KICK BASE: Lever Kick base for starting the motorcycle, this component
is also given by Bajaj auto Ltd for electroplating.
            FLOW CHART
(PRODUCTION & DISPATCH)




                   NOT OK



              OK                            OK




                            UNDER SIZE

                      NOT OK             OVER SIZE


             OK




   NOT OK




             OK
   FLOW CHART
(BORING & DESPATCH)




                      UNDER SIZE




             NOT OK         OVER SIZE




        OK




   OK
                      MACHINERY (WALUJ)
               Machine Description                             Make         QTY

               Milling Machine Conventional Knee Type           BFW        01 Nos
               Milling Machine Turrent Ram Type                ARGO        01 Nos
               CNC Wire Cut Machine                        ELECTRONICA     01 Nos
               Surface Grinder                                 PROTH       01 Nos
               Cylindrical Grinding Machine                 PARISHUDH      01 Nos
               Drilling Machine Pillar                         EIFCO       02 Nos
 Tool Room
               3 D Co- Ordi. Measuring Machine                  JASH       01 Nos
               Centre Lathe                                  BATLIBOI      01 Nos
               Hacksaw Machine                                OMEGA        01 Nos
               Radial Drilling Machine                        ENERGY       01 Nos
               Drilling Machine                             SIDDAPURA      01 Nos
               Autocad Station                                             01Nos


               Power Press 150 Ton                         SHADAB TECHNO   01 Nos
               Power Press 100 Ton                         SHADAB TECHNO   01 Nos
               Power Press 75 Ton                          SHADAB TECHNO   01 Nos
 Press Shop
               Power Press 50 Ton                          SHADAB TECHNO   01 Nos
               Power Press 30 Ton                          SHADAB TECHNO   01 Nos
               Power Press 20 Ton                          SHADAB TECHNO   01 Nos


Machine Shop   Horizontal Chasis Boring Machine SPM            BAL          3 Nos


               Robo Weld 12i 7 Axis                         FANUC LTD      12 Nos
Welding Shop   Mig Welding Machines                          PRO ARC       116 Nos
               Spot Cum Projection Welding M/c 50 KVA         KIRTI         1 Nos


               Fully Automatic Tri Nickel Chrome Plating     KAMAL
                                                                            2 Nos
Plating Shop   Plant                                       ENVIROTECH
               Capacity 6000 Sq. Feet Per Day Each


 Generator     Diesel Generator 250 KVA                                    2 Nos


                                                            INGERSOLL
                                                                           1 NOS
                                                               RAND
Compressor
                                                               ELGI        2 Nos
                                                              KAESER       1 Nos
LIST OF AWARDS/ CERTIFICATES
  ISO CERTIFICATE: ISO 9001:2000




  ACMA – UNIDO: UNIDO PARTNERSHIP PROGRAMME




  TPM: TPM CLUB MEMBERSHIP.




  ACMA: MEMBERSHIP CERTIFICATE




  BAJAJ AUTO LTD. : TPM VENDOR CLUSTER MEET JULY 2003




  BAJAJ AUTO LTD. : TPM VENDOR CLUSTER MEET NOVEMBER 2003




  BAJAJ AUTO LTD. : SCALING EXCELLENCE DUBAI 2005 – BAJAJ VENDOR
  CONVENTION.
KEY PICTURES

SUB ASSEMBLY
KEY PICTURES
ROBOT WELDING
                 KEY PICTURES




 Plating Plant                  Plant Top View




Tool Room View              Wire Cutting Machine




  Office Area                    R & D Office
           METALMAN AUTO (P) LTD.
                (PITHAMPUR)




           ADDRESS :116, SECTOR III, PITHAMPUR,
                    DISTT.DHAR, M. P.

                Tel No: 07292-507904, 503586
               Website: www.metalmanauto.com


                         Chairman
                      Mr.Bikram Bembi

Managing Director                            Director
Mr. Navneet Jairath                     Mr. Girish Duggal
ORGANISATION HIERARCHY (M. A.P. L., PITHAMPUR)
                                      ABOUT US
                                    Metalman Auto Private Limited (Pithampur Plant) the leading
                                    manufacturer of GC sheet, Intricate Deep Draw Sheet Metal
                                    Components, vast range of Tubular and Sheet Metal Fabricated
                                    Components etc have come a long way since its establishment
                                    in the year 1986. The company has the privilege of serving
                                    most quality conscious customers in the industry over the
                                    years. Presently the company is a major O. E. supplier to
                                    Kinetic Motor Company Limited & Bajaj Auto Limited,
                                    L&T Case Ltd. as well to other Two Wheeler & Four
                                    Wheeler Auto Industry. We have built up reputation of being
                                    a reliable and quality supplier source to our esteemed clients.
                                    The blend of thorough experience and technical expertise has
                                    enabled us to incorporate quality, perfection, accuracy and
                                    precision in our products.

For More Than Two Decades, ours ethos of customer satisfaction has
driven us inexorably forward. In practical terms, this ethos translates in
top an incessant pursuit of quality excellence in products, in-depth
understanding of customers' need and genuine customer care. As all long
journey starts with a single step. We have well established Tool Room
for manufacturing and maintenance of Dies, Press, Tools, Jigs and
Fixtures. Also Committed Ancillaries for supply of our BOP
requirements & Powder Coating Job Work. The company is now a
pioneer in manufacturing our line of products standards of workmanship
through an uncompromising and firm commitment towards quality and
delivery schedules. Metalman Auto (Pithampur), M.P. has achieved
success through its dedicated workforce, superior infrastructure and
pleasant atmosphere.

The standard of quality cautiousness and persistent R & D efforts have
enabled the company to be accredited with ISO 9001:2000 certification.

 The company efficiently meets the supply and quality requirements of its mother units. Ever since
inception, we have adopted manufacturing and quality procedures at par with world leaders.
                 M. A. P. L. (PITHAMPUR)
                     INFRASTRUCTURE
ADDRESS              :   116, SECTOR III, PITHAMPUR, DISTT.DHAR, M. P.

TELEPHONE NO.        :   07292-507904,503586

FAX NO.              :   07292 – 256229

LAND AREA            :   12310
(SQ. MTR.)

COVERED AREA (SQ.    :   25000
FEET)

SANCTION POWER       :   176 KVA


YEAR OF              :   1986
ESTABLISHMENT

DATE OF              :   07.03.1989
PRODUCTION

MANUFACTURING        :   Manufacturing of Auto Parts & Earth Moving Equipments
ACTIVITIES

CAPITAL              :   170
INVETMENT
(RS. IN LACS)

TURNOVER             :    2002-2003       2003-2004       2004-2005      2005-2006
(IN LACS)                    768             810             774            552

CERTIFICATIONS       :   ISO 9001:2000 Certified




                    HUMAN RESOURCES
                 MANAGERIAL                            02
                 ENGINEER                              02
                 SUPERVISOR                            03
                 OTHER STAFF                           08
                 SKILLED WORKER                        13
                 SEMISKILLED WORKER                    20
                 UNSKILLED WORKER                      50
                 TOTAL                                 98
PRODUCT BASE (M. A. P. L., PITHAMPUR)
         MAJOR COMPONENTS
           BACK HOE MOUNTING (LH) :
           Company – L&T
           Part No. - IB004719
           REAR AXEL 580 Mounting




           BACK HOE MOUNTING (RH) :
           Company – L&T
           Part No. - IB004719
           REAR AXEL 580 Mounting




           TOWER 851 ASSEMBLY:
           Company – L&T
           Part No.- BU 8950392
           Earth Mover 851




           CHANNEL ASSEMBLY:
           Company – L&T
           Part No.- BU 2350276
           Earth Mover 580




           TANK ASSEMBLY:
           Company – L&T
           Part No.- BU 2350198/199
           Earth Mover 580
                        L & T Case




This is a cabin for Loader Backhoe & Vibratory Compactors which is
                being manufactured for L&T Case Ltd.
        MACHINERY (M. A. P. L., PITHAMPUR)
                 Machine Description             Make   QTY

                 Shearing M/c                           1 Nos
                 Mig Welding Machine 400 Amp            6 Nos
                 Mig Welding Machine 300 Amp            1 Nos
                 Central pipe polishing M/C             1 Nos
                 Polish Adaa                            6 Nos
  Current
                 Power Press 75 Ton                     1 Nos
 Machinery
                 Power Press 30 Ton                     1 Nos
                 Shaper                                 1 Nos
                 Surface Grinder                        1Nos
                 Lathe                                  1 Nos
                 Power Hacksaw                          1 Nos


                 Hydraulic Press Brake 340 Ton          1 Nos
  Proposed       Nibbling Machine                       1 Nos
  Machinery      Laser Cut                              1 Nos
(Already being   Boring M/c                             1 Nos
  Ordered)       Radial Drill                           1 Nos
                 Hydraulic Press M/c 30 Ton             1Nos




    Please note this unit is under development for heavy
      fabrication of new products for L & T Case Ltd.
        AUTOMAN (PROP. – M. A. P. L.)
              PITHAMPUR




ADDRESS: SHED NO. S4/2, SECTOR I, PITHAMPUR, DISTT. DHAR,
                        M.P. INDIA.

                Tel No: 07292-507655, 503436
               Website: www.metalmanauto.com


                         Chairman
                      Mr.Bikram Bembi

Managing Director                            Director
Mr. Navneet Jairath                     Mr. Girish Duggal
ORGANISATION HIERARCHY (AUTOMAN, PITHAMPUR)
                                     ABOUT US


                                      Automan belong to the same prestigious Ludhiana Group,
                                      which has other prestigious companies like Metalman Auto
                                      Private Limited, National Industries and Campbell
                                      International in their fold. Automan is the manufacturers of
                                      Auto Parts. The company has the privilege of serving most
                                      quality conscious customers Like Kinetic Motors Ltd.,
                                      Eicher Motors, Force Motors & Caparo Industries in Two
                                      Wheeler & Four Wheeler Auto Industry since 1995. We
                                      have built up the reputation of being a reliable and quality
                                      supplier source to our esteemed clients. The blend of
                                      thorough experience and technical expertise has enabled us
                                      to incorporate quality, perfection, accuracy and precision in
                                      our products.

                                      The company efficiently
meets the supply and quality requirements of its mother units.
The blend of through experience and technical expertise has
enabled us to incorporate ever changing features in our products.
Our unit is well equipped with most modern and sophisticated
machines. We are having all in house plant facilities to support
all our operations.

The standard of quality cautiousness and persistent R & D efforts
have enabled the company to be accredited with ISO 9001:2000
certification. We have our own in house facility of manufacturing
high quality progressive tool through WIRE CUT machine.

Ever since inception, we have adopted manufacturing and quality
procedures at par with world leaders.
                 AUTOMAN (PITHAMPUR)
                     INFRASTRUCTURE
ADDRESS              :   SHED NO. S4/2, SECTOR I, PITHAMPUR, DISTT. DHAR,
                         M.P.
TELEPHONE NO.        :   07292-507655, 503436

FAX NO.              :   07292 – 253536

LAND AREA            :   7500
(SQ. MTR.)

COVERED AREA (SQ.    :   21000
FEET)

SANCTION POWER       :   125 KVA


YEAR OF              :   1995
ESTABLISHMENT

DATE OF              :   06.06.1996
PRODUCTION

MANUFACTURING        :   Manufacturing of Auto Parts
ACTIVITIES

CAPITAL              :   200
INVETMENT
(RS. IN LACS)

TURNOVER             :    2002-2003        2003-2004    2004-2005   2005-2006
(IN LACS)                    855             1141         1392         570

CERTIFICATIONS       :   ISO 9001:2000 Certificate




                    HUMAN RESOURCES
                 MANAGERIAL                            02
                 ENGINEER                              05
                 SUPERVISOR                            05
                 OTHER STAFF                           08
                 SKILLED WORKER                        20
                 SEMISKILLED WORKER                    15
                 UNSKILLED WORKER                      40
                 TOTAL                                 95
      PRODUCT BASE
  MAJOR COMPONENTS
BRACKET DDU MOUNTING:
Company - Eicher
Part No. - IB004719
Medium Carriage Vehicle (MCV)


BRACKET STEERING GEAR:
Company - Eicher
Part No. - IB004331
Medium Carriage Vehicle (MCV)


FOOTSTEP :
Company - Eicher
Part No. - IA223319
Medium Carriage Vehicle (MCV)

GUSSET CROSS MEMBER 1:
Company - Eicher
Part No. - IA202377
Medium Carriage Vehicle (MCV)


L – BRACKET:
Company - Eicher
Part No. - IB004407
Medium Carriage Vehicle (MCV)

LEVER ASSEMBLY NO. 1 CROSS:
Company - Eicher
Part No. - IB004066
Medium Carriage Vehicle (MCV)

PEDAL ASSEMBLY ACCELERATOR:
Company - Eicher
Part No. - IB002020
Medium Carriage Vehicle (MCV)

ROD ASSEMBLY SELECT:
Company - Eicher
Part No. - IA206665
Light Carriage Vehicle (LCV)

COMPLETE LEVER CHANGE:
Company - Eicher
Part No. - IA 210445
Heavy Carriage Vehicle (HCV)
Process Flow Chart for Complete Lever Change for HCV
                   (Eicher Motors)
Assembly chart for Complete Lever Change
 MACHINERY (AUTOMAN, PROP. – M. A. P. L.)
               Machine Description                                     Make           QTY

               Drill M/C 1”                                           ITCO            01Nos
               Drill M/C 1.25”                                         SEW            01Nos
               Shaper 24” Stroke                                     SAGAR            01Nos
               Vertical Milling M/C                                   ARGO            01Nos
 Tool Room     Vertical Milling M/C                                   ARGO            01Nos
               Bend saw M/C                                         SARGODA           01Nos
               Surface Grinder 500 x 250                             ARVIND           01Nos
               Surface Grinder 300 x 150                             ARVIND           01Nos
               Lathe M/C 7’                                        KIRLOSKAR          01Nos
               Tool & Cutter Grinder                                                  01Nos


               Power Press 350 Ton     (MOTOR)                                        01Nos
               Power Press 150 Ton     (15H.P.MOTOR)              RAVI-1, MANU-2      03Nos
                                                                   RAVI / MANU
               Power Press 100 Ton     (10H.P.MOTOR)                                  02Nos
                                                                       NGEF
               Power Press 75 Ton      (7.5H.P.MOTOR)               RAVI/ NGEF        06Nos
 Press Shop                                                       RAVI-5/MANU-1
               Power Press 50 Ton      (5H.P.MOTOR)                                   06Nos
                                                                       NGEF
                                                                     SHADAB
               Power Press 40 Ton      (5H.P.MOTOR)                                   04Nos
                                                                    KIRLOSKAR
                                                                   RAVI BHARAT
               Power Press 30 Ton      (3H.P.MOTOR)                                   01Nos
                                                                      BILLEE
               Power Press 20 Ton                                   RAVI NGEF         02 Nos


               Power hacksaw          (2 H.P. Electric Motor)                         01Nos
               Bend saw               (2 H.P. Electric Motor)                         01Nos
               Star lathe              (2 H.P. Electric Motor)     Star Tools corp.   01Nos
               Facing Centring M/c 500ABC
                                                                       Pragya         01Nos
               (3 H.P. Electric Motor)
               Copy Turning M/c                                   Churchill Redman
                                                                                      01Nos
               (7.5 H.P. Electric Motor)                                Ltd
               Step Turning M/c
                                                                                      01Nos
               (3 H.P. Electric Motor)
               Cylindrical Grinder 500ABC
Machine Shop                                                             BPI          01Nos
               (3 H.P. Electric Motor)
               Thread Rolling M/c Max.50mm
                                                                         SA           01Nos
               (5 H.P. Electric Motor)
               Milling M/c             (2 H.P. Electric Motor)     SUPER TOOL         03Nos
               Horizontal Drilling SPM
                                                                                      01Nos
               (3 H.P. Electric Motor)
               Drill M/c                (3 H.P. Electric Motor)                       01Nos
               Lathe Die Moving        (2 H.P. Electric Motor)                        01Nos
                                                                   SIDDHAPURA
               Drill M/c (2 H.P. Electric Motor) 32mm                                 02Nos
                                                                       IND.
                                                                                      Contd…..
               Drill M/c            (2 H.P. Electric Motor)       ITCO           02Nos
               Drill M/c            (1 H.P. Electric Motor)       ITCO           03Nos
               Drill M/c            (1 H.P. Electric Motor)       ITCO           01Nos
               Lathe M/c            (1 H.P. Electric Motor)                      01Nos
               Lathe M/c            (2 H.P. Electric Motor)                      02Nos
               Lathe M/c            (3 H.P. Electric Motor)   JANAK WORKS        01Nos
               Pipe ID/OD Deburing M/c
                                                                                 01Nos
Machine Shop   (1 H.P. Electric Motor)
               Threading M/c        (3 H.P. Electric Motor)                      01Nos
               Milling M/c         (2 H.P. Electric Motor)                       02Nos
               Star Lathe           (2 H.P. Electric Motor)   Star tools corp.   01Nos
               SPM Mittring M/C (1 H.P. Electric Motor)                          01Nos
               Cylindrical Grinding M/c with bore grinding
                                                                                 01Nos
               (3 H.P. Electric Motor)
               Shearing M/c 1500 x 8mm                                           01Nos


               CO2 Mig Welding M/c 300Amp                       MOGRA            03Nos
               CO2 Mig Welding M/c 300Amp                      PRO-ARC           03Nos
               CO2 Mig Welding M/c 300Amp                     POWER- ARC         03Nos
               Electric Arc Welding                                              01Nos
Welding Shop   Spot-1                                                            01Nos
               Spot-2 ( 5kva )                                 Artech Engg.      01Nos
               Spot-3                                                            01Nos
               Drill M/c (1 H.P.Electric Motor )                  ITCO           04Nos


               Vertical Broaching M/c. 6 Ton                                     01 Nos
               Semi automatic Tube Bending M/c.                                  02 Nos
               Hydraulic Pipe Bending M/c. 40 mm                                 01 Nos
Bending Shop
               Hydraulic Pipe Bending M/c. 65 mm
                                                                                 01 Nos
               (Single Axis)
               Hydraulic Pipe Bending M/c. 65 mm
                                                                                 01 Nos
               (3 Axis with 3 MTR. Mandrel)


 Generator     Diesel Generator 125 KVA                                          01 Nos


Compressor     Air Compressor Ingersoll Rand                                     02 Nos
LIST OF AWARDS/ CERTIFICATES

          ISO CERTIFICATE:
          ISO 9001:2000 CERTIFICATE




          KINETIC:
          ALL INDIA VENDORS CONVENTION, 1999




          EICHER MOTORS:
          AWARD FOR OUTSTANDING CONTRIBUTION TO
          PARTS DEVELOPMENT IN THE AREA OF SHEET
          METAL TECHNOLOGY
                    KEY PICTURES




CNC WIRE CUTTING MACHINE     CNC WIRE CUTTING MACHINE




       PRESS SHOP                   PRESS SHOP




   MITTRING MACHINE            SPM WELDING MACHINE
                     PRODUCTION CAPACITY
M. A. P. L., AURANGABAD

Fabrication of Sheet Metal and Tubular Parts for Two    900 Tones Per Month
Wheeler, Three Wheelers and four wheelers

Tri Nickel-Chrome Plating of Tubular And Sheet Metal    12000 Sq. Feet Per day
Parts (Accessories)
Pressing of Sheet Metal Comp.                           100 Tones Per Month

M. A. P. L., PITHAMPUR

Fabrication of Heavy Sheet Metal Parts                  150 Tones Per Month

AUTOMAN, PITHAMPUR

Pressing, Bending, Turning, And Welded Components for   300 Tones per Month
Two Wheeler, Three Wheeler, and Light Commercial
Vehicle.



                      CURRENT UTILIZATION
M. A. P. L., AURANGABAD

Fabrication plant                                       80 % of its Capacity

Tri Nickle Chrome Plant                                 60 % of its Capacity

M. A. P. L., PITHAMPUR

Fabrication of Heavy Sheet Metal Parts                  This plant is currently under
                                                        development for the manufacturing of
                                                        new products of L & T Case Ltd.
AUTOMAN, PITHAMPUR

Presssing, Bending, Turning                             60 % of its Capacity
and Welded Components for Two Wheeler,
Three Wheeler, and Light Commercial Vehicle.



                                  CAPBILITIES
We can develop, execute and deliver the Sheet metal and tubular components as per the
specification of the customer within very reasonable period.
                    OUR STRENGTH
Ø FABRICATION OF TWO WHEELER CHASSIS BY ROBOTIC WELDING SYSTEM.
  WE HAVE 12 ROBOTS INSTALLED IN OUR PLANT FOR WELDING THE TWO
  WHEELER CHASSIS FOR MORE SYMMETRY IN WELDING AS WELL AS FOR
  BETTER QUALITY.

                  Ø LOW COST AUTOMATION IS IMPLEMENTED ALMOST
                     THROUGHOUT THE WORKSHOP, LIKE PNEUMATIC
                     CLAMPING, HOLDING ETC.

                  Ø FULL FLASHED TOOL ROOM EQUIPPED WITH MODERN
                     MACHINES LIKE CNC WIRE CUT, CNC MILLING, ARGO
                     MILLING, AND OTHERS.

Ø PLC BASED TRI NICKEL CHROME AUTOMATED PLATING PLANT.

Ø GOOD WORKING ENVIRONMENT

Ø GOOD TEAM WORK.




                   OUR WEAKNESS
Ø LACK OF HR DEPARTMENT: WE DON’T HAVE A HUMAN RESOURCES
  DEPARTMENT AS PER NOW AND HENCE IT IS VERY DIFFICULT TO MONITOR
  AN EMPLOYEE’S PERFORMANCE AND OTHER ACTIVITIES.
  HOWEVER, WE ARE COMMITTED TO INTRODUCE THE SAME
  IN FEW MONTHS.

Ø LACK OF R & D FACILITIES: WE DO HAVE A DEPARTMENT IN
  OUR GROUP WHICH DOES DAY TO DAY DESIGNING OF TOOLS, HOWEVER WE
  DON’T HAVE A PROPER FACILITY WHERE WE CAN RESEARCH AND DEVELOP
  BETTER COMPONENTS IN JOINT VENTURE WITH OUR CUSTOMERS.
                        From the M. D.’s Desk




Future plans for expansion:

1. L&T-Case Equipment Private Ltd is a company engaged in manufacturing of Earth Moving
Equipments like Loader Backhoe, Vibratory Compactors in Pithampur,
Distt. Dhar (MP). They have decided to outsource Chassis, Loader Arm,
Boomer, Dipper Handle Sleeve and Cabins from our Pithampur Unit.
Since our unit was involved in light enginnring products only and we did
not have the requisite infrastructure to meet up their requirement, we have
planned to install a 340 T capacity Press Brake and a Laser Cutting
machine which is to be imported from Germany. The investment in this
expansion is approx US$ 1 Million

 2. Our mother company i.e Bajaj Auto Ltd is in the process of expanding the manufacturing of 3
wheeler and 4 wheelers at Chakan near Pune and we have been given an opportunity to put up a
new unit to meet up their growing demand in the same field of our activities. The capital
investment by our company in new project is expected to be around US $1.25 Million.




Expectations from Business Partner:



                             Our expectation from our business partner would be transfer of
                             advanced technology with a mind set of growing together. It can be
                             in the same field of our activities or partner’s specialised field with
                             their marketing expertise.
CUSTOMER BASE




BAJAJ AUTO LTD., AURANGABAD
Bajaj Auto Ltd. is leading manufacturers of two and three wheelers in
India. Bajaj has 6 various models in Motorcycle Segment, 2 models
in scooter segment and 8 models in three wheeler segments. Their
market share of two wheelers in India is approximately 35% and of
three wheelers is approximately 70%. Bajaj has seen tremendous
growth in last 5 years.


EICHER MOTORS LTD., PITHAMPUR
Eicher Motor Ltd. manufactures a range of commercial vehicles with
GVW of 5 to 11 tons. It has been outperforming the industry for the
past six years. The sales growth in its LCV segment has been higher
than that of the industry.

KINETIC MOTOR CO. LTD., PITHAMPUR
Kinetic Motor Company Limited is part of the Kinetic group of
companies, a leading manufacturer of two wheelers in India. Their
product range includes Motorcycles, Scooters, Scooterettes,
Stepthrough & Mopeds.

FORCE MOTORS LTD., PITHAMPUR
Force Motors is a well-known name in automobile industry for
manufacturing three wheelers, multi utility and cross country
vehicles, light commercial vehicles, tractors and heavy commercial
vehicles.

SIEMENS INDIA, AURANGABAD
The Siemens Group in India is a unique player in the field of
electrical and electronics engineering. Their operations include 15
manufacturing plants and 16 sales offices. They have a vast global
network of 461,000 people, operating in over 190 countries.
L & T CASE EQUIPMENT PVT. LTD., PITHAMPUR
L&T Case Equipment Private Limited is a joint venture with equal
equity participation by L&T and CNH America. CNH Global is a
new corporation formed by merging of two of the world's largest
tractor and construction equipment majors, viz., Case Corporation
and New Holland. L&T Case Equipment Private Limited
manufactures earth moving equipments like Excavators, Compactors,
and Bucket End Loaders etc.

				
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