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S3000 course outline

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					     Course Outline for SELCA Training
                  ISO Programming
           Conversational Programming
 Selca special language Programming “PROGET2”
              Rotary table programming
     5 axes tilting Head and table programming
                             For
                  S3000 series controls.




Machining center should be ready to run and customer should have
tool holders, tool pull studs in hand, and example prints to
program.
                                                              BACK
1. Explain main operating screen. The OEM determines
   operating screen. Some of important abbreviation are;
   sp, fp, ex, sx: Sp=programmed spindle speed.
   Fp=programmed feed rate. Ex=executed lines of the
   program. Sx= 1 second of executed time, the program
   actually runs.

2. Go through F11 – F18 soft keys for machine. The OEM
   sets up these keys. They very from machine to machine.
   Purpose is to operate the tool changer and Selections for
   handwheel or jog function, or any other function of the
   machine.

3. Go through F1 – F10 soft key for Selca. These keys are
   used to control the CNC. There are a lot of steps to each
   key similar to a ladder effect. If you are deep into a
   ladder you can hit the Menu 0 key twice to take you
   back to the NC operations main menu. To take you
   back to screen #1 from any place in the Ladder hit the
   keys menu0, menu0, Esc.

4. Origin Setting and multiple part origins. Are
   Explained in the programming manual in
   Part1, Pg. 2-4 through 6.
    We can use up to 99 origins; origin 0 is Machine
     home and can not be changed.
    Origin 1 through 99 is in relation with origin 0 so the
     machine knows where it is at all the time.
    Shortcut for finding center of a block with use of
     program parameters.
     1. Find an edge by any method you choose, set origin
         of your choice to its axis 0.
     2. Move machine to find opposite edge to get actual
         value moved.


                                                               BACK
     3. Then go to MDI and type in “P1=axes name”
        Example for X axes: P1=X then cycle start.
     4. Type in P1=P1/2 then Cycle start.
     5. Type O1=XP1 and cycle start. This sets the correct
        value into the origin for center of part.
     6. Note use P1 for X, P2 for Y & P3 for Z.

5. Tool change in MDI and in a program plus Show how
   to save an MDI program.
    Will be on tool change emergencies.
    The OEM will define Procedures for recovery of tool
      changer.
    Reset the tool table, and explain how a random or
      fixed tool rack works.
    Check programming manual Part 1, pg. 2-8 through 9
      for help.

6. How to set Tool length corrections, and when to use
   G48 I0, or G48 K (tool number) for setting part origins
   with Z. Short cut to use P3 for setting tool length.
   Reference programming manual Part 1, pg. 2-11.
   Shows setting of the tool parameter table. Part 11, pg.
   2-6 in the programming manual Shows the O-codes &
   T-codes.

7. Speed, Feed, M03, M04, M13, M14, G00, R, and what
   might happen if G0 is programmed.

8. Coordinate System G16, G17, G18, & G19
   Explained in programming manual,
   Part 11, Pg. 2-6 &2-27




                                                             BACK
9. File Management: Show hot keys, “F2 & F7” and
   explain .ext files and how to create own directory, how
   to copy files, and download from server.
    Shift –F2, “hot Key” to set the F2 key to use either
      Floppy drive or server drive for editing or copying
      files.
    Shift –F7, “hot key” should be set to hard drive for
      execution of files.
    Shift F9, “File Management” is a shortcut in edit to
      open the drive selected so you can see all directories
      and       programs in that drive and set the path to
      only see the files you need.
    Easy way to open drives:
      1. menu0, menu0
      2. Edit
      3. Shift + F9 allow you access to change directories
          and file extensions.
      4. Then select directory press enter.
      5. select program you wish to use and press enter
      6. Press the Esc button.
      7. File management help in the programming
          manual starting Part 1, pg. 3-20

10. Program structures, creating programs, and editing.
  G90= absolute, G91= incremental, I = one character
  string is incremental; example X5 Y3I Z1 this line
  means X & Z are absolute and Y is incremental. Show
  all keys for advanced editing. Reference to the manual,
  Part 1, pg. 3-1

11. Show graphics while programming & Explain
  graphics keys and the differences between graphics
  mode and edit mode. Reference in manual,
  Part 1, pg. 3-6 through 11



                                                               BACK
12. Program G81-through G88 Use of conversational and
  program special drill codes G781 through G796.
  Reference to fixed cycles in programming manual,
  Part 11, pg. 2-20 through 24.
   Reference to super fixed cycles in programming
     Manual Part 11, Pg. 5-18 through 20.
   Program references in Director: outline \ drilling \
     g81, g82, g83, g84, g85, g86, g781, g791

13. Execute a program on machine then show how to do
  fast searches using fast and normal keys. Reference to
  manual Part 1, pg. 4-5 through 9.
  Reference to program example in directory: outline \
  sub_rout \ call. Example of typical call program:
   N1 [T6M6              [CALL TOOL DATA
   N2 [ O2            [SELECT PART ORIGIN
   N3 [G733D1=.002 [good finish settings
   N4 [G733K.007D1=.007[good semi finish settings
     for 0.01 inch stock
   N5 G25              [TURNS OFF CROSSOVER
     COMP,MUST BE on DURRING 3-D
   N6 [G851XYZ             [OFFSET PART ORIGIN
     USING HANDWHEEL
   N7 [G52X0Y0Z0            [OFFSET SHIFT FOR any
     axes or G851
   N8 [G51J45            [ROTATION OF PART
   N9 M3S3000F400 [SET FEED & spindle speed
     + turn on spindle
   N10 [G92F4000           [OVERRIDES PROGRAMED
     FEED RATE
   N11 [G71             [CONVERTS A METRIC
     PROGRAM TO RUN ON INCH DISPL
   N12 [G54             [XMIRROR

                                                           BACK
   N13 [G55       [Y MIRROR
   N14 [G57       [XY MIRROR
   N15 LG:\program name;[CALL PROG FROM
    HARD DRIVE
   N16 M30        [End of program

14. Subroutines: L=1, L1 K5, this format is a counter
  above M30.
   Internal sub programs: L1 through L99 can be used
     for internal subprograms. L5 for example in the main
     program is a call and looks for L=5 under the M30.
     Note: a subprogram under M30 must begin with
     (L=?), body of program, and then end with G32.
   External subprograms: Can call a program from
     another program using, “LG: \name; “will execute a
     program in the hard drive defined by the program
     name. LG: \DIR\SUB DIR\ Program name; Will
     Execute a program from any drive with correct path
     listed in call. Above line “LG:” means look in G
     drive which is the hard drive. “\DIR” = main
     directory in hard drive or file folder in windows
     language. “SUB DIR” = file folder inside file folder.
     “\Program name;” = Name of program ending in file
     extension of .PRG
   Reference to manual Part 11, pg. 4-7
   Reference to program examples: outline\sub_rout\
     call, autocall, autotool, insidlop, & simploop

15. Program for cutter comp, G49 I= (Radius of End mill)
  or G49 K= (Active tool #), and G41, G42, G40. Show
  collision control for cutter comp, D0=1.
  Reference to manual Part 11, pg.2-13
  Reference to program examples: outline\comp-on\
  g41-iso, g41-pg2, g41-coll, & g41-d01


                                                             BACK
16. Rotation start point for all angle position is at the 3:00
  position on a dial clock, this equals angle zero, for all
  Selca programming. CCW “counter clock wise” is a
  plus value. CW “clock Wise” is a minus value.

17. Common off set of Origin uses, G52
  Reference to manual; Part 11, pg.2-16

18. Axes angular shifts uses, G51
  Reference to manual; Part 11, pg.2-16

19. Mirroring Axes use, G54 – G59
  Reference to manual; Part 11, pg. 2-19
  Reference to programming examples; outline\iso-3dg\
  g54-iso

20. Show G851XYZ uses for blending on the fly.
  Reference manual Part 11, pg. 6-5

21. This is the end of ISO programming part and start of
  conversational part.

22. Program polygonal pockets, circle pockets, plus G73,
  G787 & G797.                       Reference to manual;
  Part 11, pg. 5-12 through 13 & 5-47
  Reference to program examples;
  outline\pockets\ g73-77, g77-d0-3, g77point, pocket,
  parallel, & g787

23. Polar coordinate programming works, “G75 cancels”
  “G76” turns on Polar where X= radius & Y=angle.
  Reference to manual; Part 11, pg. 2-8
  Reference to programming examples;
  outline\comp-on\g76

                                                                 BACK
24. Show how G754, G753 works, “Axis reversal”.
  Reference to manual; Part 11, pg. 5-13
  Reference to program examples;
  outline\iso-3dg\g754iso

25. Show Scaling factor and how it can be used to ramp
  out a Profile. G61 K1.05, or G61 X1.05Y1.05Z1.05
  Reference to manual; Part 11, pg. 2-28
  Reference to programming examples;
  outline\extras\ramp-out

26. Show G846XY uses to neglect Z in program and test
  on machine. Reference to manual; Part 11, pg. 6-5

27. Axis travel delimitation G761
  Reference to manual; Part 11, Pg. 5-21
  Reference to program examples;
  outline\advanced\g761-iso, & g761-zlv

28. Spiral milling G735
  Reference to manual; Part 11, pg. 5-45
  Reference programming examples; outline\iso-3dg\
  g735iso, ex8-g735, ex6-g735, & pk735iso. Thread
  milling in outline\paramete\ idthread, & odthread.
  Note: J2 allows start at the bottom and work to top in
  the G735 block.

29. Engraving;
  Reference to manual; Part 11, pg. 5-40
  Reference to programming examples;
  outline\extras\engrave




                                                           BACK
30. Show in graphic how to see outline of profile, L=1
  after G49Irad, In front of program, (G49 I0, $5-13”for
  different colors”, L1 K1,) Reference to manual for color
  changes in graphics. Part 1, pg. 3-9
  Reference to programming examples; outline\ex-files\
  g666-iso, ex7-g666, & profchek

31. Create a program to pick corners out with smaller tool
  at first. At the programmed block containing G41 D0=1,
  add D2=1. At end of program add this line; 666Lname:
  Then must execute this program in graphic mode.
  Reference to manual; part 11, pg. 3-14
  Reference to program examples;         outline\ex-files\
  g666-iso, & ex7-4

32. Show what compile does and explains how programs
  can be written here and ran on a Fanuc. Also uses for
  G62 K2= Incremental I & J values, G62 K1= absolute I
  & J, to run Fanuc Program on Selca.
  Reference to manual; Part 11, pg. 2-10

33. End of conversational programming part and start of
  PROGET2

34. Proget2 programming course.
  Reference to manual; Part 11, pg. 3-1
  Reference to programming examples; outline\ex-files\
  ex1, ex2, ex3, ex4, ex5, ex6, & ex8
   REFERENCE SHEET NOTES: for PROGET2
     programming.
   All block lines must start with a “G code” after the
     comp is turned on.


                                                          BACK
   G10= Start location point on a line, with unknown
    angle
   G11= End location point on a line, with unknown
    angle and you can have multiple end points.
   G13= Ruler and Protractor where XY= location point
    on a line and J= Known angle
   G20= Compass where “XY” location = known center
    point of circle and I= Radius of circle. The sign of the
    radius indicates direction of cut, where CCW radius
    is a plus value, & CW radius is negative value.
   G21= Circle template I= radius J= Chamfer.
   Special function proget2 only - G40, G41, G42 “must
    define the approach type” where K2 is a circular
    approach type to turn cutter radius comp on or off.
    K1 is a linear approach type.
   A line pierces a circle in two places. K1= first
    intersection point. K2= Second intersection point.
    These codes are place in the lines with G10-G11-
    &G13 only.

35. Profile pocket programming with or with out section
  profiling, G777, G701, G778. Proget2 works best for
  this G777. Reference in manual; Part 11, pg. 5 -7
  Reference to program examples;
  outline\ex-files\ ex1-g777, & ex7g777

36. Parametric programming. Reference to manual;
  Part 11, pg. 4-1. Reference to programming examples;
  outline\paramete\ nwfacexz, ECT.
   Parameter programming Conditional branch = {if
     then} L1 go to.
   Greater than is: >
   Less than is: <
   Greater than or equal to is: >=


                                                           BACK
   Less than or equal to is: <=
   Other than is: <>
   Math functions on page 36 of hand out Enter like
    P1=(value)

37. Element programming. Reference to manual;
  Part 11, pg.3-24 through 30.
  Reference to program example;      outline\elements\
  ex19, drlprofj, & prof-drl

38. 2.5-D programming with section profiles and simple
  form. Reference to manual; Part11, pg.5-34 & 35
  Reference to programming examples; outline\advanced\
  g736-f, g726rule, rulesurf, g726surf, & g736-m

39. End of advanced Proget2 programming and start rotary
  training.

40. Rotary table work 201/G203. Reference to manual;
  Part 11, pg. 5-27
  Reference to programming examples;      outline\rotary\
  g201-a, g201b, g201c, g201-pm & rotpock

41. End of rotary and start of 5 Axes training.

42. 5 axis head programming.
  Reference to manual; part 11, pg. 5-31
  Reference to programming examples;     outline\5axes\
  g69, g69g68, g6869751, g748, g748-749, & 5axescal

43. End of course.

44. See program examples by clicking on hyperlink.



                                                         BACK
This information provided by K.C. Sales & Service Inc. Please call
to schedule a training appointment to: ATTN: Charles Harrington,
K.C. Sales & Service Inc.
338 Willow St.
Howard City, MI 49329
Office # 231-937-7886
Fax # 231-937-6742
Cell # 616-304-7932
E-Mail: cjharrington@kcsales.us www.kcsales.us

Average training times:
Basic training course to #21 of the above course outline manual:
8 Hours, of instruction.

Conversational training, to #33 of the above course outline manual:
8 Hours, of additional instruction. During this time we usually
make sure your network connections are correctly set up and
working, plus we also make sure your post processor is posting
programs for Selca correctly, “if not I will assist in modifying your
post”, “this is done at the normal service rate”.

Advanced 2.5-D programming and Proget2 language training to
#39 of the above course outline manual, typically takes an
additional 8 Hours, of instruction. This type of training is usually
for customers who do not use CAD CAM software for
programming.

Rotary and 5 Axes training will end the programming course and
usually takes about 8 hours each for complete training, with actual
job running proof on customer’s part.

Probe Training, tool touch probe takes about 4 hours of training
time to complete, center measure probe takes about 8 hours to
complete full training course.


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