Cable Assemblies
Current Product Offerings
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Products for extreme environments in Combat, Transport, CNI, Satellite and Space Launch applications Expanded line of EW style assemblies Mast Cable assemblies Space rated cable and assemblies Test Cable assemblies and adapters Lightweight bulk cable and assemblies Custom Cable Assemblies
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Core competencies
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Air-spaced PTFE wrapped tape constructions Diamond braid or helically wrapped outer conductor shields Extruded jackets of PFA, FEP, Tefzel, polyurethane or PVC High retention connector attachments Standard and custom connector interfaces
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Teflon™ Tape-Wrap Cable
Inner Conductor Dielectric Outer Conductor Jacket Finished Assemblies
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Tape-wrap Cable Constructions
5 Layer Diamond Braid
5 Layer Helical
6 Layer
6 Layer + Jacket
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Cable Assembly Characteristics
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Wide Temperature Range: -110°C to + 200°C Wide Pressure Range: 16 psi to Torr Radiation Resistant: Up to 200 MegaRad total dosage Total Mass Loss (TML): Less than 1% (0.1% typical) Collected Volatile Condensable Materials (CVCM): Less than 0.1% (typically nil) 10-5
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Low Loss Light Weight Phase Stable Available in Phase Matched Sets Available in IL Matched Sets Unique Multipaction-Free Connectors Large Selection of Cable Sizes and Connector Interfaces
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Matched Assemblies
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Matched in sets Matched to Standards Phase or Delay Matching Amplitude Matching Both Phase and Amplitude Matching
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Product Diversity
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Cable Choices
– Hundreds of cable designs – Sizes from 0.070” to 1.40” outer diameter – Wide variety of jackets
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Connector Choices
– All common connector interfaces – Straight, 45° and right angle connectors – Thousands of variations
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Why use Helically Shielded cable for space applications?
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For a given cable size – Get lowest loss – Get lightest weight – Get best phase tracking – Lowest bending force Can be provided with radiation resistant black Tefzel jacket
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Lightweight “Z” cables
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Lightweight alternative to RG cables
• Approximately 40% lighter weight • Approximately 20% smaller outer diameter
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Used by Boeing for all new 7n7 aircraft Used by McDonnell Douglas for MD-nn aircraft Used by McDonnell Douglas, Boeing and Lockheed Martin for military aircraft
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Bulk Cable
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All “Z” cables are available as bulk cable as well as assemblies FA12X and FA19X qualified to the NASA International Space Station SSQ specification
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Connector Choices
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Push On or Blind Mate
• OSMT or GPO
General Purpose
• SMA, ETNC or N
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Small Size
• SSMA, SMA, or ETNC
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Low PIM
• N or 7-16 IEC
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Larger, Higher Power
• N, SC, HN, or 7-16 IEC
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Test Applications
• 2.4 mm, K, 3.5 mm or 7 mm
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Highest Power
• LT, MLT, 7/8 EIA or 1 5/8 EIA
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Self Locking/Torque Connector
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Key features: Once torque is achieved the coupling nut will spin. A distinct snapping noise will be heard to let the installer know that the proper torque has been achieved.
LINE MARK
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Connector can not be accidentally disconnected. – Design is such that to disconnect the mating interface the coupling nut must be slid forward and then rotated. If the nut were not slid forward it will spin, preventing unmating from occurring.
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The design lends itself to most coaxial interfaces. Have successfully passed the vibration test as specified in Mil-T-81490 – Electrical performance was monitored during test to insure performance was not effected by the vibration levels.
OUTER SHELL
OUTER SLEEVE
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