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Submital for Laminate Doors

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					AMPCO ARCHITECTURAL
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                                                        R




                             AMPCO ARCHITECTURAL
                             FLUSH PLASTIC LAMINATE
                              DOOR SPECIFICATIONS




                                 SUBMITTAL SHEETS
                               FOR LAMINATE DOORS



                                Ampco Products, LLC.
                               11400 NW 36th Avenue
                                  Miami, FL 33167
                                Voice: 305.821.5700
                                 Fax: 305.455.4681
                                  www.ampco.com
                                 doors@ampco.com

   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                          SUBMITAL SHEETS
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                              FOR LAMINATE DOORS       R




 Job Name: ________________________           Contract/Job Number: _____________
 Submitted by: _________________________      Date: _______ Sheet_____of_____
 Revisions: ____________________Date: __________ By: _____________________
 Revisions: ____________________Date: __________ By: _____________________

 Door Types (enter quantity required):
      PC         PC20         3 ply particle board core                     (A.W.I. PC3-HPDL)
      CPC        CPC20        5 ply particle board core, crossbanded        (A.W.I. PC5-HPDL)
      CPC45      5 ply particle board core, crossbanded, C label            (A.W.I. FD 3/4)
      SLC        SLC20        5 ply staved lumber core                      (A.W.I. SLC-HPDL)
      MC45       5 ply 45 minute mineral core fire door, C label            (A.W.I. FD 3/4)
      MC60       5 ply 60 minute mineral core fire door, B label            (A.W.I. FD 1)
      MC90       5 ply 90 minute mineral core fire door, B label            (A.W.I. FD 1 1/2)
      LL         5 ply lead bonded to plywood core                          (A.W.I. LL)
      STC        Sound Attenuation Core                                     (ASTM E-90-90)

 Stiles: Bonded to the core. Mill option hardwood or structural composite lumber (SCL).
 Edges laminated after faces with .050” HPDL.
 End Rails: Bonded to the core. Mill option hardwood or structural composite lumber
 (SCL).
 Face Laminates (specify thickness, color, finish): ____________________________________
 __________________________________________________________________________________
 Glass Openings (specify size, location, moulding type and glass thickness): ____________
 __________________________________________________________________________________
 Louvers (specify size, location, louver type and if metal, specify moulding type and louver
 thickness):
 _________________________________________________________________________________
 Prefit Clearances:             Standard (For hinged doors: 1/8“ top, 5/8” bottom, singles
                                1/4” width, pairs 3/16” width)
                                Other (please specify): _________________________________
 Edge Machining:                Standard (For hinged doors: bevel lock
                                       edge 1/8“ in 2”, Square hinge edge)
                                Other (please specify): _________________________________

 Packaging:         Standard           Individually poly bagged        Other: _____________

  Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
                                                                                             PC/PC20
AMPCO ARCHITECTURAL
                                                                                PARTICLE BOARD CORE
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                                   AWI: PC-HPDL-3 OR FD 1/3    R




 Quality Standards: Conforms to WDMA                 Adhesive: Type I or Type II bond, by
 Industry Standard I.S. - 1A and Architectural       specification, between faces and core/frame
 Woodwork Institute section 1300-G-3 for             components.
 FD 1/3, and ASTM E-152, Fire Test of Door           Formulated using no urea formaldehyde.
 Assemblies as performed by Warnock Hersey
 International.                                      Assembly: Bonded core and frame assembly is
                                                     uniformly sanded to a thickness of 1 1/2“
 Maximum Size:                                       (+.015”). For FD 1/3, core and frame
 Single Door: (unrated) 4/0 x 10/0                   components are assembled to meet or exceed
 Single Door: (20 minute) 4/0 X 10/0                 20 minute specifications.
 Pairs: (unrated) 8/0 X 10/0
 Pairs: (20 minute) 8/0 X 10/0, 8/0 X 9/0 or 8/0     Warranty: Lifetime from date of manufacture.
 X 8/0                                               For original installation only.
 Double Egress: 8/0 X 9/0 with concealed vertical
 rod exit devices.                                   Label Authority: For FD 1/3, may be labeled
                                                     and classified by Warnock Hersey International
 Thickness: 1 3/4” (±1/16”)                          as a 20 minute fire/smoke barrier. Restrictions
                                                     on machining and architectural accessories or
 Frame Components:                                   application are per that authority.
 Stiles: (before trim or prefit) 1 1/4” structural
 composite lumber (SCL) or 1 1/4” mill option        *Fire labeled doors may not be refit in the field
 kiln-dried hardwood. Bonded to core.                if already factory prefit or machine sized.
 Rails: (before trim or prefit) top and bottom
 1¼” structural composite lumber (SCL) or 1¼”
 mill option kiln-dried hardwood. Bonded to
 core.

 Interior Blocking: In some applications the
 addition of optional solid wood interior
 blocking may be required due to fire rating and
 hardware specifications.

 Core: Wood particleboard door core to meet or
 exceed American National Standard ANSI
 A208.1 for I-LD-2 Door Core. Mat-formed
 particleboard with density approx. 28-32
 pounds per cubic feet (pcf) to meet or exceed
 Commercial Standard CS 236-66 for Type 1
 grade C, Class 1. Exceeds requirements for 20
 minute construction authority.

 Faces: High pressure decorative laminate
 general purpose grade (GP50 - .050“ thick)
 complying with NEMA standard LD-3. Type II
 bond as specified.




   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                       SLC/SLC20
                                                                                  STAVE LUMBER CORE
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS
                                                                           AWI: SLC-HPDL-5 OR FD 1/3
                                                                                                        R




Quality Standards: Conforms to WDMA                 Assembly: Bonded core and frame
Industry Standard I.S.-1A, and Architectural        assembly is uniformly sanded to a thickness of
Woodwork Institute section 1300-G-3 or FD           1½“ (±.015). For FD 1/3, core and frame
1/3, and ASTM E-152, Fire Test of Door              components are assembled to meet or exceed
Assemblies as performed by Warnock Hersey           20 minute specifications.
International.
                                                    Warranty: Lifetime from date of manufacture.
Maximum Size:                                       For original installation only.
Single Door: (unrated) 4/0 X 10/0
Single Door: (20 minute) 4/0 X 10/0                 Label Authority: For FD 1/3, labeled and
Pairs: (unrated) 8/0 X 10/0                         classified by Warnock Hersey International as a
Pairs: (20 minute) 8/0 X 1/0                        20 minute fire/smoke barrier. Restrictions on
Double egress: (20 minute) 8/0 X 9/0 with           machining and architectural accessories
concealed vertical rod exit devices.
                                                    *Fire labeled doors may not be refit in the field
Thickness: 1 3/4” (± 1/16”)                         if already factory prefit or machine sized.

Frame Components:
Stiles: (before trim or prefit) 1 1/4“ structural
composite lumber (SCL) or 1 1/4” mill option
kiln-dried hardwood. Bonded to core.
Rails: (before trim or prefit) 1 1/4“ structural
composite lumber (SCL) or 1 1/4” mill option
kiln-dried hardwood. Bonded to core.

Interior Blocking: None required.

Core: Staved lumber core with maximum
2 ½“ width low density wood blocks bonded
together. Manufactured to WDMA I.S.-1
sections C13 for Solid Wood Block
Core.

Faces: Engineered Composite cross banded
face veneer meeting AWI or WDMA grading
rules as specified.
Type II bond between plys as specified with
high pressure decorative laminate general
purpose grade (GP50 - .050” thick) complying
with NEMA standard LD-3.

Adhesive: Type I or Type II bond, by
specification, between faces and core/frame
components. Formulated using no urea
formaldehyde.




  Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                       CPC/CPC20
                                                                                PARTICLE BOARD CORE
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS
                                                                             AWI: PC-HPDL-5 OR FD 1/3
                                                                                                         R




 Quality Standards: Conforms to WDMA                 Adhesive: Type I or Type II bond, by
 Industry Standard I.S. -1A and Architectural        specification, between faces and core/frame
 Woodwork Institute section 1300-G-3 for             components. Formulated using no urea
 FD 1/3, and ASTM E-152, Fire Test of Door           formaldehyde.
 Assemblies as performed by Warnock Hersey
 International.                                      Assembly: Bonded core and frame assemble is
                                                     uniformly sanded to a thickness of 1 1/2”
 Maximum Size:                                       (±.015”). For FD 1/3, core and frame
 Single Door: (unrated) 4/0 X 10/0                   components are assembled to meet or exceed
 Single Door: (20 minute) 4/0 X 10/0                 20 minute specifications.
 Pairs: (unrated) 8/0 X 10/0
 Pairs: (20 minute) 8/0 X 10/0, 8/0 X 9/0            Warranty: Lifetime from date of manufacture.
 Double egress: (20 minute) 8/0 X 9/0 with           For original installation only.
 concealed vertical rod exit devices.
                                                     Label Authority: For FD 1/3, may be labeled
 Thickness: 1 3/4” (± 1/16”)                         and classified by Warnock Hersey International
                                                     as a 20 minute fire/smoke barrier. Restrictions
 Frame Components:                                   on machining and architectural accessories or
 Stiles: (before trim or prefit) 1 1/4“ structural   application are per that authority.
 composite lumber (SCL) or 1 1/4” mill option
 kiln-dried hardwood. Bonded to core.                *Fire labeled doors may not be refit in the field
 Rails: (before trim or prefit) 1 ¼“ structural      if already factory prefit or machine sized.
 composite lumber (SCL) or 1 ¼” mill option
 kiln-dried hardwood. Bonded to core.

 Interior Blocking: In some applications the
 addition of optional solid wood interior
 blocking may be required due to fire rating
 and hardware specifications.

 Core: Wood particleboard door core to meet
 or exceed American National Standard
 ANSI/A208.1 for I-LD-2 Door Core. For FD
 1/3, exceeds requirements for 20 minute
 construction authority.

 Faces and Edges: Engineered Composite
 crossbanding meeting AWI or WDMA grading
 rules as specified. High pressure decorative
 laminate
 general purpose grade (GP50 - .050” thick)
 complying with NEMA standard LD-3. Type II
 bond as specified.




   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                              CPC45
                                                                                  PARTICLE BOARD CORE
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS
                                                                                            AWI: FD 3/4
                                                                                                          R




Quality Standards: Conforms to WDMA                  For original installation only.
Industry Standard I.S. - 1A and Architectural
Woodwork Institute section 1300-G-3 for              Label Authority: May be labeled and
FD 3/4, and ASTM E-152, Fire Test of Door            classified by Applied Research Laboratories as
Assemblies as performed by Applied Research          a 45 minute fire/smoke barrier. Restrictions on
Laboratories.                                        machining and architectural accessories or
                                                     application are per that authority.
Maximum Size:
Single Door: (45 minute) 4/0 X 8/0. No               *Fire labeled doors may not be refit in the field
cutouts, flush only.                                 if already factory prefit or machine sized.

Thickness: 1 3/4” (± 1/16”)

Frame Components:
Stiles: (before trim or prefit) 1 1/4” mill option
kiln-dried hardwood. Bonded to core.
Rails: (before trim or prefit) 3“ mill option kiln
dried hardwood. Bonded to core.

Interior Blocking: None acceptable for 45
minute rating..

Core: Wood particleboard door core to meet
or exceed American National Standard
ANSI/A208.1 for I-LD-2 Door Core. Exceeds
requirements for 45 minute construction
authority.

Faces: Engineered Composite meeting AWI
or WDMA grading rules as specified. High
pressure decorative laminate general purpose
grade (GP50 - .050” thick) complying with
NEMA standard LD-3. Type II bond as specified.

Adhesive: Type I or Type II bond, by
specification, between faces and core/frame
components. Formulated using no urea
formaldehyde.

Assembly: Bonded core and frame assembly
is uniformly sanded to a thickness of 1 1/2”
(±.015”). Core and frame components are
assembled to meet or exceed 45 minute
specifications.


Warranty: Lifetime from date of manufacture.

  Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                            MC45
                                                                        C LABEL 45 MINUTE FIRE DOOR
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS
                                                                                         AWI: FD 3/4
                                                                                                       R




 Quality Standards: Conforms to WDMA               Adhesive: Type I or Type II bond, by
 Industry Standard I.S.-1A, and Architectural      specification, between faces and core/frame
 Woodwork Institute section 1300-G-4 for type      components. Formulated using no urea
 FD 3/4, and ASTM E -152, Fire Test of Door        formaldehyde.
 Assemblies as performed by Warnock Hersey
 International.                                    Assembly: Bonded core and frame assembly
                                                   is uniformly sanded to a thickness of 1 1/2”
 Maximum Size:                                     (±.015”). Core and frame components are
 Single Door: 4/0 x 10/0, 4/0 X 10/0 with          assembled to meet or exceed 45 minute
 transom.                                          specifications.
 Pairs: 8/0 X 9/0
 Double egress: 8/0 X 8/0.                         Warranty: Lifetime from date of manufacture.
 Metal edge and astragal required on pairs.        For original installation only.

 Thickness: 1 3/4” (± 1/16”)                       Label Authority: Labeled and classified by
                                                   Warnock Hersey International as a 45 minute
 Frame Components:                                 fire barrier in sizes as described above with
 Stiles: (before trim or prefit) 1 1/4” hardwood   vision panels only having an aggregate area of
 untreated or clear fir with a minimum density     1296 square inches maximum either singularly
 of 28.75 pounds per cubic feet (pcf) or other     or in multiples.
 species having equal density. Bonded to the
 core.                                             *Fire labeled doors may not be refit in the field
 Rails: (before trim or prefit)                    if already factory prefit or machine sized.
          Top: 1 1/4” untreated hardwood or
          clear fir with a minimum of 28.75 pcf
          or other species having an equal
          density. Bonded to the core.
          Bottom: 1 1/4” hardwood with
          minimum density of 28.75 pcf or other
          species having equal density. Bonded
          to the core.

 Interior Blocking: In some applications the
 addition of optional Firestop composition may
 be required due to fire rating and hardware
 specifications.

 Core: Georgia Pacific homogenous gypsum
 type mineral substance with minimum density
 of 26 pounds per cubic foot.

 Faces: Engineered Composite cross banding
 meeting AWI or WDMA grading rules as
 specified. Type II bond between plys as
 specified with high pressure decorative
 laminate general purpose grade (GP50 - .050”
 thick) complying with NEMA standard LD-3.

   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                             MC60
                                                                         B LABEL 60 MINUTE FIRE DOOR
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS
                                                                                            AWI: FD 1   R




Quality Standards: Conforms to WDMA
Industry Standard I.S.-1A and Architectural         Assembly: Core and frame component are
Woodwork Institute section 1300-G-4 for type        bonded per Warnock Hersey manufacturing
FD 1, and ASTM E-152, Fire Test of Door             authorities and sanded to a uniform thickness
Assemblies as performed by Warnock Hersey           of 1 1/2” (+ .015”).
International.
                                                    Warranty: Lifetime from date of manufacture.
Maximum Size:                                       For original installation only.
Single Door: 4/0 x 10/0, 3/0 X 10/0 with
transom (3/0 X 3/0 maximum transom. Must            Label Authority: Labeled and classified by
be pre installed with transom bar if rabbet joint   Warnock Hersey International as a 60 minute
not used.)                                          fire barrier in sizes as described above with
Pairs: 4/0 X 9/0, 8/0 X 9/0                         vision panels having aggregate areas of 100
Double egress: 8/0 X 8/0. Construction of           square inches either singularly or in multiples,
door accessories by specification.                  or fusible link louvers having aggregate areas
                                                    of 576 square inches either singularly or in
Thickness: 1 3/4” (± 1/16”)                         multiples.

Frame Components:                                   *Fire labeled doors may not be refit in the field
Stiles: (before trim or prefit) 1“ Firestop         if already factory prefit or machine sized.
composition. Bonded to the core.
Rails:
         Top: 1” Firestop composition. Bonded
         to the core.
         Bottom: 1 1/2” Firestop composition.
         Bonded to the core.

Interior Blocking: In some applications the
addition of optional Firestop composition may
be required due to fire rating and hardware
specifications.

Core: Georgia Pacific homogenous gypsum
type mineral substance with minimum density
of 26 pounds per cubic foot.

Faces: Engineered Composite cross banding
meeting AWI or WDMA grading rules as
specified. Type II bond between plys as
specified with high pressure decorative
laminate general purpose grade (GP50 - .050”
thick) complying with NEMA standard LD-3.

Adhesive: Type I or Type II bond, by
specification, between faces and core/frame
components.
Formulated using no urea formaldehyde.

  Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
                                                                                                 MC90
AMPCO ARCHITECTURAL
                                                                          B LABEL 60 MINUTE FIRE DOOR
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                                               AWI: FD 1 1/2   R




 Quality Standards: Conforms to WDMA                 Adhesive: Type I or Type II bond, by
 Industry Standard I.S.-1A and Architectural         specification, between faces and core/frame
 Woodwork Institute section 1300-G-4 for type        components. Formulated using no urea
 FD 1, and ASTM E-152, Fire Test of Door             formaldehyde.
 Assemblies as performed by Warnock Hersey
 International.                                      Assembly: Core and frame component are
                                                     bonded per Warnock Hersey manufacturing
 Maximum Size:                                       authorities and sanded to a uniform thickness
 Single Door: 4/0 x 10/0, 3/0 X 10/0 with            of 1 1/2” (+ .015”).
 transom (3/0 X 3/0 maximum transom. Must
 be pre installed with transom bar if rabbet joint   Warranty: Lifetime from date of manufacture.
 not used.)                                          For original installation only.
 Pairs: 4/0 X 9/0, 8/0 X 9/0
 Double egress: 8/0 X 8/0. Construction of           Label Authority: Labeled and classified by
 door accessories by specification.                  Warnock Hersey International as a 90 minute
                                                     fire barrier in sizes as described above with
 Thickness: 1 3/4” (± 1/16”)                         vision panels having aggregate areas of 100
                                                     square inches either singularly or in multiples,
 Frame Components:                                   or fusible link louvers having aggregate areas
 Stiles: (before trim or prefit) 1 1/2“ Firestop     of 576 square inches either singularly or in
 composition. Bonded to the core.                    multiples.
 Rails:
          Top: 1” Firestop composition. Bonded       *Fire labeled doors may not be refit in the field
          to the core.                               if already factory prefit or machine sized.
          Bottom: 1 1/2” Firestop composition.
          Bonded to the core.

 Interior Blocking: In some applications the
 addition of optional Firestop composition may
 be required due to fire rating and hardware
 specifications.

 Core: Georgia Pacific homogenous gypsum
 type mineral substance with minimum density
 of 26 pounds per cubic foot.

 Faces: Engineered Composite cross banding
 meeting AWI or WDMA grading rules as
 specified. Type II bond between plys as
 specified with high pressure decorative
 laminate general purpose grade (GP50 - .050”
 thick) complying with NEMA standard LD-3.




   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
AMPCO ARCHITECTURAL                                                                              LL
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                                        LEAD LINED DOOR
                                                                                      AWI: LL- HPDL
                                                                                                       R




Quality Standards: Conforms to                     Warranty: Two years from date of
WDMA Industry Standard I.S.1A, and                 manufacture.
Architectural Woodwork Institute section           For original installation only.
1300-G-3 and 1300-G-4 for type PC5, PC7 or
FD 1/3, and ASTM E-152, Fire Test of               Label Authority: Labeled and classified by
Door Assemblies as performed by                    Warnock Hersey International as a 20
Warnock Hersey International.                      minute fire/smoke barrier. Restrictions on
                                                   machining and architectural accessories or
Maximum Size:                                      application are per that authority.
Single Door: 4/0 X 8/0
                                                   *Fire labeled doors may not be refit in the field
Thickness: 1 3/4” (± 1/16”)                        if already factory prefit or machine sized.

Frame Components:
Stiles: (before trim or prefit) 2” mill
option kiln-dried hardwood. Bonded to the
core.
Rails: (before trim or prefit) 2“ kiln dried
hardwood. Bonded to the core.

Interior Blocking: Not applicable.

Vision Panels: Maximum lite size 20
minute, no more than 1296 sq in.

Core: 1/16- 1/4“ thick lead sheet, full width of
core, sandwiched and bonded to particle board
and securely fastened with lead bolts.

Faces: High pressure decorative laminate
general purpose grade (GP50 - .050“
thick) complying with NEMA standard
LD-3.

Adhesive: Type I or Type II bond, by
specification, between faces and core/frame
components. Formulated using no urea
formaldehyde.

Assembly: Core and frame components
are bonded and uniformly sanded to a
thickness of 1 ½“ (± .015). For FD 1/3, core
and frame components are assembled to
meet or exceed 20 minute specifications.




  Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010
                                                                                 Sound Attenuation
AMPCO ARCHITECTURAL
                                                                      STC41, STC42, STC45 & STC46
FLUSH PLASTIC LAMINATE DOOR SPECIFICATIONS                                                   HPDL    R




                     WDMA PREMIUM GRADE EXTRA HEAVY DUTY DOOR


 Door Features:                                    Door Standards:

 Face Assembly: HPDL (0.048”) thick                ANSI/WDMA I.S 1-A and AWI Section 1300
                                                   Quality Standards
 Pairs and sets: Not Available
                                                   Faces: High pressure decorative laminate
 Standard Bevel: 1/8” in 2”                        general purpose grade (GP50 - .050“
                                                   thick) complying with NEMA standard
 Clearances: 1/8” top, 1/8” lock and hinge         LD-3.
 stiles. See NFPA-80 6.3.1.7, 2007 edition,
 for bottom clearances.                            Sound ratings were achieved through testing in
                                                   accordance with ASTM E-90-90.

                                                   Hardware preparation: All cutouts for mortise
                                                   hardware shall be made at the factory from
                                                   hardware manufacturer’s templates and
                                                   approved shop drawing.

                                                   Doors will be shipped complete with Ampco’s
                                                   gasket and drop seal system.

                                                   Note: Please Refer to Sealing Requirements
                                                   Document.




                                                                         AMPCO
                                                                          STC

   Tel: 305/821-5700 Fax: 305/455-4681 email: doors@ampco.com website: www.ampco.com 07/15/2010

				
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