Purchasing Sales Process

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Purchasing Sales Process document sample

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							                                    A                                    B
                                                                             MANAGEMENT
  CUSTOMER                               BUSINESS PLAN
                                                                               REVIEW




                   J
                        SALES &
  C   Corrective
                       MARKETING
       Action
                                                      AA
                                        DESIGN
                   K
  D   Document         ESTIMATING
       Control



                       L
                                                                                                  CUSTOMER
  E Finance
                       CONTRACT                                     PRODUCT                     SATISFACTION /
                                           PLANNING
                        REVIEW                                     REALIZATION                     REPEAT
                                                                                                  BUSINESS

  F                                 M                  R   Receiving          Inspection    W
        I. T.
                                        QPR Process

                                                       S   Manufact.          Calibration   X


 G    Internal                      N   Scheduling     T   Out. Proc.        Maintenance    Y
       Audits
                                    O    Inventory     U    Assembly           Tooling      Z

                                                           Pack/Label/
  H Training                        P   Purchasing     V
                                                              Ship


                                    Q     Supplier
                                        Development

  I   Preventive
        Action




avc {356e8299-b806-421b-acab-49784778edb9.xls, Process Map} Rev. A
                                                                               Process Summary


               PROCESS                                           OWNER                               EFFECTIVENESS METRICS                             EFFICIENCY METRICS
A - BUSINESS PLAN                       PRESIDENT / EXECUTIVE VICE PRESIDENT        N/A                                                     N/A
B - MANAGEMENT REVIEW                   DIRECTOR OF QUALITY & SAFETY                ABILITY TO ACHIEVE QUALITY OBJECTIVES                   N/A
C - CORRECTIVE ACTION                   DIRECTOR OF QUALITY & SAFETY                CUSTOMER QUALITY RATINGS                                AVG. RESPONSE TIME
D - DOCUMENT CONTROL                    DIRECTOR OF QUALITY & SAFETY                INTERNAL AUDIT RESULTS                                  ?
E - FINANCE                             DIRECTOR OF FINANCE & ADMINISTRATION        RECEIVABLES OVER 65 DAYS / VOUCHER ERROR LOG            ?
F - INFORMATION TECHNOLOGY              DIRECTOR OF FINANCE & ADMINISTRATION        SYSTEM DOWNTIME                                         ?
G - INTERNAL AUDITS                     DIRECTOR OF QUALITY & SAFETY                EXTERNAL SURVEILLANCE AUDITS                            ?
H - TRAINING                            DIRECTOR OF FINANCE & ADMINISTRATION        EMPLOYEE EVALUATION FORM                                ?
I - PREVENTIVE ACTION                   DIRECTOR OF QUALITY & SAFETY                ?                                                       ?
J - SALES & MARKETING                   SALES & MARKETING MANAGER                   N/A                                                     N/A
K - ESTIMATING                          SALES & MARKETING MANAGER                   TBD                                                     N/A
L - CONTRACT REVIEW                     SALES & MARKETING MANAGER                   ?                                                       N/A
M - QUALITY PLANNING PROCESS            DIRECTOR OF ENGINEERING & DESIGN            PRODUCTION ROUTER ERRORS                                N/A
N - SCHEDULING                          OPERATIONS MANAGER                          ON TIME DELIVERY                                        N/A
O - INVENTORY                           OPERATIONS MANAGER                          INVENTORY ACCURACY                                      N/A
P - PURCHASING                          OPERATIONS MANAGER                          ON TIME DELIVERY / SUPPLIER QUALITY                     N/A
Q - SUPPLIER DEVELOPMENT                OPERATIONS MANAGER                          APPROVED SUPPLIER LIST / SUPPLIER QUALITY               N/A
R - RECEIVING                           OPERATIONS MANAGER                          INVENTORY ACCURACY / ON TIME DELIVERY                   N/A
                                                                                    CUSTOMER QUALITY RATINGS / ON TIME DELIVERY / SCRAP &
S - MANUFACTURING                       OPERATIONS MANAGER                          REWORK                                                  PRODUCTIVITY REPORT
T - OUTSIDE PROCESSES                   OPERATIONS MANAGER                          ON TIME DELIVERY / SUPPLIER QUALITY                     N/A
                                                                                    CUSTOMER QUALITY RATINGS / ON TIME DELIVERY / SCRAP &
U - ASSEMBLY                            OPERATIONS MANAGER                          REWORK                                                  PRODUCTIVITY REPORT
V - PACK / LABEL / SHIP                 OPERATIONS MANAGER                          ON TIME DELIVERY                                        N/A
W - INSPECTION                          DIRECTOR OF QUALITY & SAFETY                INTERNAL AUDIT RESULTS                                  COST OF QUALITY
X - CALIBRATION                         DIRECTOR OF QUALITY & SAFETY                GAGE R&R RESULTS                                        TIMELINESS OF CALIBRATIONS
Y - MAINTENANCE                         OPERATIONS MANAGER                          CATASTROPHIC DOWNTIME / UNSCHEDULED DOWNTIME            N/A
Z - TOOLING                             OPERATIONS MANAGER                          ON TIME DELIVERY                                        N/A
AA - DESIGN                             DIRECTOR OF ENGINEERING & DESIGN            ON TIME / ON BUDGET PROJECT                             N/A




      avc {356e8299-b806-421b-acab-49784778edb9.xls, SUMMARY} Rev. A
                                                             Acro Process Detail

  Process Owner             President / Executive Vice President

    Supplier(s)                      Input(s)                                                        Outputs                 Customers
                                Owner strategic goals          Constraints: procedures, etc.   Documented Business Plan         Customers
                                Customer expectations                 ISO 9001 Standard                                   (Company Name) Owners
                                                            (Company Name) Quality Manual




                                                                         Process

                                                                    A Business
                                                                       Plan
                                                                   Resources: human or other
                                                                          President
                                                                   Executive Vice President
                                                                      Management Team




Process Effective Measurement                                N/A

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, BP} Rev. A
                                                                                             Acro Process Detail

     Process Owner                       Director of Quality and Safety

         Supplier(s)                                    Input(s)                                                                             Outputs              Customers
       Management Team                        Quality Objective Data                           Constraints: procedures, etc.                Action Items           Customers
       Purchasing Manager                 Process Measurement Data                                  ISO 9001 Standard                   CI Improvement Plan         Owners
  Production Control Manager                   Process Control Data                          (Company Name) Quality Manual            Supplier Development Plan    Employees
Assembly and Inventory Control Manager         Internal Audit Results                          Management Review Data Sheet             Benchmarking Plans
                                           Customer Feedback Data                                                                        QMS Improvement's
                                             Corrective Action Status
                                             Preventive Action Status
                                                       Action Items
                                           Analysis of actual and potential field failures




                                                                                                        Process
                                                                                                    B
                                                                                                Management
                                                                                                  Review
                                                                                                Resources: human or other
                                                                                                          President
                                                                                                 Executive Vice President
                                                                                                    Management Team
                                                                                                    Purchasing Manager
                                                                                               Production Control Manager
                                                                                             Assembly and Inventory Control Manager




 Process Effective Measurement                                                                Ability to achieve Quality Objectives

 Process Efficiency Measurement

       avc {356e8299-b806-421b-acab-49784778edb9.xls, MR} Rev. A
                                                             Acro Process Detail

  Process Owner             Director of Quality and Safety

    Supplier(s)                       Input(s)                                                          Outputs           Customers
       Customers                 Customer reject data          Constraints: procedures, etc.                                 Customers
                             (Company Name) DMR data               ISO 9001 Standard            Process improvements   Internal Process Owners
                              Management Review Data         (Company Name) Quality Manual       QMS improvements
                               Process Measurements                4.14_001 Procedure
                                Internal Audit Findings
                                 Customer complaints




                                                                       Process

                                                                C Corrective
                                                                  Action
                                                                Resources: human or other




Process Effective Measurement                                Customer Quality Ratings / Response Time

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, CA} Rev. A
                                                             Acro Process Detail

  Process Owner             Director of Quality and Safety

    Supplier(s)                       Input(s)                                                     Outputs              Customers
    CSE Engineering            Standards / Specifictions       Constraints: procedures, etc.   Controlled Documents     CSE Engineering
   Quality Engineering             Customer Prints                 ISO 9001 Standard                                   Quality Engineering
  QMS Process Owners            Specification Variances      (Company Name) Quality Manual                            QMS Process Owners
                            Quality Syatem Documentation           4.05_001 Procedure                                  Production Control
                                                                                                                         Manufacturing




                                                                       Process

                                                                D Document
                                                                  Control
                                                                Resources: human or other
                                                                    Quality Specialist




Process Effective Measurement                                Internal Audit Results

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, DC} Rev. A
                                                             Acro Process Detail

  Process Owner             Director of Finance and Administration

     Supplier(s)                     Input(s)                                                             Outputs                    Customers
                                                                Constraints: procedures, etc.


    Product Shipment             To be invoiced report          Accounting Procedure Book                  Invoices                 External Customers
                                                                                                         Aging report               Management Team
                                                                                                         Cash receipts


 (Company Name) Supplier           Voucher Payable              Accounting Procedure Book          Accounts Payable Invoices     (Company Name) Suppliers
                                                                                                 Accounts Payable Aging Report
                                                                                                            Checks


                                                                        Process


                                                                     E Finance

                                                                Resources: human or other
                                                                Accounts Receivable Bookkeeper

                                                                          Syteline
                                                                       Geis Software


                                                                Accounts Payable / Payroll
                                                                          Syteline




Process Effective Measurement                                Receivables Over 65 Days / Voucher Error Log

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, FIN} Rev. A
                                                              Acro Process Detail

  Process Owner              Director of Finance and Administration

    Supplier(s)                       Input(s)                                                  Outputs          Customers
                                                                Constraints: procedures, etc.
  Internal System Users         System related requests                                           Repairs      Internal System Users
                                       Hardware                                                  Upgrades
                                        Software                                                New Installs




                                                                          Process

                                                                F Information
                                                                 Technology
                                                                 Resources: human or other


                                                                      System Administrator
                                                                          Consultants
                                                                       Outside Suppliers




Process Effective Measurement                                  ??

Process Efficiency Measurement                                 N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, IT} Rev. A
                                                              Acro Process Detail

  Process Owner              Director of Quality and Safety

    Supplier(s)                        Input(s)                                                        Outputs                 Customers
                                                                Constraints: procedures, etc.
   Management Team             Request for status of QMS            ISO 9001 Standard              Internal Audit Report       Process Owners
                                                              (Company Name) Quality Manual     Non Conformance findings     Management Team
                                                                    4.17_001 Procedure             Observation findings     QMS Certification Body
                                                                                                Improvement Opportunities




                                                                        Process

                                                                    G Internal
                                                                     Audits
                                                                 Resources: human or other
                                                                     Quality Specialist
                                                                      Internal Auditors




Process Effective Measurement                                 External Surveillance Audits

Process Efficiency Measurement                                N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, IA} Rev. A
                                                             Acro Process Detail

  Process Owner             Director of Finance and Administration

    Supplier(s)                      Input(s)                                                   Outputs     Customers
                                                               Constraints: procedures, etc.
       Managers                     Lagal Notices                    ISO 9001 Standard          Training   Management Team
      Supervisors                 Trainig Requests          (Company Name) Quality Manual                    Supervisors
       Customers                                                     4.18_001 Procedure                     Team Leaders
                                                                     OSHA Requirements                        Emplyees




                                                                        Process


                                                                     H Training

                                                                Resources: human or other


                                                                      H.R Administrator
                                                                       Microsoft Excel
                                                                        HR software




Process Effective Measurement                                Emplyee Training Evaluation Form

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, TRAIN} Rev. A
                                                             Acro Process Detail

  Process Owner             Director of Quality and Safety

    Supplier(s)                       Input(s)                                                     Outputs            Customers
                                                               Constraints: procedures, etc.
       Employees                 Process Review Data               ISO 9001 Standard           Process improvements     Customers
    Process Owners                                           (Company Name) Quality Manual     Safety Improvements    Process owners
                                                                   4.14_002 Procedure                                   Emplyees




                                                                       Process

                                                                  I Preventive
                                                                     Action
                                                                Resources: human or other
                                                                      All Employees




Process Effective Measurement                                ??

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, PA} Rev. A
                                                          Acro Process Detail

  Process Owner             Sales and Marketing Manager

    Supplier(s)                      Input(s)                                                       Outputs             Customers
                                                               Constraints: procedures, etc.
                                   Customer Data                      Business Plan            Sales & marketing Plan     Owners
                                    Market Data




                                                                       Process

                                                                J Sales and
                                                                 Marketing
                                                               Resources: human or other


                                                           Sales and Marketing Manager
                                                          Sales & Business Development
                                                                     Sales Engineers




Process Effective Measurement                             N/A

Process Efficiency Measurement                            N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, SM} Rev. A
                                                          Acro Process Detail

  Process Owner             Sales and Marketing Manager

    Supplier(s)                      Input(s)                                               Outputs    Customers
                                                            Constraints: procedures, etc.


   External Customers                  Prints                                                Quotes   External Customers
         Sales                 Customer requirements                                                        Sales




                                                                      Process


                                                            K Estimating

                                                                Resources: human or other


                                                                  Estimating Engineer




Process Effective Measurement                             TBD

Process Efficiency Measurement                            N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, EST} Rev. A
                                                                Acro Process Detail

  Process Owner             Sales and Marketing Manager

    Supplier(s)                       Input(s)                                                         Outputs             Customers
                                                                  Constraints: procedures, etc.
       Customer                    Purchase Orders                    ISO 9001 Standard               Started Order        Manufacturing
                             Documented Customer Requirements   (Company Name) Quality Manual     Request for correction
                                                                      4.3_001 Procedure
                                                                      4.3_002 Procedure




                                                                          Process

                                                                      L Contract
                                                                       Review
                                                                   Resources: human or other


                                                                        Sales Engineers
                                                                 Customer Support Engineers
                                                                       Order Entry Clerk




Process Effective Measurement                                   ??

Process Efficiency Measurement                                  N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, CR} Rev. A
                                                                   Acro Process Detail

   Process Owner                  Director of Engineering

      Supplier(s)                          Input(s)                                                        Outputs            Customers
                                                                     Constraints: procedures, etc.
          Customer                 Prints / Files / Requirements         ISO 9001 Standard                    Router          Manufacturing
                                         Purchase Orders           (Company Name) Quality Manual         Work Instructions     Purchasing
                                                                             QPR Form                  Marked Up Drawings       Planning
    Estimating Engineers              Estimates / Processes                                                Quality Plan        Tool Room
                                                                                                      Quality Documentation    Inspection
CSE / Designers / Manufacturing    Recommendations - Tooling,                                                 PPAP
       Representatives                     Process, etc.                                                      FMEA
                                                                                                           Control Plans
      Quality Engineers             Inspection Requirements -                                              Tool Design
                                       Stat. Requirements                    Process                      Fixture Design
                                    Data Reporting / Retention                                           Gage Purchases

                                                                           M QPR

                                                                      Resources: human or other
                                                                                 CSE
                                                                                 QE
                                                                      Manufacturing Personell
                                                                     Support Process Personell




Process Effective Measurement                                      Production Router Errors (1st Time PPAP Approvals?)

Process Efficiency Measurement                                     N/A
    avc {356e8299-b806-421b-acab-49784778edb9.xls, QPR} Rev. A
                                                          Acro Process Detail

  Process Owner             Operations Manager

    Supplier(s)                      Input(s)                                                  Outputs               Customers
                                                            Constraints: procedures, etc.
      Engineering                 Purchase Orders               ISO 9001 Standard           Work Order Packets        Manufacturing
    Inventory Control              B.O.M. / Router       (Company Name) Quality Manual           Priorities      Outside Service Providers
       Purchasing                     Inventory                 4.21_001 Procedure          Shop Load Reports           Assembly
       Order Entry                   Forecasts
       Customers
         Sales




                                                                    Process


                                                           N Scheduling

                                                            Resources: human or other
                                                                    Dispatcher
                                                                      Planner
                                                                  Buyer / Planner
                                                                      Syteline




Process Effective Measurement                             On Time Delivery

Process Efficiency Measurement                            N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, SCH} Rev. A
                                                           Acro Process Detail

  Process Owner              Operations Manager

    Supplier(s)                      Input(s)                                                     Outputs           Customers
                                                               Constraints: procedures, etc.
       Receiving                     Raw Material                  ISO 9001 Standard           Released Materials   Manufacturing
     Manufacturing              Purchased Components      (Company Name) Quality Manual         Inventory Counts      Assembly
       Assembly                        Products                    4.7_001 Procedure                                  Shipping
                                                                  4.15_001 Procedure




                                                                       Process

                                                                O Inventory
                                                                  Control
                                                               Resources: human or other
                                                                    Material Handlers
                                                                         Syteline
                                                                          Scales




Process Effective Measurement                              4 Inventory Accuracy Measures

Process Efficiency Measurement                             N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, IC} Rev. A
                                                             Acro Process Detail

  Process Owner             Operations Manager

     Supplier(s)                     Input(s)                                                        Outputs         Customers
                                                               Constraints: procedures, etc.
    Sales Engineering                   RFQ                         ISO 9001 Standard              Purchase Orders      Receiving
          CSE                   Purchase Requisitions       (Company Name) Quality Manual                            Sales Engineering
    Production Control           Order Action Report    (Company Name) Supplier Quality Manual                           Suppliers
(Company Name) Employees       Order Exception Report              Approved Supplier List
                                                                    4.6_001 Procedure
                                                                    4.6_002 Procedure
                                                        (Company Name) Supplier Evaluation Form




                                                                        Process


                                                              P Purchasing

                                                               Resources: human or other
                                                                   Purchasing Manager
                                                                          Buyers
                                                                      Buyer / Planner
                                                                          Syteline




Process Effective Measurement                                On Time Delivery / Supplier Quality

Process Efficiency Measurement                               N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, PUR} Rev. A
                                                           Acro Process Detail

  Process Owner             Operations Manager

    Supplier(s)                      Input(s)                                                                Outputs                         Customers
                                                               Constraints: procedures, etc.
       Purchasing              Customer Requirements               ISO 9001 Standard           Improved Complience to (Company Name) SQM       Purchasing
      Engineering           (Company Name) Requirements (Company Name) Quality Manual                 Improved Product Quality             Receiving Inspection
                                                       (Company Name) Supplier Quality Manual
                                                                Supplier Evaluation Form




                                                                       Process

                                                                Q Supplier
                                                               Development
                                                               Resources: human or other


                                                                  Purchasing Manager
                                                                          Buyer
                                                                    Quality Engineers
                                                                         Syteline




Process Effective Measurement                              Approved Supplier List / Supplier Quality

Process Efficiency Measurement                             N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, SD} Rev. A
                                                          Acro Process Detail

  Process Owner             Operations Manager

    Supplier(s)                      Input(s)                                                      Outputs                Customers
                                                            Constraints: procedures, etc.
       Suppliers                 Outside Processes               ISO 9001 Standard                   Labeling             Inventory Control
                                   Raw Materials         (Company Name) Quality Manual Product Entered Into Inventory      Manufacturing
                                      Products                   4.7_001 Procedure          Stocked / Delivered Product      Assembly
                                                                 4.8_001 Procedure                                          Maintenance
                                                                 4.10_001 Procedure                                         Employees
                                                                 4.10_002 Procedure
                                                                  Work Instructions




                                                                    Process


                                                                R Receiving

                                                            Resources: human or other
                                                                  Material Handler
                                                                      Syteline
                                                                       Scale




Process Effective Measurement                             Inventory Accuracy / On Time Delivery

Process Efficiency Measurement                            N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, REC} Rev. A
                                                         Acro Process Detail

  Process Owner             Operations Manager

    Supplier(s)                     Input(s)                                                      Outputs                Customers
                                                           Constraints: procedures, etc.
   Production Control              Raw Material                ISO 9001 Standard                    Product             External Customers
       Purchasing                   Job Packets                Aco Quality Manual                                           Assembly
                                                           4.5_001, 4.8_001, 4.9_001                                        Inventory
                                                          4.10_003, 4.10_106, 4.11_001                                   Outside Services
                                                          4.12_001, 4.13_001, 4.14_001
                                                          4.14_002, 4.15_001, 4.20_001
                                                                     Procedures




                                                                     Process


                                                          S Manufacturing

                                                            Resources: human or other
                                                                     Supervisors
                                                                    Team Leaders
                                                                   Set Up Persons
                                                                  Set Up / Operators
                                                                      Operators




Process Effective Measurement                            Customer Quality Ratings / On Time Delivery / Scrap & Rework

Process Efficiency Measurement                           Productivity Report
   avc {356e8299-b806-421b-acab-49784778edb9.xls, MANUF} Rev. A
                                                         Acro Process Detail

  Process Owner            Opeartions Manager

    Supplier(s)                     Input(s)                                                      Outputs          Customers
                                                          Constraints: procedures, etc.
                                                               ISO 9001 Standard
     Manufacturing                    Product           (Company Name) Quality Manual          Special Processes    Receiving
       Purchasing                 Purchase Orders   (Company Name) Supplier Quality Manual




                                                                  Process

                                                               T Outside
                                                               Processes
                                                           Resources: human or other
                                                               Purchasing Manager
                                                                     Buyers
                                                                Material handlers
                                                                     Syteline
                                                                      Scale




Process Effective Measurement                            On Time Delivery / Supplier Quality

Process Efficiency Measurement                           N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, OUT PROC} Rev. A
                                                          Acro Process Detail

  Process Owner             Opeartions Manager

    Supplier(s)                      Input(s)                                                      Outputs                   Customers
                                                           Constraints: procedures, etc.
     Manufacturing                    Product                     ISO 9001 Standard                  Product                 Inventory Control
   Production Control              Job Packages          (Company Name) Quality Manual                                     External Customers
    Inventory Control                                       4.5_001, 4.8_001, 4.9_001                                    Outside Service Providers
                                                          4.10_003, 4.10_106, 4.11_001
                                                          4.12_001, 4.13_001, 4.14_001
                                                          4.14_002, 4.15_001, 4.20_001
                                                                     Procedures




                                                                     Process


                                                             U Assembly

                                                            Resources: human or other
                                                                    Team Leaders
                                                                 Specialty Assemblers
                                                                     Assemblers
                                                             Welders / Spot Welders




Process Effective Measurement                             Customer Quality Ratings / On Time Delivery / Scrap & Rework

Process Efficiency Measurement                            Productivity Report
   avc {356e8299-b806-421b-acab-49784778edb9.xls, ASSY} Rev. A
                                                          Acro Process Detail

  Process Owner             Opeartions Manager

    Supplier(s)                      Input(s)                                                        Outputs                   Customers
                                                            Constraints: procedures, etc.
     Manufacturing                     Product              4.10_106 Std. Qual. Checks            Properly Labeled            External Customer
       Assembly                    Purchase Order         (Company Name) Quality Manual          Properly Packaged           Accounts Receivable
    Inventory Control          Available to Ship Report           4.15_001 Procedure        Shipped to Correct Destination
       Order Entry                                                                                  Packing Slips




                                                                      Process

                                                                   V Pack,
                                                                  Label,Ship
                                                                Resources: human or other


                                                                    Material Handler
                                                                        Syteline
                                                                         Scale




Process Effective Measurement                              On Time Delivery

Process Efficiency Measurement                             N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, PLS} Rev. A
                                                              Acro Process Detail

  Process Owner              Director of Quality and Safety

     Supplier(s)                       Input(s)                                                        Outputs                   Customers
  Manufacturing centers                 Product                 Constraints: procedures, etc.     Receiving Inspection              Customers
   Raw Material receipts                                             ISO 9001 Standard             1st Piece Inspection       Manufacturing Centers
   Component receipts                                         (Company Name) Quality Manual       First Article Inspection   CSE & Quality Engineering
  Outside service receipts                                     4.10_001, 002, 003, 004, 005     Outside Service Inspection
                                                               4.10_101, 102, 103, 104, 105          Final Inspection
                                                                    4.10_106 Procedures             Capability Studies
                                                                                                   Gage R&R Studies




                                                                        Process


                                                                W Inspection

                                                                 Resources: human or other
                                                                    Quality Supervisors
                                                                         Inspectors
                                                                 Manufacturing Personnel




Process Effective Measurement                                 Internal Audit Results

Process Efficiency Measurement                                N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, INSP} Rev. A
                                                               Acro Process Detail

  Process Owner             Director of Quality and Safety

    Supplier(s)                       Input(s)                                                             Outputs            Customers
 Manufacturing personnel     Production inspection equipment     Constraints: procedures, etc.         Calibrated equipment   Manufacturing
                                                                      ISO 9001 Standard
                                                               (Company Name) Quality Manual
                                                                      4.11_001 Procedure
                                                                     Calibration Instructions




                                                                          Process


                                                                 X Calibration

                                                                  Resources: human or other
                                                                           Inspectors




Process Effective Measurement                                  Gage R&R / Timeliness of Calibrations

Process Efficiency Measurement                                 N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, CAL} Rev. A
                                                         Acro Process Detail

  Process Owner             Operations Manager

    Supplier(s)                     Input(s)                                                    Outputs         Customers
                                                           Constraints: procedures, etc.
  Machine requirememts         Maintenance Schedules            ISO 9001 Standard              Maintenance      Manufacturing
       Employees                Work Order Requests     (Company Name) Quality Manual            Repairs          Assembly
                                                                4.9_001 Procedure            Special Requests    Employees




                                                                    Process
                                                            Y Preventive
                                                            and Predictive
                                                             Maintenance
                                                           Resources: human or other


                                                                Facilities Supervisor
                                                               Maintenance Personell




Process Effective Measurement                            Catastrophic Downtime / Unscheduled Downtime

Process Efficiency Measurement                           N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, PREV MAINT} Rev. A
                                                          Acro Process Detail

  Process Owner             Opeartions Manager

    Supplier(s)                      Input(s)                                                Outputs          Customers
                                                           Constraints: procedures, etc.
       Pressroom                       Tools                     ISO 9001 Standard         Maintained Tools    Pressroom
                                  Repair Requests        (Company Name) Quality Manual     Repaired Tools




                                                                     Process

                                                             Z Tooling
                                                            Maintenance
                                                            Resources: human or other


                                                                     Toolmakers
                                                                Toolmaker Apprentices




Process Effective Measurement                             On Time Delivery

Process Efficiency Measurement                            N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, TOOL} Rev. A
                                                            Acro Process Detail

  Process Owner             Director of Engineering and Design

    Supplier(s)                      Input(s)                                                             Outputs                 Customers
                                                                 Constraints: procedures, etc.
       Customer                Functional Requirements               ISO 9001 Standard           Design and Development meeting     Customer
                              Performance Requirements     (Company Name) Quality Manual               input requirements         Manufacturing
                               Statutory Requirements        4.4_001, 4.4_002 Procedures                 Purchasing info
                               Regulatory Requirements                                                   Production info
                             Previous Design Information                                           Product acceptance criteria
                               Customer Requirements                                                 Special Charecteristics
                                Manufacturing Process                                                    Design FMEA
                                                                                                           Fail Saifing
                                                                                                      Drawings / Math Data
                                                                         Process                        Design Reviews



                                                                   AA Design

                                                                 Resources: human or other


                                                                      Design Engineer
                                                                      Quality Engineer




Process Effective Measurement                               On Time / On Budget Product Launch

Process Efficiency Measurement                              N/A
   avc {356e8299-b806-421b-acab-49784778edb9.xls, DES} Rev. A

						
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