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Parts and Accessories Installation Instructions Parts and Accessories Installation Instructions Universal BMW Bluetooth

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Parts and Accessories Installation Instructions Parts and Accessories Installation Instructions Universal BMW Bluetooth Powered By Docstoc
					                 Parts and Accessories
                 Installation Instructions
Universal BMW Bluetooth Hands-Free Kit Retrofit
BMW X5 (E 53) from 03/02



Important information
The retrofit kit is for use within the BMW dealership organisation only.
Subject to technical modifications.

Target group
The target group for these installation instructions is specialist personnel trained on BMW cars with the
appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and
work instructions in a rational order using the prescribed tools (special tools) and observing current health and
safety regulations.

Installation information
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
The installed cables are to be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.

Ordering instructions
The snap-in adapter is not part of the retrofit kit and must be ordered separately.

List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit.
The various sections contain corresponding information.
SA 602                 On-board monitor
SA 609                 Navigation system
SA 661                 BMW Business radio
SA 663                 BMW Professional radio

Installation time
Approx. 7.5 hours, but this may vary depending on the condition of the car and the equipment in it.




Retrofit kit No. 84 64 0 153 227
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
Pictograms

         denotes instructions that draw your attention to special features.
         denotes the end of the instruction or caution text.

Retrofit kit No.
84 64 0 153 227

Special tools required
Removal tool (00 9 341)




Retrofit kit No. 84 64 0 153 227                                              EN/2
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
Contents

Section                                                                                                                                                                       Page


1.     Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .          4
2.     Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     5
3.     Retrofit wiring harness connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                   6
4.     Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       8
5.     To install and connect the retrofit wiring harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                     9
6.     To install and connect the universal charger/hands-free electronic control unit . . . . . . . . . . . . . . .                                                           12
7.     To install and connect the eject box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          14
8.     To install the hands-free microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              16
9.     Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .               17
10. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .              18




Retrofit kit No. 84 64 0 153 227                                                                                                                                                EN/3
Installation Instructions No. 01 29 0 153 234               Issue date: 08.2002
1.        Preparations

0




                                                                      TIS instruction No.
    Conduct a brief test                                                           ---
    Disconnect the negative pole of the battery                                  12 00 ...


    The following components must be removed first of all:
    Backrest side section, left                                                52 26 008
    Boot trim on the left                                                      51 47 151
    Spare wheel (cars with SA 602/609 only)                                             ---
    Rear seat bench                                                            51 24 005
    Front left door sill trim                                                  51 47 000
    Rear left door sill strip                                                  51 47 030
    Front left seat                                                                52 .. ...
    B pillar trim at the bottom left                                           51 43 150
    Pedal trim                                                                 51 15 185
    A pillar trim in the left footwell                                         51 43 070
    A pillar trim on the left                                                  51 43 201
    Left sun visor                                                             51 16 080
    Interior light                                                             63 31 000
    Oddments box                                                               51 16 200
    Centre and right décor strip (cars with SA 661/663 only)                   51 10 221
    Control for heating system (cars with SA 661/663 only)                       64 11 ...
    Radio (cars with SA 661/663 only)                                          65 11 030




Retrofit kit No. 84 64 0 153 227                                                       EN/4
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
2.       Parts list

0




                                                                          C       D   E
                                                         B
        A




                              F
                                                     G                H       I           J




        K          L          M           N     O                             P



                                                                                              053 0370 Z


Legend
0




    A   Multi wiring harness II
    B   Aerial cable
    C   Eject box
    D   Rear base holder
    E   Front base holder
    F   Universal charger/hands-free electronic control unit holder
    G   Holding bar
    H   WDCT aerial
    I   Hands-free microphone
    J   ULF (universal charger/hands-free electronic control unit)
    K   Hexagonal nut M6 (4x)
    L   Hexagonal screw M5 x 14 (4x)
    M   Speed nut M5 (4x)
    N   Cap nut M5 (4x)
    O   Hexagonal screw M5 x 10-ZI (4x)
    P   Eject box extension




Retrofit kit No. 84 64 0 153 227                                                                    EN/5
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
3.         Retrofit wiring harness connection diagram

0




                                                                                A4

                                                                        A2      A3

                                                 A1

                                 A              A12
                                                                                                                                         A5
    A11

                A10
                                                      A8                A7                    A6
                   A9                                                                                                              053 0371 Z
0




                                                               Cable colour /
        Item             Description              Signal                            Connection location in the car        Abbreviation / Slot
                                                               Cross-section
    A          Multi wiring harness II                ---               ---                         ---                            ---
    A1         SW 18-pin plug                         ---               ---     To branch P2 of the eject box extension   X4545
    A2         Fakra plug contact                     ---               ---     To branch P4 of the eject box extension   X13322
    A3         SW 12-pin plug                   LSP                             Cars with SA 661/663 only                 X13598
                                                                        ---
                                                                                To radio plug X18126
    A4         Socket contact                                                   Cars with SA 661/663 only                 X18126
                                                Mute          WS/BR             In radio plug                             PIN 10
                                                              0.5 mm2
                                                Tel-On        WS/GN                                                       PIN 11
                                                              0.5 mm2
    A5         SW 3-pin plug                    Mic                     ---     To hands-free microphone                  X13293
    A6         SW 12-pin plug                         ---               ---     To plug X400 on the left in the boot      X400
    A7         Plug contact                                                     To plug X400 on the left in the boot      X400
                                                NF+           SW/WS                                                       PIN 9
                                                              0.35 mm2
                                                NF-           SW/BR                                                       PIN 10
                                                              0.35 mm2
    A8         SW 3-pin plug                          ---               ---     To the aerial booster (optional)          X1765
    A9         SW 12-pin plug                   LSP                             Cars with SA 602/609 only                 X13598
                                                                        ---
                                                                                To radio receiver plug X18126
    A10        Socket contact                                                   Cars with SA 602/609 only                 X18126
                                                Mute          WS/BR             To radio receiver plug                    PIN 10
                                                              0.5 mm2
                                                Tel-On        WS/GN                                                       PIN 11
                                                              0.5 mm2
    A11        SW 54-pin plug                                                   To universal charger/hands-free electronic X4038
                                                      ---               ---
                                                                                control unit
    A12        Fakra plug contact                     ---               ---     To standard aerial cable                  X13323




Retrofit kit No. 84 64 0 153 227                                                                                                         EN/6
Installation Instructions No. 01 29 0 153 234     Issue date: 08.2002
3.        Retrofit wiring harness connection diagram

0




                                                                B
               B1                                                                                                              B2


               P2
                                                                P
                                                                                                                               P3
               P1
                                                                                                                               P4
                                                                                                                                    053 0384 Z
0




                                                              Cable colour /
        Item             Description             Signal                            Connection location in the car            Abbreviation / Slot
                                                              Cross-section
    B          Aerial cable                        ---                ---                          ---                               ---
    B1         SW Fakra socket contact             ---                ---      To WDCT aerial                                        ---
    B2         WS Fakra socket contact                                         To universal charger/hands-free electronic
                                                   ---                ---                                                            ---
                                                                               control unit


    P          Eject box extension                 ---                ---                          ---                               ---
    P1         SW 18-pin plug                      ---                ---      To eject box                                          ---
    P2         SW Fakra plug contact               ---                ---      To eject box                                          ---
    P3         SW 18-pin plug                      ---                ---      To branch A1 of the multi wiring harness II           ---
    P4         SW Fakra socket contact             ---                ---      To branch A2 of the multi wiring harness II           ---




Retrofit kit No. 84 64 0 153 227                                                                                                           EN/7
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
4.       Installation and cabling diagram

0




                                                1            I            C

                                                                                              3
                                                                              P

                                                                                          B
                                                                                  A   2



                                                                                          J   H


Legend

    A   Multi wiring harness II
    B   Aerial cable
    C   Eject box
    H   WDCT aerial
    I   Hands-free microphone
    J   ULF (universal charger/hands-free electronic control unit)
    P   Eject box extension


    1   Radio plug X18126 (with SA 661/663 only)
    2   Audio plug X400
    3   Radio plug X18126 (with SA 602/609 only)




Retrofit kit No. 84 64 0 153 227                                                                  EN/8
Installation Instructions No. 01 29 0 153 234       Issue date: 08.2002
5.       To install and connect the retrofit wiring harness

0




                                                                           Lay the multi wiring harness A along the standard wiring
                                                                       0




                                                                           harness.
     A6                                                                    Connect branch A7 as follows to plug X18126:
                                                  A
                                                                           - SW/WS cable in PIN 9
                                                                           - SW/BR cable in PIN 10
                                                                           Connect branch A6 to plug X400.


     X400
                              A7
                                                    053 0192 Z
0




                                                                           Cars with SA 661/663 only
                                                                       0




                                                A9-A10                     Insulate branches A9 and A10 and tie them back.
                 X18126

                                                                           Cars with SA 602/609 only
                     1
                                                                           Lay branches A9 – A10 to plug X18126.
                                                                           Disconnect plug X18126 from the radio receiver (1).



                                                    053 0193 Z
0




                                                                           Connect branch A10 as follows to plug X18126:
                                                                       0




     X18126                                                                - WS/BR cable in PIN 10
                                                                           - WS/GN cable in PIN 11




                                                 A10


                                                   039 0250 Z
0




                                                                           Connect branch A9 to plug X18126.
                                                                       0




     X18126                                                                Reconnect plug X18126 to the radio receiver.
                                                 X13598
                                                                                If the plug X13598 is already in the car, the two
                                                                                cables from branch A9 must be disconnected and
                                                                                connected to the same pins in the plug in the car
                                                                                X13598.
                                                     A9



                                                   039 0251 Z


Retrofit kit No. 84 64 0 153 227                                                                                              EN/9
Installation Instructions No. 01 29 0 153 234    Issue date: 08.2002
5.     To install and connect the retrofit wiring harness

0




                                                                                All cars
                                                                            0




                                                A5                              Lay branches A1 – A4 to the centre console.
                                                                                Lay branch A5 to the left A pillar.


                                                     A1-A4




                                                         053 0196 Z
0


                                                                            0



                                                                                Carefully lower the headlining at the front.
                                                                                Lay branch A5 under the headlining to the headlining
                                                                                console.
                                                                                Install the headlining console again.



                                                A5



                                                         053 0198 Z
0




                                                                                Cars with SA 661/663 only
                                                                            0




                                                                                Lay branches A3 and A4 to plug X18126.
                                                                                Disconnect plug X18126 from the radio (1).

     X18126                                     A3-A4



               1
                                                        053 0199 Z
0




                                                                                Connect branch A4 as follows to plug X18126:
                                                                            0




     X18126                                                                     - WS/BR cable in PIN 10
                                                                                - WS/GN cable in PIN 11




                                                     A4


                                                        053 0204 Z


Retrofit kit No. 84 64 0 153 227                                                                                                 EN/10
Installation Instructions No. 01 29 0 153 234         Issue date: 08.2002
5.     To install and connect the retrofit wiring harness

0




                                                                          Connect branch A3 to plug X18126.
                                                                      0




     X18126                                                               Reconnect plug X18126 to the radio.




                                                    A3



                                                053 0205 Z




Retrofit kit No. 84 64 0 153 227                                                                                EN/11
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
6.       To install and connect the universal charger/hands-free electronic control unit

0




                                                                              Use the hexagonal nuts K and hexagonal screw O to
                                                                          0




                                       M                                      screw on the universal charger/hands-free electronic
                                                                              control unit holder F in the boot on the left.
                                                                              Push the speed nuts M onto the universal charger/hands-
                                           K                                  free electronic control unit holder F.


                                                             F
                  O


                                                      053 0373 Z
0




                                                                              Push the speed nuts M onto the front base holder E and
                                                                          0




         M                                      O                             use hexagonal screws L to screw onto the rear base
                                                                              holder D.

    L                                                                         Use hexagonal screws L and O and hexagonal nuts K to
                                                                              screw on the rear base holder D and the front base holder
                                                                              E in the boot on the left.
            L               D            E


                                                               K
                                                       053 0374 Z
0




                                                                              Connect branches A11 and B2 to the universal charger/
                                                                          0




                                                                              hands-free electronic control unit J.


                  J                             A11




         B2                                           053 0375 Z
0


                                                                          0



                                                                              Place the universal charger/hands-free electronic control
                                                           F                  unit J and holding bar G against the universal charger/
                                                                              hands-free electronic control unit holder F and screw on
                                                                              using the cap nuts N.
                                       J
                                                           G



                  N

                                                       053 0376 Z


Retrofit kit No. 84 64 0 153 227                                                                                                 EN/12
Installation Instructions No. 01 29 0 153 234       Issue date: 08.2002
6.     To install and connect the universal charger/hands-free electronic control unit

0




                                                                          Use the cap nuts N to screw the WDCT aerial H onto the
                                                                      0




                                                                          front base holder E.
                                    N

                                                 E



                            H

                                                  053 0377 Z
0




                                                                          Connect the branch B1 to the WDCT aerial H.
                                                                      0




                            H
                                                B1




                                                  053 0378 Z




Retrofit kit No. 84 64 0 153 227                                                                                          EN/13
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
7.       To install and connect the eject box

0


                                                                          0



                                                                              Undo the screws (1) and take the cover (3) off the armrest
                                 1                                            (2).




                                3                   2




                                                     053 0035 Z
0


                                                                          0



                                                                              Take the springs (1) out of the armrest (2).
                                                                              Remove both bolts (3) with a punch and pull the guide
                                                                              arm (4) upwards.


                       1             2          4           3




                                                     053 0062 Z
0


                                                                          0



                                                                              Unclip the cover (1) from the guide arm (2).
                                                                          0




     2
                           1




                                                     053 0063 Z
0


                                                                          0



                                                                              Pull the slide plate (1) on the armrest (2) backwards as far
                                                                              as it will go.
                                                                              Release the retaining pins on the oddments box (3) with
                                     4                                        two screwdrivers (4) and unclip the oddments box (3).
                      2                                 1
          3



                                                     053 0048 Z


Retrofit kit No. 84 64 0 153 227                                                                                                    EN/14
Installation Instructions No. 01 29 0 153 234       Issue date: 08.2002
7.       To install and connect the eject box

0




                                                                          Clip the eject box C into the armrest (1).
                                                                      0




                                 1




                  C

                                                  053 0379 Z
0




                                                                          Connect the branch P1 to the plug (1) of the eject box.
                                                                      0




                                           2
    P                                                                     Connect the branch P2 to the Fakra plug (2) of the eject
                                                P2                        box.

                       3                                                  Insert the eject box extension P into the guide arms (1) as
                                                                          shown.



                                                  P1
                                         1

                                                  053 0382 Z
0


                                                                      0



                                                                          Clip the covers (1) into the guide arms (2).

     2
                                            1




                                                  053 0210 Z
0


                                                                      0



                                                                          Install the armrest back on to the centre console.
                                                                          Connect branch P3 to branch A1.
                                                                          Connect branch P4 to branch A2.
           A1               P3




         A2                        P4             053 0383 Z


Retrofit kit No. 84 64 0 153 227                                                                                               EN/15
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
8.       To install the hands-free microphone

0




                                                                                  Thread branch A5 through the microphone opening (1) in
                                                                              0




                                                                                  the headlining console (2).



                                    2                          1



                                                            A5
                                                          053 0202 Z
0




                                                                                  Clip the hands-free microphone I into the microphone
                                                                              0




                                                                                  trim (1) removed previously.
                                                                                  Connect branch A5 to the hands-free microphone I.

                   A5

                                                    I


                                                1
                                                          053 0381 Z
0


                                                                              0




                                                                                        The arrow on the hands-free microphone I must
                   2                                                                    point to the front of the car.
                                                                                  Clip the microphone trim (1) into the headlining console (2).




                                                1


                                                          053 0046 Z




Retrofit kit No. 84 64 0 153 227                                                                                                        EN/16
Installation Instructions No. 01 29 0 153 234           Issue date: 08.2002
9.       Concluding work

         0




         This retrofit system requires coding and must be coded using the “Retrofit” path.


- Connect battery
- Conduct a brief test with DISPlus/MoDiC III/GT1.
- Synchronize the mobile phone and the universal charger/hands-free electronic control unit
- Activate the Bluetooth function of the mobile phone (see the mobile phone owner's manual)
- Press and hold the push-to-talk button for about 1 second whilst switching on terminal R
- Release the push-to-talk button. The radio display shows "BT PAIRING" and the MID or on-board
  monitor displays "BLUETOOTH PAIRING".

         The checklamps on the MID or on-board monitor flash during the connection phase.

- Activate the "Locate Bluetooth Devices" menu on the mobile phone (see the mobile phone owner's
  manual). This process may take a few minutes.
- Work through additional menus in accordance with the instructions displayed on the mobile phone
- When prompted to do so, enter the 4 digit "BLUETOOTH PASSKEY" (see the sticker on the owner's
  manual) using the mobile phone keypad
- The radio, MID or on-board monitor displays "PAIRING SUCCEEDED" to confirm that synchronisation
  has been carried out correctly
- Switch off the ignition – the connection is terminated
- Conduct a function test
- Assemble the car again following the instructions to dismantle it in reverse order




Retrofit kit No. 84 64 0 153 227                                                                    EN/17
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002
10. Circuit diagram


         If required, the circuit diagram for the multi wiring harness II can be referred to in the “Multi Wiring
         Harness II Circuit Diagrams” installation instructions, PN: 01 29 0 146 546, in TeTis or the EBA CD.




Retrofit kit No. 84 64 0 153 227                                                                             EN/18
Installation Instructions No. 01 29 0 153 234   Issue date: 08.2002

				
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