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GLASS GRINDING FLUIDS

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GLASS GRINDING FLUIDS Powered By Docstoc
					 GLASS
GRINDING
 FLUIDS

        For
  Automotive Glass




  Universal
Superabrasives
    Glass Grinding Fluids
    SUPER•CUT glass grinding coolant, a                          SUPER•CUT glass grinding coolant
    fully synthetic fluid is designed for the
    demands of high volume automated
                                                                 Biologically stable
    production lines in automotive glass                         When it comes to resistance to biological deterioration,
    manufacturing.                                               the SUPER•CUT coolant stands above the crowd.
                                                                 Each component in the formulation is selected for its
                                                                 resistance to attack by bacteria and fungus. The coolant
    Specifically designed to ideally
                                                                 does not use any biological control agents that may harm
    complement the SUPER•CUT range of                            workers’ skin or upper respiratory system.

    diamond wheels and drills for
                                                                 Extended sump life
    automotive glass.                                            Because of new more stringent waste disposal regulations,
                                                                 coolants today must last longer in their service life. When
                                                                 managed correctly, the SUPER•CUT coolant may last twice
    High levels of lubricity                                     as long as normal coolants. To obtain the maximum life,
    With a combination of superior wetting capabilities and      a test for suspended solids should be run once a week.
    high levels of lubrication, the SUPER•CUT coolant            Once the solids level has been determined, simple post
    provides high quality edge finish, increased line speeds,    treatment in the existing tank will clear the fluid of most
    extremely low levels of energy at the wheel glass            unwanted glass fines and leave the fluid ready for another
    interface, low levels of foam potential, as well as          week of high-speed operation.
    increased diamond wheel life. The coolant actively helps
    reduce surface scratching, edge chipping and rejects
    through the oven, by providing a protective lubrication
    film for the surface of the part during the grinding
    process.

    Low power consumption
    With its innovative lubrication package, the SUPER•CUT
    coolant provides significantly lower overall power
    consumption at the wheel - glass interface. In most
    tempering operations, lower power requirements are
    equated to lower rejects through the tempering ovens.
    Lower power at the diamond substrate interface also
    equates to better glass edge finish and longer wheel life.

    Extremely high removal rates
    The SUPER•CUT coolant offers extremely high volumes
    of glass stock removal while maintaining both glass edge
    quality and extended wheel life. This is important when
    the cut size of glass varies, requiring the ability to
    remove more glass at the same line speed without
    developing burns, edge chips and/or diminished wheel
    life. Controlled testing has been shown to provide as
    much as a 30% increase in removal rates over
    conventional glass and ceramic grinding fluids.

    Controlled settling
    The SUPER•CUT coolant is formulated with a very
    efficient settling additive package. This package will
    allow the glass fines to settle out of the solution in a
    controlled manner thus eliminating build up in return
    lines and on machine parts. When it is time to clean
    settling tanks and automatic swarf removal equipment,
    the residue can be either shovel out or simply washed
    out with a water hose. The coolant is compatible with
    Centrifuge separation systems, Henry type settling tank
    systems and Decanter systems.


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                                    Flocculants and Coagulants                                      Dilutions
                                    SUPER•CUT offers a range of flocculants and coagulants          The SUPER•CUT coolant is designed to be used at a dilution
                                    to effectively aid in the removal of suspended solids from      of 50:1 to 20:1 (2-5%) in water depending on the application,
                                    many types of grinding fluids.                                  the type of removal equipment used, desired settling
                                    Floc 60 – is designed to work in tandem with Floc 80.           characteristics of the settled glass, the severity of the job,
                                                                                                    wheel type, and desired line speed.
                                    Once the floc is formed by Floc 80, Floc 60 is added to
                                                                                                    The flocculants can be diluted by several methods. Simple
                                    increase the size of the floc, increase the speed of settling
                                                                                                    venture dilution systems work well for smaller users. If more
Setting the new industry standard



                                    and control the density of the settled material. Floc 60 is
                                                                                                    accuracy is desired for high volume users, you may want to
                                    best suited for use in two-part settling systems such as a
                                                                                                    examine the benefits of SUPER•CUT Automated Dilution
                                    Henry system or a Decanter type system.
                                                                                                    Control Station. This unit is accurate to one quarter of
                                    Floc 80 – is used as the primary initial flocculant in a        one per cent.
                                    two-part system and in many cases is used as a
                                    standalone flocculant for those systems running
                                    centrifuges for solids removal.
                                    Floc 90 – is a highly efficient ONE PART flocculant that
                                    offers high-end performance and very low usage rates
                                    (35-75ppm as compared to most materials that are used
                                    at 600 to 1200ppm) to effect total and complete solids
                                    separation in a controlled manner.

                                    Coolant system maintenance
                                    Coolant should be checked daily for:
                                    - pH
                                    - Concentration
                                    - Level of solids in a central system should be monitored
                                      and adjusted daily with additions of flocculant
                                    - Biological activity should be examined weekly in spring
                                      and summer, monthly in winter.
                                    SUPER•CUT sales engineer can help you set up a system
                                    maintenance program so as to optimize your coolant
                                    usage and benefits at no cost to the end user.

                                    Custom options
                                    For those users requiring special performance in the areas
                                    of increased line speeds, extended wheel life, or swarf
                                    removal, the SUPER•CUT coolant may be modified to
                                    meet your requirements on a custom formulation basis.

                                    Contains no silicone
                                    SUPER•CUT coolant contains no silicone,
                                    diethanolnitrosamine, nitrites, phosphates, PCB’s, PTBBA,
                                    mercurial, phenols, or mineral oil.


                                    TYPICAL PRODUCT CHARACTERISTICS                                 Packaging and handling
                                                                                                    The SUPER•CUT coolant is a liquid packed in non-returnable
                                    Volatile Component           Water                              drums, Tote Bins, Pails, and Bulk. Refer to Material Safety
                                    Freeze Point                 32ºF                               Data Sheet for suitable materials of construction, for handling,
                                    Boiling Point                212º F                             and storing of this product. Observe all safety precautions
                                    pH                           9.4 - 9.8                          shown on the label and in the Material Safety Data Sheet.
                                    Evaporation Rate             Unavailable
                                    Odor                         Mild
                                    Vapor Pressure               Unavailable
                                    Appearance                   Transparent Green Liquid
                                                                                                     Health                              1
                                    Vapor Density                Unavailable
                                    Specific Gravity             1.04 - 1.05                         Flammability                        1
                                    V.O.C.                       None
                                                                                                     Reactivity                          0
                                    Weight per Gallon            8.65 - 8.75
                                    Solubility in Water          Infinite                            Personal Protection                 B


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         Universal Superabrasives Inc.
84 O’Leary Drive Bensenville Illinois IL-60106-2261 USA
      Tel: +1 630 238 3300 Fax: +1 630 238 3315
         website: www.supercut-autoglass.com




                                                          40/US RMA 06/04

				
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posted:7/30/2011
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