VIEWS: 133 PAGES: 6 POSTED ON: 7/27/2011
WORKSMAN MOVER™ INDUSTRIAL TRICYCLES ASSEMBLY INSTRUCTIONS AND PARTS LIST Models M2020. M2020-CB, M2020-3CB, M2026, M2026-CB, M2026-3CB PARTS LIST M2020-03 WORKSMAN MOVERS™- THE WORLD’S FINEST INDUSTRIAL TRICYCLES Congratulations! You have purchased an American Made Worksman Mover™ Industrial Tricycle. The Mover™ is considered the flagship of the Worksman Business Cycle System, which is undoubtedly the finest line of industrial cycles. These durable tricycles are used around the world by leading companies and organizations to move personnel and supplies efficiently, safely in an environmentally friendly manner. Before assembly and riding, make certain to read this manual and any other literature provided thoroughly. Always follow the rules of safe riding. Always keep your Mover™ Tricycle in tip- top shape by replacing worn parts as needed with Genuine Worksman Cycles parts (do not use generic bicycle parts). With simple maintenance, your Worksman Mover Tricycle will perform reliably day after day, year after year. Your Mover™ Tricycle has been hand-made in the USA by our American craftspeople. Our reputation rides along with you, so your ultimate satisfaction is our goal. Note: M2020 series has 20” wheels all around, M2026 Series has 20” Front Wheel and 26” rear Wheels M2020-Freewheel- Drum Brake Only M2020-CB- Drum & Coaster Brake (most popular) M2020-3CB-Drum & 3 Speed Coaster M2026-Freewheel- Drum Brake Only M2026-CB- Drum & Coaster Brake (most popular) M2026-3CB-Drum & 3 Speed Coaster Worksman Mover™ Parts List M2020-03 (For entire M2020 and M2026 Series) Frame, Fork and related parts Part # Description Part # Description MF2020A Mover Frame Only- Specify color 5020HD Fork-Color Black 5020HD-YEL Fork- Color Safety Yellow 5020HD-ORG Fork-Safety Orange 5020HD-SP Fork (other color- please specify) 48 Head Set Cups (pair) 49 Headset Bearings (pair) 50A Headset Complete (48,49,52,53,54) 51 Bottom Cone (presses on Fork) 52 Top Adjusting Cone (threaded) 53 Key Washer 54 Fork Top Lock nut 55F Handlebar-Junior High Rise 55A Stem for Handlebar 55B Hand Grips (pair) 3927M Rear Platform Front Wheel (20”) and Related Parts Part # Description Part # Description 7720A Front Wheel w/Drum Brake w/o tire 7720 Front Wheel w/Drum Brake w/air tire 7720S Front Wheel w/Drum Brake- Solid Tire L900 Drum Brake-Hub Only L709 Front Axle Set for Drum Brake F817 Bearings-Loose 11 balls F719 Front Drum Brake Cable and Casing L725 Drum Brake Plate Kit (Internal parts kit (includes Adjusting Barrel and Anchor Bolt) -Shoes, Plate, Lever and Cam) L752R Brake Lever w/ Parking Lock- Right Hand) L752L Brake Lever w/ Parking Lock- Left F769 Anchor Bolt Assembly for F719 Cable F770 Adjusting Barrel For F719 Cable The Worksman Mover M2020-CB- (most popular version- Front Drum and Rear Coaster Brakes) Shown with Optional M13970 Expanded Steel basket- The Ideal solution for efficient, productive, safe and economical personnel movement. Worksman Business Cycles are in use World-Wide and have been proudly Made in the USA Since 1898. WORKSMAN CYCLES SINCE 1898 Tel 888-3-WHEELER or 718 322 2000 Parts List M2020-03 Rear Axle and Related Parts Part # Description Part # Description 102 Key Washer 105 Adjusting Cone (threaded) 106 Stationary Cone (presses onto axle) 109 Dust Washer 113 Locknut - Left Hand Thread- Free Wheel Side) 146 Bearings (pair) 64M Woodruff Key 59M Locknut-Drive Side 132 Axle Parts Set(102,105,109,113,146,64M,59M) M13966 Rear Axle 69 Fixed Drive Sprocket- (Coaster Brake Models) 4129 Freewheel Sprocket (non-coaster brake Models) 63A Bushing for 4129 63B Key (fits in axle slot to attach rear sprocket) 63C Set screw for 69 and 4129 M13975 Side Bearing with Plate (each) M13974 Center Axle Support Bearing 301M Coaster Brake w/Dual Sprockets 404NM 3 Speed Coaster Brake w/dual Sprockets SS721 Coaster Brake Internal Kit (for 301M) SS13N-1 3 Speed Cable and Trigger for 404NM Crank and Crank Parts (Pedal Section) and Chains Part # Description Part # Description 1265 Crank Parts (1266,1268,1269,1271,1272,1273,1274) 1265BMXS Deluxe Sealed Crank Set (Upgrade) 1266 Crank Bearings (pair) 1267 Complete Crank Set 36T(1265,1275,1380D) 1267F Complete Crank Set with 32 T Sprocket 1267H Complete Crank Set w/ 28 T Sprocket Note- The Mover Comes standard with a 36T front Sprocket and 1265 Crank part set. Smaller Sprockets in the Front will reduce gear ratio (easier to start pedaling) . The 1265BMXS is a heavier duty upgrade for crank parts 1268 Cups for crank housing (pair) 1269 Stationary washer(inside) 1271 Key Washer- Outside 1271 Key Washer- Outside 1272 Adjusting Cone (threaded)-Outside 1273 Stationary Cone- Inside 1274 Crank Locknut 1275 Crank-forged- 6.5” 1380D Sprocket 36Tooth 1380F Sprocket 32Tooth 1380H Sprocket 28 Tooth 7217 Pedal Set (Pair) 4910A Chainguard 4914A Chain Connecting Link(1/2x3/16”) 4914V Long Chain (M2020, M2026-Free–1/2x3/16”x135 links) 491WW Chain- Short 3 1/2x3/16”x35 4914U Long Chain 1/2x3/16”x147 (M2020-CB & 3CB) 36T 4915 Chain Adjusters (for Coaster Brake) Seats and Seatpost and Fenders, Baskets and Cabinets Part # Description Part # Description 6910V-5 Saddle-padded w/5/8” clamp (standard) 6911V-5 Saddle-padded w/springs & 5/8” Clamp 4908M Seatpost- Solid Steel 4909M Square Head Bolt- (Secures Seatpost) M13970 Basket fits Rear Platform- 23x22x15” Heavy Duty M13E5 Platform Lip- 5” edge M17350 Cabinet-23x22x11.5” fits on Rear Platform M17350J Jumbo Cabinet 23x22x20” 7228 Front Wire Basket 21x15x9” w/ bracket 139 Front Wire Basket 18x13x6” w/bracket 8220 Front Fender 4902A Side Fender M2020 4902 Side Fender (L or R -M20206) M13996 Side Fender Brace (L or R -M2026) M13995 Side fender Brace Set(L or R- M2020) 95 “L” Bracket-attach Fr Fender to Fork 4907 Bolts, nut, washer (for 83A Brace) 4905 Bolt set -attaching 4902 to top of M13996 4907A Bolt Set to attach 82 to Fork 4906 Bolt Set for bottom of M13996 MSF26 Complete Side Fender Kit w/braces-(M2026) MSF20 Complete Side Fender Set (M2020) M17852 Front Bumper Kit M13968 Basket for M17352 Bumper Kit Note- Movers come with a front fender as standard equipment. The Side fender set maybe added as an option by ordering either Part # MSF20- for M2020 series or MSF26 for M2620 Series. Baskets and Cabinets are optional. M13970 Rear Basket 6911V-5 Saddle 4902 fender with M13996 Brace 7228 Front Basket 23x23x16” Thickly Padded attached to M13975 Bearing Plate 21”x15”x9” Part #’s and Specifications subject to change without notice as we are constantly seeking ways to improve our products. ---Worksman Cycles---- WORKSMAN TRADING CORPORATION SINCE 1898- MANUFACTURERS OF WORKSMAN CYCLES Parts List M2020-03 Part # Description Part # Description 7720A Front Wheel w/Drum Brake w/o Tire 7720 Front Wheel w/Drum Brake w/Air Tire 7720S Front Wheel w/Drum Brake w/Solid Tire 78SA Free Side Wheel (left) w/o Tire (M2026) 1007 Free Side Wheel (left) with Air Tire(m2026) 78S Free Side Wheel (left) w/Solid Tire(M2026) M14031 Drive Side Wheel (right) w/o Tire(M2026) M14032 Drive Side Wheel (right) w/Air Tire(M2026) M14032S Drive Side Wheel (right) w/Solid Tire(M2026) 9178 Wheel Free Side Mag Welded air tire(M2026) 9178SA Wheel Free Side Mag Welded w/o Tire (M2026) 9187S Wheel Free Side Mag Welded-solid (M2026) 9179M Wheel Drive Side Mag Welded w/air tire (M2026) 9179MSA Wheel Free Side Mag Welded w/o tire(M2026) 9179MS Wheel Free Side Mag Welded w/solid tire(M2026) 1008A Wheel-20” Free Side w/o tire(M2020) 1008 Wheel 20” Free Side w/Air Tire –(M2020) 1008S Wheel-20” Free Side w/Solid Tire–(M2020) 8132SA Wheel 20” Free Side- Welded Mag w/o tire–(M2020) 8132 Wheel 20” Free Side- Welded Mag w/o–(M2020) 8132S Wheel 20” Free Side- Welded Mag w Solid tire–(M2020) 4922A Tire- 26x2.125 WTC Sup-r-Tire 4922AKV Tire-26x2.125 WTC KEVLAR Sup-r-Tire 4939 Solid Rubber Nev-R-Fail Tire 26” 4922AWSW Tire-26x2.125 Sup-r-Tire- White Wall 4923A Tube 26x2.125 (standard) 6023A Tube- Thorn Resistant 26x2.125 1017 Rim Strip 26” 4922 Tire-20x2.125 Sup-r-Tire 4922KV Tire 20x2.125 WTC Sup-r-Tire- Kevlar 4938A Tire- Solid Rubber Nev-R-Fail 20” 4923 Tube-20x2.125 6023 Tube- Thorn resistant 20x2.125 1017A Rim Strip 20” 101 Hub for free side Wheel 3980M Hub for Drive Side Wheel 1016 Rim Only 26” (no spokes—outer rim only) 1015 Rim Only (no spokes-outer rim Only) 20” 1014A Spoke for side wheels 11 G 10 9/16” 1014E Spoke for 20” Wheel 11G- 7 3/16” note- spokes sold in bags of 100 and include nipples Note- Worksman Mover Tricycles come standard with WTC Clincher Wheels w/ 11 g spokes. They are very durable. The Welded Mag Style Wheels are available only for the side wheels. Kevlar Tires are belted Air Tires- ideal for preventing flats. Nev-R-Fail Solid tires are Solid Rubber—no flats! Safety and Comfort Accessories Part # Description Part # Description 3979 Ding Dong Chime Bell 303 Squeeze Bulb Horn 3973 Mega-Horn- Battery Operated- LOUD 201 Cable and Lock (set) 4963 Rear View Mirror 5030T Reflector Set with Mounting Hardware 3978 Safety Flag on Pole P19 Bicycle Helmet P101710 Flashing Strobe Slight (Clear Lens) P101714 Flashing Strobe Light (Red Lens) 7217-41197 Pedals with Velcro Foot Straps (Pair) 3975 Generator Light Set 1006 Air Pump for Tire Inflation (Manual) 1000 Spoke Tightening Tool 2000 Chain Rivet Remover Tool 1265TW Crank Cone Wrench 1001 Pedal Wrench Trailer Heavy Hauler Trailer Accessorize your Worksman Business Cycles: Shown- Worksman ADC-CB Tricycle with Heavy Haul Trailer, Welded Mag Rear Wheels, Nev-r-Fail Solid Tires, Mega Horn, M13970 basket on Trailer, Ding Dong Bell, Bulb Horn, Mirror and Safety Flag. Worksman Cycles are available in many styles, 11 attractive colors and with a wide selection of options. Replacement parts are readily available so your American Made Worksman Business Cycle will never let you down! Worksman Cycles…….Unmatched Quality----------Incredibly Selection----------Unmatched Enduring Value Worksman Personal Activity Vehicle Worksman Team Dual Tricycle No Fuel, No Fumes WORKSMAN CYCLES 718 322 2000 Key Component Exploded View of M2020 & M20206 Series Key # Part # Description 1 MF2020A Frame 2 5020HD Fork 3 55H Stem for Handlebar- Long 4 L752L / L752R Brake Hand Lever 5 7217 Pedal Set 6 8220 Front Fender 7 7720A* Front Wheel w/Drum Brake 8 55F Handlebar 9 55B Hand Grips (pair) 10 4908M Seatpost 11 6910V-5 Saddle 12 4910A Chainguard 13 4914V/ 4914U Chain(1/2x3/16x135-M2020) / (1/2x3/16x149 –M2020-CB,3CB) 14 1267D Sprocket & Crank Set 36T 15-16 69 / 4129 Fixed Drive Sprocket / Free wheel Sprkt 17 4914WW Short Chain 18 301M or 404NM Coaster Brake /or/ 3 Speed Coaster 19 3927M Rear Platform Key # Part # Description 20 4902 Side Fender(M20206) 21 M13996 Brace for Side Fender-M2026 or 4902A Side fender (M2020) or M13995 Brace for Side fender-M2020 22 M13975 Outer Bearing Assembly for axle w/plate 23 M14031* Wheel-Drive Side 26”(M2026-Right)) 24 69 Fixed Drive Sprocket for Rear Axle or M14022 Wheel-Drive Side 20”(M2020-Right) 25 M13966 Rear Axle 26 M13970 Steel Basket for Rear Platform 27 M17350 Rear Cabinet 28 132 Rear Axle Parts Set (Partial Image) 29 L900 Drum Brake- Exploded View 30 78SA* Wheel- Free Side –26”(Left M2026) 31 4909M Bolt- Square Head for Seatpost or 1008 Wheel Free Side Left 20” M2020 *WHEELS LISTED ABOVE ARE WITHOUT TIRES. REFER TO THE WHEEL SECTION TO IDENTIFY PART #’S FOR WHEELS WITH EITHER AIR TIRES OR SOLID RUBBER TIRES. #28 132 Axle Parts Set # 26 M13970 basket #27 M17350 Cabinet #29-Exploded view of L900 1275 Crank & 1265 hanger parts Set Parts for Freewheel Side of Axle 55A Stem Rear Axle View M13975 Rear Axle Bearing Kit- Exploded ASSEMBLY INSTRUCTIONS FOR THE WORKSMAN MOVER™ INDUSTRIAL TRICYCLE: Your Worksman Mover™ Industrial Tricycle has been hand made by American Craftspeople at our Ozone Park New York City Factory. We take great pride in each and every Worksman Business Cycle that we manufacture and appreciate your support. Please read this manual carefully prior to performing the simple finishing assembly and prior to riding. Keep these instructions as our parts list is contained within this document which you will need for future reference. Carefully remove the tricycle from the carton. You will notice the tricycle is mostly pre-assembled at the factory. Some finishing assembly is required. The front wheel and the fork assembly is pre-assembled at the factory. TO ATTATCH FRONT FORK/WHEEL ASSEMBLY TO THE FRAME: 1) Grease cups (48) using Rustolene 200 lubricant or equal. Bearings (49)are pre- greased at the factory, but it is always a good idea to add lubrication prior to assembly. 2) Place one bearing (#49) onto the fork steering tube with the balls facing up. 3) Slide the threaded fork (50HD) steering tube into the frame head 4) Place the other bearing on the top of the fork tube with the balls facing down towards the cup (#48), which is already pressed onto the frame. 5) Install the top adjusting cone (#52) onto the treaded fork steering tube. Hand tighten, making certain the bearings do not bind. After hand tightening, turn back ¼ turn. 6) Install the fork key washer (#53) and reflector bracket (if reflectors were ordered) on top of the adjusting cone with tip of washer in slot on steering tube. 7) Install head lock nut (#54) and securely tighten. Make sure that the fork rotates freely without being loose. Excess play or resistance must be adjusted. Failure to adjust properly can lead to improper steering response. 8) Install handlebar stem (55A) into the fork steering tube with the handlebar clamp facing forward. The stem must be inserted far enough to reach the minimum insertion line. Tighten the stem bolt slightly at this point. Loosen the handlebar clamp nut and slide the handlebar through the clamp centering the knurled center section of the handlebar into the clamp. Position the handlebar to the desired angle and tighten clamp securely. Recommended torque is 300 IN. LBS. Adjust the handlebar rotation so that it is perpendicular to the front wheel when it is perfectly straight. Tighten stem bolt securely. Recommended torque 240 IN. LBS. Be sure not to over tighten as damage to the parts may occur causing steering failure. 9) Attach brake hand lever to the handlebar (either left or right depending upon the rider’s preference) Make sure brake cable is not tangled in anyway. INSTALLING PEDALS: Pedals are marked on the shaft with either an “L” or “R” denoting left or right. The “R” pedal fits on the right sprocket side of the crank arm. Tighten clockwise. The “L” pedal fits on the left side of the crank arm. Tighten counter clockwise (left hand thread).Securely tighten. Recommended torque 275 IN. LBS. CAUTION: tightening in the wrong direction will damage the crank and pedal threads. SEAT ADJUSTMENTS: Although the seat is already installed at the factory, adjust the height to your desired level by loosening the square head frame seat bolt (4909M). Re-tighten at desired height. Make sure a minimum of 3 1/2” of the post remain in the frame tube. Never adjust post above this Level. Adjust angle of seat with nose raised slightly. Tighten seat clamp securely. (240 IN. LBS.). MAINTENANCE Tips: Always inspect your Worksman Cycle to insure that that all nuts, bolts, screws and hardware are tight and that no parts are worn or damaged. Do not attempt to straighten bent forks or frames. Lubricate chain every six months or as needed with light oil. Replace sprockets when teeth become worn, bent or broken. Keep chain adjusted so there is no more than 3/8” slack. Note, we make the chains tight at the factory as we do know they will stretch during the break-in period. Lubricate crank parts as needed and replace pedals when the surface is worn of if pedal axle becomes “tight” or frozen. Drum Brake: Your Worksman Mover Tricycle is equipped with an automotive type front drum brake. This brake is ideal for slowing your vehicle smoothly and reliably. It is engaged by squeezing the hand lever on the handlebar. To use “Park” feature, when cycle is completely stopped, squeeze hand lever and push in parking plunger button on lever. To disengage, simply squeeze lever until parking plunger button releases. Drum Brakes are pre-adjusted at the factory. Readjust the cable tension as necessary using the adjusting barrel so that wheel spins freely and stops when brake is applied. Always replace worn brake cables (F719) and damaged hand levers. Internal parts are available for your Drum Brake (L725 parts kits and L709 Axle set). Coaster Brake (if applicable): Foot activated coaster brakes are easy to use and reliable. To activate this internal brake, reverse the pedaling motion until the brake engages. To avoid skidding and maintain control, apply care when braking. This is especially true on wet surfaces. Apply brakes gently, gradually increasing pedal back pressure. Replace coaster brakes when they become worn. Check chain tension regularly. Tires: Always check for worn or damaged tires. The Worksman Sup-r-tires are heavy duty. We recommend 40PSI as proper level of inflation. Replace tires that are worn or cut immediately. Replace tubes that show leaks.
Pages to are hidden for
"Worksman Mover Industrial Tricycles Assembly Instructions and"Please download to view full document