Petrochemical Processing

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Petrochemical Processing Powered By Docstoc
					Petrochemical
   Processing
2




Contents.

            3    Introduction


            4    Technology

                 Outstanding process technology

                 Feed flexibility

                 Cracking furnace technology



            5    Perfection

                 Turn key perfection

                 Global alliances



            6    Responsibility

                 Major awards

                 Environmental features

                 Down-stream process



            7    Summary


            8    Contact


            PYROCRACK® is a trademark of The Linde Group
                                                                                                                        3




Introduction.

About 80% of all petrochemicals are derived from
products of ethylene plants, which are the heart of
petrochemical complexes.

Today’s modern ethylene plants are a complex
network of more than 300 individual units, for
thermal cracking, cracked gas compression and
physical scrubbing, fractionation, adsorptive dry-
ing, catalytic hydrogenation and others, operating
in the temperature range of 1,100°C to -170°C.
Due to the complexity of the process only a few
experienced contractors can offer competitive
designs for ethylene plants today.

                  Ever since building the world’s first ethylene      feedback of operating data and information
                  plant in 1931 based on cryogenic separation of      on process and equipment performance in oper-
                  ethylene from coke oven gas, Linde has been         ating plants has provided Linde with substantial
                  incorporating the latest improvements and in-       background for the yet more efficient design of
                  novations in the design of each new plant. The      future plants, and is the basis of Linde’s world-
                  high degree of creativity and the continuing        wide accepted leading position in this technol-
                  success of Linde’s capable engineering and de-      ogy.
                  sign staff in applying new features for the opti-
                  mum plant design has resulted in the construc-      More than 50 new plants have been built all
                  tion of a large number of world-scale olefin        over the world, with capacities up to 2 million
                  plants in many different countries. Extensive       MTA, for processing of all types of feedstocks.

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Technology.
Outstanding process technology
Together with the proven furnace technol-          the bottlenecks of a plant have to be replaced.   An attractive alternative for ethylene plants is
ogy Linde offers a separation process which        Linde’s engineering staff has developed special   the application of an acetylene recovery step in-
is based on a unique sequence with front-end       tools and methods for optimized solutions for     stead of the acetylene hydrogenation normally
hydrogenation and open loop heat pump driven       plant revamps and capacity expansions, which      used in ethylene plants. Linde’s acetylene
C2 splitter. These cornerstones of Linde’s tech-   are accepted by the industry as highly competi-   recovery is based on the extraction of acetylene
nology have been developed during 60 years         tive with respect to technology and economics.    with DMF, and is accepted by industry as the
in cryogenic separation of ethylene from gas                                                         leading technology for acetylene recovery.
mixtures. The separation technology of Linde       Feed flexibility
is superior to other concepts and has been         Linde can offer ethylene plants for all feed-     Cracking furnace technology
applied to improve the performance even in         stocks, such as ethane, propane, butane, LPG,     One essential element of the outstanding Linde
plants of competitive technologies. The out-       light naphtha, full range naphtha, raffinates,    ethylene process is the PYROCRACK® furnace
standing features translate into lowest energy     AGO, gas condensates and HVGO. AGO, gas-          technology. For all commercially used types
and feedstock consumption figures for all feed-    condensates and HVGO require special tech-        of feedstock and economic scenarios optimal
stocks in single train plants up to 1.5 million    nology for feed vaporization in order to avoid    cracking furnaces can be offered with respect
MTA ethylene capacity.                             unvaporized feedstock to enter the reaction       to selectivity towards ethylene and other valu-
                                                   section.                                          able olefins and highest capacities per furnace.
Due to the permanent improvement of Linde’s                                                          The PYROCRACK® furnace technology comprises
technology, Linde can employ the latest tech-      Most of Linde’s latest plants offer a wide        all features of a modern furnace design, well
nologies for revamps and capacity expansion        flexibility in feedstocks and products to the     known and approved in the industry as a robust
of existing plants. Revamps offer advantages in    operator, in order to run the most economic       design with an excellent availability.
investment costs per ton of ethylene, due to the   feedstock scenario. Modern plants are pro-
fact that spare capacities of equipment and ex-    cessing up to 5 different external feed streams
isting infrastructures can be used and only        together with several internal recycle streams.                              Ethylene plant in Belgium
                                                                                                                                                            5




                                                                                                                 Furnaces in an ethylene plant in Saudi Arabia


Perfection.
Large single furnace capacities are designed       Turn-key perfection
with the Linde twin-cell firebox concept com-      With its long experience as turn-key contrac-       Today Linde is in a position to offer most com-
bined with a common convection section.            tor of petrochemical mega projects, Linde can       petitive turn-key or convertible contracts to its
Single furnace capacities up to 180,000 mta        offer the experience of a technology supplier       clients, either alone or in very strong regional
ethylene for liquid feeds and 260,000 mta          and a first class worldwide EPC contractor in       alliances with first class EPC contractors.
for gas cracking are in operation or under         one hand, which translates into a single point      However, besides turn-key responsibility, Linde
construction, leaving still some room for a        responsibility in execution of projects.            can offer all kinds of services to the industry,
future increase. Modern twin-cell furnaces                                                             including studies, front-end engineering, detail
can be designed for individual cell decoking,      Global alliances                                    engineering, procurement and construction.
an operation in which one cell remains in          In order to strengthen its position worldwide,
normal operation where as the other radiant        Linde has entered into regional cooperations        Based on the experience from a mega project
cell is decoked.                                   with engineering partners, known to be abso-        of a gas terminal in Norway, Linde has gained
                                                   lute leaders in certain areas of the world.         tremendous experience in modularization of
Linde’s PYROCRACK® coils have been used suc-       A very successful cooperation is in place with      plant components and in project execution
cessfully in commercial cracking furnaces for      Samsung Engineering of Korea for the Asian/         under extreme environmental conditions. This
gas and liquid cracking. Long run lengths are      Pacific market, which has led to contracts for      experience allows Linde to offer plants in all
achieved with conservative maximum heat flux       5 world-scale ethylene plants in China, Thailand,   parts of the world, including areas with poor
designs. Commercial experience for gas and         Malaysia, Saudi Arabia and India.                   infrastructure.
liquid feedstocks in the short residence time
range down to 0.15 seconds is an excellent ba-
sis for future projects. If required, PYROCRACK®
furnaces are capable to process the full range
from ethane through heavy gasoils and hydro-
treated feedstocks with end boiling points close
to 600 °C.
6




Responsibility.
Major awards                                          Environmental features                              Down-stream processes
The recent years consolidated Linde’s position        Linde plants can easily match any environ-          More than 50 % of the ethylene product is con-
as the leading ethylene contractor world-wide.        mental requirement, some of them operate            sumed in polymer processes for the production
Of the plants awarded by competitive bidding          in densely populated areas with the highest         of HDPE, LDPE and LLDPE. Consequently Linde
Linde won more than 30% of the contracts in           environmental standards.                            offers the EPC services for these technologies
the last ten years.                                                                                       as well. For the Unipol process Linde is one of
                                                      Practically all furnaces are furnished nowadays     the nominated bidding contractors. Two world
Current executions of ethylene plants are in          with LowNOx burners in order to meet the BAT        scale PE plants for Sharq in Al Jubail/Saudi
India (1.1 million MTA), China (1 million MTA),       (Best available technique) requirements. If re-     Arabia are under execution.
in Abu Dhabi (1.5 million MTA) and in Saudi           quired, a further reduction of NOx level to the
Arabia (1 million MTA). The last has been exe-        range of 60 mg/mn³ and below can be achieved        Recently Linde has won a contract for a PP plant
cuted ahead of schedule despite a difficult           and guaranteed by the installation of a SCR         in Tobolsk (CIS) based on Ineos PP technology.
environment in Saudi Arabia.                          DENOX-system.
                                                                                                          Another important down stream process is the
Recently the capacity expansion of the BASF           For the treatment of spent caustic, Linde has       production of linear alpha olefins, used as co-
cracker in Antwerp to nearly twice the original       proprietary technology available with proven        polymers and for the production of alpha alco-
capacity completed. With capacities of 1.1 million    performance in several plants world-wide.           hols, synthetic lubricants, etc. with an increasing
MTA ethylene and 600 000 MTA propylene this                                                               economic importance. Since many years, Linde
unit is currently the largest liquid cracker in the   To complete the environmental protection sys-       has supplied plants for the recovery of these
world.                                                tem of petrochemical plants, Linde provides in-     hydrocarbons and since a few years Linde has
                                                      cinerators for the thermal treatment of solid and   offered the complete plants, based on the new
With Borouge 2 Linde has built world’s largest        liquid wastes. They are of proprietary design       alpha-SABLIN® process, developed in coopera-
ethane cracker with a capacity of 1.45 million        and achieve the most stringent requirements.        tion with Sabic. The first large scale plant with a
MTA of ethylene.                                                                                          capacity of 150,000 mta alpha olefins went on-
                                                                                                          stream in 2006 operated by United in Al Jubail/
                                                                                                          Saudi Arabia.




Borouge 2, world’s largest ethane cracker
                                                    7




Summary.
Linde can offer various processes to the petro-
chemical industry in all kinds of contract forms.
Long experience in project management an as
a general contractor in several mega projects
have contributed to an extensive engineering
and project execution know-how, which quali-
fies Linde as one of the top addresses in inter-
national plant construction. Regional alliances
with strong partners will contribute in the
future to improve Linde’s record in areas,
where local partnership is mandatory to be
competitive.




Polyethylene plant in the Czech Republic
Designing processes – constructing plants.

Linde´s Engineering Division continuously develops extensive process engineering know-how in the planning,
project management and construction of turnkey industrial plants.

The range of products comprises:                                                 Linde and its subsidiaries manufacture:
− Petrochemical plants                                                           − Packaged units, cold boxes
− LNG and natural gas processing plants                                          − Coil-wound heat exchangers
− Synthesis gas plants                                                           − Plate-fin heat exchangers
− Hydrogen plants                                                                − Cryogenic standard tanks
− Gas processing plants                                                          − Air heated vaporizers
− Adsorption plants                                                              − Spiral-welded aluminium pipes
− Air separation plants
− Cryogenic plants
− Biotechnological plants
− Furnaces for petrochemical plants and refineries

More than 3,800 plants worldwide document the leading position of the Engineering Division in international
plant construction.




Engineering Division           Linde Impianti Italia S.p.A.   Linde Engenharia do Brasil Ltda.     Linde Engineering Middle East LLC   Linde Engineering Co. Ltd.
Schalchen Plant                Rome, Italy                    Rio de Janeiro, Brazil               Abu Dhabi, United Arab Emirates     Hangzhou, P.R. of China
Tacherting, Germany            Phone +39.066.5613-1           Phone +55.21.3545-2255               Phone +971.2.6981-400               Phone +86.571.87858-222
Phone +49.8621.85-0            Fax      +39.066.5613-200      Fax     +55.21.3545-2257             Fax     +971.2.6981-499             Fax    +86.571.87858-200
Fax     +49.8621.85-6620       r.tikovsky@lindeimpianti.it    jaime.basurto@linde.com              leme@linde.com                      hangzhou.leh@lindeleh.com
plantcomponents@linde-le.com
                               Linde Kryotechnik AG           Linde Process Plants (Pty.) Ltd.     Linde Engineering India Pvt. Ltd.   Linde Engineering Division
Linde-KCA-Dresden GmbH         Pfungen, Switzerland           Johannesburg, South Africa           Vadodara, Gujarat, India            Beijing Representative Office
Dresden, Germany               Phone +41.52.3040-555          Phone +27.11.490-0513                Phone +91.265.3056-789              Beijing, P.R. of China
Phone +49.351.250-30           Fax    +41.52.3040-550         Fax    +27.11.490-0412               Fax    +91.265.2335-213             Phone +86.10.6437-7014
Fax     +49.351.250-4800       info@linde-kryotechnik.ch      lindepp@global.co.za                 sales@linde-le.com                  Fax     +86.10.6437-6718
lkca.dresden@linde-kca.com                                                                                                             lindechina@vip.163.com
                               CRYO AB                        Linde-KCA Russia Branch              Linde Engineering Far East, Ltd.
Selas-Linde GmbH               Gothenburg, Sweden             Moscow, Russia                       Seoul, South Korea                  Linde Engineering Taiwan Ltd.
Pullach, Germany               Phone +46.3164-6800            Phone +7.495.987-1223                Phone +82.2789-6697                 Taipei, Taiwan
Phone +49.89.7447-470          Fax    +46.3164-2220           Fax    +7.795.987-1224               Fax     +82.2789-6698               Phone +886.2.2786-3131
Fax      +49.89.7447-4717      gunnar.lenneras@cryo.aga.com   lkca.moskau@linde-kca.com            hanyong.lee@linde.com               Fax      +886.2.2652-5871
selas-linde@linde-le.com                                                                                                               bernhard.puerzer@linde-le.com
                               Linde Process Plants, Inc.     Linde Arabian Contracting Co. Ltd.   Linde Engineering Division
Cryostar SAS                   Tulsa, OK, U.S.A.              Riyadh, Kingdom of Saudi Arabia      Bangkok, Thailand
Hésingue, France               Phone +1.918.4771-200          Phone +966.1.419-1193                Phone +66.2751-9200
Phone +33.389.70-2727          Fax     +1.918.4771-100        Fax     +966.1.419-1384              Fax    +66.2751-9201
Fax    +33.389.70-2777         sales@lppusa.com               linde-ksa@linde-le.com               anuwat.krongkrachang@linde.com
info@cryostar.com
                               Selas Fluid Processing Corp.   Linde Arabian Contracting Co. Ltd.   Linde Engineering Co. Ltd.
Linde CryoPlants Ltd.          Blue Bell, PA, U.S.A.          Alkhobar, Kingdom of Saudi Arabia    Dalian, P.R. of China
Aldershot, Great Britain       Phone +1.610.834-0300          Phone +966.3.887-0133                Phone +86.411.3953-8819
Phone +44.1.252.3313-51        Fax     +1.610.834-0473        Fax    +966.3.887-1191               Fax     +86.411.3953-8899
Fax    +44.1.252.3430-62       sales@selasfluid.com           ahmed.al.ghamdi@linde-le.com         dalian.led@lindeled.com
info@linde-lcl.com




Linde AG
                                                                                                                                                                       C/1.1.e/11




Engineering Division, Head office, Dr.-Carl-von-Linde-Str. 6-14, 82049 Pullach, Germany
Phone +49.89.7445-0, Fax +49.89.7445-4908, E-Mail: info@linde-le.com, www.linde.com

				
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