IMS PROGRAM Outline Proposal Submitted by: Rockwell Collins Date: June 6, 2005 1. Ref. Number 3. Full Title 4. Theme OP05005 MBE 2. Acronym Model Based Enterprise for the Electro-Mechanical Industry Life cycle costs borne by the customer, and individual company operational costs, are all driven by decisions made during the development of products and processes. A lack of processes and tools to support a model based approach to development, manufacture, and product support, significantly impacts these costs. To reduce these costs to both the OEM and the customer, a more robust Model Based Enterprise (MBE) is required. The implementation of an MBE supports an up front process that is designed to make life cycle impacting decisions while designs are still fluid. This proposal concentrates on information architecture and tools to support the decisions for cost effective manufacturing. Process, product development, lifecycle. The basic notion of the MBE is not simply the application of concurrent product development, which is already well chronicled, but rather a focus on the tools, and the interoperability of such tools and methods which optimize design, effective manufacture and supportability. Optimization at the iterative steps in the developmental life cycle provides better coverage of the most important requirements (MIR’s), or key characteristics, at each step. The initial step in this project is to evaluate the gaps in achieving an MBE built on integrated standards and integrated decision making tools to support manufacturing decisions The project definition would focus on companies, and possibly universities, involved in electro-mechanical systems and products for the aerospace and commercial sectors, including: Boeing Lockheed Martin BAE Systems Honeywell Rockwell Collins - General Motors - John Deere - Sandia National Labs - Ford - Raytheon Missile Systems
5. Keywords 6. Description
Industry focus groups have already been launched to validate the need for an improved process to deal with decisions impacting cost effective manufacturing.
MBE Definition:
The Model Based Enterprise is defined as the linkage of Model Based Engineering, Model Based Manufacturing and Model Based Sustainability through a common information-based environment. The vision of the MBE is: Future designers and customers will interact in an immersive environment to explore and evaluate solution options, based on modeling,
simulation, optimization and visualization techniques. The chart that follows characterizes the MBE into three process areas. The thrust of this proposal deals with the intersection of the Model Based Engineering and Model Based Manufacturing processes, in what could be termed Design for X (DFx).
Model Based Enterprise
Model Based Engineering
Model Based Manufacturing
Model Based Sustainabiltiy
In DFx, “x” could be replaced with manufacturability, testability, robustness, cost or reliability. The DFx design rules could be used to tradeoff decisions against design requirements, or what is commonly defined as Most Important Requirements (MIR’s).
IMS Program FIT
Given the collaborative nature of the IMS program projects, development in the in the area of MBE could fit well as a set of multi-region project tasks and work packages. With the pre-competitive level that can be defined for this activity, leveraging work from other regions in developing integrated databases, linking COTS decision support tools, and developing tools not currently available would be the essence of the work to be shared under the IMS program. 7. Contact details of the proposing party Jack Harris Director, Advanced Manufacturing Technology Rockwell Collins jrharris@rockwellcollins.com 319.295.4025
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