100FW SERIES
ONE PART 5/8” PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace, ordnance, marine, mass transit and high performance industrial equipment. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size 5/8” housing l High level of electronics protection l Leadwire or connector termination l Factory mutual certified for Class 1, Division 2, Groups A, B, C, D. Typical Applications : l Aircraft landing gear l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Unshielded sensor
7,6 22,9
Sensing face 5,1 5/8-24 UNEF thread 2,0x1,0 Deep keyway
63,5 Ref 55,9 6,4 Max 1219,2 Connector version mates with MS3116-10-6SW 9,7 Shielded sensor 30,5 Sensing face 5/8-24 UNEF thread 2,0x1,0 Deep keyway 63,5 Ref 6,4 Max 1219,2 Connector version mates with MS3116-10-6SW 9,7 MIL-W-16878/4-20 Wire (3) 21,8 2,3 Max 19,0 MIL-W-16878/4-20 Wire (3) 21,8 2,3 Max 19,0
Measured with target 15.87 diameter x 1.57 thick SAE 1020 steel Weight 85g
42
Specifications
Sensing Characteristics :
Sensor Sensing distance (mm) Connector Current sinking, Normally open Repeatability, max. Switching frequency Standard target Target material Reliability Speed/response time Sensing Face 5/8-24 UNEF thread shielded 2.41 + 0.51 Connector Leadwire 112FW12-R1 112FW12-4 +1% +1% 500 Hz 500 Hz 15,9 dia x 1,59 mm All metals High Moderate High temperature phenolic 5/8-24 UNEF thread unshielded 5.84 + 0.76 Connector Leadwire 122FW12-R1 122FW12-4 +1% +1% 500 Hz 500 Hz 15,9 dia x 1,59 mm All metals High Moderate High temperature phenolic
Power Supply :
Supply voltage (Vs) Leakage current 18-32 Vdc 10 µA
Output Characteristics :
Voltage drop. max. Current consumption, max. (exclusive of load) Load current, max. 1,0 V 20 mA 120 mA. 50 mA lamp
Environmental Characteristics :
Vibration Shock Salt spray Sand and dust Humidity Chemicals Altitude Temperature range Housing 25 G peak sinusoidal MIL-STD-810B Method 516: 100G 1 m sec MIL-STD-810B Method 509: 5% 48 hours MIL-STD-810B Method 510: varying temperature and velocities 28 hours MIL-STD-810B Method 507: 95% RH @ 65° C Resistance to skydrol and typical aircraft fuels Sea level to + 21,212 m -55 to 125° C Stainless steel
Special Features :
EMI resistance Circuit protection Moderate (Note 1) Transients, MIL-STD-704 False pulse Load shorts EMI, MIL-STD-461A Reverse voltage 400 Hz interference
Notes : 1. EMI resistance can be improved by filtering, at increased cost.
Ordering Guide Listing 112FW12-R1 112FW12-4 122FW12-R1 122FW12-4
Termination Connector Leadwire Connector Leadwire
Description Normally open, current sinking Normally open, current sinking Normally open, current sinking Normally open, current sinking
43
200FW SERIES
ONE PART 5/8” PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace, ordnance, marine, mass transit and high performance industrial equipment. Operation by Hall Effect principle, which is used to detect magnetic fields passing in front of the sensing face. Once a target is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l Magnetic field sensing l Small size 5/8” housing l High frequency switching l High level of electronics protection l Leadwire or connector termination l Factory mutual certified for Class 1, Division 2, Groups A, B, C, D. Typical Applications : l Aircraft landing gear l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm and inches (for reference only)
b
MEASURED WITH 101MG7 MAGNET AVAILABLE FROM MICRO SWITCH 6.35 MM (.250 IN.) DIAMETER x 6.35 MM (.250 IN.) LONG, SINTERED ALNICO 8IIE WEIGHT 85G (3.0 OZ.)
44
Specifications
Sensing Characteristics :
Sensor Sensing distance (mm) Current sinking, Normally open Current sinking, Normally closed Repeatability, max. Switching frequency Operation Gauss. max. With 101MG7 magnet Technology Target material Reliability Speed/response time Built-in test Sensing Face 5/8-24 UNEF Thread Shielded 2,4 to 11,4 mm Connector Leadwire 212FW10-R 212FW10-4 211FW10-R 211FW10-4 + 1% + 1% 1,5 kHz 1,5 kHz 550 550 Characteristics can be varied by using different magnets as actuators Hall Magnet High High Limited Stainless steel
Power Supply :
Supply voltage (Vs) Leakage current 18-32 Vdc 10 µA
Output Characteristics :
Voltage drop. max. Current consumption, max. (exclusive of load) Load current, max. 0,4 V 25 mA 100 mA 50 mA lamp
Environmental Characteristics :
Vibration Shock Salt spray Sand and dust Humidity Chemicals Altitude Temperature range Housing 25 G peak sinusoidal MIL-STD-810B Method 516: 100G 1 m sec MIL-STD-810B Method 509: 5% 48 hours MIL-STD-810B Method 510: varying temperature and velocities 28 hours MIL-STD-810B Method 507: 95% RH @ 65° C Resistance to skydrol and typical aircraft fuels Sea level to + 21,212 m -54 to +100° C Stainless steel
Special Features :
EMI resistance Circuit protection Moderate (Note 1) Transients, MIL-STD-704 False pulse Reverse voltage 400 Hz interference
Irà ) à @HDÃ
r vhpr à phà ir à v
r q à ià svyr
vtà hà vp
r hr qà p
Ordering Guide Listing 212FW10-R 212FW10-4 211FW10-R 211FW10-4
Termination Connector Leadwire Connector Leadwire
Description Normally open, current sinking Normally open, current sinking Normally closed, current sinking Normally closed, current sinking
45
300FW SERIES
TWO PART PROXIMITY SENSOR
Description :
The 300FW series two part proximity sensors are designed to work in conjunction with Honeywell Sensor Interface Card (405FW series) or Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Card or Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with mean time between failure in excess of 500K hours when used with the Sensor Interface Module ZS-00380 Series.
Features : l Ferrous metal sensing l Small size housing l High reliability Typical Applications : l Aircraft landing gear l Flight control surfaces l Aircraft door monitoring
Dimensions in mm and inches (for reference only)
b
Nut and washer spot welded to fix position
MEASURED WITH TARGET 15.88 MM (0.625 IN) DIAMETER X 1.57 MM (0.062 IN) THICK OF 15-5 PH STEEL EXCEPT FOR 330FW - MEASURED WITH TARGET CARPENTER STEEL HI-MU 80 SLUG AND INSTALLED IN 303 STAINLESS STEEL HOUSING WEIGHT 56G (2OZ) EXCLUDING LEADS EXCEPT FOR 330FW - WEIGHT 28G (1OZ)
46
Specifications
Sensing Characteristics :
Sensor Sensing Distance Differential travel Operating temperature Vibration Shock Salt spray Sand and dust Humidity Chemicals Altitude Circuit protection 5/8 - 24 310FW04-10 UNEF Thread 320FW04-5 1.78 - 3.30 mm 0.13 - 0.76 -77° to +125° C Shielded 390FW04A-10 11.2 mm diameter Shielded 330FW04A-1 330FW04A-2 1.40 - 1.78 mm 0.13 - 0.25 -77° to +120° C
25 g peak, sinusoidal MIL-STD-810B Method 516: 100G 1 ms MIL-STD-810B Method 509: 5% 48 hours MIL-STD-810B Method 510: varying temperature and velocities: 28 hours MIL-STD-810B Method 507: 95% RH @ 65° C Resistance to skydrol and typical aircraft fuels Sea level to 21,212 m Reverse polarity (input protected) Transients, MIL-STD-704 Electromagnetic compatibility (EMC), MIL-STD-461,462
Ordering Guide Listing 310FW04-10 320FW04-5 390FW04A-10 330FW04A-1
Description Normally open/Normally closed, current sinking Normally open/Normally closed, current sinking Normally open/Normally closed, current sinking Normally open/Normally closed, current sinking
Lead Length 3.05 m 1.52 m 3.05 m 203 mm
47
405FW504-B
SENSOR INTERFACE CARD
Description :
Single channel electronics card for use with the Honeywell two part 300FW series proximity sensors, referenced on pages 46 and 47. The card has been designed to fit standard electronics racking systems and incorporates high level electronics protection against transients, reverse polarity and EMC. It has been designed to meet the requirements of aerospace, ground mobile and naval applications. The combined sensor and interface system is highly reliable with mean time between failure in excess of 180K hours.
Features : l Single channel l Reverse polarity protection l Transient protection to MIL-STD-704 l EMC protection to MIL-STD-461,462 l High reliability Typical Applications : l Aircraft landing gear controls l Flight surface controls l Ammunition loading systems
Dimensions in mm (for reference only)
b
83,8 41,9 11,3 min (2) 6,6 Dia 14,2 dia min (2) 6,4 No components or circuitry in this area Components on far side Index 2,5 min (3 sides) Chamfer 2,5 x 45 (TYP) 1,5 TYP 40,4 Weight = 56.7g max. 21,8 3,8 (2)
64,3 68,6
2,3 full R
ABDDEFHJKLMNPRS
8,9 1,5
56
Specifications
Power Supply :
Power supplies Supply current Current output 18 - 32 Vdc MIL-STD-704 65 mA max 750 mA inductive or resistive
Output Characteristics :
Output type Output state Single pole transistor sink N.O. or N.C. (jumper selectable)
Environmental Characteristics :
Operating temperature Vibration Shock Sand and dust Humidity Chemicals Altitude -40 to +85° C 5 G peak sinusoidal MIL-STD-810: Method 516: 50G 11 ms MIL-STD-810B Method 510: varying temperature and velocities, 28 hours MIL-STD-810B, 95% RH @ 65° C Resistance to skydrol and typical aircraft fuels Sea level to +21,212 m
Special Features :
Circuit protection Reverse polarity (input protected) Transients per MIL-STD-704 Electromagnetic compatibility EMC per MIL-STD-461, 462 Mates with AMP582553-1 connector or equivalent
Termination
Meantime Between Failure Prediction
180700 hrs for airborne uninhabited cargo at an ambient temperature of 95° C based upon MIL-HDBK-217E, Sec. 5.I
Ordering Guide Listing 405FW504-B
Description Normally open/Normally closed, current sinking
Sensing Distance mm Room temperature operate to be 1.59 + 0.10 using 330FW 04A-1G Micro Switch centre point sensor or 2.54 + 0.15 using a 310FW04-10G Micro Switch centre point sensor
Hysteresis Dependent on the installation and the specific type of sensor used
57
922AA2Y-A6P-Z722A
ONE PART 15/32” PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Housing suitable for attachment of cable harness system l High frequency switching l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND MOUNTING NUTS: STAINLESS STEEL 1.4305 OR EQ. HOUSING FINISH: BLACK CHROMIUM PLATED MARKING: 922AA2Y-A6P-Z722A / DATE CODE SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 80g WITH WIRE LEAD
38
Specifications
Sensing Characteristics :
Switching function Nominal sensing distance Effective sensing distance Differential travel Guaranteed actuation distance Guaranteed deactuation distance Reproduceability Repetition rate of sensing Power on delay Level Normally open, current source 2.5 mm 2.25 to 2.75 mm 1 to 10% ≥ 2.10 mm ≤ 3.50 mm ≤ 1% 2000 Hz Max ≤ 10 ms Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption w/o load Dielectric strength Insulation resistance 14 to 32.5 V ≤ 1.4 V /0.01-200 kHz 46 V in 100 ms 600 V at 5 µs ≤ 10 mA > 500 V > 100 MOhm at 45 V ≤ 1.65 at 250 mA ≤ 250 mA to 20° C LIN FALLING to 200 at +85° C ≤ 100 µA Yes ABD 0013.6-1, 6-2, 6-3-4 ABD 0013, 6-4 ABD 0013, 6-3-1 ABD 0013, 6-3-3 ABD 0007, 2-3.7.1 ABD 0007, 2-3.7.2
Output On state output voltage Load current Off state leakage current Short circuit protection
Environmental Specifications :
Operating temperature range Storage temperature Altitude/pressure Water Salt mist (spray) Vibration Operational shock Constant acceleration Fungi Pollution Magnetic effects -55° to +85° C -65° to +85° C -305 m to +13,060 m Category R Category S Category 6 (D/R) 6 g/11 ms 6.5 gn Category F Engine and gearbox oil, aviation fuel, sea water, water, ethanol, methanol Category A RTCA/DO-160C, 4.3 IEC 68-2-8/68-2-2 ABD 0007, 3-3 RTCA/DO-160C, 10.2 ABD 0007, 3-7 ABD 0007, 3-9.2 ABD 0007, 3-11.1 ABD 0007, 3-12.3 ABD 0007, 3-13 Clause 14.3 DEF 133 ABD 0007, 3-17.2
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility, conducted/radiated RF Emission Lightning induced transient susceptibility Mean Time Between Failure prediction Category A Category A 10 V/m Category A Category M 120000 hrs RTCA/DO-160C, 18 RTCA/DO-160C, 19 RTCA/DO-160C MIL-STD-461 RTCA/DO-160C, 21 RTCA/DO-160C, 22 MIL-HDBK-217 E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing 922AA2Y-A6P-Z722A
Description Normally open, current sourcing
39
922FS2-A6N-Z735A
ONE PART 12MM CYLINDRICAL PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size 12mm cylindrical housing l High pressure capability (>350 bar) l High level EMC and lightning strike performance Typical Applications : l Aircraft hydraulic systems l Fighting vehicle engine and transmission controls l Ship and submarine hydraulic systems
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING: STAINLESS STEEL 1.4305 OR EQ. MARKING: HONEYWELL, 922FS2-A6N-Z735A, S/N SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 80g WITH WIRE LEADS
40
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Guaranteed deactuation distance
Level Normally open, current sink ≥ 1.70 mm ≤ 2.80 mm
Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption without load Dielectric strength Insulation resistance 14 to 32.5 V ≤ 1.4 V /0.01-200 kHz 46 V in 100 ms 600 V at 5 µs ≤ 10 mA > 500 V > 100 MOhm at 45 V ≤ 1.65 at 250 mA ≤ 250 mA ≤ 100 µA Yes RTCA/DO-160C, CAT A RTCA/DO-160C, CAT A RTCA/DO-160C, CAT A RTCA/DO-160C, CAT A ABD 0007, 2-3.7.1 ABD 0007, 2-3.7.2
Output On state output voltage Load current Off state leakage current Overload protection
Environmental Specifications :
Operating temperature range Storage temperature Pressure proofness, burst Altitude/pressure Humidity Water immersion Salt mist (spray) Vibration Vibration spectrum code Operational shock Constant acceleration -55° to +85° C -65° to +85° C ≥ 350 bar -305 m to +13,030 m Category B 250 mbar Category S Category 6 (D/R) D/R 6 g/11 ms 6.5 gn RTCA/DO-160C, 4.3 RTCA/DO-160C, 4.3 ABD 0007, 3-3 ABD 0007, 3-4.2 AIR 1810A, 5.1 ABD 0007, 3-7 ABD 0007, 3-9.2 ABD 0007, 3-9.2 ABD 0007, 3-11.1 ABD 0007, 3-12.3
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility RF Emission Lightning induced transient susceptibility Category A Category A Category A1B, 10 V/m Category A Category XXE5 RTCA/DO-160C, 18 RTCA/DO-160C, 19 MIL-STD-461 B RTCA/DO-160C, 21 RTCA/DO-160C, 22 June 19, 1992 MIL-HDBK-217 E
Mean Time Between Failure prediction
120000 hrs
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing 922FS2-A6N-Z735A
Description Normally open, current sinking
41
932 AB2W / 932 AA3W SERIES
ONE PART M12 AND M18 PROXIMITY SENSORS
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Dimensions in mm (for reference only)
b
Features : l All metal sensing l High frequency switching l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
932 AB2W M12x1-6g 4 10 3,5±0,5 2 40,5 77±5 932 AA3W 0,3-0,8 4 Ø12±1 6 Ø5±0,2 3 17 17±5 2000±50 10±5 9,5 4 Ø12±1 Ø5±0,2 3
M18x1,6g 5 14,5 42 80±2 27,5 2 17±5 20 2000±50
10±5
Notes: 1 Cable: PTFE insulated 19 x 0,13mm leadwires to MIL-C-22759/16.AWG 24, shielded. Outer insulation Hytrel 4056 2 Cable shield connected to housing. transition resistance ≤ 40 mOhm max. at 100 mA 2 3 Honeywell logo. article no. date code. lot no. label with wiring diagram 4 Mounting torque 60 Nm max. 15 Nm max. Within distance 4. 5 Mounting torque 80 Nm max. 30 Nm max. Within distance 5. 6 Tubing: Raychem DR-25 932 AB2W Measured with target 12 x 12 x 1, 1.0110 Weight 81g approximately 932 AA3W Measured with target 18 x 18 x 1, 1.0110 Weight 95g approximately
Brown Black Load Blue Shield Current sourcing Brown Black
+
-
+ Load
2
Blue Shield Current sinking
-
Ordering guide
Listing 932AB2W-A2P-PGM 932AA3W-A2P-PGM 932AB2W-A2N-PGM 932AA3W-A2N-PGM Description Normally open, Normally open, Normally open, Normally open, current sourcing current sourcing current sinking current sinking
36
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) 932-AB2W-A2P-PGM 932-AA3W-A2P-PGM Effective sensing distance (mm) 932AB2W-A2P-PGM 932AA3W-A2P-PGM Stability of sensing distance (%) 932-AB2W-A2P-PGM 932-AA3W-A2P-PGM Differential travel (%) 932AB2W-A2P-PGM 932AA3W-A2P-PGM Reproduceability (%) Operating frequency (Hz) Power-on delay (ms) 4 5 3,6 to 4,4 4,5 to 5,5 +12.5/-5 within -25° C to +70° C +30/-5 within -40° C +100° C +10/-5 within -25° C to + 70° C +30/-5 within -40° C to +100° C 2 to 20 3 to 20 ≤1 ≥2000 ≤10 Measuring method (Note 1)
Power Supply :
Supply voltage range (V) Ripple (V) Surge voltage (V) Transients (V) Burden current (mA) 20 to 33 ≤7 100 in 50 ms 250 in 50 µs ≤10 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤3 ≤100 ≤200 up to 85°C lin falling to 100 at 100°C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp head, steady state (days) Damp heat, cyclic Rapid temperature change Vibration Bump Shock Robustness of terminations: Tensile (N) Insulation resistance (MOhm) Insulation voltage (Vrms) Icing/freezing rain Leakage (2 hour immersion)(kPa) Contamination resistance -40 to +100 -55 to +100 56 6 cycles at 55° C -55 to +85° C for 5 Cycles 10 to 500 Hz at 0,75 to 100 ms -2 400 ms-2 at 6 x 4000 bumps 1000 ms-2 at 6 ms 40 ≥50 at 500 Vdc ≥ 1000 at 1 min Sensing characteristics not affected 98 Engine, gearbox oil, water, sea water, aviation fuel, ethanol and methanol IEC 68-2-1/IEC 68-2-2 IEC 68-2-8/IEC 68-2-2 IEC 68-2-3. Ca IEC 68-2-30, Db IEC 68-2-14, Na IEC 68-2-6, Fc IEC 68-2-29. Eb IEC 68-2-27, Ea
521.0 MIL-STD-810D 521.2 MIL-STD-810D DEF 133. CLAUSE 14.3
Special Features :
Reverse polarity supply leads Short circuit protection EMI EMP MTBF prediction Yes Yes Class A3, A4 Category B 144000 h at 20°C. NU/GM application MIL-STD-461B DEF 07-55, T2,S5 MIL-HDBK 217E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
37
ZS-00228-02
ONE PART UNDERWATER PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing and overmoulded to provide complete encapsulation. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l High level sealing by overmoulding l High performance sealed and shielded cable l Reverse polarity and short circuit protection Typical Applications : l Submarine control systems l Submersible vehicles l Offshore underwater equipment l Underwater pipeline controls
Dimensions in mm unless otherwise specified (for reference only)
b
Mounting Bracket (to be ordered separately)
b
SENSING FACE
HONEYWELL LOGO ARTICLE No.
DATE CODE
LOT No.
SHIELD RED WHITE BLUE HYTREL 5555 HS CABLE JACKET
HYTREL 5555 HS/10 MS EXTERNAL SENSOR ENCAPSULATION
RED 14-33 Vdc
LOAD IL < 250 mA BLUE SHIELD
MEASURED WITH TARGET 50 x 50 x 1.5, 1.0110 WEIGHT 250G APPROXIMATELY PLUS CABLE
4
Specifications
Sensing Characteristics :
Nominal sensing distance Effective sensing distance Differential travel Minimum operating distance Maximum release distance Repeatability Switching frequency Power on delay Level 12.7 mm 11 to 14 mm 3 to 20 % 10.3 mm 18.5 mm ≤1% ≥ 500 Hz ≤ 10 ms Specification (Note 1)
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Transients Burden current 14 to 33 V ≤7V 100 V in 50 ms 250 V in 50 µs < 10 mA ≤3V ≤ 100 µA ≤ 200 mA to 65° C lin falling 100 at 100° C yes yes MIL-STD-1275 A (AT) MIL-STD-1275 A (AT) MIL-STD-1275 A (AT)
Output On state output voltage Off state leakage current Load current Reverse polarity protection Short circuit protection
Environmental Specifications :
Operating temperature range Storage temperature Damp heat, steady state Damp heat, cyclic Temperature shock Vibration Bump Shock Cable termination tensile strength Insulation resistance Insulation voltage Icing/freezing rain Leakage (2 hr immersion) Immersion, cyclic Salt mist Acid corrosion Alkaline corrosion Contamination resistance Mean Time Between Failure prediction -30° to +70° C -40° to +85° C 56 days 6 cycles at 55° C -55° C/+85° C, 5 cycles 10 to 500 Hz, 0.75/100 ms-2 400 ms-2, 6 x 4000 bumps 1000 ms-2/6 ms ≥ 40 N > 50 MOhm at 500 Vdc ≥ 1000 Vrms at 1 min not affected 9.0 Mpa 100 cycles, 0 to 6.89 Mpa not affected not affected not affected Engine and gearbox oils, water, sea water, aviation fuels, ethanol, methanol 144000 hrs at 20° C NU application IEC68-2-1 / IEC 68-2-2 IEC68-2-1 / IEC 68-2-2 IEC68-2-13 Ca IEC68-2-30 Db IEC68-2-14 Na IEC68-2-6 Fc IEC68-2-29 Eb IEC68-2-27 Ea IEC68-2-21 Ua1
521.0 MIL-STD-810D DEF 133, clause 15.3 DG ships 2137 DEF 133, clause 14.0 DEF 133, clause 14.1 DEF 133, clause 14.2 DEF 133, clause 14.3
MIL-HDBK 217E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00228-02 ZS-00228-999
Description Current sourcing Mounting bracket
5
ZS-00240-03B
ONE PART M30 PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Rugged M30 housing and connector assembly l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Ø28 AF24
Sensing face 96% Al2O3 Ceramic 1,5 max 5 7
27 38
M30 x 1,5
AF36
0,5 x 45 2 13 35 55
A B Load
11
VB
+
GRD
C Notes: 1 Connector: VG95328C/8-3APN, MIL-STD-26482 2 Mounting torque: max. 80 Nm, max. 30 Nm within 2 Measured with target 30 x 30 x 1.0, 1.0110 Weight 187g _
6
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) Effective sensing distance (mm) Differential travel (%) Stability of sensing distance (%) Reproduceability (%) Repetition rate of sensing (Hz) Power-on delay (ms) Power-on-false pulse (ms) 8 7,2 to 8,8 3 to 20 +10 within -25° to +70° C +30/-10 within -55° C to +85° C ≤1 ≥1000 ≤10 Tto 30% ≤25 @ RL = 1 KOhm Measuring method (Note 1)
Power Supply :
Supply voltage range (V) Ripple voltage (Vss) Surge voltage (V) Transients (V) Burden current (mA) 14 to 33 ≤7 100 V 50 ms 250 V 50 µ ≤10 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤3 ≤100 ≤200 to +70° C lin falling to 150 @ +85° C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp heat, steady Damp heat, cyclic Rapid change of temperature Vibration Bump Shock Salt mist Insulation resistance (MOhm) Insulation voltage (Veff) Grounding resistance (mOhm) -55 to +85 -55 to +100 56 days +55° C, 6 Cycles -55° C/+85° C, 5 Cycles 10 to 500 Hz 0,75/100 ms-2 400 ms-2, 6 x 4000 bumps 1000 ms-2/6 ms pH 6,5-7,2 @ +35° C ≥10 @ 500 Vdc ≥1000 @ 1 min ≤20 @ 100 mA IEC 68-2-1/IEC 68-2-2 IEC 68-2-8/IEC 68-2-2 IEC 68-2-3. Ca IEC 68-2-30. Db IEC 68-2-14. Na IEC 68-2-6. Fc IEC 68-2-29. Eb IEC 68-2-27. Ea IEC 68-2-11. Ka
Special Features :
Reverse polarity protection Short circuit protection MTBF prediction Yes Yes 140000 hrs @ +20° C, GM application MIL-HDBK 217E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00240-03B
Description Current sourcing
7
ZS-00303 SERIES
ONE PART M18 PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l High frequency switching l Integral MIL-C-26482 connector l High level of electronics protection
Dimensions in mm (for reference only)
b
Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
0,3-1,0 Overflush 3
4
AF24 7 Ø16,5
M18x1,6g
5
4
14,5 52+1 64±2
13
Ø12
Notes: 1 Housing and mounting nuts: stainless steel 2 Connector: 3-pin, size 8, MIL-C-26482 series 1/VG95328 3 Sensing face: 96% Al203 ceramic 4 Mounting torque: max. 80 Nm max. 30 Nm within 4 5 Sensing face transport protection 6 Thread quality: 6g 7 Honeywell logo, article number. Measured with target 18 x 18 x 1.0, 1.0110 Weight 58g approximately
A B Load
VB
+
C Current sourcing
GRD _
A Load B
VB
+
C Current sinking
GRD _
8
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) Effective sensing distance (mm) Differential travel (%) Stability of sensing distance (%) Reproduceability (%) Repetition rate of sensing (Hz) Power-on delay (ms) Power-on false pulse (µs) 5 4,5 to 5,5 3 to 15 +15/-5 within - 25° C to +70° C +25/-5 within -40° C to +100° C ≤1 ≥2000 ≤10 Tfp 30% ≤25 @ RL = 1 KOhm Measuring method (Note 2)
Power Supply :
Supply voltage range (V) Ripple voltage (Vss) Surge voltage (V) Transients (V) Burden current (mA) 20 to 37.2 ≤7 100V, 50 ms 250V 50 µ ≤20 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤3 ≤100 ≤250 to +20° C lin falling to 100 @ + 100° C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp heat, steady Damp heat, cyclic Rapid change of temperature Vibration Bump Shock Salt mist Tensile strength (N) Insulation resistance (MOhm) Insulation voltage (Veff) -40 to +100 -55 to +100 56 days ≤+55° C, 6 Cycles -55° C/+85° C, 5 Cycles 10 to 500 Hz, 0,75/100 ms-2 400 ms-2, 6 x 4000 bumps 1000 ms-2/6 ms pH 6,5-7,2 @ +35° C 40 ≥50 @ 500 Vdc ≥1000 @ 1 min IEC IEC IEC IEC IEC IEC IEC IEC IEC IEC 68-2-1/IEC 68-2-2 68-2-8/IEC 68-2-2 68-2-3. Ca 68-2-30. Db 68-2-14. Na 68-2-6. Fc 68-2-29. Eb 68-2-27. Ea 68-2-11. Ka 68-2-21 Ua1
Special Features :
Reverse polarity supply leads Short circuit protection EMI (Note 1) EMP (Note 1) MTBF prediction Yes Yes Class A3, A4 Category B 160449 hrs @ +20° C, GM application
MIL-STD-461B DEF 07-55, T2,S5 MIL-HDBK 217D
Notes : 1. CE03, CS01, CS02, CS06, RE01, RE02, RS01, RS02, RS03, 50 kV/m, 130 A/m 2. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00303-01 ZS-00303-02 ZS-00303-51 ZS-00303-52
Description Normally open, current sourcing Normally closed, current sourcing Normally open, current sinking Normally closed, current sinking
9
ZS-00305-01
ONE PART M12 PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size M12 housing l High frequency switching l High level of electronics protection Typical Applications : l Aircraft landing gear l Flight control surfaces l Aircraft door monitoring
Dimensions in mm (for reference only)
b
AF17 3
M12x1-6g
7 4
Ø10,5
Ø3,5±0,2
4
Ø10,2 9,5 5 31,5 50±0,4 5 1000±50 2
8 3,5±0,5
Notes: 1 Housing and mounting nuts: stainless steel 2 Cable shield connected to housing.Transition resistance ≤ 10 mOhm at 100 mA 3 Sensing face: 96% Al203 ceramic 4 Honeywell logo, article No. date code. lot No 5 Tubing: Raychem DR-25 6 Cable: PTFE insulated 19 x 0,13 mm leadwires to MIL-C-22759/16 AWG24, shielded, outer 2 insulation FEP 7 Sensing face transport protection 8 Mounting torque: max. 60 Nm, max. 15 Nm within 4 9 Thread quality: 6g
Brown Black
+VB
Blue
GRD
10 Weight : 23g w/o cable, cable 28g per meter
Measured with target 12 x 12 x 1.0, 1.0110
10
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) Effective sensing distance (mm) Differential travel (%) Stability of sensing distance (%) Reproduceability (%) Repetition rate of sensing (Hz) Power-on delay (ms) 4 3,6 to 4,4 2 to 20 @ -25/+70° C, 3 to 30 @ -40/+100° C +15/-5 within -25° C to +70° C +30/-5 within -40° C to +100° C ≤1 ≥2000 ≤10 Measuring method (Note 2)
Power Supply :
Supply voltage range (V) Ripple voltage (Vss) Surge voltage (V) Transients (V) Burden current (mA) 18 to 33 DC ≤7 100 V, 50 ms 250 V 50 µ ≤10 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤3 ≤100 ≤200 to +70° C lin falling to 100 @ + 100° C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp heat, steady Damp heat, cyclic Rapid change of temperature Vibration Bump Shock Salt mist Contamination resistance Icing/freezing rain Leakage (immersion) Tensile (N) Insulation resistance (MOhm) Insulation voltage (Veff) -40 to +100 -55 to +100 56 days +55° C, 6 Cycles -55° C/+85° C, 5 Cycles 10 to 500 Hz, 0,75/100 ms-2 400 ms-2, 6 x 4000 bumps 1000 ms-2/6 ms pH 6,5-7,2 @ +35° C Engine and gearbox oil, aviation fuel, sea water, water, ethanol, methanol Sensing characteristics not affected 98 kPa for 2 hours 20 ≥50 @ 500 Vdc ≥1000 @ 1 min IEC 68-2-1/IEC 68-2-2 IEC 68-2-8/IEC 68-2-2 IEC 68-2-3. Ca IEC 68-2-30. Db IEC 68-2-14. Na IEC 68-2-6. Fc IEC 68-2-29. Eb IEC 68-2-27. Ea IEC 68-2-11. Ka Clause 14.3 DEF 133 521.0 MIL-STD-810D 512.2 MIL-STD-810D IEC 68-2-21.Ua1
Special Features :
Reverse polarity supply leads Short circuit protection EMI (Note 1) EMP (Note 1) MTBF prediction (hrs) Yes Yes Class A3, A4 Category B 144000 hrs @ +20° C, NU/GM application
MIL-STD-461B DEF 07-55, T2,S5 MIL-HDBK 217D
Notes : 1. CE03, CS01, CS02, CS06, RE01, RE02, RS01, RS02, RS03. 50 kV/m, 130A/m 2. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00305-01
Description Current sourcing
11
ZS-00308-01
ONE PART RECTANGULAR PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size rectangular housing l High frequency switching l High level of electronics protection
Dimensions in mm (for reference only)
b
Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/close monitoring
A A-A 4 3 4,3 7,2 15 Ø3,5±0,2 25 2 10 12,5 22,5 40 5 A 1000±50 5 4
Notes: 1 Housing: stainless steel 2 Cable shield connected to housing. Transition resistance ≤ 10 mOhm at 100 mA 3 Sensing face: 96% Al203 ceramic 4 Honeywell logo, article No. date code. lot No 5 Tubing: RAYCHEM DR-25 6 Cable: PTFE insulated 19 x 0,13 mm leadwires 2 to MIL-C-22759/16 AWG24, shielded, outer insulation FEP Measured with target 18 x 18 x 1.0, 1.0110 Weight 80g approximately
Brown Black
+VB
Blue
GRD
12
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) Effective sensing distance (mm) Differential travel (%) Stability of sensing distance (%) Reproduceability (%) Repetition rate of sensing (Hz) Power-on delay (ms) 5 4,5 to 5,5 3 to 20 @ -25/+70° C, 3 to 30 @ -40/+100° C +15/-5 within -25° C to +70° C +30/-5 within -40° C to +100° C ≤1 ≥2000 ≤10 Measuring method (Note 2)
Power Supply :
Supply voltage range (V) Ripple voltage (Vss) Surge voltage (V) Transients (V) Burden current (mA) 14 to 33 ≤7 100V, 50 ms 250V, 50 µ ≤20 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤3 ≤100 ≤200 to +70° C lin falling to 100 @ + 100° C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp heat, steady Damp heat, cyclic Rapid change of temperature Vibration Bump Shock Salt mist Contamination resistance Icing/freezing rain Leakage (immersion) Tensile (N) Insulation resistance (MOhm) Insulation voltage (Veff) Grounding resistance (incl. cable shield res.) -40 to +100 -55 to +100 56 days +55° C, 6 Cycles -55° C/+85° C, 5 Cycles 10 to 500 Hz, 0,75/100 ms-2 400 ms-2, 6 x 4000 bumps 1000 ms-2/6 ms pH 6,5-7,2 @ +35° C Engine and gearbox oil, aviation fuel, sea water, water, ethanol, methanol Sensing characteristics not affected 98 kPa for 2 hours 20 ≥50 @ 500 Vdc ≥1000 @ 1 min ≤100 mOhm @ 100 mA IEC 68-2-1/IEC 68-2-2 IEC 68-2-8/IEC 68-2-2 IEC 68-2-3. Ca IEC 68-2-30. Db IEC 68-2-14. Na IEC 68-2-6. Fc IEC 68-2-29. Eb IEC 68-2-27. Ea IEC 68-2-11. Ka Clause 14.3 DEF 133 521.0 MIL-STD-810D 512.2 MIL-STD-810D IEC 68-2-21.Ua1
Special Features :
Reverse polarity supply leads Short circuit protection EMI (Note 1) EMP (Note 1) MTBF prediction (hrs) Yes Yes Class A3, A4 Category B 144000 hrs @ +20° C, NU/GM application
MIL-STD-461B DEF 07-55, T2,S5 MIL-HDBK 217D
Notes : 1. CE03, CS01, CS02, CS06, RE01, RE02, RS01, RS02, RS03. 50 kV/m, 130A/m 2. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00308-01
Description Current sourcing
13
ZS-00313-12
ONE PART M12 PROXIMITY SENSOR (INCORPORATING LED INDICATORS)
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size M12 housing l High frequency switching l Integral LEDs to indicate supply and output status l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Laser welded housing endpiece Sensing face 3 6 4 AF17 LED
Honeywell Article no. Date Lot logo (ZS-00313-12 Rev:c) code no.
M12x1-6g
40+5 2 10,5
Ø10,2 "A" 9,5 30 49+1 5 Ø6,3±0,3 500±20 VIEW "A" LED 1,Green 7
4 3,5±0,5
Notes: 1 Housing and mounting nuts: stainless steel 2 Cable shield connected to housing. Cable braid to have 360 termination and give > 40 dB attenuation from 0-20 MHz 3 Sensing face: 96% Al203 ceramic 5 Tubing: Raychem DR-25 6 Sensing face transparent protection 7 LED 1 = ON @ power on 8 LED 2 = ON @ sensed condition 9 Cable: Raychem, EPD 39696B 10 Mounting torque: max. 60 Nm max. 15 Nm within 4 11 Thread quality: 6g Measured with target 12 x 12 x 1.0, 1.0110 Weight 65g approximately
Potting hole Brown LED 1 Black LED 2 Blue 2
LED 2, Yellow 8
+VB
GRD
14
Specifications
Tests Sensing Characteristics :
Nominal sensing distance (mm) Effective sensing distance (mm) Differential travel (%) Stability of sensing distance (%) Reproduceability (%) Repetition rate of sensing (Hz) Power-on delay (ms) Power-on false pulse (µs) 4 3,6 to 4,4 3 to 20 +12.5/-7.5 within -25° C to +70° C +25/-7.5 within -40° C to +100° C ≤1 ≥2000 ≤10 ≤25 @ RL = 1 K0hm Measuring method (Note 2)
Power Supply :
Supply voltage range (V) Ripple voltage (Vss) Surge voltage (V) Transients (V) Burden current (mA) 12 to 32 ≤7 100 V, 50 ms 250 V, 50 µ ≤25 MIL-STD-1275 A(AT) MIL-STD-1275 A(AT) MIL-STD-1275 A(AT)
Output Characteristics :
Voltage drop (V) Residual current (µA) Load current (mA) ≤2.5 @ 50 mA ≤100 ≤200 to +70° C lin falling to 100 @ + 100° C
Environmental Characteristics :
Operating temperature range (°C) Storage temperature (°C) Damp heat, steady Damp heat, cyclic Rapid change of temperature Vibration sinusoidal sinusoidal random Shock Salt mist Contamination resistance Transition resistance (mOhm) Leakage (immersion) Cable tensile strength (N) Insulation resistance (MOhm) -40 to +100 -55 to +100 56 days +55° C, 6 Cycles -55° C/+85° C, 5 Cycles 5 to 13 Hz, 6 mm 13 to 500 Hz, 39,2 msec-2 0.1 gn2/Hz, 20-500 Hz 300 ms-2/10 ms pH 6,5-7,2 @ +35° C Engine and gearbox oil, aviation fuel, sea water, water, ethanol, methanol ≤17,5 @ 100 mA 96 kPa for 2 hours ≥20 ≥50 @ 500 Vdc IEC 68-2-1/IEC 68-2-2 IEC 68-2-8/IEC 68-2-2 IEC 68-2-3. Ca IEC 68-2-30. Db IEC 68-2-14. Na DEF STAN 07-55 Pt2, Sec 1/1 Para 4.a(1), 4.b(1) IEC 68-2-27. Ea IEC 68-2-11. Ka Clause 14.3 DEF 133 RAY QPC 1017 Issue 2 512.2 MIL-STD-810D IEC 68-2-21.Ua1
Special Features :
Reverse polarity supply leads Short circuit protection EMI (Note 1) EMP Nuclear survivability MTBF prediction, exclusive of LED Yes Yes Class A3, A4 50 kVm-1/130 Am -1, 10 nsec/200 nsec Nuclear hardened 1435000 h @ +20° C, GM application MIL-STD-461B DEF 07-55, T2,S5 MIL-HDBK 217E
Notes : 1. CE03, CS01, CS02, CS06, RE01, RE02, RS01, RS02, RS03. 2. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00313-12
Description Current sourcing
15
ZS-00331-085
TWO PART 5/8” PROXIMITY SENSOR
Description :
The ZS-00331-085 two part proximity sensor is designed to work in conjunction with Honeywell Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 500K hours.
Features : l Ferrous metal sensing l Small size housing l Integral cable harness and VG95328 connector l Built In Test function (BITE) l High reliability Typical Applications : l Aircraft landing gear l Flight control systems l Aircraft door monitoring
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET Ø15.9 x 1.27, 1.4542 (15-5 PH) WEIGHT 135G APPROXIMATELY
50
Specifications
Sensing Characteristics :
Operating distance Release distance Operating temperature Weight Insulation resistance Contact resistance Level ≥ 1.78 mm ≤ 4.06 mm -35° C to +63° C 135 g max > 10 MOhm at 500 Vdc ≤ 5 mOhm at 100 mA Specification (Note 1) Note 2 Note 2
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Measured with Standard actuation element 43401190-001 (∅ 15.9x1.27, 1.4542) in conjunction with sensor Interface module ZS-00380-01 (see ATP-ZS-004-00 90)
Ordering guide Listing ZS-00331-085
Description Two part 5/8" proximity sensor
51
ZS-00341 SERIES
ONE PART PRESSURE PROOF PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect ferrous objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l Ferrous metal sensing l All stainless steel construction including sensing face and laser welded connector l High pressure capability up to 205 bar (system pressure) l High level EMC and lightning strike performance l Mean Time Between Failure 126K hours Typical Applications : l Aircraft hydraulic systems l Fighting vehicle engine / transmission controls l Ship and submarine hydraulic systems
Dimensions in mm (for reference only)
b
ZS-00341-02 1,5 6,5+0,2 Ø9f7 -0,013 -0,028 3,5+0,1 R0,8
49-1 Ø1,5±0,1 (x2) 2 Weight: 37g max
Ø6,2-0,1 Z Ø11,8-0,45 M14x1,5-4g6g 11,5 1x45 21+0,05 -0,1 16 Note 4
Ø23
45 1,6+0,2 ASN-E0053N8B3PNF
AF20
A
VB
+
A B
VB
Load
+
ZS-00341-01
64+1 Weight: 55g max
B Load
C
GRD _ Current sinking ZS-00341-01
C
GRD _
Current sourcing ZS-00341-02
Measured with target 9 x 9 x 1.0, 1.4104
16
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Guaranteed deactuation distance ZS-00341-01 Normally open, current sink ≥ 0.8 mm ≤ 1.5 mm
Level ZS-00341-02 Normally open, current source ≥ 21.84 mm Note 4 ≤ 22.5 mm Note 4
Specification (Note 1) ZS-00341-01 ZS-00341-02 Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption w/o load Dielectric strength Insulation resistance Grounding resistance 14 to 32.5 V ≤ 1.4/0.01-200 kHz 46 V at 100 ms 600 V at 5 µs < 10 mA > 500 V > 100 MOhm at 45 V ≤ 10 mOhm at 100 mA ≤ 8 mOhm at 100 mA ≤ 2.0 V at 0.12 A ≤ 120 mA ≤ 100 µA yes ABD 0013, 6-1, 6-2, 6-3-4 ABD 0013, 6-4 ABD 0013, 6-3-1 ABD 0013, 6-3-3 ABD 0007, 2-3.7.1 ABD 0007, 2-3.7.2 ABD 0007, 2-3.8.3
Output On state output voltage Load current Off state leakage current Overload protection
Environmental Specifications :
Operating temperature range Survival temperature range Pressure proofness Hermeticity Altitude/pressure Humidity Water Salt spray Sand/dust Vibration Vibration spectrum code Operational shock Constant acceleration Fungi Pollution Magnetic effects -55° C to +90° C -55° C to +100° C (Note 3) category 4 -305 m to 13,060 m category B category R category S category D category 6 D/R 6 g/11 ms 6.5 gn category F ABD 0007, 2-3.11.3 - 2-3.11.10 category A RTCA/DO-160C, 4.3 RTCA/DO-160C, 4.3 TS-301089 ABD 0007, 3-18 ABD 0007, 3-3 ABD 0007, 3-4.2 ABD 0007, 3.5 ABD 0007, 3-7 ABD 0007, 3-8 ABD 0007, 3-9.2 ABD 0007, 3-9.2 ABD 0007, 3-11.1 ABD 0007, 3-12.3 ABD 0007, 3-13 ABD 0007, 3-14 ABD 0007, 3-17.2 TS-600077O
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility RF emission Lightning induced transient susceptibility category A category A category A category A category M RTCA/DO-160C, 18 RTCA/DO-160C, 19 RTCA/DO-160C, 20 RTCA/DO-160C, 21 RTCA/DO-160C, 22 ABD 0007, 3-22.1-4 400000 TS-301089 TS-6000770
Mean Time Between Cycles prediction
200000
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition 3. System pressure 206 +3 bar/proof pressure 313 bar/burst pressure 418 bar 4. Reference is housing datum surface Ordering guide Listing ZS-00341-01 ZS-00341-02
Description Normally open, current sinking Normally open, current sourcing
17
ZS-00350-01
ONE PART M12 PROXIMITY SENSOR (INCORPORATING BUILT IN TEST)
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Integral VG95328 (MIL-C-26482) connector l Built In Test function (BITE) l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Measured with target 12 x 12 x 1.0, 1.0110
Ordering Guide Listing ZS-00350-01
Description Normally open, current sinking
18
Specifications
Sensing Characteristics :
Switching function Minimum actuation distance Maximum release distance Switching hysteresis Reproduceability Response time/actuation/BITE Power on delay Level Normally open, current sinking 1.66 mm 4.16 mm 0.02 ≤ Sh ≤ 0.95 mm ≤ 0.042 mm ≤ 2/10 ms ≤ 100 ms Specification (Note 1)
Electrical Specification :
Operating voltage Ripple Impact potential/voltage peaks Current consumption without load 12 to 32 V ≤ 8.4 Vss at 30 Hz - 10 kHz 70 Vs at 2 ms, 50 Vs at 50 ms ≤ 15 mA ≤ 2.0 V at 80 mA ≤ 80 mA ≤ 100 µA Yes Yes VG86916, 75, 4.4.2 VG86916, 75, 4.4.2
OutputVoltage drop Current carrying capacity (oHmic) Residual current Short circuit protection Reverse polarity protection
Input Characteristics :
BITE on input voltage BITE off input voltage Insertion loss 3.5 V ≤ Von ≤ 6.0 Voff ≤ 0.8 V ≤ 8 kOhm
Environmental Conditions :
Operating temperature Storage temperature Temperature shock Humidity, storage Humidity, operation Salt mist Degree of protection Vibration Bump Shock Resistance to fuel -35° to +63° C -35° to +63° C > 1° C/min 95% at +40° C, 4x24 hours 95% at +44° C, 1x24 hours 1 cycle, 48 hours IP54 1.5 geff 60-400 Hz 1.0 geff 400 - 2000 Hz 60 x 10 g at 6 ms 18 x 500 g at 0.5 ms Aircraft fuel, oil, grease, protective agents VG95332, B1. 22/23 VG95332, B1.6 VG95332, B1.5 VG95332, B1.14
VG95332, B1.11 VG95332, B1.16 AWE II 10.02.92
EMC :
Insulation resistance Contact resistance Guided interference transmissions Guided interference voltage Guided interference voltage Magnetic flux density Magnetic field intensity Electromagnetic field intensity Immunity from noise, supply wiring Impulse stability, supply wiring Guided immunity Electrostatic discharge Magnetic immunity Electromagnetic immunity ≥ 10 mOhm at 500 V ≤ 5 mOhm at 100 mA GKL2, 10 kHz - 100 MHz GKL2, 30 Hz - 100 MHz ≤ 60 Vs at 2 ms, ≤ 2.5 Vss at 0.03-10 kHz GKL2, 30 Hz - 200 kHz GKL2, 15 kHz - 30 MHz GKL2, 30 MHz - 100 MHz GKL4, 30 Hz - 10 kHz GKL4 ≤ 114 dB µA, 10 kHz - 100 MHz GKL2 GKL2, 10 KHZ - 200 kHz GKL2, 30 MHz - 100 MHz VG95373, LA-01-G VG95373, LA-02-G VG95373, LA-03-G VG95373, SA-01-G VG95373, SA-02-G VG95373, SA-04-G VG95373, LF-01-G VG95373, LF-04-G DEF-STAN 59-41, DCS, 02 VG95373, LF-05-G VG95373, SF-01-G VG95373, SF-03-G MIL-HDBK-217 F
Mean Time Between Failure prediction 0.106 hrs x 106 at GM Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
19
ZS-00351-01
ONE PART M18 PROXIMITY SENSOR (INCORPORATING BUILT IN TEST)
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Integral VG95328 (MIL-C-26482) connector l Built In Test function (BITE) l High level of electronics protection Typical Applications : l Ammunition loading systems l Gun turret position control l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Measured with target 18 x 18 x 1, 1.0110
Ordering Guide Listing ZS-00351-01
Description Normally open, current sinking
20
Specifications
Sensing Characteristics :
Switching function Minimum actuation distance Maximum release distance Switching hysteresis Reproduceability Response time/actuation/BITE Power on delay Level Normally open, current sinking 4.16 mm 7.27 mm 0.04 ≤ Sh ≤ 1.50 mm ≤ 0.073 mm ≤ 2/10 ms ≤ 100 ms Specification (Note 1)
Electrical Specifications :
Operating voltage Ripple Impact potential/voltage peaks Current consumption without load 12 to 32 V ≤ 8.4 Vss at 30 Hz - 10 kHz 70 Vs at 2 ms, 50 Vs at 50 ms ≤ 15 mA ≤ 2.0 V at 80 mA ≤ 80 mA ≤ 100 µA Yes Yes VG86916, 75, 4.4.2 VG86916, 75, 4.4.2
OutputVoltage drop Current carrying capacity (oHmic) Residual current Short circuit protection Reverse polarity protection
Input Characteristics :
BITE on input voltage BITE off input voltage Insertion loss 3.5 V ≤ Von ≤ 6.0 Voff ≤ 0.8 V ≤ 8 kOhm
Environmental Conditions :
Operating temperature Storage temperature Temperature shock Humidity, storage Humidity, operation Salt mist Degree of protection Vibration Bump Shock Resistance to fuel -35° to +63° C -35° to +63° C > 1° C/min 95% at +40° C, 4x24 hours 95% at +44° C, 1x24 hours 1 cycle, 48 hours IP54 1.5 geff 60-400 Hz 1.0 geff 400 - 2000 Hz 60 x 10 g at 6 ms 18 x 500 g at 0.5 ms Aircraft fuel, oil, grease, protective agents VG95332, B1. 22/23 VG95332, B1.6 VG95332, B1.5 VG95332, B1.14
VG95332, B1.11 VG95332, B1.16 AWE II 10.02.92
EMC :
Insulation resistance Contact resistance Guided interference transmissions Guided interference voltage Guided interference voltage Magnetic flux density Magnetic field intensity Electromagnetic field intensity Immunity from noise, supply wiring Impulse stability, supply wiring Guided immunity Electrostatic discharge Magnetic immunity Electromagnetic immunity ≥ 10 mOhm at 500 V ≤ 5 mOhm at 100 mA GKL2, 10 kHz - 100 MHz GKL2, 30 Hz - 100 MHz ≤ 60 Vs at 2 ms, ≤ 2.5 Vss at 0.03-10 kHz GKL2, 30 Hz - 200 kHz GKL2, 15 kHz - 30 MHz GKL2, 30 MHz - 100 MHz GKL4, 30 Hz - 10 kHz GKL4 ≤ 114 dB µA, 10 kHz - 100 MHz GKL2 GKL2, 10 kHz - 200 kHz GKL2, 30 MHz - 100 MHz VG95373, LA-01-G VG95373, LA-02-G VG95373, LA-03-G VG95373, SA-01-G VG95373, SA-02-G VG95373, SA-04-G VG95373, LF-01-G VG95373, LF-04-G DEF-STAN 59-41, DCS, 02 VG95373, LF-05-G VG95373, SF-01-G VG95373, SF-03-G MIL-HDBK-217 F
Mean Time Between Failure prediction 0.106 hrs x 106 at GM Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
21
ZS-00357-270
TWO PART UNDERWATER PROXIMITY SENSOR
Description :
The ZS-00357-270 is a two part proximity sensor designed to work in conjunction with the Honeywell Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The sensor is overmoulded to provide complete encapsulation. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with mean time between failure in excess of 475K hours. Dimensions in mm (for reference only)
b
Features : l Ferrous metal sensing l High level sealing by overmoulding - designed for permanent immersion in water l High pressure capability l Built In Test function (BITE) l High reliability Typical Applications : l Submarine torpedo tubes l Submersible vehicles l Offshore underwater equipment l Underwater pipeline controls
Sensing face
SECTION A-A External sensor encapsulation 2 Nickel aluminium bronze pedestal DGS 1043 grade 1 Ø30
10
Maximum extent of sensor inclusive of encapsulation 64 40
Identification marking: Listing no. Lot no. and date code Unit no. A 12 22
le Cab ax. m Ø9
A
130 90
Ø64 max
Cable min. bend R50
20 13 38
67,5±2,5 Target position 70,3 Nom., sensing distance 1
2 Holes 18,018 Ø18,000 Ø0,1
Measured with target 64 x 64 x 4, BS 4360-43A Weight 920g approximately plus cable
52
Specifications
Tests Sensing Characteristics :
Minimum operating distance (mm) Maximum release distance (mm) Response time sensing (ms) Response time BITE (mm) 68,50 73,50 ≤50 ≤150 Measuring method (Note 1)
Environmental Characteristics :
Operating temperature in sea water (°C) Storage teperature in sea water (°C) Storage temperature in air (°C) Sea water Weak bases and acids 60 mg/m3 Aliphatic hydrocarbons 100 mg/m3 Aromatic hydrocarbons Otto fuel Lubricating oil Hydraulic oil Paraffin oil Hydrogen peroxide Insulation resistance (MOhm) Hydrostatics withstand pressure (MPa) Shock (ms-2) Vibration EMI MTBF prediction (hrs) +5 to +40 -5 to +40 -5 to +70 Yes Yes Yes Yes Yes Yes Yes Yes Yes ≥10 ≤40 3000 @ 2.5 ms 5-33 Hz, 0.125 mm Class A5 3,33 x 106 IEC68-2-1/68-2-2 IEC68-2-8/68-2-2 IEC68-2-8 DEF 133, Clause 14.0 DEF 133, Clause 14.1/2 DEF 133, Clause 14.3 DEF 133, Clause 14.3 DEF 133, Clause 14.3 DEF 133, Clause 14.3 DEF 133, Clause 14.3 DEF 133, Clause 14.3 DEF 133, Clause 14.3
Contamination resistance
IEC 68-2-27 MIL-STD-810D 514.3 MIL-STD-461B MIL-HDBK-217E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Standard cable length is 27 m.
Ordering guide Listing ZS-00357-270
Description Two part underwater proximity sensor
53
ZS-00361 SERIES
ONE PART M12 PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size M12 housing l Integral VG95328 connector l High level of electronics protection Typical Applications : l Ship gun controls l Door and hatch open/closed monitoring l Aircraft carrier landing platforms
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET 12 X 12 X 1.0, 1.0110 WEIGHT 75G APPROXIMATELY
MEASURED WITH TARGET 12 X 12 X 1.0, 1.0110 WEIGHT 85G APPROXIMATELY
22
Specifications
Sensing Characteristics :
Nominal sensing distance Effective sensing distance Differential travel Minimum operating distance Maximum release distance Reproduceability Repetition rate of sensing Power on delay Power-on false pulse Level 2 mm 1.8 to 2.2 mm 1 to 15 % 1.70 mm 3.17 mm ≤ 10 % 2000 Hz ≤ 10 ms tfp 30% ≤ 25 at Rl = 1 kOhm Specification (Note 1)
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Transients Burden current 14 to 33 V ≤7V 100 V in 50 ms 250 V in 50 µs ≤ 20 mA ≤3V ≤ 100 µA ≤ 80 mA yes yes MIL-STD-1275 A (AT) MIL-STD-1275 A (AT) MIL-STD-1275 A (AT)
Output Voltage drop Residual current Load current Reverse polarity protection Short circuit protection
Environmental Specifications :
Operating temperature range Storage temperature Rapid change of temperature Vibration Shock Salt mist Insulation resistance Grounding resistance -25° to +85° C -40° to +100° C -55° / +85° C 3 cycles 10 to 500 Hz, 0.75/100 ms-2 4000 ms-2/11ms pH 6.5-7.2 at +35° C ≥ 50 MOhm at 500 Vdc ≤ 5 mOhm at 100 mA IEC68-2-1 / IEC 68-2-2 IEC68-2-1 / IEC 68-2-2 IEC68-2-14 Na IEC68-2-6 Fc IEC68-2-27 Ea IEC68-2-11 Ka
Special Features :
EMI (Note 2) EMI (Note 2) Mean Time Between Failure prediction
Irà ) à à Vyr à ur
vrà hr qà r rq à Ã
à i à vvyh
và à C r r yyà vr
hyà r pvsvphv !à à 8@"à 8T à 8T%à S@ à S@!à ST à ST!à ST"à $à xWà "6
Class A3, A4 Category B 140000 hrs at 20°C GM application
MIL-STD-461B DEF 07-55, T2, S5 MIL-HDBK 217E
Ordering guide Listing ZS-00361-01 ZS-00361-02
Description Normally open/Normally closed, current sourcing with axial connector Normally open/Normally closed, current sourcing with right angled connector
23
ZS-00369 SERIES
ONE PART RECTANGULAR PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of ground mobile and naval applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Rugged stainless steel housing with integral connector l High level EMC performance l Mean Time Between Failure 500K hours Typical Applications : l Ship gun controls l Door and hatch open/closed monitoring l Aircraft carrier landing platforms
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET 45x45x2mm STAINLESS STEEL 1.4104 OR EQ. REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED
HOUSING: STAINLESS STEEL 1.4571 OR EQ. MARKING: HONEYWELL LOGO, P/N, S/N SENSING FACE: 96% AL2 O3 CERAMIC WEIGHT < 650g
24
Specifications
Sensing Characteristics :
Function Guaranteed actuation distance Guaranteed deactuation distance Reproduceability Repetition rate of sensing Power on delay Level ZS-00369-01: normally open, current sinking ZS-00369-02: normally closed, current sourcing ≥ 14.00 mm ≤ 18.30 mm ≤1% ≤ 500 Hz ≤ 10 ms Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption Insulation resistance Earth continuity 14 to 33 V ≤7V 100 V in 50 ms 250 V at 50 µs ≤ 10 mA ≥ 100 MOhm at 500 Vdc ≤ 20 mOhm at 100 mA Open emitter current source ≤ 2.75 V ≤ 200 mA ≤ 100 µA Yes Yes MIL-STD-1275A MIL-STD-1275A MIL-STD-1275A
Output Output On state output voltage Load current Off state leakage current Reverse polarity protection Short circuit protection
Environmental Specifications :
Operating temperature range Storage temperature Water tightness Acid corrosion Mould growth Fluid contamination Air pressure Vibration Shock Electromagnetic compatibility +15° to +45° C -40° to +70° C Pressure proof, severity B Resistant Resistant Resistant 80 mBar above STD ATM 0.125 mm, 5 to 33 Hz 365 ms-2 DCE01 DCE02 DRE01 DRE02 DCS01 DCS02 DCS03 DCS05 (Switching transients) DRS01 DRS02 500000 hrs at +35° C Ns application NES 1004, DSB-15 DEF STAN 07-55 DEF STAN 07-55, 05 NES 501/NES 1005 NES 501 NES 501/NES 1005 DEF STAN 07-55, A1 NES 1004, DS28 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 DEF STAN 59-41 MIL-HDBK 217E
Mean Time Between Failure prediction
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing ZS-00369-01 ZS-00369-02
Description Normally open, current sinking Normally closed, current sourcing
25
ZS-00370-01
ONE PART 15/32” PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Integral MIL-C 26482 connector l High level EMC and lightning strike performance l High level of electronics protection Typical Applications : l Aircraft landing gear l Flight control surfaces l Aircraft door monitoring
Dimensions in mm (for reference only)
MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND MOUNTING NUTS: STAINLESS STEEL 1.4305 CONNECTOR: NICKEL PLATED ALUMINIUM MARKING: ZS-00370-01 SENSING FACE: 96% AL2O3 CERAMIC WEIGHT < 60g
26
Specifications
Sensing Characteristics :
Switching function Nominal sensing distance Effective sensing distance Differential travel Guaranteed actuation distance Guaranteed deactuation distance Reproduceability Repetition rate of sensing Power on delay Level Normally open, current source 2.5 mm 2.25 to 2.75 mm 1 to 10 % ≥ 2.10 mm ≤ 3.50 mm ≤1% 2000 Hz Max ≤ 10 ms Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption w/o load Dielectric strength Insulation resistance 14 to 32.5 V ≤ 1.4 V /0.01-200kHz 46 V in 100 ms 600 V at 5 µs ≤ 10 mA > 500 V > 100 MOhm at 45 V ≤ 1.65 V at 250 mA ≤ 250 mA to +20° C LIN FALLING to 200 mA at +85° C ≤ 100 µA Yes ABD ABD ABD ABD 0013, 0013, 0013, 0013, 6-1.6-2.6-3-4 6-4 6-3-1 6-3-3
ABD 0007, 2-3.7.1 ABD 007, 2-3.7.2
Output On state output voltage Load current Off state leakage current Short circuit protection
Environmental Specifications :
Operating temperature range Storage temperature Altitude/pressure Water Salt mist Vibration Shock Constant acceleration Fungi Pollution Magnetic effects -55° to +85° C -65° to +85° C -302 m to 13,060 m Category R Category S Category 6 (D/R) 6 g/11ms 6.5 gn Category F Engine and gearbox oil, aviation fuel, sea water, water, ethanol, methanol Category A RTCA/DO-160C, 4.3 IEC 68-2-8/68-2-2 ABD 0007, 3-3 RTCA/DO-160C, 10.2 ABD 0007, 3-7 ABD 0007, 3-9.2 ABD 0007, 3-11.1 ABD 0007, 3-12.3 ABD 0007, 3-13 Clause 14.3 DEF 133 ABD 0007, 3-17.2
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility RF emission Lightning induced transit susceptibility Mean Time Between Failure prediction Category A Category A Category W Category A Category M 120000 hrs RTCA/DO-160C, 18 RTCA/DO-160C, 19 RTCA/DO-160C, 20 RTCA/DO-160C, 21 RTCA/DO-160C, 22 MIL-HDBK-217 E
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing ZS-00370-01
Description Normally open, current source
27
ZS-00380-02
SENSOR INTERFACE MODULE
Description :
Single channel sensor interface module for use with all Honeywell two part proximity sensors. It has been designed to meet the requirements of aerospace, ground mobile and naval applications. Using surface mount technology provides miniature size and light weight. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 450K hours.
Features : l Interfaces with all Honeywell two part proximity sensors l Single channel l All inputs and outputs are TTL/CMOS compatible l Built In Test function (BITE) l High level of electronic protection for voltage transients and EMC l High reliability Typical Applications : l Aircraft landing gear controls l Flight surface controls l Door and hatch open/closed monitoring
Dimensions in mm (for reference only)
b
Pin Allocation
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Name AB TP1 TP2 VEE TP3 FAR INB GND Function Sensor input, reference Omitted pin Only for internal test purpose Only for internal test purpose Negative supply voltage NC NC NC NC Only for internal test purpose Input for target far simulation Omitted pin Input, reference Omitted pin Omitted pin Sensor and power supply ground No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Name GND INA NEAR VCC TP4 TP5 ANA STA AGND OUT DGND AA Function Sensor and power supply ground Omitted pin Omitted pin Input, sensing Omitted pin Input of target near simulation Positive supply voltage Only for internal test purpose Only for internal test purpose Analogue voltage output Failure indication output Signal ground Sensor output Digital ground Omitted pin Sensor input, sensing
54
Specifications
Sensing Characteristics :
Sensor Input Response time, sensing Response time, failure detection and BITE Level Compatible to all Honeywell balanced bridge sensors ≤ 25 ms ≤ 150 ms Specification (Note 1)
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Supply current ± 4.5 to ± 5.5 V ≤ 50 mVrms at 10 Hz-200 kHz ICC ≤ 16 mA, IEE ≤ 12.5 4.0 to 16 V ≤ 0.8 V ≤ 0.8 V ≤ 100 µA + 27.6 V ≤ 10 mA 0.035 to 2.50 V RTCA/DO-160C, 18.3.1
Input On-state BITE input voltage Off-state BITE input voltage
Output On state output voltage Off state leakage current Maximum output voltage Load current Analogue output
Environmental Specifications :
Operating temperature range Survival temperature Temperature variation Altitude Humidity Shock Vibration -40° to +85° C -55° to +100° C Category B -305 m to +21,212 m Category B 40 g @ 9 ms Category Y/C RTCA/DO-160C, 4.5 RTCA/DO-160C, 4.5 RTCA/DO-160C, 5.3 RTCA/DO-160C, 4.6 RTCA/DO-160C, 6.3.2 MIL-STD-810D, 516.3-1 RTCA/DO-160C, 8.1/8.2
EMC Requirements :
Induced Signal Susceptibility: Magnetic fields, equipment Magnetic fields, sensor input Electric fields, sensor input Spikes, sensor input RF Susceptibility Conducted, sensor input Conducted, signal inputs Conducted, signal outputs Radiated, CW&AM, sensor input Radiated, pulsed, sensor input Radiated, HIRF, sensor input Emissions AF emission, capacitive coupling AF emission, inductive coupling RF emission, conducted RF emission, radiated Lightning Induced Transient Susceptibility Sensor input Signal inputs Signal outputs Mean Time Between Failure prediction
Irà ) à à Vyr à ur
vrà hr qà r rq à Ã
à i à vvyh
và à C r r yyà vr
hyà r pvsvphv
Category Z Category Z Category Z 500 mA relay Category Z Category Y Category U Category T Category Y 600 V/m, 400 mHz-18 GHz 20-3500 V/m, 10 kHz-18 GHz ≤ 300 mVpp, 20 Hz-150 kHz ≤ 60 mVpp, 20 Hz-150 kHz Category A&Z Fig. 8.4-6, 8.4-7 Level L2 (L25A) Category A2E2 Category A1E1 ≥ 535000 hrs
RTCA/DO-160C, 19.3.1 RTCA/DO-160C, 19.3.2 RTCA/DO-160C, 19.3.3 D6-16050-4, 7.5.2 RTCA/DO-160C, 20.4 RTCA/DO-160C, 20.4 RTCA/DO-160C, 20.4 RTCA/DO-160C, 20.5
RTCA/DO-160C, 21.3 D6-16050-4, 8.4.2 D6-16050-4, 7.4.1(2.3) RTCA/DO-160C, 22.5 RTCA/DO-160C, 22.5 MIL-HDBK-217 F
55
ZS-00395-05
ONE PART 5/8” PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Integral MIL-C-38999 connector l High level EMC and lightning strike performance l High level of electronics protection Typical Applications : l Aircraft landing gear l Flight control surfaces l Aircraft door monitoring
Dimensions in mm (for reference only)
b
WEIGHT 80G APPROXIMATELY
28
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Guaranteed deactuation distance Level Normally open, current sink ≥ 1.90 mm ≤ 2.80 mm Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption w/o load Dielectric strength Insulation resistance Grounding resistance 14 to 32.5 V ≤ 1.4 V /0.01-200 kHz 46 V in 100 ms 600 V at 5 µs ≤ 10 mA > 500 V > 100 MOhm at 45 V ≤ 20 mOhm at 100 mA ≤ 2.8 V at 250 mA ≤ 250 mA ≤ 100 µA Yes RTCA/DO-160C, CAT RTCA/DO-160C, CAT RTCA/DO-160C, CAT RTCA/DO-160C, CAT MIL-STD-202, 301 A A A A
Output On state output voltage Load current Off state leakage current Short circuit protection
Environmental Specifications :
Operating temperature range Survival temperature range Altitude/pressure Humidity Immersion Salt mist Sand/dust Vibration Vibration spectrum code Operational shock Constant acceleration Fungi -40° to +70° C -55° to +100° C -454 m to 6,060 m Aggravated 250 mbar Aggravated screening Blowing sand Category 6 TBD TBD TBD Resistant RTCA/DO-160C, 4.3 RTCA/DO-160C, 4.3 MIL-STD-810E, 500.3, MIL-STD-810E, 507.3, AIR 1810A, 5.1 MIL-STD-810E, 509.3, MIL-STD-810E, 510.3 MIL-STD-810E, 514.4, MIL-STD-810E, 514.4 MIL-STD-810E, 516.4 MIL-STD-810E, 513.4 MIL-STD-810E, 506.4 11 111 1 1
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility, conducted/radiated RF emission Lightning induced transit susceptibility Category A Category Z Category W/Y Category Z Category A1E5 RTCA/DO-160C, 18 RTCA/DO-160C, 19 RTCA/DO-160C, 20 RTCA/DO-160C, 21 RTCA/DO-160C, 22 JUNE, 19 1992 MIL-HDBK-217 E
Mean Time Between Failure prediction
120000 hrs
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing ZS-00395-05
Description Normally open, current sinking
29
ZS-00415-01
TWO PART M12 PROXIMITY SENSOR
Description :
The ZS-00415-01 two part proximity sensor is designed to work in conjunction with Honeywell Sensor Interface Module (ZS-00380 Series). Designed for the extreme environments encountered in aerospace applications, the sensor is enclosed in a rugged hermetically sealed stainless steel housing and contains only a passive sensing element based on the variable inductance balanced bridge principle. This is used to detect ferrous objects passing in front of the sensing face. The electronic conditioning circuitry is contained on the separate Sensor Interface Module which may be located in a more sheltered environment. The combined sensor and interface system is highly reliable with Mean Time Between Failure in excess of 450K hours.
Features : l Ferrous metal sensing l Integral VG95328 (MIL-C-26482) connector l Built In Test function (BITE) l High reliability Typical Applications : l Aircraft landing gear l Flight control systems l Aircraft door monitoring
Dimensions in mm (for reference only)
b
Connector 8-3A PN Per VG95328
Measured with target Ø 18 x 50, 1.4104 Weight: 40g max. including mounting accessores
48
Specifications
Sensing Characteristics :
Nominal sensing distance Minimum operating distance Maximum release distance Switching hysteresis Reproducibility Response time, actuation Response time, BITE and status
Level 2.00 mm ≥ 1.50 mm ≤ 3.20 mm 0.05 ≤ Sh ≤ 0.35 mm ≤ 0.02 mm ≤ 25 ms ≤ 100 ms
Specification (Note 1)
Environmental Conditions :
Operating temperature Storage temperature Temperature shock Humidity of the air, storage Humidity of the air, operation Salt mist Degree of protection Sand and dust Vibration Bump Shock Resistance to fuel -35° C to +63° C -35° C to +63° C > 1° C/min 95% at +40° C, 4x24 hours 95% at +44° C, 1x24 hours 1 cycle, 48 hours IP54 Stable 1.5 geff at 60-400 Hz 1.0 geff at 400-2000 Hz 60 x 10 g at 6 ms 18 x 500 g at 0.5 ms Aircraft fuel, oil, grease, protective agents VG95332, BI 22/23 VG95332, B1. 6 VG95332, B1. 14 MIL-810C, 510.1
VG95332, B1. 11 VG95332, B1. 16 AWEII, 10.02.92
EMC :
Insulation resistance Contact resistance Guided interference transmissions Magnetic flux density Magnetic field intensity Electromagnetic field intensity Guided immunity from distortion Magnetic immunity from noise Electromagnetic immunity Electrostatic discharge MTBF > 10 MOhm at 500 V < 5 mOhm at 100 mA GKL2, 10 kHz - 100 MHz GKL2, 30 kHz - 200 kHz GKL2, 15 kHz - 30 MHz GKL2, 30 MHz - 100 MHz ≤114 dB µA, 10 kHz - 100 MHz GKL2, 10 kHz - 200 kHz GKL2, 30 MHz - 100 MHz GKL2 ≥ 2.5 hrs x 106 at GM VG95373, LA-01-G VG95373, SA-01-G VG95373, SA-02-G VG95373, SA-04-G DEF-STAN 59-41, DCS, 02 VG95373, SF-01-G VG95373, SF-03-G VG95373, LF-05-G MIL-HDBK-217 F
Notes: 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
Ordering guide Listing ZS-00415-01
Description Two part M12 proximity sensor
49
ZS-00417-02
ONE PART 12MM CYLINDRICAL PROXIMITY SENSOR
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
Features : l All metal sensing l Small size 12 mm cylindrical housing with MIL-C-26482 connector l High pressure capability (> 350 bar) l High level EMC and lightning strike performance Typical Applications : l Aircraft hydraulic systems l Fighting vehicle engine and transmission controls l Ship and submarine hydraulic systems
Dimensions in mm (for reference only)
b
MEASURED WITH TARGET 12x12x1mm 1.0110, ST 37 REFERS TO OUTPUT SWITCHING ELEMENT AT REMOTE TARGET CONDITION ACC. TO ZS-60000 (HONEYWELL GENERAL SPECIFICATION FOR PROXIMITY SWITCHES) IF NOT OTHERWISE NOTED HOUSING AND CONNECTOR: STAINLESS STEEL MARKING: Honeywell-Logo, ZS-00417-02 SENSING FACE 96% AL2O3 CERAMIC WEIGHT < 60g max.
30
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Guaranteed deactuation distance Level Normally open, current sink ≥ 1.70 mm ≤ 2.80 mm Specification (Note 1) Note 2
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Voltage spikes Current consumption w/o load Dielectric strength Insulation resistance 14 to 32.5 V ≤ 1.4 V /0.01-200 kHz 46 V in 100 ms 600 V at 5 µs ≤ 10 mA > 500 V > 100 MOhm at 45 V ≤ 1.65 V at 250 mA ≤ 250 mA ≤ 100 µA yes RTCA/DO-160C, CAT RTCA/DO-160C, CAT RTCA/DO-160C, CAT RTCA/DO-160C, CAT ABD 0007, 2-3.7.1 ABD 0007, 2-3.7.2 A A A A
Output On state output voltage Load current Off state leakage current Overload protection
Environmental Specifications :
Operating temperature range Survival temperature range Pressure proofness, burst Altitude/pressure Humidity Immersion Salt mist Vibration Vibration spectrum code Operational shock Constant acceleration -55° to +85° C -65° to +85° C ≥ 350 bar -305 m to 13,030 m Category B 250 mbar Category S Category 6 (D/R) D/R 6 g/11 ms 6.5 gn RTCA/DO-160C, 4.3 RTCA/DO-160C, 4.3 ABD 0007, 3-3 ABD 0007, 3-4.2 AIR 1810A, 5.1 ABD 0007, 3-7 ABD 0007, 3-9.2 ABD 0007, 3-9.2 ABD 0007, 3-11.1 ABD 0007, 3-12.3
EMC Requirements :
AF conducted susceptibility Induced signal susceptibility RF susceptibility, conducted/radiated RF emission Lightning induced transit susceptibility Category A Category A Category A1B 10 V/m Category A Category XXE5 RTCA/DO-160C, 18 RTCA/DO-160C, 19 MIL-STD-461 B RTCA/DO-160C, 21 RTCA/DO-160C, 22 JUNE, 19 1992 MIL-HDBK-217 E
Mean Time Between Failure prediction
120000 hrs
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications 2. Refers to output switching element at remote target condition
Ordering guide Listing ZS-00417-02
Description Normally open, current sinking
31
ZS-00426-01
ONE PART 15/32” PROXIMITY SENSOR (INCORPORATING BUILT IN TEST FUNCTION)
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
PRELIMINARY DATA
Features : l All metal sensing l Built In Test function (BITE) l High level EMC and lightning strike performance l High level of electronics protection l Mean Time Between Failure >200K hours Typical Applications : l Aircraft landing gear uplocks and downlocks l Aircraft weight-on-wheels l Aircraft arrestor hook l Flight control surfaces
Dimensions in mm (for reference only)
b
PRELIMINARY DATA
Measured with target 12.7 x 12.7 x 6.3, 300 M Steel
Table 1 External wiring failure mode
Open input (28 Vdc) Open input (ground) Open output Shorted bit (to 28 Vdc) Open or grounded (bit)
Proximity switch (as target conditioned)
Actuated or deactuated Actuated Deactuated Actuated Deactuated Actuated Deactuated Actuated Deactuated
Proximity switch output status
Deactuated ’0’ volts Actuated Deactuated Actuated Deactuated Deactuated Deactuated Actuated Deactuated
32
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Differential travel Guaranteed deactuation distance Power-on delay Repetition rate of sensing False pulse suppression Level Normally open, current source ≥ 1.02 mm ≤ 2.92 mm ≤ 0.13 mm ≤ 50 ms 0 to 100 Hz Yes Specification (Note 1)
Bite Input :
BITE far BITE near +VB-3 V to + VB -12 to -30 V
Failure Mode Detection :
External wiring According to Table 1
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Current consumption w/o load Dielectric strength Insulation resistance +18 to +30.0 V ≤ 1 Vrms at 10 Hz-6.5 kHz ≤ 50 V in 50 ms ≤ 9 mA ≥ 500 V ≥ 10 MOhm at 500 V ≤ 1.0 V at 15 mA ≤ 30 mA ≤ 15 mA ≤ 23 ≤ 67 µA
Output On state output voltage Maximum current consumption Load current Current limit Off state leakage current
Environmental Specifications :
Operating temperature range Storage temperature Temperature cycling Altitude Humidity Salt mist Immersion Acceleration Vibration Shock -53° to +82° C -53° to +82° C 500 cycles -305 m to 15,240 m 100% RH ≥ 0.2 gr./m3 Hermetically sealed TBD TBD TBD MIL-STD-810D, Meth. 514.3, Cat. 5, Proc. I MIL-STD-810C, Meth. 514.2, Proc. XI MIL-STD-810D, Meth. 516.2, Proc. IV & V
EMC Requirements :
Radiated emissions Radiated emissions Conducted susceptibility Conducted susceptibility Conducted susceptibility Radiated susceptibility Radiated susceptibility Lightning induced transients, Pin test Magnetic susceptibility Static magnetic fields Dynamic magnetic fields Mean Time Between Failure prediction RE101 RE102 CS101 CS101 CS102 RS101 RE103 (200 V/m, 10 kHz to 35 GHz) Category A3XX Section 3.4.1.2 Section 3.4.1.3 Section 3.4.1.4 > 200000 hrs MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D DO-160C, Section 22, June 19, 1992 LOCKHEED 423062 LOCKHEED 423062 LOCKHEED 423062 MIL-HDBK-217 F
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
33
ZS-00427-01
ONE PART RECTANGULAR PROXIMITY SENSOR (INCORPORATING BUILT IN TEST FUNCTION)
Description :
Environment-proof self-contained proximity sensor enclosed in a rugged hermetically sealed ceramic/stainless steel housing, designed to meet the requirements of aerospace applications. Operation by the Eddy Current Killed Oscillator (ECKO) principle, which is used to detect metallic objects passing in front of the sensing face. Once a target metal is detected, a trigger signal is produced which is then passed through the output conditioning circuitry to give a high or low output, depending on the sensor application.
PRELIMINARY DATA
Features : l All metal sensing l Small size rectangular housing l Built In Test function (BITE) l High level EMC and lightning strike performance l High level of electronics protection l Mean Time Between Failure >200K hours Typical Applications : l Aircraft landing gear uplocks and downlocks l Aircraft weight-on-wheels l Aircraft arrestor hook l Flight control surfaces
Dimensions in mm (for reference only)
b
PRELIMINARY DATA
MEASURED WITH TARGET 19 x 19 x 6.3, 300 M STEEL
Table 1 External wiring failure mode
Open input (28 Vdc) Open input (ground) Open output Shorted bit (to 28 Vdc) Open or grounded (bit)
Proximity switch (as target conditioned)
Actuated or deactuated Actuated Deactuated Actuated Deactuated Actuated Deactuated Actuated Deactuated
Proximity switch output status
Deactuated ’0’ volts Actuated Deactuated Actuated Deactuated Deactuated Deactuated Actuated Deactuated
34
Specifications
Sensing Characteristics :
Switching function Guaranteed actuation distance Guaranteed deactuation distance Differential travel Power-on delay Repetition rate of sensing False pulse suppression Level Normally open, current source ≥ 5.08 mm ≤ 9.40 mm ≤ 0.51 mm ≤ 50 ms 0 to 100 Hz Yes Specification (Note 1)
BITE Inputs :
BITE far BITE near +VB-3 V to + VB -12 to -30 V
Failure Mode Detection :
External wiring According to Table 1
Electrical Specifications :
Power Supply Supply voltage Ripple voltage Surge voltage Current consumption w/o load Dielectric strength Insulation resistance +18 to +30 V ≤ 1 Vrms at 10 Hz-6.5 kHz ≤ 50 V in 50 ms ≤ 9 mA ≥ 500 V ≥ 10 MOhm at 500 V ≤ 1.0 V at 15 mA ≤ 30 mA ≤ 15 mA ≤ 23 ≤ 67 µA
Output On state output voltage Maximum current consumption Load current Current limit Off state leakage current
Environmental Specifications :
Operating temperature range Storage temperature Temperature cycling Altitude Humidity Salt mist (spray) Immersion Acceleration Vibration Shock -53° to +82° C -53° to +82° C 500 cycles -305 m to + 15,240 m 100% RH ≥ 0.2 gr./m3 Hermetically sealed TBD TBD TBD
MIL-STD-810D, Meth. 514.3, Cat. 5, Proc. I MIL-STD-810C, Meth. 514.2, Proc. XI MIL-STD-810D, Meth. 516.2, Proc. IV & V
EMC Requirements :
Radiated emissions Radiated emissions Conducted susceptibility Conducted susceptibility Conducted susceptibility Radiated susceptibility Radiated susceptibility Lightning induced transients, Pin test Magnetic susceptibility Static magnetic fields Dynamic magnetic fields Mean Time Between Failure prediction RE101 RE102 CS101 CS101 CS102 RS101 RE103 (200 V/m, 10 kHz to 35 GHz) Category A3XX Section 3.4.1.2 Section 3.4.1.3 Section 3.4.1.4 > 200000 hrs MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D MIL-STD-461D DO-160C, Section 22, June 19, 1992 LOCKHEED 423062 LOCKHEED 423062 LOCKHEED 423062 MIL-HDBK-217 F
Notes : 1. Unless otherwise stated, tested to or by similarity to Honeywell internal specifications
35
Position Sensors Environment-Sealed Basic Switches
GENERAL INFORMATION SE and XE switches are the smallest environment-sealed switches offered by MICRO SWITCH. Both types enclose basic switches within a corrosion resistant aluminum housing to seal precision switch contacts from contamination. SE switches include a SM basic switch, and XE switches include the smaller SX basic switch. Switches held depressed for extended periods of time at temperature extremes may experience retarded plunger return upon deactuation. Where such a condition exists in the application, contact the 800 number for special designs that are available.
SE and XE Series
FEATURES Watertight seal per enclosure design symbol 3, MIL-S-8805 Power load switching capability up to 7 amps Temperature tolerance up to +221°F (105°C) High temperature construction for use to +300°F (149°C) Several auxiliary actuators Choice of termination Military standard construction with listings qualified to MIL-S-8805 All 4SE switches are UL recognized and CSA certified 4XE switches are UL recognized
ELECTRICAL RATINGS
Circuitry Single-Pole Double-Throw Electrical Rating Code A 5 amps res., 3 amps ind., (sea level), 5 amps res., 2.5 amps ind., (50,000 feet) 28 vdc. 5 amps res., 5 amps ind., 125 or 250 vac, 60 Hz. B UL and CSA Rating 5 amps, 250 vac, 60 Hz C 7 amps res., 4 amps ind., (sea level), 7 amps res., 2.5 amps ind., (50,000 feet), 28 vdc. 7 amps res., 4 amps ind., (sea level), 115 vac, 400 Hz D UL Rating 7 amps, 250 vac 60 Hz E 7 amps res., 4 amps ind., (sea level), 7 amps res., 2.5 amps ind., (50,000 feet), 28 vdc. R 1 amp res., 0.50 amp ind., 28 vdc.
SE SWITCHES ORDER GUIDE
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel; .T. O.P — Operating Position . Characteristics P max. O.T. min. .T. mm mm inches inches 1,27 .050 1,27 .050 1,27 .050 1,27 .050 1,27 .050 1,27 .050 1,27 .050 1,27 .050 0,08 .003 0,08 .003 0,08 .003 0,08 .003 0,08 .003 0,08 .003 0,08 .003 0,08 .003
Catalog Listing 1 foot leads (other lengths available) 1SE1 1SE2 1SE3 4SE1
Recommended For Most applications SPST — Normallyclosed SPST — Normallyopen UL and CSA listing and UL and CSA listed lead wire Oil resistant Fluorosilicone seal Lower force High return force For customer leading
Electrical Rating Code A A A B
O.F. Newtons ounces 1,39-4,73 5-17 1,39-4,73 5-17 1,39-4,73 5-17 1,39-4,73 5-17 1,39-4,73 5-17 1,11-2,22 4-8 1,39-5,28 5-19 1,39-4,73 5-17
R.F. min. Newtons ounces 1,11 4 1,11 4 1,11 4 1,11 4 1,11 4 0,56 2 1,11 4 1,11 4
D.T. max. mm inches 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004
O.P . mm inches 10,8 .425 10,8 .425 10,8 .425 10,8 .425 10,8 .425 10,8 .425 10,8 .425 10,8 .425
Position Sensors
5SE1 Fig. 1 7SE1 12SE4-T 1SE1-T
A A A A
Fig. 2
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
13
Position Sensors Environment-Sealed Basic Switches
AUXILIARY ACTUATORS FOR SE SWITCHES ORDER GUIDE (Switches are not included with actuators)
SE Series
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel; .T. O.P — Operating Position .
Catalog Listing JE-1
Description Straight leaf (mounting hardware included)
Characteristics measured with actuators mounted to a 1SE1 Actuator O.F. R.F. P .T. O.T. D.T. Length A max. min. approx. min. max. O.P . mm Newtons Newtons mm mm mm mm inches ounces ounces inches inches inches inches 16,8 .66 3,34 12 0,56 2 3,81 .150 0,38 .015 0,64 .025 11,2 .440
F.P . mm inches 15±0,76 .590±.030
Fig. 3 JE-4 Roller leaf. Roller turned 90° to switch axis (mounting hardware included). 16,8 .66 3,34 12 0,56 2 3,81 .150 0,38 .015 0,64 .025 16,3 .640 20,1 .790 approx.
Fig. 4 JE-5 Roller leaf (mounting hardware included) 14,2 .560 3,34 12 0,56 2 3,81 .150 0,38 .015 0,64 .025 16,3 .640 20,1±0,76 .790±.030
Fig. 5 JE-17 Roller leaf. Reversed position (mounting hardware included) 14,2 .560 3,34 12 0,56 2 3,81 .150 0,38 .015 0,64 .025 16,3 .640 20,1±0,76 .790±.030
Fig. 6 JE-21 Roller lever 13,7 .540 1,67 6 0,28 1 2,54 .100 0,25 .010 0,41 .016 16,3 .640 18,8±0,76 .740±.030
Fig. 7 JE-22 Tandem Roller Lever 17,8 .700 4,73 17 1,11 4 2,54 .100 0,15 .006 0,3 .012 16,8±1,3 19,3±1,3 .660±.050 .760±.050
Fig. 8
14
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Basic Switches
XE SWITCHES ORDER GUIDE
XE Series
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; D.T. — Differential Travel; O.P — Operating Position. .T. . Characteristics
Catalog Listing 1 foot leads (other lengths available) 1XE1 (MS27994-1)
Recommended For Most applications MIL-S-8805 requirements General Use MIL-S-8805 requirements MIL-W-22759/11 wire
Electrical Rating Code C
O.F. max. Newtons ounces 1,39-4,73 5-17
R.F. max. Newtons ounces 1,11 4
P .T. max. mm inches 1,27 .050
O.T. min. mm inches 0,1 .004
D.T. max. mm inches 0,13 .005
O.P . mm inches ±.020 (0,51) 10,8 .425
1XE201 (MS27994-4)
C
1,39-4,73 5-17
1,11 4
1,27 .050
0,1 .004
0,13 .005
10,8 .425
1XE3 1XE301 (MS27994-5) 4XE1 5XE1 14XE1 Fig. 9 14XE1-T
SPST-Normally Open Gold Contacts MIL-W-22759/11 wire UL listing and UL and CSA listed leadwire Oil resistant Fluorosilicone seal Less operating force Use to +300°F (149°C) For customer leading Use to +300°F (149°C) For customer leading
C R D C E
1,39-4,73 5-17 1,39-4,73 5-17 1,39-4,73 5-17 1,39-4,73 5-17 2,50 9 max. 2,50 9 max. 1,39-4,73 5-17
1,11 4 1,11 4 1,11 4 1,11 4 0,56 2 0,56 2 1,11 4
1,27 .050 1,27 .050 1,27 .050 1,27 .050 0,76 .030 0,76 .030 1,27 .050
0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004 0,1 .004
0,13 .005 0,13 .005 0,13 .005 0,13 .005 0,13 .005 0,13 .005 0,13 .005
10,8 .425 10,8 .425 10,8 .425 10,8 .425 10,9 .430 10,9 .430 10,8 .425
E
Fig. 10
1XE1-T (MS27994-3)
C
AUXILIARY ACTUATORS FOR XE SWITCHES ORDER GUIDE (Switches are not included with the actuators)
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential .T. Travel; O.P — Operating Position; F.P — Free Position. . .
Characteristics measured with actuator mounted on a 1XE1
Position Sensors
Catalog Listing JM-1
Description Straight leaf
O.F. max. Newtons ounces 5,84 21
R.F. min. Newtons ounces 0,83 3
P .T. approx. mm inches 3,18 .125
O.T. min. mm inches 0,23 .009
D.T. max. mm inches 0,3 .012
O.P . mm inches 10,8±0,76 .425±.030
F.P . mm inches 14±0,76 .550±.030
Fig. 11 JM-5 Roller leaf 5,84 21 0,83 3 3,18 .125 0,23 .009 0,3 .012 15,9±0,89 .625±.035 19,1±0,89 .750±.035
Fig. 12
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
15
Position Sensors Environment-Sealed Basic Switches
SE MOUNTING DIMENSIONS (For reference only)
SE switches
SE Series
MOUNTING HOLES WILL ACCEPT PINS OR SCREWS OF 22,1/.087 MAX DIA Fig. 1 SE auxiliary actuators
Fig. 2
Fig. 4 Fig. 3
Fig. 5
Fig. 8 Fig. 6 Fig. 7
16
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Basic Switches
XE MOUNTING DIMENSIONS (For reference only)
XE switches
XE Series
Fig. 9 XE auxiliary actuators
Fig. 10
Fig. 11
Fig. 12
Position Sensors
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
17
Position Sensors Miniature Hermetically Sealed Switches
GENERAL INFORMATION HM switches are not generally recommended for 115 VAC, 60 Hz. If you have a 60 Hz application in the milliamp range, contact our 800 number for special design variations that are available.
HM Series
FEATURES Hermetically sealed per enclosure design symbol 5, MIL-S-8805 Power load switching capability up to 4 amperes, 28 VDC and 2 Amps 115 VAC, 400 Hz Temperature tolerance from –85°F to +250°F (–65°C to +121°C) High temperature construction for use from –85°F to +500°F (–65°C to +260°C) Variety of auxiliary actuators Choice of terminal styles Gold contacts for special applications Military standard construction with listings on the MIL-S-8805 qualified products list.
ELECTRICAL RATINGS
Circuitry Single-Pole Double-Throw Single-Pole Double-Throw Single-Pole Double-Throw Single-Pole Double-Throw Single-Pole Double-Throw H I Electrical Rating Code 1 amp res., 0.25 amp ind., 28 VDC. 2 amps res., 2 amps ind., 0.5 amps lamp load, 115 VAC, 400 Hz. 4 amps res., 2 amps ind., 1 amp lamp load, 28 VDC
1
J K L
⁄2 amp res., 1⁄4 amp ind. (sea level or 70,000 ft.), 28 VDC 3 amps res., 1 amp ind. (sea level or 70,000 ft.), 28 VDC 1 amp res. or ind. (sea level), 115 VAC., 400 Hz. 3 amp res., 1 amp ind., 28 VDC 1 amp res., 1 amp ind., 115 VAC, 400 Hz.
APPLICATION NOTES 1. Honeywell does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. Catalog listings in the 5, 6, 15, and 16HM Series use silver cadmium oxide contacts. If you have specific questions, contact the MICRO SWITCH Application Center at 1-800-537-6945. 2. For applications involving non-arcing loads, catalog listings in the 9, 10, 19 and 20HM Series are recommended. 3. The 1, 2, 5, and 6HM Series are recommended for use only in 3 to 4 amp range applications.
18
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Miniature Hermetically Sealed Switches
HM ORDER GUIDE
HM Series
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel; .T. O.P — Operating Position. . Operating Characteristics
Catalog Listing 11HM1 (MS27216-5)
Recommended For Most applications. Exceeds MIL-S-8805 requirements for shock and vibration. Applications requiring gold contacts
Electrical Rating Code K
O.F. max. R.F. min. Newtons Newtons ounces ounces 1,95 7 0,28 1
P max. .T. mm inches 0,76 .030
O.P . O.T. min. D.T. max. mm mm mm inches inches inches ±.015 (0,38 mm) 0,08 .003 0,15 .006 8,38 .330
13HM1 Fig. 1
H
1,95 7
0,28 1
0,76 .030
0,08 .003
0,15 .006
8,38 .330
9HM1 (MS27216-6) 2HM19-1 (MS27216-2)
Bifurcated gold contacts MIL-S-8805 application requirements 1 ft. (305mm) leads 5 foot (1524mm) long leads
J I
1,95 7 1,95 7
0,28 1 0,28 1
0,76 .030 0,76 .030
0,08 .003 0,08 .003
0,15 .006 0,15 .006
8,38 .330 8,38 .330
2HM19-5 (MS27216-4) Fig. 2 16HM1-1
I
1,95 7
0,28 1
0,76 .030
0,08 .003
0,15 .006
8,38 .330
High temperature to 500°F (260°C) flat spring
L
1,95 7
0,28 1
0,76 .030
0,08 .003
0,15 .006
8,38 .330
Fig. 3 15HM2 Operating in temperatures to +500°F (260°C) with weld tab termination. L 1,95 7 0,28 1 0,76 .030 0,08 .003 0,15 .006 8,38 .330
Position Sensors
Fig. 4
HM MOUNTING A force spreading plate is recommended to reduce the chance of product damage due to excessive mounting force. MOUNTING PLATE
19PA137-HM
NOTICE
Torque on #2 mounting screws must be restricted to 1.5 inch pounds max. to prevent switch damage. The force spreading mounting plate used as shown will allow up to 2.5 inch pounds of mounting torque.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
19
Position Sensors Miniature Hermetically Sealed Switches
AUXILIARY ACTUATORS FOR HM SWITCHES ORDER GUIDE (Switches are not included)
HM Series
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel; .T. O.P — Operating Position; F.P — Free Position. . .
Operating Characteristics with Actuator Mounted on a 6HM1-1 Catalog Listing JS-254 Temp. (Max.) 500°F (260°C) O.F. max. R.F. min. Newtons Newtons ounces ounces 2,50 9 0,56 2 P max. .T. mm inches — O.T. min. D.T. max. mm mm inches inches 0,76 .030 0,76 .030 O.P . mm inches F.P . mm inches
Description Leaf
8,64 12,2 .340 approx. .480 approx.
Fig. 5 JS-151 Roller leaf 500°F (260°C) 2,50 9 0,56 2 — 0,76 .030 0,76 .030 14 17,5 .550 approx. .690 approx.
Fig. 6 JS-307 Straight lever 500°F (260°C) 0,42 1.5 0,03 .11 3,18 .125 approx. 0,64 .025 1,42 .056 10,3 .406 approx.
Fig. 7 JS-308 Roller lever 500°F (260°C) 0,42 1.5 0,03 .11 3,18 .125 approx. 0,64 .025 1,42 .056 14,3 .562 approx.
Fig. 8
MOUNTING TORQUE: JS-254 2.5 inch pounds all others 1.5 inch pounds See optional mounting plate – previous page.
All standard JS actuators in the SM Section of Catalog 10 can be used with the HM line. However, hardware, insulator, and oil impregnated roller supplied with these actuators may not provide the required service at temperatures above 250°F (121°C).
20
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Miniature Hermetically Sealed Switches
HM MOUNTING DIMENSIONS (For reference only)
Pin plunger switches
HM Series
Fig. 1 Fig. 2 MOUNTING HOLES WILL ACCEPT PINS OR SCREWS OF 1,9/.08 DIA
Fig. 4 Fig. 3 Auxiliary actuators
Position Sensors
Fig. 5 Fig. 6
Fig. 8 Fig. 7
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
21
Position Sensors Hermetically Sealed Switches
GENERAL INFORMATION HS switches are designed for applications where maximum electrical rating and maximum sealing are essential, and where size and weight requirements are less critical. These switches are side mounted through mounting holes that are outside the sealed switching chamber.
HS Series
FEATURES Hermetically sealed per MIL-S-8805, design symbol 5 (–67° to +180°F or –55° to 82°C) Power load switching capability up to 25 amperes, 28 VDC Temperature tolerance from –67°F to +250°F (–55°C to +125°C) High temperature construction for use to +300°F (149°C) Several styles of integral lever actuators Two styles of terminals Military standard construction with listings on the MIL-S-8805 qualified products list UL recognized File #E12252; CSA certified LR 4442
ELECTRICAL RATINGS
Circuitry Single-Pole Double-Throw Electrical Rating Codes M 25 amps res., 8 amps ind., 5 amps motor, 3 amps lamp load, 28 vdc; 1 amp res., 1 amp ind., 115 vac, 60 Hz UL-CSA Rating: 1 amp., 115 vac, 60 Hz. N 15 amps res., 8 amps ind., 28 vdc; 1 amp res., 1 amp ind., 115 vac, 60 Hz
O 20 amps res., 8 amps ind., 28 vdc; 1 amp res., 1 amp ind., 115 vac, 60 Hz UL-CSA Rating: 1 amp, 115 vac, 60 Hz P 10 amps res., 5 amps ind., 28 vdc; 1 amp res., 1 amp ind., 115 vac, 60 Hz UL-CSA Rating: 1 amp., 115 vac, 60 Hz.
22
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Hermetically Sealed Switches
HS ORDER GUIDE
HS Series
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. .T. — Differential Travel; O.P — Operating Position. . Operating Characteristics
Catalog Listing 1HS1 (MS25011-1) 101HS1
Recommended For Most applications MIL-S-8805 (M8805/47) Operating in temperatures to +250°F (121°C) Operating in temperatures to +300°F (149°C) Lead wire termination
Electrical O.F. max. R.F. min. P max. O.T. min. D.T. max. .T. Rating Newtons Newtons mm mm mm Code ounces ounces inches inches inches M O 2,78-6,12 10-22 2,78-6,12 10-22 2,78-8,34 10-30 2,78-6,12 10-22 1,11 4 1,11 4 1,11 4 1,11 4 1,65 .065 1,65 .065 1,65 .065 1,65 .065 0,25 .010 0,25 .010 0,25 .010 0,25 .010 0,51 .020 0,51 .020 0,51 .020 0,51 .020
O.P . mm inches 13,5 ± 0,38 .530 ± .015 13,5 ± 0,38 .530 ± .015 13,5 ± 0,38 .530 ± .015 15,6 .615± .020
102HS1 Fig. 1 4HS4-118
P
N
Fig. 2 1HS41 Applications requiring added overtravel M 1,11-5,56 4-20 0,56 2 — 1,57 .062 max. 2,54 .100 13,54 .533 approx.
Fig. 3 1HS6 (MS25011-4) MIL-S-8805 requirements. More operating force M 6,12-7,78 22-28 1,11 4 2,16 .085 0,25 .010 0,51 .020 13,5 ± 0,38 .530 ± .015
Fig. 4 1HS3 Roller lever M 2,78-6,12 10-22 1,11 4 1,65 .065 0,25 .010 0,51 .020 18,3 ± 0,38 .720 ± .015
Fig. 5
HS MOUNTING DIMENSIONS (For reference only)
Mounting holes will accept pins or screws of .139 (3,53mm) diameter.
Position Sensors
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
23
Position Sensors High Temperature Basic Switches
GENERAL INFORMATION HT switches will withstand temperatures up to +1000F. The switching element is mounted on a ceramic base within a stainless steel enclosure. HT switches are not classified as sealed switches. ELECTRICAL RATINGS
Circuitry Single-Pole Double-Throw Electrical Rating UL Ratings: 3 amps, 1/10 HP 125 vac. , 3 amps, 1/6 HP 250 vac. ,
HT Series
FEATURES Temperature tolerance up to +1000°F (538°C) Designed to meet military applications Side and panel mount UL recognized
HT ORDER GUIDE
Characteristics: O.F. – Operating Force; R.F. – Release Force; P – Pretravel; O.T. – Overtravel; O.P – Operating Position .T. . O.F. newtons ounces 2,78-5,56 10-20 R.F. min. newtons ounces 1,67 6 P max. .T. mm inches 1,65 .065 O.T. min. mm inches 4,78 .188 O.P . mm inches 23,7 .935 approx.
Catalog Listing 1HT1
Description Straight plunger panel mount
Fig. 1 3HT1 Roller plunger panel mount 8,34 30 max. 1,67 6 1,65 .065 4,78 .188 35,9 1.413 approx.
Fig. 2 2HT1 Pin plunger side mount 2,78-5,56 10-20 1,67 6 1,27 .050 0,25 .010 16,8 .66 approx.
Fig. 3
HT MOUNTING DIMENSIONS (For reference only)
Fig. 1 Mounting holes will accept pins or screws of .139 (3,53 mm) dia.
Fig. 2
Fig. 3
24
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Limit Switches
EN Series
FEATURES Environment-proof seal per Symbol 4, MIL-S-8805 Qualified to MIL-S-8805 Standard temperature range: –65°F to +185°F (–54°C to +85°C) High temperature range listings: –65°F to +257°F (–54°C to +125°C) Meets or exceeds mechanical and electrical life as defined in MIL-S-8805
1EN1-6
ELECTRICAL SPECIFICATIONS The electrical ratings charted below are referenced in the order guides. Refer to appropriate MIL specification for ratings applicable to specific switches. DC RATINGS (Amps)
Rating2 Code A B C D E F
1
CIRCUITRY
Sea Level 50,000 Feet Ind. 2 3 10 3 .5 4 24 N/A 43 Inrush Motor 24 36 30 43 63 53 N/A 1 7 .5 2.5 Four Single-Pole Double-Throw Circuits Res. 41 10 15 Ind. 2 3 10 Two Single-Pole Double-Throw Circuits Inrush Motor 24 36 30 24 N/A 24 4 4 6 5 4 Res. 4 10 15 5 1 7
Voltage 28 VDC 28 VDC 28 VDC 28 VDC 28 VDC 28 VDC
Position Sensors
Notes: 5 amps for rotary switches 2 For other electrical data, contact your nearest MICRO SWITCH Sales Office. MIL-S-8805 ratings apply when this specification is invoked. 3 Application information only.
AC RATINGS (Amps)
Sea Level Rating Code A&D B Motor Voltage 125/460 VAC @ 60 Hz 125 VAC @ 400 Hz 125/250 VAC @ 60 Hz 460 VAC @ 60 Hz 125 VAC @ 400 Hz C 125/250 VAC @ 60 Hz 460 VAC @ 60 Hz 125 VAC @ 400 Hz F 125/460 VAC @ 60 Hz 125 VAC @ 400 Hz Make 24 24 20 20 36 20 20 30 12 24 Break 4 4 3 3 6 3 3 5 2 4 Res. 5 5 5 3 10 5 3 10 2 5 Ind. 3 5 5 3 6 5 3 6 2 5 Four Circuit Double Break Two Circuit Double Break
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
25
Position Sensors Environment-Sealed Limit Switches
TERMINATION Termination is specified in the order guides. Leadwires are generally six feet long, and of the gage and Military Specifications noted in the order guides. MOUNTING Plunger actuator switches mount through 5 ⁄8 inch or 15⁄32 inch diameter holes. Lock washer, keyed washer, and wire lock hexagon mounting nuts lock the switches in their mounting holes. Rotary actuator switches mount through 15/32 inch diameter holes. A lock washer wire lock hexagon nut and locating pins on the top of the housing prevent switch rotation. OPERATION Plunger Actuators For in-line actuation. An ice scraper ring cleans the actuator with each operation. Roller Plunger Actuators For cam and slide actuation not to exceed 20° rise. Roller adjusts laterally in 45° increments. An ice scraper ring cleans the actuator with each operation.
EN Series
Rotary Roller Lever Actuator For cam and slide actuation with more than a 30° rise. A spring returned mechanism, this actuator is available in clockwise and counterclockwise operation designs. The actuator adjusts laterally to any position through 360°. The roller is laminated phenolic.
Ball Bearing Plunger Actuator For random direction operation. An ice scraper ring cleans the actuator with each operation. For further information, contact your nearest MICRO SWITCH Sales Office.
Rotary Linkage Lever Actuator A threaded rod attaches to the rotary lever for positive actuation. The rotary lever operates in either direction and adjusts laterally to any position through 360°. The threaded rod pivots in two planes. The actuator has no spring return, but is controlled directly by the movement of the actuating device.
DIMENSIONS SHOWN ARE FOR REFERENCE ONLY
26
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Limit Switches
MIL-S-8805 PERFORMANCE APPROVED SWITCHES EN Standard Size Switches
Terminal Strength Newtons lbs. 66,7 15 Strength of Strength of Actuating Mounting Means Bushing Newtons Nm lbs. in. lbs. 133 30 1,7 15
EN Series
Catalog Listing 1EN1-6 2EN1-6 3EN1-6 4EN1-6 31EN11-6 31EN1-6 32EN11-6 32EN1-6 33EN11-6 33EN1-6 34EN11-6 34EN1-6 41EN1-6 42EN1-6 43EN1-6 44EN1-6
Procurement Part No. MS24331-1 MS24331-2 MS24331-3 MS24331-4 MS21320-1 MS21320-2 MS21320-3 MS21320-4 MS21320-5 MS21320-6 MS21320-7 MS21320-8 MS24420-1 MS24420-2 MS24420-3 MS24420-4
Vibration
Shock
Moisture Resistance
Salt Spray
Explosion
Acceleration N/A
Seal Resilient (Symbol 4) Applicable test
10-58 Hz 100gs Applicable Applicable Applicable at .060 in. (1,52mm) .006 sec. test test test Double Amplitude pulse 58-500 Hz sawtooth at 10gs 10-58 Hz 100gs Applicable Applicable Applicable at .060 in. (1,52mm) .006 sec. test test test Double Amplitude pulse sawtooth 58-500 Hz at 10gs
66,7 15
44,5 10
1,7 15
N/A
Applicable test
66,7 15
—
1,7 15
10-58 Hz 100gs Applicable Applicable Applicable at .060 in. (1,52mm) .006 sec. test test test Double Amplitude pulse sawtooth 58-500 Hz at 10gs 10-70 Hz High Applicable Applicable Applicable at .060 in. (1,52mm) impact test test test Double Amplitude type ‘‘H’’ 70-2000 Hz at 15gs
N/A
Applicable test
1EN75-R3
M8805/65-001
—
44,5 10
1,7 15
20g
Applicable test
1EN1-6
1EN1-S
1EN42-R Characteristics: O.F. – Operating Force; R.F. – Release Force; P.T. – Pretravel; O.T. – Overtravel; D.T. – Differential Travel. Housing Dimensions2
Position Sensors
EN STANDARD SIZE SWITCHES ORDER GUIDE
Characteristics Elec. Rating1 Code A O.F. N lbs. 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12
Circuitry
Actuator Plunger
Termination No. 20 Leadwire MIL-W-22759/7 as above
Catalog Listing 1EN1-6 (MS24331-1) (8805/40) 2001EN1-6
R.F. P .T. O.T. D.T. Wgt. Repl. min. max. min. max. Height Dia. max. Mtg. N mm mm mm mm mm g Hdw. lbs. inches inches inches inches inches oz. Pkt.6 17,8 4 17,8 4 17,8 4 17,8 4 1,02 .040 1,02 .040 1,02 .040 1,02 .040 6,35 .250 6,35 .250 6,35 .250 6,35 .250
6
0.51 .020 0.51 .020 0,51 .020 0.51 .020
24,9 .980 24,9 .980 38,2 1.505 26,9 1.06
25,4 1.0 25,4 1.0 25,4 1.0 58,43 2.3
207 7.3 207 7.3 99 3.5 221 7.8
1
Ball Bearing Plunger Plunger Two Single-Pole Double-Throw Circuits
1
A
1
Screw4 Side5 Receptacle
A A
1EN1-S 1EN42-R
3 3
Plunger
Notes: Electrical ratings are on page 25. 2 Combine housing diameter and height with actuator on page 26 for overall size. 3 Maximum length rather than housing diameter.
4
5
This listing has 4-48 NF × .175 inch round head screws with lockwashers. Terminals are well isolated by phenolic barriers and epoxy casting resin. These listings have pin receptacles (mating connectors should be ordered from a local supplier).
See page 33 for replacement mounting hardware packet catalog listings. N Newtons
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
27
Position Sensors Environment-Sealed Limit Switches
EN Series
1EN43-R
2EN1-6
41EN1-6
21EN9-6
22EN9-6
42EN1-6
31EN1-6
32EN1-6
EN STANDARD SIZE SWITCHES ORDER GUIDE
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel. .T. Housing Dimensions2 O.T. min. mm inches 6,35 .250 6,35 .250 6,35 .250 6,35 .250 D.T. max. mm inches 0,51 .020 0,89 .035 0,51 .020 0,76 .030 Height Dia. mm mm inches inches 53,3 2.1 38,1 1.5 24,9 .980 38,1 1.5 53,6 13 32 4 max. 2.11 25,4 1.0 38,1 1.5 25,4 1.0 38,1 1.5 25,4 1.0 Wgt. Repl. max. Mtg. g Hdw. oz. Pkt.4 204 7.2 156 5.5 252 8.9 38,3 13.5 269 9.5 3 1
Characteristics Elec. Rating1 Code A B O.F. N lbs. 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 R.F. min. N lbs. 17,8 4 22,8 5 17,8 4 22,2 5 P.T. max. mm inches 1,02 .040 1,27 .050 1,02 .040 1,02 .040
Circuitry
Actuator Plunger Plunger
Termination Bottom3 Receptacle No. 18 Leadwire MIL-W-22759/7 No. 20 Leadwire (MIL-W-22759/7) No. 18 Leadwire (MIL-W-22759/7) No. 20 Leadwire MIL-W-22759/7
Catalog Listing 1EN43-R 2EN1-6 (MS24331-2) (8805/40) 21EN9-6
Two Single-Pole Double-Throw Circuits
Roller Plunger Roller Plunger Rotary Roller Lever
A
4
B
22EN9-6
4
A
31EN11-6 (CW) 1,4-2,8 Nm 1,0 Nm (MS21320-1) max. (8805/48) 12-25 in. lb. 9 in. lb. 31EN1-6 (CCW) (MS21320-2) 32EN11-6 (CW) 1,4-2,8 Nm 1,0 Nm (MS21320-3) max. (8805/48) 12-25 in. lb. 9 in. lb. 32EN1-6 (CCW) (MS21320-4) (8805/48) 41EN1-6 (MS24420-1) 42EN1-6 (MS24420-2) (8805/49)
3
5 5
Rotary Roller Lever
No. 18 Leadwire MIL-W-22759/7
B
68,6 20 25 6 max. 2.7
38,1 1.5
368 13
5 5
Rotary Linkage Lever Rotary Linkage Lever
No. 20 Leadwire MIL-W-22759/7 No. 18 Leadwire MIL-W-22759/7
A
0,34 Nm max. 3 in. lb. 0,57 Nm max. 5 in. lb.
25,4 — — — 12 max. 12 max. 1 42,2 — — — 1.66
25,4 1.0 38,1 1.5
213 7.5 220 7.75
5
B
5
Notes: 1 Electrical ratings are on page 25. 2 Combine housing diameter and height with actuator on page 26 for overall size.
These listings have pin receptacles (mating connectors should be ordered from a local supplier). See page 33 for replacement mounting hardware packet catalog listings. N Newtons
4
28
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Limit Switches
EN Series
5EN1-6
25EN9-6
3EN1-6
23EN9-6
33EN1-6
4EN1-6
24EN9-6
34EN1-6
44EN1-6
EN STANDARD SIZE SWITCHES ORDER GUIDE
Characteristics: O.F. — Operating Force; R.F. — Release Force; P — Pretravel; O.T. — Overtravel; D.T. — Differential Travel. .T. Housing Dimensions2 O.T. min. mm inches 6,35 .250 D.T. max. mm inches 0,76 .030 Height Dia. mm mm inches inches 30,5 1.2 38,1 1.5 Wgt. Repl. max. Mtg. g Hdw. oz. Pkt.3 346 12.2 3
Characteristics Elec. Rating1 Code A O.F. N lbs. 26,7-53,4 6-12 R.F. min. N lbs. 17,8 4 P.T. max. mm inches 1,02 .040
Circuitry Four Single-Pole Double-Throw Circuits (See p. 25 for circuit drawing)
Actuator Plunger
Termination No. 20 Leadwire (MIL-W-5086) No. 20 Leadwire (MIL-W-5086) No. 18 Leadwire MIL-W-22759/7 No. 18 Leadwire (MIL-W-5086) No. 18 Leadwire MIL-W-22759/7
Catalog Listing 5EN1-6
Roller Plunger Plunger
A
25EN9-6
26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12
17,8 4 22,2 5 22,2 5
1,02 .040 1,52 .060 1,52 .060
6,35 .250 6,35 .250 6,35 .250
0,76 .030 0.89 .035 0.89 .035
30,5 1.2 33,3 1.31 33,3 1.31 62 2.44
38,1 1.5 38,1 1.5 38,1 1.5 38,1 1.5
360 12.7 241 8.5 255 9 269 9.5
4
C
3EN1-6 (MS24331-3) (8805/40) 23EN9-6
1
Two Circuit Double Break
Roller Plunger Rotary Roller Lever
C
4
Position Sensors
C
33EN11-6 (CW) 1,4-2,8 Nm 0.9 Nm (MS21320-5) 12-25 in. lb. 8 in. lb. (8805/48) 33EN1-6 (CCW) (MS21320-6) (8805/48) 4EN1-6 (MS24331-4) (8805/40) 24EN9-6 26,7-53,4 6-12 26,7-53,4 6-12 22,2 5 22,2 5
5 5
15°
30°
5°
Plunger
No. 18 Leadwire MIL-W-22759/7 No. 18 Leadwire (MIL-W-5086) No. 18 Leadwire MIL-W-22759/7
C
1,78 .070 1,78 .070
6,35 .250 6,35 .250
1,14 .045 1,14 .045
43,2 1.7 43,2 1.7 71,6 2.82
38,1 1.5 38,1 1.5 38,1 1.5
368 13 368 13 439 15.5
1
Four Circuit Double Break
Roller Plunger Rotary Roller Lever
C
4
C
34EN11-6 (CW) 1,4-2,8 Nm 0,9 Nm (MS21320-7) 12-25 in. lb. 8 in. lb. (8805/48) 34EN1-6 (CCW) (MS21320-8) (8805/48) 44EN1-6 (MS24420-4) (8805/49)
3
5 5
15°
30°
10°
Rotary Linkage Lever
1
No. 18 Leadwire MIL-W-22759/7
C
1,1 Nm max. 10 in. lb.
—
—
—
20
45,7 1.8
38,1 1.5
451 15.9
5
Notes: Electrical ratings are on page 25. 2 Combine housing diameter and height with actuator dimension on page 26 for overall size.
See page 33 for replacement mounting hardware packet catalog listings. N Newtons
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
29
Position Sensors Environment-Sealed Limit Switches
1EN194-S (similar in appearance but has screw terminals)
EN Series
1EN51-6 1EN231-6
1EN61-6
1EN75-R
1EN76-R
1EN75-R3
21EN75-R1
21EN75-2
EN SPECIAL REQUIREMENTS ORDER GUIDE
Characteristics: O.F. – Operating Force; R.F. – Release Force; P.T. – Pretravel; O.T. – Overtravel; D.T. – Differential Travel. Characteristics
Special2 Requirement Actuator High Velocity Actuation Low Force Operation Increased Overtravel Increased Overtravel High Shock High Shock High Shock High Shock High Shock Plunger
Termination
Circuitry
Elec. Rating1 Code A
Catalog Listing 1EN231-6
O.F. N lbs. 26,7-53,4 6-12 13,3-26,7 3-6 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12 26,7-53,4 6-12
R.F. min. N lbs. 17,8 4 8,9 2 17,8 4 17,8 4 17,8 4 17,8 4 17,8 4 17,8 4 17,8 4
P.T. max. mm inches 1,02 .040 1,02 .040 1,02 .040 0,38-1,02 .015-.040 1,02 .040 1,02 .040 1,02 .040 1,02 .040 1,02 .040
3
O.T. min. mm inches 5,84 .230 6,35 .250 12,7 .500 21,8 .860 6,35 .250 6,35 .250 6,35 .250 6,35 .250 6,35 .250
D.T. max. mm inches 0,51 .020 0,51 .020 0,51 .020 0,51 .020 0,51 .020 0,51 .020 0,51 .020 0,51 .020 0,51 .020
Wgt. max. g oz. 207 7.3 213 7.5 227 8 113 4 198 7 227 8 198 7 204 7.2 207 7.3
Repl. Mtg. Hdw. Pkt.3 3
No. 20 (2)SPDT Leadwire (MIL-W-22759/1) No. 20 Leadwire (MIL-W-5086) No. 20 Leadwire (MIL-W-5086) Screw Bottom Receptacle Side Receptacle Bottom Receptacle Bottom Receptacle (2)SPDT
Plunger
A
1EN51-6
3
Plunger
(2)SPDT
A
1EN61-6
3
Plunger Plunger Plunger Plunger Roller Plunger Roller Plunger
(2)SPDT (2)SPDT (2)SPDT (2)SPDT (2)SPDT
A A A D A A
1EN194-S 1EN75-R 1EN76-R 1EN75-R3 (M8805/65-001) 21EN75-R1 21EN75-2
7 8 8 8 11 11
No. 20 (2)SPDT Leadwire (MIL-W-22759/7)
2
1
Notes: Electrical ratings are on page 25.
These are just a few of the designs that have been developed to meet special application requirements. If you have similar or different special requirements, contact MICRO SWITCH for the right switch to meet them.
See page 33 for replacement mounting hardware packet catalog listings N Newtons
EXPLANATIONS OF SWITCHES WITH SPECIAL REQUIREMENTS High velocity actuation This switch is designed to withstand near ‘‘hammer-blow’’ actuation as is found in over-center locking mechanisms. It is dimensionally interchangeable with standard listing 1EN1-6. Low force operation Special spring construction within this switch reduces the normal 6 to 12 pound (26,7 to 53,4 N) EN operating force to 3 to 6 pounds (13,3 to 26,7 N). This switch is also dimensionally interchangeable with the standard size 1EN1-6. Low force 600 series ENs have 3 to 6 pounds (13,3 to 26,7 N) of operating force.
30
Increased overtravel A longer plunger and bushing on the switch extends the EN overtravel capabilities from the normal .250 inch to .860 (6,35 to 21,8 mm). The longer bushing also permits additional adjustment of the plunger position. High impact shock Catalog listing 1EN75-R3 (M8805/65-001) has been qualified to MIL-S-8805, including high impact shock class H. Other switches rated for high impact shock applications incorporate the same plunger mechanism and internal switch design as used in the 1EN75-R3 and are expected to conform to the same requirements.
Terminations of these listings are: 1EN75-R DM-9601-7P-1D Deutch receptacle 1EN75-R3 GS02-16S-1P-003 Cannon receptacle 1EN76-R DM-9601-7P-1D Deutch receptacle 21EN75-R1 GS02-16S-1P-003 Cannon receptacle 21EN75-2 MIL-W-22759/7 Two foot lead wire 20 gage MICRO SWITCH does not furnish mating connectors with these products.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Limit Switches
FEATURES Meets or exceeds mechanical and electrical life as defined in MIL-S-8805. Seal definition: Environment-proof. Resilient per MIL-S-8805, symbol 4. Military specification: MIL-S-8805 Temperature range: – 67°F to +185°F (–55°C to +85°C)
Miniature Standard
EN Series
MINIATURE TYPE SWITCHES Miniature type EN switches meet the demand for smaller size and lighter weight without sacrificing performance or electrical capacity. These types are of the same construction, seal, and materials as the standard size EN switches. Type 400EN switches are directly interchangeable with their standard size EN counterpart, yet are smaller in diameter and lighter in weight. The miniature listing housing is .312 inch (7,92mm) smaller in diameter, and the switch weight 1⁄2 ounce (14,2g) less.
ELECTRICAL RATINGS Refer to page 25.
MIL-S-8805 PERFORMANCE APPROVED SWITCHES EN Miniature Switches
Terminal Strength Newtons lbs. 66,7 15 Strength of Actuating Means Newtons lbs. 133 30 Strength of Mounting Bushing Nm in. lbs. 1,7 15
Catalog Listing 402EN1-6 404EN1-6
Procurement Part No. MS21321-1 MS21321-2
Vibration 10-70 Hz at .060 in. (1,52mm) D.A.1 70-2000 Hz at 15gs 10-70 Hz at .060 in. (1,52mm) D.A.1 70-2000 Hz at 15gs
Shock 100gs .006 sec. pulse sawtooth 100gs .006 sec. pulse sawtooth
Moisture Resistance
Salt Spray
Explosion Applicable test
Acceleration N/A
Seal Resilient (Design 4) Applicable test
Applicable Applicable test test
602EN1-6 604EN1-6 622EN1-6 624EN1-6 602EN222-6 604EN222-6 622EN222-6 624EN222-6
1
MS27240-1 MS27240-2 MS27240-3 MS27240-4 MS27240-5 MS27240-6 MS27240-7 MS27240-8
66,7 15
44,5 10
1,7 15
Applicable Applicable test test
Applicable test
N/A
Applicable test
Notes: D.A. double amplitude or displacement.
Position Sensors
402EN1-6
602EN1-6
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
31
Position Sensors Environment-Sealed Limit Switches
EN Series
442EN1-6
404EN1-6
444EN1-6
622EN1-6
604EN1-6
602EN602-6
EN MINIATURE SWITCHES ORDER GUIDE
Characteristics: O.F. – Operating Force; R.F. – Release Force; P – Pretravel; O.T. – Overtravel; D.T. – Differential Travel. .T. Housing Dimensions1 D.T. max. mm inches 0,51 .020 Height mm inches 24,9 .980 25.4 — 17,8 4 — 1,02 .040 — 6,35 .250 12 1.0 0,51 .020 30,5 1.2 30,2 — 17,8 4 — 1,02 .040 — 3,18 .125 12 1.19 0,51 .020 25,4 1.0 1.0 17,5 .688 12 176 6.2 2 2 .688 25,4 1.0 25,4 7.3 354 12.5 340 1 Dia. mm inches 17,5 .688 17.5 Wgt. g oz. 204 7.2 207 Repl. Mtg. Hdw. Pkt3 1
Circuitry Two Single-Pole Double-Throw Circuits
Actuator Plunger
Elec. Rating Code F
Catalog Listing 402EN1-6 (MS21321-1) (8805/39) 442EN1-6
O.F. N lbs. 26,7-53,4 6-12 34 Nm max. 3 in. lbs. 26,7-53,4 6-12 .34 Nm max. 3 in. lbs. 26,7-53,4 6-12
R.F. min. N lbs. 17,8 4
Characteristics P.T. O.T. max. min. mm mm inches inches 1,02 .040 6,35 .250
Rotary Linkage Lever Four Single-Pole Double-Throw Circuits Plunger
F
9
F
404EN1-6 (MS21321-2) 8805/39) 444EN1-6
Rotary Linkage Lever Plunger
F
6
Two SPDT Circuits
F E
Roller Plunger
F E
602EN1-6 (MS27240-1) (8805/43) 602EN222-6 (MS27240-5) (8805/43) 622EN1-6 (MS27240-3) (8805/43) 622EN222-6 (MS27240-7) (8805/43) 604EN1-6 (MS27240-2) (8805/43) 604EN222-6 (MS27240-6) (8805/43) 624EN1-6 (MS27240-4) (8805/43) 624EN222-6 (MS27240-8) (8805/43) 602EN602-6
2
26,7-53,4 6-12
17,8 4
1,02 .040
3,18 .125
0,51 .020
25,4 1.0
17,5 .688
204 7.2
10 10
Four SPDT Circuits
Plunger
F E
26,7-53,4 6-12
17,8 4
1,02 040
3,18 .125
0,51 .020
30,5 1.2
25,4 1.0
354 12.5
2 2
Roller Plunger
F E
26,7-53,4 6-12
17,8 4
1,02 040
3,18 .125
0,51 .020
30,5 1.2
25,4 1.0
354 12.5
10
Two SPDT Circuits
1
.125 Dia. Plunger
F
8,9-17,8 2-4
4,4 1
0,38 .015±.010
6,35 .250
0,51 .020
3
25,4 1.0
17,5 .688
170 6.0
2
Notes: Combine housing diameter and height with actuator dimension on this page or page 26 for overall size of the switch.
All miniature EN limit switches listed here have 6 foot (1,8m) lengths of No. 20 leadwire per MS22759-7, marked per MIL-W-5088. For variations, contact MICRO SWITCH.
See page 33 for replacement mounting hardware packet catalog listings N Newtons
600EN ACTUATOR DIMENSIONS 400EN actuator dimensions are the same as those shown for standard size ENs on page 26.
32
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Environment-Sealed Limit Switches
EN REPLACEMENT PARTS ORDER GUIDE
Catalog Listing 6PA30 Description Roller lever arm
EN Series
For Use on: 30EN series
6PA31 6PA357
Linkage lever arm Threaded rod only
40EN series
6PA32 6PA202
Roller lever arm Roller lever arm
1EN & 1HE series 600EN & 600HE series
15PA104 15PA105
Roller guide and locking ring Roller guide and locking ring
21EN, 422/424EN series (5⁄8 bushing) 622/624EN series (15⁄32 bushing)
15PA137 15PA107
Locking ring only Locking ring only
21EN 422/424EN series (5⁄8 bushing) 622EN & 624EN series (15⁄32 bushing) 1EN series (5⁄8 bushing) 600EN series (15⁄32 bushing)
19PA8 19PA9
Military-type mounting hardware Military-type mounting hardware
Position Sensors
REPLACEMENT MOUNTING HARDWARE PACKETS Refer to EN order guides on previous pages (catalog listing column and right hand column) for switch/mounting hardware cross-reference.
Repl. Mtg. Hdw. Pkt. 1 2 3 4 5 6
1
Catalog Listing 19PA8 19PA9 19PA78-EN 19PA115-EN 19PA117-EN 19PA119-EN
Repl. Mtg. Hdw. Pkt. 7 8 9 10 11
Catalog Listing 19PA120-EN 19PA121-EN 19PA122-EN 19PA123-EN 19PA124-EN
Other packets are available. Contact your local MICRO SWITCH sales office for more information.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
33
Position Sensors Environment-Sealed Limit Switches
EN MOUNTIND DIMENSIONS (For reference only)
Standard size EN switches 1EN75-R 1EN75-R3
EN Series
1EN76-R
21EN75-R1
1EN51-6 1EN231-6
21EN75-2
1EN61-6
600EN actuators
Plunger
Roller plunger
34
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors Hermetically Sealed Limit Switch
GENERAL INFORMATION True hermetic sealing with metal-to-metal, glass-to-metal constuction assures maximum seal effectiveness for exceptionally long periods of time despite continuous changes in atmospheric pressures and temperatures. 1HE1-6 is directly interchangeable with the 1EN1-6 (MS24331-1) environmentproof switches, and has the same operating characteristics, physical dimensions, and electrical capacity. This switch features corrosion resistance, small size, one hole wire-lock mounting, and MILW-22759/7 leadwire. Most EN type actuators can be provided on HE switches. Contact MICRO SWITCH for more information.
HE Series
FEATURES Sealing: Hermetic sealing per MILS-8805, hermetic symbol 5 1HE1-6 qualified to military specification: MIL-S-8805/80 Vibration: 10 to 81 Hz at .060 in. (1,52mm) D.A. 81 to 2000 Hz at 20 gs Shock: 200 g, .007 second, half sine pulse Strength of actuating means: 250 lbs. (1112N) Strength of mounting means: 400 in. lbs. (45,2 Nm) - 1HE1-6, 200 in. lbs. -602/622 HE Also meets sand and dust, explosion, icing, minimum current, and moisture resistance requirements Temperature range: – 67°F to +257°F (– 55°C to +125°C) Weight: 7.3 oz. (207 g) max 1HE1-6, 6.5 oz. (184g) max. 602HE1-6 (including 6 ft. (1,8m) leadwires) Circuitry: Two or four single-pole, double-throw circuits Meets or exceeds mechanical and electrical life as defined in MIL-S-8805 Modifications: Other leadwire types and lengths are available. Receptacle termination is also possible ELECTRICAL RATINGS amps at sea level and 100,000 feet (amps)
28 VDC Resistive Inductive Motor 1HE1-6 5 3 4 602/622HE1-6 604/624HE1-6 7 4 4
Gold contacts can be provided with 1⁄2 amp inductive and 1 amp resistive at 28 VDC electrical rating.
Position Sensors
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
35
Position Sensors Hermetically Sealed Limit Switch
HE Series
HE ORDER GUIDE
Characteristics: O.F. – Operating Force; R.F. – Release Force; P – Pretravel; O.T. – Overtravel; D.T. – Differential Travel. .T. Characteristics O.F. Newtons lbs. 26,7-53,4 6-12 22,2-53,4 5-12 22,2-53,4 5-12 R.F. min. Newtons lbs. 17,8 4 13,3 3 13,3 3 P max. .T. mm in. 1,02 .040 1,02 .040 1,02 .040 O.T. min. mm in. 6,35 .250 3,18 .125 3,18 .125 D.T. max. mm in. 0,51 .020 0,51 .020 0,51 .020
Circuitry
Catalog Listing 1HE1-6 (MS8805/80-01) 602HE1-6
Actuator Plunger Plunger Roller Plunger
Two Single-Pole DoubleThrow Circuits Four Single-Pole DoubleThrow Circuits
622HE1-6
604HE1-6 624HE1-6
Plunger Roller Plunger
26,7-53,4 6-12 22,2-53,4 5-12
17,8 4 13,3 3
1,02 .040 1,02 .040
3,18 .125 3,18 .125
0,51 .020 0,51 .020
HE MOUNTING DIMENSIONS (For reference only)
1HE1-6
602HE1-6
622HE1-6
604HE1-6 has same dimensions as 602HE1-6, except housing dia. is 1.0/25,4; and housing height is 1.2/30,5.
624HE1-6 has same dimensions as 622HE1-6, except housing dia. is 1.0/25,4; and housing height is 1.2/30,5.
36
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Position Sensors High Temperature Hermetically Sealed Switches
HR Series
FEATURES Enclosure seal: Sealed per MILS-8805, enclosure design Symbol 5* Terminal strength: 15 lbs. (66,7N) Strength of actuating means: 35 lbs. (156N) Strength of mounting bushing: 15 in. lbs. (1,7Nm) Vibration: 10 to 58 Hz at .060 in. (1,52mm) D.A. 58 to 500 Hz at 20 gs Shock: 100 gs, .006 sec. sawtooth pulse Also meets moisture resistance, explosion, and salt spray requirements. Temperature range: – 85°F to +600°F (– 65°C to +315°C) Modifications: Receptacle termination is available. Temperature rating may be lowered because of receptacle limitations or customer-specified leadwire.
* Watertight test not applicable per MIL-S-8805.
GENERAL INFORMATION HR switches combine maximum sealing, high (600°F, 315°C) temperature capabilities, and rugged, heavy duty, corrosionresistant construction to provide reliable switching in the most demanding applications. MOUNTING Plunger actuator switches bushing mount through 3⁄4 inch (19,1mm) diameter holes. Lock washer, keying washer, and wire lock hexagon mounting nuts lock the switches in their mounting.
15
ELECTRICAL RATING MS24594-1 ratings apply when MIL-S-8805/41 is invoked.
Amperage Voltage 28 DC Ind. 2 Res. 5
CIRCUITRY
One Single-Pole Double-Throw Circuit
Rotary actuator switches mount through ⁄32 inch (11,9mm) diameter holes. A lock washer, wire lock hexagon nut, and locating pins on the top of the housing prevent switch rotation. ACTUATORS Plunger For in-line actuation. An ice scraper ring clears the actuator with each operation. Material is stainless steel.
Two Single-Pole Double-Throw Circuits
Position Sensors
Roller plunger For cam and slide actuation not to exceed 20° rise. Roller adjusts laterally in 45° increments. An ice scraper ring cleans the actuator with each operation. Material is stainless steel.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
37
Position Sensors High Temperature Hermetically Sealed Switches
HR ORDER GUIDE
Characteristics: O.F. – Operating Force; R.F. – Release Force; P – Pretravel; O.T. – Overtravel; D.T. – Differential Travel. .T. Characteristics Catalog Listing 12HR1-S (MS24594-1)
2
HR Series
Actuator Plunger Plunger
Circuitry Terminals1 (2)SPDT SPDT Screw Leadwire
O.F. Newtons lbs. 26,7-53,4 6-12 26,7-53,4 6-12
R.F. min. Newtons lbs. 22,2 5 22,2 5
P.T. max. mm inches 1,27 .050 1,27 .050
O.T. min. mm inches 6,35 .250 6,35 .250
D.T. max. mm inches 0,38 .015 0,38 .015
Weight g oz. 127 4.5 284 10
12HR8-6
22HR1-S
Roller Plunger
(2)SPDT
Screw
26,7-53,4 6-12
22,2 5
1,27 .050
6,35 .250
0,38 .015
142 5
1
Notes: Screw terminals are 4-48 NF × .188 inch screw with sems washers. Leadwire terminals are 6 foot (1,8mm).
2
Meets MIL-S-8805/41 specification.
MOUNTING DIMENSIONS (For reference only)
12HR1-S Fig. 1 22HR1-2 Fig. 2
12HR8-6 Fig. 3
41HR1-S Fig. 4
38
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Environment-Sealed Toggle Switches
TL Series
FEATURES Qualified to MIL-S-3950 Environment-proof sealing 1, 2, and 4 pole circuitry Standard and pull to unlock levers 2 and 3 position, maintained, and momentary toggle action Temperature range: – 85°F to +160°F (– 65°C to +71°C) Screw, turret solder, and IWTS terminals available UL recognized Colored tab levers available CONSTRUCTION TLs have high strength, temperature resistant, non-tracking case material and silver cadmium oxide contacts. Gold contacts are also available. ACTUATOR OPTIONS Standard toggle lever operates on a direct action spring loaded toggle mechanism to provide excellent tactile feedback in both the momentary and maintained toggle positions. The toggle lever is approximately .68 in. (16mm) long and has a non-glare matte nickel plated finish. Pull-to-unlock toggle levers prevent accidental toggle movement. The knobbed toggle lever must be pulled out approximately .09 in. (2,3mm) to change positions. Thirteen different locking configurations are available. This lever style also has a non-glare matte nickel finish.
ELECTRICAL RATINGS In Amperes
Rating Code* 1 2 3 4 5 6 28 Volts DC Ind. 12 10 15 10 12 10 Res. 20 15 20 18 20 18 Lamp 5 4 7 5 5 4 115 VDC Res. 0.75 0.75 0.75 0.75 0.75 0.75 250 VDC Res. 0.5 0.5 0.5 0.5 0.5 0.5 10 7 15 8 15 8 115 Volts AC 60 & 400 Hz Ind. Res. 15 15 15 11 15 11 Lamp 3 2 4 2 4 2 230 VAC Res. 6 6 6 6 6 6
UL AND CSA ELECTRICAL RATINGS
Rating Code* L192 L191 Electrical Rating 10 amps-125, 250, 277 VAC; 1⁄4 HP-125 VAC; 1⁄2 HP-250, 277 VAC 3 amps-125 VAC ‘‘L’’ 15 amps-125, 250, 277 VAC; 1⁄2 HP-125 VAC; 1 HP-250, 277 VAC 5 amps-125 VAC ‘‘L’’
Manuals
* Referred to in order guides.
Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. TL switches use silver cadmium oxide contact. If you have specific questions, contact the MICRO SWITCH Application Center at 1-800-537-6945.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
39
Manual Switches Environment-Sealed Toggle Switches
TERMINAL CIRCUIT IDENTIFICATION Terminal identifications are referred to in the order guides to indicate which circuits are made in each toggle position (i.e., 1-2 refers to circuit closure through terminals 1 and 2). SPECIAL CIRCUITRIES Catalog listings with -10, -50, and -70 suffix numbers shown in the order guides have special ‘‘On-On-On’’ circuits, as illustrated. TLs with -12 suffix are the same as -50 except the keyway position is main-
TL Series
tained, and in the center position circuits 2-3 and 4-5 are made; -72 is the same as -50 except that the opposite keyway position is momentary, and in the center position circuits 2-3 and 4-5 are made.
-10 CIRCUITRY
One pole No. of Poles 2 Keyway Side Maint. Position Center Maint. Position Opposite Keyway Maint. Position
4
Two pole
-50 CIRCUITRY
No. of Poles 2 Keyway Side Mom. Position Center Maint. Position Opposite Keyway Maint. Position
4 Four pole
-70 CIRCUITRY
No. of Poles 2 Keyway Side Mom. Position Center Maint. Position Opposite Keyway Mom. Position
4
40
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Environment-Sealed Toggle Switches
TL 2-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. of Poles 1 Keyway Position OFF OFF* 1-2* 1-2 1-2* Opposite Keyway 2-3 2-3 OFF 2-3 2-3 Page 39 Standard Toggle Military Number MS24523-22 MS24523-29 MS24523-30 MS24523-23 MS24523-26
TL Series
Pull-to-Unlock Toggle Locking Configuration Add Suffix to Standard Toggle Listing D, F, G F F D, F, G F Military Number** MS24658-22 MS24658-29 MS24658-30 MS24658-23 MS24658-26
Electrical UL/CSA Rating Rating Catalog Code Code Listing 1 2 2 1 2 L191 L192 L192 L191 L192 1TL1-2 1TL1-4 1TL1-6 1TL1-3 1TL1-8
2
OFF OFF* 1-2, 4-5* 1-2, 4-5 1-2. 4-5*
2-3, 5-6 2-3, 5-6 OFF 2-3, 5-6 2-3, 5-6
3 4 4 3 4
L191 L192 L192 L191 L192
2TL1-2 2TL1-4 2TL1-6 2TL1-3 2TL1-8
MS24524-22 MS24524-29 MS24524-30 MS24524-23 MS24524-26
D, F, G F F D, F, G F
MS24659-22 MS24659-29 MS24659-30 MS24659-23 MS24659-26
4
OFF OFF* 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5* 7-8, 10-11
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12
5 6 6 5 6
L191 L192 L192 L191 L192
4TL1-2 4TL1-4 4TL1-6 4TL1-3 4TL1-8
MS24525-22 MS24525-29 MS24525-30 MS24525-23 MS24525-26
D, F, G F F D, F, G F
MS24660-22 MS24660-29 MS24660-30 MS24660-23 MS24660-26
* These positions only are momentary. All others are maintained. ** Also add the appropriate suffix letter to the Military number.
PULL-TO-UNLOCK OPTION When ordering pull-to-unlock toggle listings, add the suffix letter shown in the chart below to the standard toggle listing and the MS number. For example, to order a 1TL1-1 pull-to-unlock toggle switch with the lever locked in the center position, add the letter E; i.e., 1TL1-1E, MS-24658-21E. LOCKING CONFIGURATIONS
A B D E F G H
Manuals
Locked In Three Positions J
Locked In Center and Extreme Position (Keyway Side) K
Locked Out Of Center Position L
Locked In Center Position
Locked In Extreme Position (Opposite Keyway) M
Locked In Extreme Position (Keyway Side) N
Locked Out Of Center And Extreme Position (Keyway Side) P
Locked Out Of Center And Extreme Position (Opposite Keyway)
Locked In Center And Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Keyway Side)
Locked Out Of And Into Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Opposite Keyway)
Locked Out Of And Into Extreme Position (Keyway Side)
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
41
Manual Switches Environment-Sealed Toggle Switches
TL 3-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. of Poles 1 Keyway Position 1-2 1-2* 1-2* None** None** None** 1-2* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* None** None** None** 1-2, 4-5* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11* None** None** None** 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* Center Position OFF OFF OFF OFF 1-2 1-2 OFF OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 5-6 1-2, 5-6 1-2, 5-6 OFF Opposite Keyway 2-3 2-3 2-3* 2-3 2-3 2-3* None** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 2-3, 5-6 2-3, 5-6* None** 2-3, 5-6 2-3, 5-6 2-3, 5-6* Page 39 Standard Toggle Military Number*** MS24523-21 MS24523-31 MS24523-27 MS24523-24 MS24523-33 MS24523-32 MS24523-28 MS24524-21 MS24524-31 MS24524-27 MS24524-24 MS24524-33 MS24524-32 MS24524-28 MS27407-4 MS27407-5 MS27407-6 MS24525-21 MS24525-31 MS24525-27 MS24525-24 MS24525-33 MS24525-32 MS24525-28 — MS27406-2 — MS27406-1 MS27406-3
TL Series
Pull-to-Unlock Toggle Locking Configuration Add Suffix to Standard Toggle Listing ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N ALL TYPES E, L, N Military Number*** MS24658-21 MS24658-31 MS24658-27 MS24658-24 MS24658-33 MS24658-32 MS24658-28 MS24659-21 MS24659-31 MS24659-27 MS24659-24 MS24659-33 MS24659-32 MS24659-28 MS27408-4 MS27408-5 MS27408-6 MS24660-21 MS24660-31 MS24660-27 MS24660-24 MS24660-33 MS24660-32 MS24660-28 — MS27409-2 — MS27409-1 MS27409-3
Elec. UL/CSA Rating Rating Catalog Code Code Listing 1 2 2 1 1 2 2 3 4 4 3 3 4 4 3 4 4 5 6 6 5 5 6 6 5 6 6 5 6 L191 L192 L192 L191 L192 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 1TL1-1 1TL1-5 1TL1-7 1TL1-21 1TL1-31 1TL1-51 1TL1-61 2TL1-1 2TL1-5 2TL1-7 2TL1-21 2TL1-31 2TL1-51 2TL1-61 2TL1-10 2TL1-50 2TL1-70 4TL1-1 4TL1-5 4TL1-7 4TL1-21 4TL1-31 4TL1-51 4TL1-61 4TL1-10 4TL1-50 4TL1-70 4TL1-12 4TL1-72
2
4
2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12 OFF 2-3, 5-6 8-9, 11-12* OFF 2-3, 5-6 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12* OFF None** 2-3, 5-6 8-9, 11-12 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12 2-3, 4-5 2-3, 5-6 8-9, 11-12* 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12* 2-3, 4-5
* These positions only are momentary. All others are maintained. ** Toggle lever is blocked from these positions. Toggle becomes two position, with center being one extreme position. *** Also add appropriate suffix letter to the Military Number.
SOLDER TURRET TERMINAL VERSION HOW TO ORDER 11TL, 12TL, and 14TL type switches with solder turret terminals are qualified to MIL-S-3950. They have the same circuitry and electrical ratings as their 1TL, 2TL, and 4TL counterparts. For example, 11TL1-2 is the same as 1TL1-2, except it has solder turret terminals instead of screw terminals. The complete MS drawing numbers are shown in data sheet 204.
Circuitry Type Std. Lever One Pole 11TL Two Pole 12TL Four Pole 14TL MS27734 MS27735 MS27736 Lever Lock MS27737 MS27738 MS27739
42
Honeywell ensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Environment-Sealed Toggle Switches/IWTS
GENERAL INFORMATION IWTS (Integrated Wire Termination System) provides you with a reliable, completely serviceable unit which meets MILS-3950 requirements. IWTS improves maintainability since wiring bundles need not be disturbed. Leads are quickly and easily assembled or removed with an insert-extract tool. A unique three-rib (grommet style) elastomer seal protects the lead connections without potting. There are no exposed metal terminals. Versions are available that will accept No. 16 wire with M39029/1-102 contact pins or No. 20 wire with M39029/1-101 contact pins. Connections are resistant to shock, vibration, and high pulling force. TYPICAL APPLICATIONS Military and civilian aircraft and marine navigational equipment Command and control systems Radar and air defense systems Test, ground support, and training equipment Tanks, armored personnel carriers, and other military vehicles POSSIBLE VARIATIONS In addition to the contact arrangements shown in the order guide, IWTS switches can be furnished with all the Series TL combinations shown in order guides on the previous pages. Pull-to-unlock toggle lever versions can be made available. Contact the 800 number.
TL Series
SPECIAL TL LEVERS Some of the lever variations available for TL toggle switches are shown below. They can also have the same colored tab levers furnished with TW toggle switches. For further information, contact the 800 number.
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
43
Manual Switches Environment-Sealed Toggle Switches
TL 2-POSITION VERSIONS WITH IWTS TERMINATION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Poles 1 Keyway Position OFF OFF* 1-2* 1-2 1-2* Opposite Keyway 2-3 2-3 OFF 2-3 2-3 Page 39 Electrical Rating Code 1 2 2 1 2 UL/CSA Rating Code L191 L192 L192 L191 L192 No. 16 Termination Catalog Listing 101TL1-2 101TL1-4 101TL1-6 101TL1-3 101TL1-8 MIL Part No. MS27722-22 MS27722-29 MS27722-30 MS27722-23 MS27722-26
TL Series
No. 20 Termination Catalog Listing 101TL2-2 101TL2-4 101TL2-6 101TL2-3 101TL2-8 MIL Part No. MS27784-22 MS27784-29 MS27784-30 MS27784-23 MS27784-26
2
OFF OFF* 1-2, 4-5* 1-2, 4-5 1-2, 4-5*
2-3, 5-6 2-3, 5-6 OFF 2-3, 5-6 2-3, 5-6
3 4 4 3 4
L191 L192 L192 L191 L192
102TL1-2 102TL1-4 102TL1-6 102TL1-3 102TL1-8
MS27723-22 MS27723-29 MS27723-30 MS27723-23 MS27723-26
102TL2-2 102TL2-4 102TL2-6 102TL2-3 102TL2-8
MS27785-22 MS27785-29 MS27785-30 MS27785-23 MS27785-26
4
OFF OFF*
1-2, 4-5 7-8, 10-11* 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12 1-2, 4-5 2-3, 5-6 7-8, 10-11* 8-9, 11-12
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 OFF
5 6 6 5 6
L191 L192 L192 L191 L192
104TL1-2 104TL1-4 104TL1-6 104TL1-3 104TL1-8
MS27724-22 MS27724-29 MS27724-30 MS27724-23 MS27724-26
104TL2-2 104TL2-4 104TL2-6 104TL2-3 104TL2-8
MS27786-22 MS27786-29 MS27786-30 MS27786-23 MS27786-26
TL 3-POSITION VERSIONS WITH IWTS TERMINATION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Poles 1 Keyway Position 1-2 1-2* 1-2* Center Position OFF OFF OFF Opposite Keyway 2-3 2-3 2-3* Electrical UL/CSA Rating Rating Code Code 1 2 2 L191 L192 L192 No. 16 Termination Catalog Listing 101TL1-1 101TL1-5 101TL1-7 MIL Part No. MS27722-21 MS27722-31 MS27722-27 No. 20 Termination Catalog Listing 101TL2-1 101TL2-5 101TL2-7 MIL Part No. MS27784-21 MS27784-31 MS27784-27
2
1-2, 4-5 1-2, 4-5* 1-2, 4-5*
OFF OFF OFF
2-3, 5-6 2-3, 5-6 2-3, 5-6*
3 4 4
L191 L192 L192
102TL1-1 102TL1-5 102TL1-7
MS27723-21 MS27723-31 MS27723-27
102TL2-1 102TL2-5 102TL2-7
MS27785-21 MS27785-31 MS27785-27
4
1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5 7-8, 10-11*
OFF OFF OFF
2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12*
5 6 6
L191 L192 L192
104TL1-1 104TL1-5 104TL1-7
MS27724-21 MS27724-31 MS27724-27
104TL2-1 104TL2-5 104TL2-7
MS27786-21 MS27786-31 MS27786-27
* These positions only are momentary. All others are maintained.
44
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Environment-Sealed Toggle Switches
MOUNTING DIMENSIONS (For reference only)
Standard toggle lever Pull-to-unlock toggle lever
TL Series
One pole
Two pole
Four pole
Standard toggle lever, IWTS termination
Panel cutout
With locking ring
Without locking ring
Note: 1,4/.06 Min deep to accommodate locking ring. (15PA87 panel seal requires blind hole to insure seal integrity.)
Note: Terminal screws and mounting hardware (locking ring, lockwasher, and two hexnuts) are furnished unassembled.
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
45
Manual Switches Environment-Sealed Rocker Switches
TP Series
FEATURES 2 and 3 position pushbutton action Various button colors 1, 2, and 4 pole circuitry Flush panel and above panel mounting Temperature range is from –65°F to +160°F (–54°C to +71°C) UL recognized, CSA certified CONSTRUCTION Above panel mounting gives a distinct button appearance. Flush panel mounting presents a low button profile. TERMINAL CIRCUIT IDENTIFICATION Terminal identifications are referred to in the order guides to indicate which circuits are made in each toggle position (i.e., 1-2 indicates circuit closure through terminals 1 and 2).
Above panel Flush panel
One pole
ELECTRICAL RATINGS (In amperes)
Elec. Rating Code 1 2 3 4 5 6 28 Volts DC Ind. 15 10 15 10 12 10 Res. 20 15 20 18 20 18 Lamp 5 4 7 5 5 4 115 VDC Res. 0.75 0.75 0.75 0.75 0.75 0.75 250 VDC Res. 0.5 0.5 0.5 0.5 0.5 0.5 10 7 15 8 15 8 115 Volts AC 60 & 400 HZ Ind. Res. 15 15 15 11 15 11 Lamp 3 2 4 2 4 2 230 VAC Res. 6 6 6 6 6 6 Four pole UL/CSA Rating Code L192 L191 Electrical Rating 10 amps-125, 250, 277 VAC; 1⁄4 Hp-125 VAC; 1⁄2 Hp-250, 277 VAC 3 Amps-125 VAC ‘‘L’’ 15 amps-125, 250, 277 VAC: 1⁄2 Hp-125 VAC; 1Hp-250, 277 VAC 5 amps-125 VAC ‘‘L’’ Two pole
Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. TP switches use silver cadmium oxide contacts. If you have specific questions,contact the MICRO SWITCH Application Center at 1-800-537-6945.
46
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Environment-Sealed Rocker Switches
BUTTON OPTIONS Buttons are removable and interchangeable. They measure .87 × 1.46 (22,1 × 37,1 mm). Transparent (colorless plastic) buttons accept under-the-surface legend inserts for station and function identification. Legend inserts are not furnished. Insert legending can be done by your local supplier.
Typical two-pole flush panel translucent button switch
TP Series
SWITCHES WITHOUT BUTTONS To order switches without buttons, convert catalog listings shown in the order guides. Substitute TP7 for TP4 and TP16 above panel mounted switches; substitute TP8 for TP201 and TP12 flush panel mounted switches. Order buttons separately from the chart below. BUTTON ORDER GUIDE
Color Catalog Listing 12PA6 12PA4 12PA5-W 12PA5-Y 12PA5-BK 12PA5-G 12PA5-R 12PA5-BL
Translucent (white plastic) buttons have a clear appearance. Colored (opaque plastic) buttons are excellent for color coding switch functions. LEGENDING MICRO SWITCH provides hot stamp legending on the button face. Use TP Legend Order Sheet FO-53730 (page 49) to specify your needs. Additional copies are available from your nearest MICRO SWITCH Sales Office. (MICRO SWITCH does not provide legending service on legend inserts.)
Translucent Transparent White* Yellow* Black* Green* Red* Blue*
* Opaque
Typical one-pole above panel transparent button switch
Translucent and opaque buttons may also be engraved and filled by the user.
TP 2-POSITION ORDER GUIDE Furnished with buttons.
Catalog Listings Circuits Made With Button At: No. of Poles 1 Ident. Lug Position OFF OFF* 1-2* 1-2 1-2* OFF OFF* 1-2,4-5* 1-2,4-5 1-2,4-5* OFF OFF* 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11 1-2, 4-5, 7-8, 10-11* Opposite Ident. Lug 2-3 2-3 OFF 2-3 2-3 2-3, 5-6 2-3, 5-6 OFF 2-3, 5-6 2-3, 5-6 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 OFF 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 UL/CSA Rating Code L191 L192 L192 L191 L192 L191 L192 L192 L191 L192 L191 L192 L192 L191 L192 Elec. Rating Code 1 2 2 1 2 3 4 4 3 4 5 6 6 5 6 Flush Panel Translucent Button 1TP201-2 1TP201-4 1TP201-6 1TP201-3 1TP201-8 2TP201-2 2TP201-4 2TP201-6 2TP201-3 2TP201-8 4TP201-2 4TP201-4 4TP201-6 4TP201-3 4TP201-8 Transparent Button 1TP12-2 1TP12-4 1TP12-6 1TP12-3 1TP12-8 2TP12-2 2TP12-4 2TP12-6 2TP12-3 2TP12-8 4TP12-2 4TP12-4 4TP12-6 4TP12-3 4TP12-8 Above Panel Translucent Button 1TP216-2 1TP216-4 1TP216-6 1TP216-3 1TP216-8 2TP216-2 2TP216-4 2TP216-6 2TP216-3 2TP216-8 — 4TP216-4 — 4TP216-3 4TP216-8 Transparent Button 1TP4-2 1TP4-4 1TP4-6 1TP4-3 1TP4-8 2TP4-2 2TP4-4 2TP4-6 2TP4-3 2TP4-8 4TP4-2 4TP4-4 — 4TP4-3 —
2
4
Manuals
* These positions only are momentary. All others are maintained.
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
47
Manual Switches Environment-Sealed Rocker Switches
TP 3-POSITION ORDER GUIDE Furnished with buttons.
Catalog Listings Circuits Made With Button At: No. of Poles Ident. Lug Position 1-2 1-2* 1-2* NONE** NONE** NONE** 1-2* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* NONE** NONE** NONE** 1-2, 4-5* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* 1-2, 4-5, 7-8, 10-11 1-2, 4-5 7-8, 10-11* 1-2, 4-5, 7-8, 10-11* NONE** 4 NONE** NONE** 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11* Center Position OFF OFF OFF OFF 1-2 1-2 OFF OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 5-6 1-2, 5-6 1-2, 5-6 OFF OFF OFF OFF 1-2, 4-5 7-8, 10-11 1-2, 4-5 7-8, 10-11 OFF 2-3, 4-5 2-3, 4-5 7-8, 11-12 2-3, 4-5 Opposite Lug Position 2-3 2-3 2-3* 2-3* 2-3 2-3* NONE** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 2-3, 5-6 2-3, 5-6* NONE** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12 2-3, 5-6 8-9, 11-12* 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6 8-9, 11-12* NONE** 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12* UL/CSA Elec. Rating Rating Code Code L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 1 2 2 1 1 2 2 3 4 4 3 3 4 4 3 4 4 5 6 6 5 5 6 6 5 6 6 Flush Panel Translucent Button 1TP201-1 1TP201-5 1TP201-7 1TP201-21 1TP201-31 1TP201-51 1TP201-61 2TP201-1 2TP201-5 2TP201-7 2TP201-21 2TP201-31 2TP201-512 2TP201-61 2TP201-10 † 2TP201-50 † 2TP201-70 † 4TP201-1 4TP201-5 4TP201-7 4TP201-21 4TP201-31 4TP201-51 4TP201-61 4TP201-10 † 4TP201-50 † 4TP201-70 † Transparent Button 1TP12-1 1TP12-5 1TP12-7 1TP12-21 1TP12-31 1TP12-51 1TP12-61 2TP12-1 2TP12-5 2TP12-7 2TP12-21 2TP12-31 2TP12-512 2TP12-61 2TP12-10 † 2TP12-50 † 2TP12-70 † 4TP12-1 4TP12-5 4TP12-7 4TP12-21 — — 4TP12-61 4TP12-10 † 4TP12-50 † 4TP12-70 †
TP Series
Above Panel Translucent Button 1TP216-1 1TP216-5 1TP216-7 — — 1TP216-51 1TP216-61 2TP216-1 2TP216-5 2TP216-7 2TP216-21 2TP216-31 2TP216-512 2TP216-61 2TP216-10 † 2TP216-50 † 2TP216-70 † 4TP216-1 — 4TP216-7 4TP216-21 4TP216-31 4TP216-51 4TP216-61 — 4TP216-50 † 4TP216-70 † Transparent Button 1TP4-1 1TP4-5 1TP4-7 1TP4-21 1TP4-31 1TP4-51 1TP4-61 2TP4-1 2TP4-5 2TP4-7 2TP4-21 2TP4-31 2TP4-512 2TP4-61 2TP4-10 † 2TP4-50 † 2TP4-70 † 4TP4-1 4TP4-5 4TP4-7 4TP4-21 4TP4-31 4TP4-51 4TP4-61 4TP4-10 † 4TP4-50 † 4TP4-70 †
1
2
* These positions only are momentary. All others are maintained. ** Operator is blocked from these positions. Switch becomes two position, with center being one extreme position. † Special on-on-on circuitry. See page 40.
48
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
This Page Intentionally Left Blank
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
49
Manual Switches Environment-Sealed Rocker Switches
MOUNTING DIMENSIONS (For reference only)
TP Series
4-POLE HAS 6-32 UNC-28 THREAD LOCKNUT
Panel cutout One pole
Two pole
Four pole
50
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Sealed Toggle Switches
NT Series
FEATURES Completely sealed switching chamber Step-design case provides added space between terminals to help prevent shorting 1, 2 or 4-pole circuitry Standard and pull to unlock levers. 2 or 3 positions, maintained and momentary action Spring-loaded actuating mechanism provides excellent tactile feedback High impact strength, non-tracking case enhances electrical stability Temperature range: –40 to 71°C (–40 to 160°F) UL Recognized GENERAL INFORMATION MICRO SWITCH NT Series toggle switches meet severe environment application needs for a rugged, cost-effective toggle switch. Quality construction features include a molded-in elastomer seal between the toggle lever and bushing, and between the cover and case. In addition, the terminal inserts are molded into the high impact strength thermoplastic case. Complete sealing of the switching chamber enables NT toggles to comply with UL 508, paragraph 13.3 hosedown test. These switches can be used where panels are subjected to periodic splash and washdowns, such as are common to food and beverage equipment. They will also withstand exposure to heavy accumulations of early morning dew that may condense on the control panel in cabs of vehicles left outdoors overnight. PULL-TO-UNLOCK LEVERS Pull-to-unlock toggle levers prevent accidental toggle movement. The knobbed toggle lever must be pulled out approximately .09 in. (2,3 mm) to change positions. Thirteen different locking configurations are available. This lever style also has a non-glare matte nickel finish.
CONSTRUCTION
UL AND CSA ELECTRICAL RATINGS
Rating Code* L192 L191 Electrical Rating 10 amps, 125, 250, 277 VAC; 1⁄4 Hp, 125 VAC; 1⁄2 Hp, 250, 277 VAC; 3 amps, 125 VAC ‘‘L’’ 15 amps, 125, 250, 277 VAC; 1⁄2 Hp, 125 VAC; 1 Hp, 250, 277 VAC; 5 amps, 125 VAC ‘‘L’’
* Referred to in order guides.
ELECTRICAL RATINGS In Amperes
Rating Code 1 2 3 4 5 6
1
28 Volts DC Ind. 12 10 15 10 12 10 Res. 20 15 20 18 20 18 Lamp 5 4 7 5 5 4
115 VDC Res. 0.75 0.75 0.75 0.75 0.75 0.75
250 VDC Res. 0.5 0.5 0.5 0.5 0.5 0.5 10 7 15 8 15 8
115 Volts AC 60 & 400 Hz Ind. Res. 15 15 15 11 15 11 Lamp 3 2 4 2 4 2
230 VAC Res. 6 6 6 6 6 6
Manuals
Refer to order guides.
Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. NT switches use silver cadmium oxide contacts. If you have specific questions, contact the MICRO SWITCH Application Center at 1-800-537-6945.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
51
Manual Switches Sealed Toggle Switches
NT 2-POSITION ORDER GUIDE
Circuits Made With Toggle At: No. of Poles 1 Keyway Position OFF 1-2 OFF* 1-2* 1-2* OFF 1-2, 4-5 OFF* 1-2, 4-5 * 1-2, 4-5 * OFF 1-2, 4-5, 7-8, 10-11 OFF* 1-2, 4-5, 7-8, 10-11 * 1-2, 4-5, 7-8, 10-11 * Opposite Keyway 2-3 2-3 2-3 OFF 2-3 2-3, 5-6 2-3, 5-6 2-3, 4-6 OFF 2-3, 4-6 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 OFF 2-3, 5-6, 8-9, 11-12 UL Rating Code L191 L191 L192 L192 L192 L191 L191 L192 L192 L192 L191 L191 L192 L192 L192 Elect. Rating Code 1 1 2 2 2 3 3 4 4 4 5 5 6 6 6 Standard Lever Screw 1NT1-2 1NT1-3 1NT1-4 1NT1-6 1NT1-8 2NT1-2 2NT1-3 2NT1-4 2NT1-6 2NT1-8 4NT1-2 4NT1-3 4NT1-4 4NT1-6 4NT1-8 Termination Style Solder Q-C 11NT1-2 11NT1-3 11NT1-4 11NT1-6 11NT1-8 12NT1-2 12NT1-3 12NT1-4 12NT1-6 12NT1-8 14NT1-2 14NT1-3 14NT1-4 14NT1-6 14NT1-8 1NT91-2 1NT91-3 1NT91-4 1NT91-6 1NT91-8 2NT91-2 2NT91-3 2NT91-4 2NT91-6 2NT91-8 4NT91-2 4NT91-3 4NT91-4 4NT91-6 4NT91-8
NT Series
Pull-To-Unlock Lever (Add suffix to Standard Lever Listing) D, F, G D, F, G F F F D, F, G F F D, F, G F D, F, G F F D, F, G F
2
4
NT 3-POSITION ORDER GUIDE
Circuits Made With Toggle At: No. of Poles 1 Keyway Position 1-2 1-2* 1-2* NONE** NONE** NONE** 1-2* 1-2, 4-5 1-2, 4-5 * 1-2, 4-5 * NONE* NONE** NONE** 1-2, 4-5 * 1-2, 4-5 1-2, 4-5 * 1-2, 4-5 * 1-2, 4-5, 7-8, 10-11 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11* NONE* NONE** NONE** 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11 1-2, 4-5, 7-8, 10-11* 1-2, 4-5, 7-8, 10-11* Center Position OFF OFF OFF OFF 1-2 1-2 OFF OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 4-5 1-2, 5-6 1-2, 5-6 OFF OFF OFF OFF 1-2, 4-5, 7-8, 10-11 1-2, 4-5, 7-8, 10-11 OFF 2-3, 4-5, 7-8, 11-12 2-3, 4-5, 7-8, 11-12 2-3, 4-5 Opposite Keyway 2-3 2-3 2-3* 2-3 2-3 2-3* NONE** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 2-3, 5-6 2-3, 5-6* NONE** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12* 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12* NONE** 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12 2-3, 5-6, 8-9, 11-12* UL Rating Code L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 Elect. Rating Code 1 2 2 1 1 2 2 3 4 4 3 3 4 4 3 4 4 5 6 6 5 5 6 6 5 6 6 Standard Lever Termination Style Screw Solder Q-C 1NT1-1 1NT1-5 1NT1-7 1NT1-21 1NT1-31 1NT1-51 1NT1-61 2NT1-1 2NT1-5 2NT1-7 2NT1-21 2NT1-31 2NT1-51 2NT1-61 2NT1-12 2NT1-50 2NT1-70 4NT1-1 4NT1-5 4NT1-7 4NT1-21 4NT1-31 4NT1-51 4NT1-61 4NT1-12 4NT1-50 4NT1-70 11NT1-1 11NT1-5 11NT1-7 11NT1-21 11NT1-31 11NT1-51 11NT1-61 12NT1-1 12NT1-5 12NT1-7 12NT1-21 12NT1-31 12NT1-51 12NT1-61 12NT1-12 12NT1-50 12NT1-70 14NT1-1 14NT1-5 14NT1-7 1NT91-1 1NT91-5 1NT91-7 1NT91-21 1NT91-31 1NT91-51 1NT91-61 2NT91-1 2NT91-5 2NT91-7 2NT91-21 2NT91-31 2NT91-51 2NT91-61 2NT91-12 2NT91-50 2NT91-70 4NT91-1 4NT91-5 4NT91-7 Pull-To-Unlock Lever (Add suffix to Standard Lever Listing) ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES L, F, K, L, M, N E, L, N ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N
2
4
14NT1-21 4NT91-21 14NT1-31 4NT91-31 14NT1-51 4NT91-51 14NT1-61 4NT91-61 14NT1-12 4NT91-12 14NT1-50 4NT91-50 14NT1-70 4NT91-70
* These positions are momentary. All others are maintained. ** Toggle lever is blocked from these products. Toggle becomes 2-position, with center being one extreme position.
52
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Sealed Toggle Switches
PULL-TO-UNLOCK OPTION When ordering pull-to-unlock toggle listings, add the suffix letter shown in the chart below to the standard toggle listing and the MS number. For example, to orLOCKING CONFIGURATIONS
A B D E F G
NT Series
der a INTI-1 pull-to-unlock toggle switch with the lever locked in the center position, add the letter E; i.e., INTI-1E.
H
Locked In Three Positions J
Locked In Center and Extreme Position (Keyway Side) K
Locked Out Of Center Position L
Locked In Center Position
Locked In Extreme Position (Opposite Keyway) M
Locked In Extreme Position (Keyway Side) N
Locked Out Of Center And Extreme Position (Keyway Side) P
Locked Out Of Center And Extreme Position (Opposite Keyway)
Locked In Center And Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Keyway Side)
Locked Out Of And Into Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Opposite Keyway)
Locked Out Of And Into Extreme Position (Keyway Side)
MOUNTING DIMENSIONS: (For reference only)
Panel cutout
0,0 = mm Key: 0.00 = inches
With locking ring
Without locking ring
1-pole 2 & 4-pole
DIM ‘‘A’’ 29,5/1.16 34,4/1.35
Note: 0 1,4/.06 MIN DEEP TO ACCOMMODATE LOCKING RING. 15PA87 PANEL SEAL REQUIRES BLIND HOLE TO INSURE SEAL INTEGRITY
NOTES: 1. Pull-to-unlock levers have 10,7/42 dia. knob 2. Locking ring, lockwasher, 2 hexnuts and terminal screws are finished unassembled. Solder Terminals
Terminal Circuit Identification
Manuals
Quick Connect Terminals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
53
THIS PAGE INTENTIONALLY LEFT BLANK
54
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Flat Base Sealed Toggles and Rockers
NT Series
FEATURES Sealed switching chamber 1 or 2-pole circuitry 2 or 3 position maintained and momentary action Flat base with quick-connect terminals – mating connectors are available Spring-loaded actuating mechanism provides tactile feedback High impact strength, non-tracking case enhances electrical stability Temperature range: –40 to 71°C (–40 to 160°F) UL Recognized, File E12252, vol. 1, section 44 CSA Certified, File LR4442
UL AND CSA ELECTRICAL RATINGS
Rating Code* L192 L191 Electrical Rating 10 amps, 125, 250, 277 VAC; 1⁄4 Hp, 125 VAC; 1⁄2 Hp, 250, 277 VAC; 3 amps, 125 VAC ‘‘L’’ 15 amps, 125, 250, 277 VAC; 1⁄2 Hp, 125 VAC; 1 Hp, 250, 277 VAC; 5 amps, 125 VAC ‘‘L’’
ELECTRICAL RATINGS In Amperes
Rating Code 1 2 3 4 28 Volts DC Ind. 12 10 15 10 Res. 20 15 20 18 Lamp 5 4 7 5 115 VDC Res. 0.75 0.75 0.75 0.75 250 VDC Res. 0.5 0.5 0.5 0.5 10 7 15 8 115 Volts AC 60 & 400 Hz Ind. Res. 15 15 15 11 Lamp 3 2 4 2 230 VAC Res. 6 6 6 6
GENERAL INFORMATION MICRO SWITCH NT Series toggle switches are designed to meet severe environment application needs for rugged, costeffective manual switches. These flat base style products are identical to the stepped base style in construction and features. The flat base allows for PC board or connector use for easy wiring/connection. The flat base NT toggle switches are provided with quick-connect (spade) termination. Mating connectors are available. TERMINAL CIRCUIT IDENTIFICATION Terminal identifications are referenced in the order guides to indicate which circuits are made in each toggle position (e.g. ‘‘1-2’’ refers to circuit closure through terminals 1 and 2).
Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. NT switches use silver cadmium oxide contacts. If you have specific questions, contact the MICRO SWITCH Application Center at 1-800-537-6945.
Manuals
55
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Flat Base Sealed Toggles
NT 2-POSITION ORDER GUIDE
Circuits Made At: No. of Poles 1 Keyway Position OFF 1-2 OFF** 1-2** 1-2** OFF 1-2, 4-5 OFF** 1-2, 4-5** 1-2, 4-5** Opposite Keyway 2-3 2-3 2-3 OFF 2-3 2-3, 5-6 2-3, 5-6 2-3, 4-6 OFF 2-3, 4-6 UL Rating Code L191 L191 L192 L192 L192 L191 L191 L192 L192 L192 Electrical Rating Code 1 1 2 2 2 3 3 4 4 4 Catalog Listing Toggle Q-C 31NT91-2 31NT91-3 31NT91-4 31NT91-6 31NT91-8 32NT91-2 32NT91-3 32NT91-4 32NT91-6 32NT91-8
NT Series
2
NT 3-POSITION ORDER GUIDE
Circuits Made At: No. of Poles 1 Keyway Position 1-2 1-2** 1-2** NONE*** NONE*** NONE*** 1-2** 1-2, 4-5 1-2, 4-5** 1-2, 4-5** NONE*** NONE*** NONE*** 1-2, 4-5** 1-2, 4-5 1-2, 4-5** 1-2, 4-5** Center Position OFF OFF OFF OFF 1-2 1-2 OFF OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 4-5 1-2, 5-6 1-2, 5-6 Opposite Keyway 2-3 2-3 2-3** 2-3 2-3 2-3** NONE*** 2-3, 5-6 2-3, 5-6 2-3, 5-6** 2-3, 5-6 2-3, 5-6 2-3, 5-6** NONE*** 2-3, 5-6 2-3, 5-6 2-3, 5-6** UL Rating Code L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 Electrical Rating Code 1 2 2 1 1 2 2 3 4 4 3 3 4 4 3 4 4 Catalog Listing Toggle Q-C 31NT91-1 31NT91-5 31NT91-7 31NT91-21 31NT91-31 31NT91-51 31NT91-61 32NT91-1 32NT91-5 32NT91-7 32NT91-21 32NT91-31 32NT91-51 32NT91-61 32NT91-12 32NT91-50 32NT91-70
2
** These positions are momentary. All others are maintained. *** Toggle lever is blocked from these positions. Toggle becomes 2-position, with center being one extreme position.
MATING CONNECTORS ORDER GUIDE
Description 2-pole connector 1-pole connector, same package size as 2-pole connector Catalog Listing 19PA168-NT 19PA169-NT
56
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Flat Base Sealed Toggles and Rockers
MOUNTING DIMENSIONS (For reference only)
Toggle Switches
NT Series
57
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
THIS PAGE INTENTIONALLY LEFT BLANK
Manuals
58
Honeywell MICRO SWITCH Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Miniature Toggle Switches
TW Series
FEATURES Qualified to MIL-S-83731 Save space and weight SPDT and DPDT circuitry Choice of 1⁄4 or 15⁄32 bushings 15 ⁄32 bushing has lever seal Pull-to-unlock option on 15⁄32 bushing UL recognized Temperature range: –85°F to +160°F (–65°C to +71°C) Sealed bushing versions GENERAL INFORMATION Molded-in terminals are plated for soldering. There is positive return on momentary versions. All switches come with a lockwasher, a keying washer, and two hexnuts. Special ‘‘on-on-on’’ circuitries, similar to those shown for TL, are also available for TW.
11TW Standard toggle lever 15 ⁄32 bushing
1TW Standard unsealed toggle lever 1 ⁄4 bushing
12TW Pull-to-unlock toggle lever 15 ⁄32 bushing
2TW101 Standard sealed toggle lever 1 ⁄4 bushing
ELECTRICAL RATINGS
Amperes Volts 30 VDC 115 VAC UL Code 117 Resistive 5 5 5 amps @ 125 VAC Inductive 2 2 Lamp 1 1
CIRCUITRY
11 Single Pole Double Throw
21 Two Single Pole Double Throw Circuits
TERMINAL CIRCUIT IDENTIFICATIONS Terminal identifications are referred to in the Ordering Charts to indicate which circuits are made in each toggle position
1
Refer to order guides.
(i.e., ‘‘1-2’’ reference indicates circuit closure through terminals 1 and 2).
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
59
Manual Switches Miniature Toggle Switches
TW 2-POSITION ORDER GUIDES Switches with 15⁄32 Bushings
Circuits Made With Toggle At: No. Poles 1 1 1 Keyway Position OFF 2-1 ON 2-1 ON* Opposite Keyway 2-3 ON 2-3 ON 2-3 ON Sealed Standard Toggle Catalog Listing 11TW1-2 11TW1-3 11TW1-8 12TW1-2 12TW1-3 12TW1-8 Military No. MS27718-22-1 MS27718-23-1 MS27718-26-1 MS27719-22-1 MS27719-23-1 MS27719-26-1
TW Series
Sealed Pull-to-Unlock Toggle** Add Suffix to Standard Listing D, F, G D, F, G F D, F, G D, F, G F Military No.** MS27720-22-1 MS27720-23-1 MS27720-26-1 MS27721-22-1 MS27721-23-1 MS27721-26-1
2
2 2
OFF
2-1 & 5-4 ON 2-1 & 5-4 ON*
2-3 & 5-6 ON
2-3 & 5-6 ON 2-3 & 5-6 ON
* These positions are momentary. All others are maintained. ** Also add appropriate suffix letter to the Military Number.
Switches with 1⁄4 Bushings
Circuits Made With Toggle At: No. Poles 1 1 1 Keyway Position OFF 2-1 ON 2-1 ON* Opposite Keyway 2-3 ON 2-3 ON 2-3 ON Unsealed Standard Toggle Catalog Listing 1TW1-2 1TW1-3 1TW1-8 2TW1-2 2TW1-3 2TW1-8 Military No. MS27716-22-1 MS27716-23-1 MS27716-26-1 MS27717-22-1 MS27717-23-1 MS27717-26-1 Sealed Standard Toggle Catalog Listing 1TW101-2 1TW101-3 1TW101-8 2TW101-2 2TW101-3 2TW101-8
2
2 2
OFF
2-1 & 5-4 ON 2-1 & 5-4 ON*
2-3 & 5-6 ON
2-3 & 5-6 ON 2-3 & 5-6 ON
* These positions are momentary. All others are maintained.
TW 3-POSITION ORDER GUIDES Switches with 15⁄32 Bushings
Circuits Made With Toggle At: No. Poles 1 1 1 Keyway Position 2-1 ON 2-1 ON* 2-1 ON* Center Position OFF OFF OFF Opposite Keyway 2-3 ON 2-3 ON 2-3 ON* Sealed Standard Toggle Catalog Listing 11TW1-1 11TW1-5 11TW1-7 12TW1-1 12TW1-5 12TW1-7 Military No. MS27718-21-1 MS27718-31-1 MS27718-27-1 MS27719-21-1 MS27719-31-1 MS27719-27-1 Sealed Pull-to-Unlock Toggle Add Suffix to Standard Listing ALL E, F, K, L, M, N E, L, N ALL E, F, K, L, M, N E, L, N Military No.** MS27720-21-1 MS27720-31-1 MS27720-27-1 MS27721-21-1 MS27721-31-1 MS27721-27-1
2
2 2
2-1 & 5-4 ON
2-1 & 5-4 ON* 2-1 & 5-4 ON*
OFF
OFF OFF
2-3 & 5-6 ON
2-3 & 5-6 ON 2-3 & 5-6 ON*
* These positions only are momentary. All others are maintained. ** Also add appropriate suffix letter to the Military Number.
Switches with 1⁄4 Bushings
Circuits Made With Toggle At: No. Poles 1 1 1 Keyway Position 2-1 ON 2-1 ON* 2-1 ON* Center Position OFF OFF OFF Opposite Keyway 2-3 ON 2-3 ON 2-3 ON* Unsealed Standard Toggle Catalog Listing 1TW1-1 1TW1-5 1TW1-7 2TW1-1 2TW1-5 2TW1-7 Military No. MS27716-21-1 MS27716-31-1 MS27716-27-1 MS27717-21-1 MS27717-31-1 MS27717-27-1 Sealed Standard Toggle Catalog Listing 1TW101-1 1TW101-5 1TW101-7 2TW101-1 2TW101-5 2TW101-7
2
2 2
2-1 & 5-4 ON
2-1 & 5-4 ON* 2-1 & 5-4 ON*
OFF
OFF OFF
2-3 & 5-6 ON
2-3 & 5-6 ON 2-3 & 5-6 ON*
* These positions are momentary. All others are maintained.
60
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Miniature Toggle Switches (IWTS)
LOCKING CONFIGURATIONS When ordering pull-to-unlock toggle listings, add the suffix letter shown in this chart to the standard toggle catalog listing and the Military Approval number.
A B D E F G
TW Series
H
Locked In Three Positions J
Locked In Center and Extreme Position (Keyway Side) K
Locked Out Of Center Position L
Locked In Center Position
Locked In Extreme Position (Opposite Keyway) M
Locked In Extreme Position (Keyway Side) N
Locked Out Of Center And Extreme Position (Keyway Side) P
Locked Out Of Center And Extreme Position (Opposite Keyway)
Locked In Center And Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Keyway Side)
Locked Out Of And Into Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Opposite Keyway)
Locked Out Of And Into Extreme Position (Keyway Side)
WITH IWTS TERMINATION 15 ⁄32 bushing has lever seal One or two pole circuitry Accepts #20 wire using M39029/1-101 contact pins Connections resist shock, vibration, and high pulling force
TW 2-POSITION ORDER GUIDE — IWTS TERMINATION
Circuits Made With Toggle At: No. Poles 1 1 2 2 Keyway Position 2-1 ON 2-1 ON* 2-1 & 5-4 ON 2-1 & 5-4 ON* Opposite Keyway 2-3 ON 2-3 ON 2-3 & 5-6 ON 2-3 & 5-6 ON Standard Toggle Catalog Listing 111TW1-3 111TW1-8 112TW1-3 112TW1-8 Pull-to-Unlock Toggle Add Suffix to Standard Listing D, F, G F D, F, G F
TW 3-POSITION ORDER GUIDE — IWTS TERMINATION
Manuals
Circuits Made With Toggle At: No. Poles 1 1 1 2 2 2 Keyway Position 2-1 ON 2-1 ON* 2-1 ON* 2-1 & 5-4 ON 2-1 & 5-4 ON* 2-1 & 5-4 ON* Center Position OFF OFF OFF OFF OFF OFF Opposite Keyway 2-3 ON 2-3 ON 2-3 ON* 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON*
Standard Toggle Catalog Listing 111TW1-1 111TW1-5 111TW1-7 112TW1-1 112TW1-5 112TW1-7
Pull-to-Unlock Toggle Add Suffix to Standard Listing ALL E, F, K, L, M, N E, L, N ALL E, F, K, L, M, N E, L, N
* These positions only are momentary. All others are maintained.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
61
Manual Switches Miniature Toggle Switches
TW Series
WITH COLORED TAB LEVERS Available in seven colors Affords attractive front-of-panel appearance for graphic display and functional identify Levers made to withstand temperatures up to 160°F (71°C) Switches furnished with decorative knurled nut, a lockwasher, a keying washer, and a hex nut 15 ⁄32 bushing/sealed lever Available in IWTS termination versions
TW ORDER GUIDE To order, combine the basic (function) listing from Table 1 with the desired lever color suffix from Table 2. TABLE 1 — TOGGLE POSITION AND CONTACT ARRANGEMENT
Circuits Made With Toggle At: Positions 2 2 2 2 2 2 3 3 3 3 3 3 No. Poles 1 1 1 2 2 2 1 1 1 2 2 2 Keyway Position OFF 2-1 ON 2-1 ON* OFF 2-1 & 5-4 2-1 & 5-4* 2-1 ON 2-1 ON* 2-1 ON* 2-1 & 5-4 ON 2-1 & 5-4 ON* 2-1 & 5-4 ON* Center Position NONE NONE NONE NONE NONE NONE OFF OFF OFF OFF OFF OFF Opposite Keyway 2-3 ON 2-3 ON 2-3 ON 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 ON 2-3 ON 2-3 ON* 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON* Basic Listing Color Suffix See Table 2 11TW19-2— — — — 11TW19-3— — — — 11TW19-8— — — — 12TW19-2— — — — 12TW19-3— — — — 12TW19-8— — — — 11TW19-1— — — — 11TW19-5— — — — 11TW19-7— — — — 12TW19-1— — — — 12TW19-5— — — — 12TW19-7— — — —
* These positions only are momentary. All others are maintained.
TABLE 2 — TAB LEVER COLORS
Tab Lever Color Color suffix White A001 Black A002 Blue A003 Red A004 Green A005 Orange A006 Light Gray A007
TW SWITCHES WITH SPECIAL CIRCUITRIES ORDER GUIDE All 2-pole 3-position TW switches are available with special ‘‘on-on-on’’ – 10, – 50, – 70 circuitry options as shown below.
2-Pole 3-Position Switches Circuits Made With Toggle At: Keyway Position 2-1 & 5-4 ON 2-1 & 5-4 ON* 2-1 & 5-4 ON* Center Position 2-1 & 5-6 ON 2-1 & 5-6 ON 2-1 & 5-6 ON Opposite Keyway 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON* Sealed Standard Toggle 15/32 bushing Catalog Listing 12TW1-10 12TW1-50 12TW1-70 1/4 bushing Catalog Listing 2TW101-10 2TW101-50 2TW101-70 Unsealed Std. Toggle 1/4 bushing Catalog Listing 2TW1-10 2TW1-50 2TW1-70 Sealed Tab Lever 15/32 bushing Catalog Listing 12TW19-10———— 12TW19-50———— 12TW19-70————
* These positions are momentary. All others are maintained.
62
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Miniature Toggle Switches
MOUNTING DIMENSIONS (For reference only)
Mounting detail for 1⁄4 bushing switches Dimensions for 1⁄4 bushing switches
TW Series
Without locking ring
With locking ring
Mounting detail for 15⁄32 bushing switches Note: 1,1/.05 MIN. DEEP TO ACCOMMODATE LOCKING RING. FOR SWITCHES USING PANEL SEAL, DO NOT ALLOW THRU HOLE MOUNTING.
With locking ring Dimensions for 15⁄32 switches Standard toggle lever
Without locking ring
Key:
0,0 0.00
mm inches
Pull-to-unlock toggle lever
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
63
Manual Switches Toggle Switches
FEATURES 2 or 3-position, momentary and maintained action 1 and 2-pole circuitry Rated up to 15 amps Lever-to-bushing seal Solder, screw, or quick-connect terminals UL recognized, CSA certified
TS Series
Colored tab levers and special ‘‘on-onon’’ circuitry can also be furnished. TERMINAL CIRCUIT IDENTIFICATION Terminal identifications in the order guides indicate which circuits are made in each position (i.e., 1-2 indicates circuit closure through terminals 1 and 2). ELECTRICAL RATINGS
Rating Code UL/CSA Rating 10 Amps, 125, 250, 277 VAC 1 ⁄4 HP 125 VAC , 1 ⁄2 HP 250, 277 VAC , 3 Amps, 125 VAC ‘‘L’’
1
2-pole shown
MOUNTING DIMENSIONS 1-pole 2-pole
L192
L191
15 Amps, 125, 250, 277 VAC ⁄2 HP 125 VAC , 1 HP 250, 277 VAC , 5 Amps, 125 VAC (L)
NOTE: Application Note on Page 57 applies to TS switches.
TS 2-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Of Poles 1 Keyway Position OFF 2-1 ON OFF* 2-1 ON* 2-1 ON* 2 OFF 2-1 & 5-4 ON OFF* 2-1 & 5-4 ON* 2-1 & 5-4 ON* Opposite Keyway 2-3 ON 2-3 ON 2-3 ON OFF 2-3 ON 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON OFF 2-3 & 5-6 ON UL/CSA Rating Code L191 L191 L192 L192 L192 L191 L191 L192 L192 L192
Screw Terminals 11TS15-2 11TS15-3 11TS15-4 11TS15-6 11TS15-8 12TS15-2 12TS15-3 12TS15-4 12TS15-6 12TS15-8
Solder Terminals 11TS115-2 11TS115-3 11TS115-6 11TS115-8 12TS115-2 12TS115-3
Quick-Connect Terminals 11TS95-2 11TS95-3 11TS95-4 11TS95-6 12TS95-2 12TS95-3
12TS115-8
TS 3-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Of Poles 1 Keyway Position 2-1 ON 2-1 ON* 2-1 ON* 2 2-1 & 5-4 ON 2-1 & 5-4 ON* 2-1 & 5-4 ON* 2-1 & 5-4 ON Center Position OFF OFF OFF OFF OFF OFF 2-1 & 5-6 ON Opposite Keyway 2-3 ON 2-3 ON 2-3 ON* 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON* 2-3 & 5-6 ON UL/CSA Rating Code L191 L192 L192 L191 L192 L192 L191
Screw Terminals 11TS15-1 11TS15-5 11TS15-7 12TS15-1 12TS15-5 12TS15-7 —
Solder Terminals 11TS115-1 11TS115-5 11TS115-7 12TS115-1 12TS115-5
Quick-Connect Terminals 11TS95-1 11TS95-5 11TS95-7 12TS95-1 12TS95-5 12TS95-7 12TS95-10
* Marked toggle positions are momentary. All other positions are maintained.
64
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Toggle Switches
FEATURES 2 or 3-position, momentary and maintained action 1 and 2-pole circuitry Rated up to 15 amps Lever-to-bushing seal Solder, screw, or quick-connect terminals UL recognized, CSA certified
TS Series
Colored tab levers and special ‘‘on-onon’’ circuitry can also be furnished. TERMINAL CIRCUIT IDENTIFICATION Terminal identifications in the order guides indicate which circuits are made in each position (i.e., 1-2 indicates circuit closure through terminals 1 and 2). ELECTRICAL RATINGS
Rating Code UL/CSA Rating 10 Amps, 125, 250, 277 VAC 1 ⁄4 HP 125 VAC , 1 ⁄2 HP 250, 277 VAC , 3 Amps, 125 VAC ‘‘L’’
1
2-pole shown
MOUNTING DIMENSIONS 1-pole 2-pole
L192
L191
15 Amps, 125, 250, 277 VAC ⁄2 HP 125 VAC , 1 HP 250, 277 VAC , 5 Amps, 125 VAC (L)
NOTE: Application Note on Page 57 applies to TS switches.
TS 2-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Of Poles 1 Keyway Position OFF 2-1 ON OFF* 2-1 ON* 2-1 ON* 2 OFF 2-1 & 5-4 ON OFF* 2-1 & 5-4 ON* 2-1 & 5-4 ON* Opposite Keyway 2-3 ON 2-3 ON 2-3 ON OFF 2-3 ON 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON OFF 2-3 & 5-6 ON UL/CSA Rating Code L191 L191 L192 L192 L192 L191 L191 L192 L192 L192
Screw Terminals 11TS15-2 11TS15-3 11TS15-4 11TS15-6 11TS15-8 12TS15-2 12TS15-3 12TS15-4 12TS15-6 12TS15-8
Solder Terminals 11TS115-2 11TS115-3 11TS115-6 11TS115-8 12TS115-2 12TS115-3
Quick-Connect Terminals 11TS95-2 11TS95-3 11TS95-4 11TS95-6 12TS95-2 12TS95-3
12TS115-8
TS 3-POSITION ORDER GUIDE
Circuit(s) Made With Toggle At: No. Of Poles 1 Keyway Position 2-1 ON 2-1 ON* 2-1 ON* 2 2-1 & 5-4 ON 2-1 & 5-4 ON* 2-1 & 5-4 ON* 2-1 & 5-4 ON Center Position OFF OFF OFF OFF OFF OFF 2-1 & 5-6 ON Opposite Keyway 2-3 ON 2-3 ON 2-3 ON* 2-3 & 5-6 ON 2-3 & 5-6 ON 2-3 & 5-6 ON* 2-3 & 5-6 ON UL/CSA Rating Code L191 L192 L192 L191 L192 L192 L191
Screw Terminals 11TS15-1 11TS15-5 11TS15-7 12TS15-1 12TS15-5 12TS15-7 —
Solder Terminals 11TS115-1 11TS115-5 11TS115-7 12TS115-1 12TS115-5
Quick-Connect Terminals 11TS95-1 11TS95-5 11TS95-7 12TS95-1 12TS95-5 12TS95-7 12TS95-10
* Marked toggle positions are momentary. All other positions are maintained.
64
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Toggle Switch Assemblies
FEATURES
23AT Series
2 or 3-position, momentary and maintained action. 2, 3 or 4 SPDT precision basic switches. Standard toggle, tab, or pull-to-unlock levers. Silver or gold contacts. 15 ⁄32-inch bushing. UL recognized, CSA certified basic switches. Lever-to-bushing seal option.
Standard lever
Tab lever
Pull-to-unlock lever
ELECTRICAL RATINGS — Basic Switches
30 VDC Rating Amps Silver Contacts Gold Contacts UL/CSA Rating 5 amps, 125-250 VAC 1 amp, 125 VAC Load Inductive Resistive Max. Inrush Inductive Resistive Max. Inrush Sea Level 3 5 24 0.5 1 2 50,000 ft. 2.5 5 24 0.5 1 2
PULL-TO-UNLOCK TOGGLE LEVERS As a guard against accidental operation, pull-to-unlock toggle levers must be pulled .090 inch/2,3 mm (approx.) to change positions. A chart showing the 13 locking configurations and their catalog listing suffix code letters is shown on the following page. TERMINALS ‘‘T’’ ‘‘T2’’
AT 2-POSITION ORDER GUIDE
Toggle Lever Position Opposite Keyway Keyway Maint. Maint. No. of Poles/ Switches 2 3 4 Mom. Maint. 2 3 4 Standard Lever ‘‘T’’ ‘‘T2’’ Terminals Terminals 23AT1-T 23AT2-T 23AT3-T 23AT4-T 23AT1-T2 23AT11-T2 23AT2-T2 23AT12-T2 23AT3-T2 23AT4-T2 Tab Lever ‘‘T2’’ Terminals 23AT402-T2 Pull-To-Unlock Lever Solder Terminals (Add locking letter to catalog listings below) 23AT123AT1123AT223AT1223AT3Locking letters: D, F, or G
Type Contacts Silver Gold Silver Gold Silver Gold Silver Gold Silver Gold Silver Gold
Solder Terminals 23AT1 23AT11 23AT2 23AT12 23AT3 23AT8 23AT4 23AT19 23AT5 23AT6
23AT403-T2
23AT6-T2
Manuals
AT MIL-S-8805/26 VERSIONS ORDER GUIDE
Toggle Lever Position Opposite Keyway Keyway Maint. Maint. No. of Poles/ Switches 2 4 Standard Lever ‘‘T2’’ Terminals Catalog Listing Military No. 23AT73-T2 M8805/26-001 23AT74-T2 M8805/26-002 Tab Lever ‘‘T2’’ Terminals Catalog Listing Military No. 23AT473-T2 M8805/26-003 23AT474-T2 M8805/26-004
Type Contacts Silver Silver
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
65
Manual Switches Toggle Switch Assemblies
AT 3-POSITION ORDER GUIDE
Toggle Lever Position Keyway Maint. Center Maint. No. of Opposite Poles/ Type Keyway Switches Contacts Maint. 2 3 4 Mom. Maint. Mom. 2 3 4 Maint. Maint. Mom. 2 4 Silver Gold Silver Silver Gold Silver Gold Silver Silver Gold Silver Gold Silver 13AT10 13AT410-T2 13AT1013AT3 13AT3-T 13AT3-T2 13AT403-T2 13AT3Standard Lever Solder Terminals 13AT2 13AT18 13AT5 13AT9 13AT29 13AT1 13AT26 13AT4 13AT8 13AT8-T2 13AT1-T 13AT1-T2 13AT401-T2 13AT423-T2 13AT413-T2 13AT813AT113AT9-T2 13AT409-T2 ‘‘T’’ Terminals 13AT2-T 13AT18-T 13AT513AT9‘‘T2’’ Terminals 13AT2-T2 Tab Lever ‘‘T2’’ Terminals 13AT402-T2
13T Series
Pull-To-Unlock Lever Solder Terminals (Add locking letter to cat. listings below) 13AT2Locking letters: All types
Locking letters: E, L, or N
Locking letters: E, G, B, L, P or N
AT MIL-S-8805/26 VERSIONS ORDER GUIDE
Toggle Lever Position Keyway Mom. Maint. Maint. Center Maint. Maint. Maint. No. of Opposite Poles/ Type Keyway Switches Contacts Mom. Maint. Mom. 2 3 2 3 2 Silver Silver Silver Silver Silver 13AT272-T2 13AT275-T2 13AT273-T2 M8805/26-007 M8805/26-013 M8805/26-009 13AT473-T2 M8805/26-010 Standard Lever ‘‘T2’’ Terminals Catalog Listing 13AT271-T2 Military No. M8805/26-005 Tab Lever ‘‘T2’’ Terminals Catalog Listing 13AT471-T2 13AT474-T2 13AT472-T2 Military No. M8805/26-006 M8805/26-012 M8805/26-008
LEVER-TO-BUSHING SEAL OPTION A splash type lever-to-bushing seal can be provided to help prevent the entrance of moisture and dust behind the panel, or into the contact area.
HERMETICALLY SEALED BASIC SWITCH OPTION AT’s with 15⁄32 bushings can be furnished with HM or HS hermetically sealed basic switches, which have metal-to-metal fusion around the cover, actuator base and mounting holes. Terminals are sealed glass-to-metal. For more information, contact your MICRO SWITCH Sales Office. LOCKING CONFIGURATIONS When ordering pull-to-unlock toggle listings, add the suffix letter shown in this chart to the standard toggle catalog listing and the Military Approval number.
Shown with HM basic switches
A
B
D
E
F
G
H
Locked In Three Positions J
Locked In Center and Extreme Position (Keyway Side) K
Locked Out Of Center Position L
Locked In Center Position
Locked In Extreme Position (Opposite Keyway) M
Locked In Extreme Position (Keyway Side) N
Locked Out Of Center And Extreme Position (Keyway Side) P
Locked Out Of Center And Extreme Position (Opposite Keyway)
Locked In Center And Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Keyway Side)
Locked Out Of And Into Extreme Position (Opposite Keyway)
Locked Out Of Extreme Position (Opposite Keyway)
Locked Out Of And Into Extreme Position (Keyway Side)
66
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Toggle Switch Assemblies
60AT Series
FEATURES Compact multi-pole design conserves space and weight 2, 4, 6, or 8 SPDT precision basic switches 2 or 3-position, momentary and maintained action 15/32 bushing Standard or pull-to-unlock toggle levers MIL-S-8805/98 qualified versions PULL-TO-UNLOCK OPTION As a guard against accidental operation, pull-to-unlock levers must be pulled .090 in./2,3 mm (approx.) to change positions. See chart on facing page which shows locking configurations and locking letter suffix codes which are referred to in the order guides. Note: To order replacements for the resilient white caps which are screwed onto 60AT locking levers, specify Catalog Listing 15PA90-6W.
Standard lever
Pull-to-unlock lever
ELECTRICAL RATINGS — Basic Switches (in amperes)
Sea Level Load Resistive Inductive Motor Lamp
Inrush: 20 amps
50,000 Ft. 250 VAC 60 Hz 7 7 3.3 2 28 VDC 7 2.5** 4 2.5 115 VAC* 400 Hz 7 7 3.3 2 250 VAC 60 Hz 7 7 3.3 2
28 VDC 7 4** 4 2.5
115 VAC* 400 Hz 7 7 3.3 2
* 75% power factor.
** Use AN31796 inductor.
AT 2-POSITION ORDER GUIDE
Circuits Made With Toggle At: No. of Poles/ Switches 2 Keyway Position C-NC 1, 2 1, 2* 1, 2 1, 2 1, 2, 3 1, 2, 3, 4 C-NO — — — 3, 4 4, 5, 6 5, 6, 7, 8 Opposite Keyway C-NC — — — 3, 4 4, 5, 6 5, 6, 7, 8 C-NO 1, 2 1, 2 1, 2* 1, 2 1, 2, 3 1, 2, 3, 4
C common, NC normally closed, NO Numbers basic switch designations.
Standard Lever Catalog Listing With MIL-S-6743 Basic Switches 62AT11-3 62AT11-8 62AT11-82 64AT11-3 66AT11-3 68AT11-3 With MIL-S-8805/4 Basic Switches 62AT22-3 62AT22-8 62AT22-82 64AT22-3 66AT22-3 68AT22-3
normally open.
Pull-To-Unlock Lever Suffix (Add locking letter to cat. listings) D, G F G D, F, G D, F, G D, F, G
4 6 8
AT MIL-S-8805/98 VERSIONS (WITH BUSHING AND PANEL SEALS) ORDER GUIDE
Circuits Made With Toggle At: No. of Poles/ Switches 4 6 8 Keyway Position C-NC 1, 2 1, 2, 3 1, 2, 3, 4 C-NO 3, 4 4, 5, 6 5, 6, 7, 8 Opposite Keyway C-NC 3, 4 4, 5, 6 5, 6, 7, 8 C-NO 1, 2 1, 2, 3 1, 2, 3, 4 Catalog Listing 64AT300-3 66AT300-3 68AT300-3 Military No. M8805/98-015 M8805/98-046 M8805/98/077 Standard Lever Version
Manuals
* Momentary positions. All others are maintained.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
67
Manual Switches Toggle Switch Assemblies
60AT SERIES 3-POSITION ORDER GUIDE C common, NC normally closed, NO Numbers basic switch designations.
Standard Lever Catalog Listing With With MIL-S-6743 MIL-S-8805 /4 Basic Switches Basic Switches 62AT11-1 62AT22-1 64AT11-1 64AT11-514 64AT11-5 64AT11-7 66AT11-1 66AT11-5 66AT11-7 66AT22-514 68AT11-1 68AT11-5 68AT11-7 68AT11-514 64AT22-1 64AT22-514 64AT22-5 64AT22-7 66AT22-1 66AT22-5 66AT22-7 66AT22-514 68AT22-1 68AT22-5 68AT22-7 68AT22-514
60AT Series
normally open.
Circuits Made With Toggle At: No. of Poles/ Switches 2 4 Keyway Position C-NC 1 1, 2 1, 2 1, 2* 1, 2* 1, 2, 3 1, 2, 3* 1, 2, 3* 1, 2, 3 1, 2, 3, 4 1, 2, 3, 4* 1, 2, 3, 4* 1, 2, 3, 4 C-NO 2 3, 4 3, 4 3, 4* 3, 4* 4, 5, 6 4, 5, 6* 4, 5, 6* 4, 5, 6 5, 6, 7, 8 5, 6, 7, 8* 5, 6, 7, 8* 5, 6, 7, 8 Center Position C-NC 1, 2 All All All All All All All All All All All All C-NO — — — — — — — — — — — — — Opposite Keyway C-NC 2 3, 4 3, 4* 3, 4 3, 4* 4, 5, 6 4, 5, 6 4, 5, 6* 4, 5, 6* 5, 6, 7, 8 5, 6, 7, 8 5, 6, 7, 8* 5, 6, 7, 8* C-NO 1 1, 2 1, 2* 1, 2 1, 2* 1, 2, 3 1, 2, 3 1, 2, 3* 1, 2, 3* 1, 2, 3, 4 1, 2, 3, 4 1, 2, 3, 4* 1, 2, 3, 4*
Pull-To-Unlock Lever Suffix (Add locking letter to cat. listings) All Types All Types B, E, G, L, N, P E, F, K, L, M, N E, L, N All Types E, F, K, L, M, N E, L, N B, E, G, L, N, P All Types E, F, K, L, M, N E, L, N B, E, G, L, N, P
6
8
60AT MIL-S-8805/98 Versions (With bushing and panel seals)
Circuits Made With Toggle At: No. of Poles/ Switches 4 Keyway Position C-NC 1, 2 1, 2* 1, 2* 1, 2, 3 1, 2, 3* 1, 2, 3* C-NO 3, 4 3, 4* 3, 4* 4, 5, 6 4, 5, 6* 4, 5, 6* Center Position C-NC All All All All All All All All All C-NO — — — — — — — — — Opposite Keyway C-NC 3, 4 3, 4 3, 4* 4, 5, 6 4, 5, 6 4, 5, 6* C-NO 1, 2 1, 2 1, 2* 1, 2, 3 1, 2, 3 1, 2, 3* Standard Lever Version (Pull-to-unlocks listed below order guide) Catalog Listing 64AT300-1 64AT300-5 64AT300-7 66AT300-1 66AT300-5 66AT300-7 68AT300-1 68AT300-5 68AT300-7 Military No. M8805/98-001 M8805/98-019 M8805/98-026 M8805/98-032 M8805/98-050 M8805/98-057 M8805/98-063 M8805/98-081 M8805/98-092
6
8
1, 2, 3, 4 5, 6, 7, 8 1, 2, 3, 4* 5, 6, 7, 8* 1, 2, 3, 4* 5, 6, 7, 8*
5, 6, 7, 8 1, 2, 3, 4 5, 6, 7, 8 1, 2, 3, 4 5, 6, 7, 8* 1, 2, 3, 4*
* Momentary postions. All others are maintained.
60AT MIL-S-8805/98 Pull-to-Unlock Versions (With bushing and panel seals) These switches have the same circuitry guides. Example: 64AT300-1 has the as their companion standard lever cata- same circuitry as 64AT300-1A. (Refer to log listings in the MIL-S-8805/98 order locking chart on page 53.) Note: It is not
Cat. Listing 64AT300-1A -1B -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P 64AT300-3D -3F -3G 64AT300-5E -5F -5K -5L Military No. M8805/98-002 -003 -004 -005 -006 -007 -008 -009 -010 -011 -012 -013 -014 M8805/98-016 -017 -018 M8805/98-020 -021 -022 -023 Cat. Listing 64AT300-5M -5N 64AT300-7E -7L -7N 66AT300-1A -1B -1D -1E -1F -1G -1H -1J -1K -1L -1M -1N -1P 66AT300-3D Military No. M8805/98-024 -025 M8805/98-027 -028 -029 M8805/98-033 -034 -035 -036 -037 -038 -039 -040 -041 -042 -043 -044 -045 M8805/98-047 Cat. Listing 66AT300-3F -3G 66AT300-5E -5F -5K -5L -5M -5N 66AT300-7E -7L -7N 68AT300-1A -1B -1D -1E -1F -1G -1H -1J
necessary to add locking letter suffixes to M8805/98 military numbers.
Cat. Listing 68AT300-1K -1L -1M -AN -1P 68AT300-3D -3F -3G 68AT300-5E -5F -5K -5L -5M -5N 68AT300-7E -7L -7N Military No. M8805/98-072 -073 -074 -075 -076 M8805/98-078 -079 -080 -082 -083 -084 -085 -086 -087 -089 -090 -091
Military No. M8805/98-048 -049 -051 -052 -053 -054 -055 -056 M8805/98-058 -059 -060 M8805/98-064 -065 -066 -067 -068 -069 -070 -071
68
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Toggle Switch Assemblies
MOUNTING DIMENSIONS (For reference only)
13/23AT 62AT
AT Series
64/66/68AT
‘A’ DIMENSION 4-POLE 17,0/.67 6-POLE 23,6/.93 8-POLE 29,7/1.17 PANEL CUTOUTS
1
⁄4 Bushing
15
⁄32 Bushing
Manuals
NOTE— 64AT300, 66AT300, and 68AT300 (M8805/98) listings have a bushing seal and MS25196 panel seal.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
69
Manual Switches Magnetically Held Toggle Switches
ET Series
FEATURES Most listings qualified to MIL-S-5594 Environment-proof sealing 2 and 3 position magnetically maintained toggle action Standard, tab, and pull-to-unlock levers Turret, leadwire, and screw terminals Temperature range: –85°F to +160°F (–65°C to +71°C)
PRINCIPLE OF OPERATION A holding coil in ET toggle switches replaces mechanical holding mechanisms to maintain the toggle in an operate position. The toggle is released by breaking the coil circuit. When the hold in coil circuit is open, the ET functions as a momentary contact switch. When the coil is energized (through remote contacts), the toggle lev-
er will be held (maintained) in the operate position. De-energizing the coil causes the lever to snap back to the unoperated position. The lever can also be released manually (overridden). Note: The solenoid has a hold in capacity only. It will not pull the toggle lever into an operating position from an unoperated position.
Two position. The illustration above shows the operating sequence for an ET with one SPDT circuit. (1) circuit closed manually; (2) energized solenoid holds switch circuit closed; and (3) remote con-
trol breaks solenoid circuit, releases the toggle, and opens the switch circuit. (In ETs with two SPDT circuits, both circuits transfer when the lever is operated.)
ELECTRICAL RATINGS
Amperage Rating Code A B C Sea Level (Sealed) Voltage 28 DC 28 DC 28 DC Res. 4 4 7 Ind. 2.5 3 2 Motor 4 4 — Res. 4 4 5 65,000 ft Ind. 2 2.5 1.5 Motor 4 4 —
Three position. ETs with two SPDT circuits have a magnetic hold in capability in both directions from center. When the lever is in the center position, the circuitry is as shown in the illustration above. When the lever is moved to one extreme position, switch (A) circuit is transferred and switch (B) circuit is unchanged. In the other extreme position, switch (B) circuit is tranferred while switch (A) circuit is unchanged.
70
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Magnetically Held Toggle Switches
Toggles
ET Series
Standard
Pull-to-unlock
Push-to-unlock
Tab
TOGGLE TYPES Standard — Tapered matte finish stainless steel. Pull-to-unlock — Prevents accidental actuation; must be pulled out to change positions. Push-to-unlock — Guards against accidental operation. The toggle must be depressed approximately .100 inch before it can be moved to either extreme position. Energizing the coil causes the extreme positions to be electrically maintained until the coil circuit is broken. Tab — Paddle-shaped clear anodized aluminum tab.
Terminals
Turret
Leadwire
Screw
TERMINAL TYPES Turret — Plated for easy solder connection of up to #14 wire. Leadwire — No. 20 wire per MIL-W-5086, marked per MIL-W-5088. Standard length of six feet. Leadwire ends are stripped. Other material and lengths can be furnished. Contact your nearest MICRO SWITCH Sales Office for further information. Screw–Four 48UNF x .188 (ref.) long round head screws with lockwashers. Separated by molded phenolic barriers.
CIRCUIT OPERATION
Two-Position Toggle Circuit Made With Toggle At: Circuitry SPDT DPDT Keyway* Position 1-3 1-3, 4-6 Opposite Keyway 1-2 1-2, 4-5 Turret Terminals Three-Position Toggle Circuit Made With Toggle At: Keyway* Position — 1-3, 4-5 Center Position — 1-2, 4-5 Opposite Keyway* — 1-2, 4-6 Leaded Terminals Three-Position Toggle Circuit Made With Toggle At: Keyway* Position — 1-2, 4-5 Center Position — 1-3, 4-5 Opposite Keyway* — 1-3, 4-6
* These positions are magnetically held when coil is energized, and momentary when coil is not energized.
CIRCUIT OPERATION
Screw Terminals Three-Position Toggle Circuit Made With Toggle At: Keyway* Position 1-2 MADE 3-4 OPEN Center Position 1-2 OPEN 3-4 OPEN Opposite Keyway* 1-2 OPEN 3-4 MADE
CIRCUITRY
Single-pole Double-throw Double-pole Double-throw
Manuals
* These positions are magnetically held when coil is energized, and momentary when coil is not energized.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
71
Manual Switches Magnetically Held Toggle Switches
ET ORDER GUIDE
Elec. Rating Max. Weight Code Page 72 grams ounces B 241 8.5 Max. Dimension A mm inches 51,6 2.03
ET Series
Circuitry
No. of Toggle Positions 2
Lever Type Standard
Terminals Leadwire (90 from Keyway) Solder Turret Screw Leadwire in line with Keyway Leadwire (180 from Keyway) Leadwire (90 from Keyway) Solder Turret Solder Turret Solder Turret Solder Turret Solder Turret Solder Turret
Catalog Listing 25ET61-6 (M5594/1-1)
2 2 2
Standard Standard Tab Lever
B B B
113 113 241
4.0 4.0 8.5
47,5 61,2 51,6
1.87 2.41 2.03
25ET61-T (M5594/1-2) 25ET61-S (M5594/1-3) 25ET62-6 (M5594/1-4)
SPDT
2
Standard
B
241
8.5
51,6
2.03
25ET63-6 (M5594/1-5)
2
Standard
B
241
8.5
51,6
2.03
25ET64-6 (M5594/1-6)
DPDT
2 2 3 3 3 3
Standard Standard Standard Pull-to-unlock Push-to-unlock Pull-to-unlock
A A C C C C
113 113 113 113 113 113
4.0 4.0 4.0 4.0 4.0 4.0
47,5 47,5 58,7 58,7 58,7 58,7
1.87 1.87 2.28 2.28 2.28 2.28
26ET61-T (M5594/2-1) 26ET65-T (M5594/2-2) 27ET61-T (M5594/3-1) 27ET61-T-E (M5594/6-1E) 27ET51-T 27ET61-T-M (M5594/6-1M)
MOUNTING DIMENSIONS (For reference only)
Standard and tab toggle levers Push-to-unlock toggle lever
Pull-to-unlock toggle lever
LOCKING CONFIGURATION
E M
Locked In Center Position
Locked Out Of And Into Extreme Position (Opposite Keyway)
72
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Toggle Accessories
TOGGLE LEVER SLEEVES Colored plastic lever sleeves are ordered by adding suffix letters which denote the desired color to the basic catalog listing.
ORDER GUIDE
Basic Catalog Listing 15PA90-1 15PA90-3 15PA90-4 BL BK Color Suffix Blue BL Black BK White W W W G Y Green G Yellow Y Red R R R
Toggle Switch Type
1
AT with ⁄4 bushing
Short lever Long lever
AT, TL, TK, TS, TW, ET with 15⁄32 bushing and standard lever
Example: 15PA90-1R Red sleeve fits 1⁄4 in. bushing AT’s with short levers. DECORATIVE MOUNTING NUT ORDER GUIDE
Style Description Knurled Nut (Bright Nickel) A (Black Finish) Knurled Capnut (Bright Nickel) B Hex Nut (Black Finish) C
1
Bushing Size
1
Catalog Listing 19PA5-1 19PA6-1 19PA6-4 19PA6-2
⁄4 ⁄32 ⁄32 ⁄32
15
15
15
⁄4 ⁄32
19PA5-3 19PA6-3
15
Tapered Nut (Chrome Finish) D Hex Nut (Chrome Finish)
15
⁄32
19PA6-5
1
⁄4
19PA104-TW
E
PANEL SEAL
LEVER/PANEL SEAL
Manuals
For use with 15⁄32 in. bushing toggle switches,this corrosion resistant steel cupwasher has a silicone elastomer lining and keying tab for sealing the bushing keying slot. Use in panels up to .125 in./31,8 mm thick.
Catalog Listing 15PA87 15PA195-TL 15PA258 Military No. — M5423/16-01 M5423/16-01
For use with standard lever toggle switches with 15⁄32 in. bushings. Consists of a silicone elastomer seal boot and panel seal bonded to a hex nut.
Catalog Listing 10PA4
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
73
Manual Switches Sealed Pushbutton Switches
FEATURES High-intensity LEDs indicate status changes – brilliant color display can be distinguished even under high ambient lighting conditions Soft-glow LED backlighted legends for low ambient viewing Rugged sealed construction withstands effects of shock and vibration – provides dependable switching/lighted display in severe environment applications Designed to comply with MIL-S-22885 Suitable for use in NEMA 4 and 13 enclosures Low travel (.030 in. max.), with tactile feedback for definite feel of switching action
EPM Series
Front-of-panel, hard mounting Compact size Field-replaceable legends UL recognized, CSA certified, and MILS-8805 qualified basic switches EPM22 electronic control and EPM32 power duty switching for electrical flexibility Matching EPM41 indicators for uniform panel appearance Choice of two housing styles: Type C: Standard sealed EPM housings Type B: Enhanced sealed EPM housings with IR filters for vehicle lighting security, designed to MIL-STD-461 (EMI shielding), NBC compliance per AR70-71
EPM Series Sealed Pushbutton Switches meet high-performance needs for rugged, compact size sealed switches that are exposed to water, oil, cleaning solvents, and many industrial chemicals. They provide long, reliable operating life under conditions of high shock and vibration in severe environment applications. In addition to being built to stand up to demanding environments, EPM switches adhere to good human factors principles. The design combines low travel with high tactile feedback and meets arctic glove requirements. Raised barriers on the bezel enhance finger positioning and help prevent inadvertent operation of two abutting units at one push. Lighted display options provide further application versatility. LED ILLUMINATION Long-life LEDs enable reliable illumination. They resist effects of shock and vibration, reducing service and maintenance requirements. (Unlighted versions are also available.) The following lighting functions can be furnished: High-intensity display using two LEDs to create a brilliant light signal that can be distinguished under high ambient conditions, and/or a pair of LEDs which softly backlight the legend for viewing under low ambient conditions. There is a choice of red, green or yellow LEDs. Matching indicators, which provide lighted display only, complement the switches to help present a uniform panel design.
ELECTRICAL FLEXIBILITY EPM switches can be furnished with one or two SPDT basics. EPM22 electronic control switches handle up to 1 amp, EPM32 power duty switches up to 7 amps.
EASY TO INSTALL Front panel hard-mounting is quick and easy. Only a screwdriver is needed to tighten the swing-out mounting lugs, which securely lock and seal the unit in the panel. Though the cover/bracket simply snaps onto the housing, it has inherent tamper resistance. The cover can be removed intentionally with a small screwdriver (or other tool) to add or change legends. EPM’s 3⁄4-inch square panel cutout on 1inch centers is suited to row, column, or matrix arrays.
CONSTRUCTION Insert can be furnished with or without legends. If legends are to be backlighted, darker colors are recommended for the insert. Black provides maximum contrast in lighted legend displays. Diffuser plates specified for lighted legend devices are coated on the underside for even illumination. When unlighted legends are specified, diffuser plates are molded from opaque plastic and are not interchangeable with those used for lighted legends.
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
75
Manual Switches Sealed Pushbutton Switches
SPECIFICATIONS
Environmental Operating Temperature Storage Temperature Seals Protection Mechanical Electrical Total Travel Operating Force Contact arrangement Electrical rating −40 to 85°C (−40 to 185°F) −54 to 85°C (−65 to 185°C) Viton bezel-to-panel gasket seal and neoprene cover seal NEMA 4 and 13 .030 in. (0,76 mm) max. 20 to 60 oz. (5,56 to 16,7 N) typical 1 or 2 SPDT
EPM Series
EPM22/24 switches – 28 VDC: .5 amp ind., 1 amp res. (sea level or 50,000 ft.), 2 amps max. inrush. 1 amp, 125 VAC (UL code L22). EPM32/34 switches – 28 VDC: 4 amps ind., 7 amps res. (sea level), 2.5 amps ind., 4 amps res. (50,000 ft). 115 VAC, 60 Hz: 7 amps res. or ind. (sea level).
EPM22/32 SWITCHES WITH SINGLE INDICATOR ORDER GUIDE
EPM22B
Housing Type and Switch Contacts Standard Type C Sealed Housing: EPM22C (Gold Contacts) EPM32C Silver Contacts Enhanced Type B Sealed Housing, with IR filters, EMI shielding & NBC compliance: EPM22B (Gold Contacts) EPM32B (Silver Contacts
Y
Legend Color1 R Red Y Yellow G Green X No LED
R
Hi-Intensity Indicator Color R Red Y Yellow G Green X No LED
6
Switch and LED Terminals 2 Printed Circuit 6 Hook style LED terminals and solder T2 switch terminals
AC
Circuitry Code AC 1-Pole BC 2-Pole (All are momentary action) L
L
Insert Type Legended insert.
Use Legend Order Sheet FO-43973 to designate insert color and legend. X No insert furnished.2 Unlegended insert:1 B Blue R Red Y Yellow G Green W White K Black
1. When specifying Legend Color (R, Y, G), the insert Type suffix letter must be either: L (legended insert), or X (no insert furnished). 2. To order insert separately, see EPM95 order guide.
Example: EPM22BYR6ACL Enhanced Type B sealed housing, gold contacts; high-intensity single indicator red lighted display and yellow legend backlighting, hook style LED terminals and solder T2 switch terminals; 1-pole circuitry, momentary action, furnished with legended insert, as specified in FO-43973.
76
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Sealed Pushbutton Switches
EPM24B
Housing Type and Switch Contacts Standard Type C Sealed Housing: EPM24C (Gold Contacts) EPM34C (Silver Contacts) Enhanced Type B Sealed Housing, incl. IR filters, EMI shielding & NBC compliance: EPM24B (Gold Contacts EPM34B (Silver Contacts)
EPM Series
Y
D
Hi-Intensity Indicator Colors
6
Switch and LED Terminals 2 Printed Circuit 6 Hook style LED terminals and solder T2 switch terminals
AC
L
Legend Color1 R Red Y Yellow G Green X No LED
Color Code R Y G F A B C D E
Upper LED Red Yellow Green Red Yellow Yellow Green Green Red
Lower LED Red Yellow Green Green Green Red Yellow Red Yellow
Circuitry Code AC 1-Pole BC 2-Pole (All are momentary action) L
Insert Type Legended insert.
Use Legend Order Sheet FO-43973 to designate insert color and legend. X No insert furnished.2 Unlegended Insert:1 B Blue R Red G Green W White K Black
1. When specifying Legend Color (R, Y, G), the insert Type suffix letter must be either: L (legended insert), or X (no insert furnished). 2. To order insert separately, see EPM97 order guide.
Example: EPM24BYD6ACL Enhanced Type B sealed housing, gold contacts; yellow legend backlighting; high-intensity dual indicator green/red lighted display; hook style LED terminals and solder T2 switch terminals; 1-pole momentary action, furnished with legended insert, as specified in FO-43973.
EPM41B
Housing Type and Switch Contacts Standard Type C Sealed Housing: EPM41C Enhanced Type B Sealed Housing with IR filters, EMI shielding & NBC compliance: EPM41B
Y
Legend Color1 R Red Y Yellow G Green X No LED
R
Hi-Intensity Indicator Color R Red Y Yellow G Green X No LED
2
LED Terminals 2 Printed Circuit 6 Hook style
L
Insert Type L Legended insert. Use Legend Order Sheet FO-43973 to designate insert color and legend. X No insert furnished.2 Unlegended Insert:1 B Blue R Red Y Yellow G Green W White B Black
1. When specifying Legend Color (R, Y, G), the insert Type suffix letter must be either: L (legended insert), or X (no insert furnished). 2. To order insert separately, see EPM95 order guide.
Example: EPM41BYR2L Enhanced Type B sealed housing; high-intensity single indicator red lighted display and yellow legend backlighting, printed circuit LED and switch terminals; furnished with legended insert, as specified in FO-43973.
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
77
Manual Switches Sealed Pushbutton Switches
EPM44 DUAL INDICATORS (NO SWITCHES) ORDER GUIDE
EPM Series
EPM44B
Housing Type and Switch Contacts Standard Type C Sealed Housing: EPM44C Enhanced Type B Sealed Housing, incl. IR filters, EMI shielding & NBC compliance: EPM44B
Y
Legend Color1 R Red Y Yellow G Green X No LED Color Code R Y G F A B C D E
D
Hi-Intensity Dual Indicator Colors Upper LED Red Yellow Green Red Yellow Yellow Green Green Red Lower LED Red Yellow Green Green Green Red Yellow Red Yellow
2
LED Terminals 2 Printed Circuit 6 Hook style
L
Legend Insert Type L Legended insert. Use Legend Order Sheet FO-43973 to designate insert color and legend. X No insert furnished.2 Unlegended Insert:1 B Blue R Red G Green W White K Black
1. When specifying Legend Color (R, Y, G), the insert Type suffix letter must be either: L (legended insert), or X (no insert furnished). 2. To order insert separately, see EPM97 order guide.
Example: EPM44BYD2L Enhanced Type B sealed housing; yellow legend backlighting; high-intensity dual indicator green/red display; printed circuit LED and switch terminals; furnished with legended insert, as specified in FO-43973.
HOW TO ORDER INSERTS SEPARATELY Legended inserts: To order inserts legended by MICRO SWITCH as separate items, order Catalog Listing EPM94, and use Legend Order Sheet to specify the insert color and desired legend. Unlegended inserts: Use order guide below to order inserts without legends. EPM95 UNLEGENDED INSERTS ORDER GUIDE Unlegended inserts can be furnished with or without a display window for hiintensity LED lighting.
Inserts for Type B Housings: Color Blue Green Red White Yellow Black Gray With window EPM95BBW EPM95BGW EPM95BRW EPM95BWW EPM95BYW EPM95BKW EPM95BPW Without window EPM95BBN EPM95BGN EPM95BRN EPM95BWN EPM95BYN EPM95BKN EPM95BPN Inserts For Type C Housings: With window EPM95CBW EPM95CGW EPM95CRW EPM95CWW EPM95CYW EPM95CKW EPM95CPW Without window EPM95CBN EPM95CGN EPM95CRN EPM95CWN EPM95CYN EPM95CKN EPM95CPN
EPM97 INSERTS FOR DUAL INDICATOR DEVICES
Inserts for Type B Housings: Color Blue Green Red White Yellow Black Gray With window EPM97BBW EPM97BGW EPM97BRW EPM97BWW EPM97BYW EPM97BKW EPM97BPW Without window EPM97BBN EPM97BGN EPM97BRN EPM97BWN EPM97BYN EPM97BKN EPM97BPN Inserts For Type C Housings: With window EPM97CBW EPM97CGW EPM97CRW EPM97CWW EPM97CYW EPM97CKW EPM97CPW Without window EPM97CBN EPM97CGN EPM97CRN EPM97CWN EPM97CYN EPM97CKN EPM97CPN
78
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Sealed Pushbutton Switches
EPM Series
Manuals
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
79
Manual Switches Sealed Pushbutton Switches
MOUNTING DIMENSIONS (For reference only)
0,0 – mm 0.00 – in. Panel Cutout
EPM Series
Panel thickness: .063 to .189 in. (1,6 to 4,8 mm) Center-to-center: 1 in. (25,4 mm) rows or columns
Circuit Diagram Switch Circuitry LED Circuitry
LED Application Data External resistors should be added to maintain the LED current at 30 mA max., 20 mA typical. A minimum of 10 VDC open circuit voltage with an appropriate series resistance be used to drive the LEDs. This minimized the effect of temperature (current variation) on forward voltage of the LEDs. The example below illustrates a simple DC circuit and the equation used to determine the value of the series resistance.
Terminal Detail
RS = E − VF IF
Where: RS E VF IF = = = = Series Resistance Supply Forward Voltage of LED Circuit Current
Notes: 1. LED terminals are Type 2 – PC only. 2. Mounting torque: 2 to 21⁄2 in.–lbs.
Example: RS For: E VF IF
= 10 − 4.4 = 280 ohms .020 = 10 volts = 4.4 volts = .020 amp
Characteristics: LED forward voltage @ .020 mA, VF: Red, 4.4; yellow, 4.4; green, 4.6.
80
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada
Manual Switches Door Switches
FEATURES Automatically cut power when service door or drawer is opened, helping protect personnel and equipment. Enables circuit testing with power On by manually pulling rod actuator to maintained-On position. (Closing door or drawer resets switch.) CHARACTERISTICS: F.P — Free Position; . O.P — Operating Position; . D.P — Depressed Position. .
Style 2
AC Series
ELECTRICAL RATINGS
A 15 amps, 125, 250 or 480 VAC; 1 / 2 amp, 125 VDC; 1 / 4 amp, 250 VDC. 5 amps, 125 or 250 VAC; 30 VDc ind., 3 amps (sea level) and 2.5 amps (50,000 ft.); res., 5 amps (sea level and 50,000 ft.); max. inrush 25 amps. 15 amps, 125 or 250 VAC; 1 / 2 amp, 125 VDC; 1 / 4 amp, 250 VDC; 1 / 3 hp, 125 or 250 VAC.
B
Style 1
C
ORDER GUIDES WITH STEEL ROD ACTUATORS
F.P O.P . . max. min. mm mm in. in. 11,1 .438 9,53 .375 9,53 .375 9,53 .375 15,9 .625 9,53 .375 9,53 .375 6.35 .250 5,16 .203 5,16 .203 5,16 .203 12,3 .485 5,59 .220 5,16 .203 D.P . max. mm in. 3,18 .125 3,18 .125 3,18 .125 3,18 .125 6,68 .263 4,45 .175 3,18 .125
Style 3
Style No. 1 2 3
Description 15 amps, SPDT 5 amps, Four SPDT ckts. Three 6-foot leads. Sealed basic switches. 5 amps, SPDT. Two 3-foot leads. Sealed basic switches. 5 amps, SPST-N.O. Can be reset without momentary ckt. break. 15 amps, SPDT. Miniature size. 5 amps, SPDT. Tapped hole in end of actuator rod. 15 amps, SPDT.
Basic Switch BZ SM(4) SE
Elec. Rating A B B
Catalog Listing 1AC2 8AC1 9AC4
3
SE
B
9AC12-3
Style 4
4
V3
C
13AC1
5
SM
B
17AC1-T 17AC18-T (MS16106-4)
6 Style 5
V3
C
2AC59 (MS16106-1)
WITH HIGH STRENGTH THERMOPLASTIC ROD ACTUATORS* 2 Style 6 6 6 5 amps, Four SPDT ckts. 15 amps. SPDT. Tapped hole in end of actuator rod. 15 amps, SPDT. 15 amps. SPDT. Tapped hole in end of actuator rod. 15 amps, SPDT. 15 amps. Two SPDT ckts. Tapped hole in end of actuator rod. 15 amps. Two SPDT ckts. SM(4) V3 V3 B C C 8AC9 (MS16106-3) 22AC1 22AC2 9,53 .375 9,53 .375 9,53 .375 9,53 .375 9,53 .375 9,53 .375 9,53 .275 5,16 .203 5,16 .203 5,16 .203 5,16 .203 5,16 .203 4,75 .187 4,75 .187 3,18 .125 3,18 .125 3,18 .125 3,18 .125
7 Style 7 7
V3 V3
C C
23AC1 23AC2
Manuals
3,18 .125 3,18 .125 3,18 .125
8 8
V3(2) V3(2)
C C
24AC1 24AC2 4AC54** (MS16106-2) 4AC55 (MS16106-5)
Style 8
* Not for use above 85°C (+185°F). Use steel actuators at higher temperatures. For additional catalog listings, contact your nearest MICRO SWITCH Sales Office. ** Both switches operate on pull stroke, only one switch operates on push (reset) stroke.
Honeywell Sensing and Control 1-800-537-6945 USA
1-815-235-6847 International 1-416-293-8111 Canada 81