Metric Dimensional Parts (Panels, Shapes, Corners, Fasteners, etc.)

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Metric Dimensional Parts (Panels, Shapes, Corners, Fasteners, etc.), business documents, technology documents, 2 Dimensional, Engineering Drawing, Art & Design

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Peace of Mind METRIC Table Of Contents T-Slotted Proﬁles Pages 471-512 Structural Shapes Pages 513-526 Fastening Options Pages 527-550 Joining Plates Pages 551-592 Dynamic Pivots Pages 593-608 Panels & Doors Pages 609-674 Accessories Pages 675-692 Floor to Frame Pages 693-722 Linear Motion Pages 723-756 Tools Pages 757-768 Machining Services Pages 769-808 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 451 80/20 Inc. ® Customer Service Introduction to Fractional Peace of Mind FREE Training & Demonstrations The Industrial Erector Set ® Peace of Mind Pictorial Table Of Contents The 80/20® Online Training Center What is 80/20PLUS? 80/20PLUS Design Assistance 80/20PLUS Custom Machining Page 453 Page 454 Page 455 Page 456-457 Page 458 Page 458 Page 458 80/20PLUS Value Add Free Kit Packaging Cutting Edge Computer Technology How to Order 80/20® Products Shipping Information Warranty Basic Assembly Tips Page 459 Page 459 Page 460-461 Page 462 Page 463-464 Page 465 Page 467-470 Meet Our Customer Service Department Customer service is our ONLY job description at 80/20® Inc. Our goal is to make doing business with 80/20® as pleasant and easy as possible. Expect fast, dependable service from our friendly, highly qualiﬁed staff. From your simplest questions to your tightest delivery requirements, we are here to serve you! rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 452 Peace of Mind 80/20® provides modular framing systems that can adjust to ﬁt any industry and application. From heavy to lightduty, 80/20® modular framing is a perfect solution for machine frames, guarding, enclosures, displays, workstations, and beyond. 80/20® is much more than that; our philosophy is to provide peace of mind to all our customers. What does peace of mind really mean? • ONE-STOP SHOPPING. Do you need something that isn’t in this catalog? If so, let us know. We’ll do our best to make it or source it for you • SAME DAY SHIPMENTS of kits, parts and full length bars • 80/20PLUS – DESIGN ASSISTANCE. Need help getting your project beyond a simple sketch? 80/20® provides free design assistance – just send us your sketch and dimensions. We’ll help you get started (pg 455) • 80/20PLUS – CUSTOM MACHINING. Need a unique part? We can machine any part or piece from the 80/20® Big Book and beyond to help customize your application to ﬁt your need (pg 458) • 80/20PLUS – VALUE ADD. Running out of time? Let 80/20®’s team of seasoned builders construct your project for you (pg 459) • FREE TAGGING AND KIT PACKAGING SERVICES. We’ll cut, machine, and package your order to your specs – same day (pg 459) • AUTOMATED QUOTATION SOFTWARE. (pg 425-450) makes speciﬁcation and design easy • FREE CAD DRAWING FILES for most CAD programs. Integrate 80/20® product into your existing design (pg 460-461) • NO MINIMUM ORDERS. If you need it we’ll ship it to you. We appreciate all of your business, even the nickel and dime stuff (pg 462) • EXTENSIVE FIELD SUPPORT through our network of trained distributors. On-site project evaluation, technical support, training, and demonstrations are just a call away (pg 455) • LARGEST PRODUCT OFFERING IN THE BUSINESS • YOU ARE THE BOSS – WE SERVE YOU! Peace of mind means you have a partner in creating your project…. from concept to design… to implementation. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 453 80/20 Inc. ® The Industrial Erector Set ® Free Training & Demonstrations Many 80/20® distributors own demonstration vans. They will bring the 80/20® demo gurney right into your reception area, conference room, engineering ofﬁce or shop ﬂoor! The 80/20® gurney demonstrates actual structures and applications made from 80/20® products. Experience is a great teacher. We have the experience and the expertise. We’re ready to share it with you. Contact 80/20® or your local distributor to arrange a demonstration or training session. THINK OF THE POSSIBILITIES rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 454 Peace of Mind The 80/20® Online Training Center Proﬁle Family Standards T-Slotted Framing Concept The T-Slotted Framing section of the 80/20® website includes Flash videos that explain the concept of T-slot proﬁles and the advantages of the 2° Drop-Lock feature. Select Proﬁle Family Standards to learn how 80/20® part numbers relate to proﬁle dimensions. For descriptions and drawings of each proﬁle, go to Fractional T-Slot Proﬁles or Metric T-Slot Proﬁles. Click on any proﬁle drawing for in-depth information on that proﬁle. Metric T-Slot Proﬁles Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 455 80/20 Inc. ® The Industrial Erector Set ® The 80/20® Online Training Center T-Slot Fastening Training Center Visit the 80/20® Training Center found on our website, www.8020.net. Here you will see ﬁrsthand the assembly and function of several of 80/20®’s standard components. Each page includes an informative Flash video as well as some helpful facts about the featured product: • Assembly and concept animations • Streaming videos • Tips and tricks Navigate to the proper category and view the videos that suit your needs. Here you can view: • Assembly and usage animations • Features and beneﬁts • Links to the catalog section for download options • Tools required • Special consideration instructions, such as machining required Pivot Bracket Assembly Remember to check at the bottom of each page for a visual list of all required tools as well as links to the 80/20® catalog sections that correspond with featured product. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 456 Peace of Mind What is 80/20PLUS? As the leader in T-slotted framing systems, 80/20® offers more than just parts and pieces to build your application. The “PLUS” side to 80/20® is services such as design assistance, custom machining and 80/20®’s own construction assistance, which will build your application for you, all available to help you save time and money. 80/20PLUS – Design Assistance 80/20®’s sales engineering staff is available to assist you Monday through Friday from 7:00 a.m. until 6:30 p.m. EST. Our highly qualiﬁed staff offers design assistance, answers to technical questions, and provides AutoQuoterX™ support for your projects. Simply contact your distributor or email (customerservice@8020net) or FAX your project drawings to us. 80/20PLUS – Custom Machining • Quickly and easily customize any standard structural shape, or modify an existing part from the T-Slot Parts or the Big Book of Solutions catalogs • Complete your ”Industrial Erector Set”® your way, to meet your exact needs • 80/20®’s custom machining services are very cost-effective—we’ll save you time AND money • No minimums: we’ll custom-machine as few as one (1) part, if that’s what you need • 80/20® can also engrave serial numbers, tracking numbers or text into any of our aluminum products or panels When requesting a custom machining quote, please consider: • A dimensional drawing of the part to be quoted • The material to be used (example: Stanchion proﬁle – Part No. 8605) • The type of ﬁnish required (example: black anodize) • The quantity of parts required For more information on the custom machining capabilities offered by 80/20®, call customer service or browse to www.8020customfab.com today! Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 457 80/20 Inc. ® The Industrial Erector Set ® 80/20PLUS - Value Add Let us build it for you… Workstations, workbenches, machine frames, safety guards, partitions, enclosures, display ﬁxtures, material handling equipment, conveyors, shop and utility carts, storage and inventory racks, linear motion systems, cabinets, furniture, factory automation, etc. Because your needs are important, we can assemble your project for you. You don't have to wonder how you're going to get your application assembled on time. No more trying to schedule your own workforce for overtime in order to assemble your project to meet your deadlines. We're the experts, let us do it for you. Horizontally Expandable and Vertically Adjustable Enclosure with Linear Bearings Machine Enclosure • Quality-built frames to your exact speciﬁcations • Complete structural frame building services • Full assemblies and sub-assemblies • Complete packaging, crating and shipping services • Professional results in as little as 3 to 5 working days after your approval of drawings and bill of materials • Just-in-time structural frame assemblies, enclosures and guarding FREE Kit Packaging Let us do your work! Conveyor Supports Get “The Industrial Erector Set®” pre-packaged in kit form at no extra charge. Kit packaging saves you money, time, labor, freight, storage cost and more. Proﬁles will be cut to length, machined, deburred, washed, and carefully wrapped for shipment. Your kit comes complete with fasteners, joining plates, brackets, handles, and any of our more than 3500 parts in this catalog. Most kits ship UPS, directly to your dock. “The Industrial Erector Set®” will be ready to assemble when you receive it. All you have to do is open the box and bolt your frame together! See pages 463 and 464 for shipping information. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 458 Peace of Mind Cutting-Edge Computer Technology 80/20® recognizes the use of CAD software when building with our T-slotted aluminum proﬁles can make designing easier as well as more precise to your needs. We have devised several ways in which to help our customers in designing with our product. All of these products listed below are FREE to you and all can be downloaded from 8020.net website or located on the 80/20® combo cd. FREE 80/20® AutoQuoterX™ Design Software Ease of use is one of the many aspects that make 80/20®’s framing systems unique among all others. In order to assist you in project design and conception, the 80/20® AutoQuoterX™ can be utilized in conjunction with your AutoCAD® Software system for optimum design capabilities. AutoQuoterX™ is the ultimate plug-in for AutoCAD®—design ﬁxtures using fractional or metric proﬁles while utilizing our extensive CAD library of accessories. See pages 425-450 . www . 8020 net At www.8020.net you can learn everything you want to know about 80/20®, from the products to the 80/20® Attitude, and download all the information and design tools you need! Click on http://www.8020.net/Design-Tools-31.asp for design assistance and http://www.8020.net/Training-1.asp for training tutorials. Questions? Email us at info@8020.net. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 459 80/20 Inc. ® The Industrial Erector Set ® Cutting-Edge Computer Technology continued FREE 80/20® Deﬂection CalculatorX Also new is our Deﬂection CalculatorX™; quickly ﬁnd the load strength of any 80/20® T-slotted proﬁle or use the builtin conversion calculator to cross-reference measurements. The 80/20® Deﬂection CalculatorX™ allows you to do beam deﬂection calculations and column loading calculations. With these tools, you can determine more accurately what proﬁles you need for your project, and decide what fastening methods will be better for your intended purpose. FREE 80/20® CAD File Library Access to 80/20®’s CAD library can be acquired through the 8020.net website and the 80/20® combo cd pack. In this library, ﬁles can be downloaded in several different formats, depending on the CAD system you are currently running. Files such as 3D-DWG solid models, 2D-DWG and 2D-DXF drawings, 3D-STEP and 3D-IGES solid models are available, all of which are compatible with AutoCAD® R12 and later, all releases of AutoCAD-LT®, and many other CAD software programs. FREE 80/20® on 3D PartStream.net® 3D PartStream.net® is a CAD resource center containing many of 80/20®’s products in every available CAD ﬁle format. 3D PartStream.net® is accessible 24 hours a day via the internet. Simply register to receive your user name and password and you can start downloading ﬁles. 80/20® products can be found under the “Structural Systems” ﬁeld on the left side of the site. Visit this site today at www.3dpartstream.net. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 460 Peace of Mind How to Order 80/20® Products Sales and service for "The Industrial Erector Set®" is handled through an international network of distributors. Please place orders with your local 80/20 distributor. To ﬁnd the distributor nearest you, browse to www.8020.net/postallookup.asp, or call us at 260-248-8030. Your order can be processed faster and more efﬁciently if it is submitted in the order it will be processed in our shop: 1) 2) 3) 4) 5) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 461 80/20 Inc. ® The Industrial Erector Set ® Shipping Information 80/20®’s Shipping Department is the best in the business! 97% of orders ship in 24 hours and 95% ship the same day…even orders that are cut to length and packaged in kit form! Our standard shipping time is the BEST in the T-slotted proﬁle business. Consider the following when deciding whether to buy pre-cut or full length proﬁles: • Freight costs and delivery schedules Packages longer than 100” must ship via commercial carrier. Any package 100” or shorter can ship via UPS, which is usually substantially less expensive and has faster delivery schedules than commercial trucking. • Quality cuts and accurate lengths When you purchase pre-cut proﬁles, you can expect to receive quality cuts and accurate lengths, deburred, washed and packed for shipping. 95% of our orders ship complete the same day. • 80/20® is centrally located for convenient UPS delivery from coast to coast rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 462 Peace of Mind Shipping Information continued Shipping Rate Information: Most carrier rates are expressed in terms of weight. However, since most trailers reach their volume capacity before their weight limit, the important factor is the volume of the shipment. Standard rate classiﬁcations for 80/20® packaged proﬁles and panels start at rate class 60, but this classiﬁcation can vary due to the ﬁnished package size. ALUMINUM PROFILE: Freight Rate Classiﬁcation: > 60 Bill of Lading Description: aluminum proﬁles and parts Special Orders Do you need something that isn’t in this catalog? If so, let us know. Custom orders are our specialty! We’ll do our best to make it or source it for you. One-stop shopping adds convenience for you! And we don’t believe in minimums. If you need it we’ll ship it to you. We appreciate ALL of your business. Returns Bought too much? Ordered the wrong stuff? To return merchandise: PLASTIC PANELS: Freight Rate Classiﬁcation: > 60 Bill of Lading Description: laminates in sheets 1. Contact your 80/20® distributor or 80/20® Inc. for an RGA (Returned Goods Authorization) packaging form. 2. Obtain an RGA number. 3. Write the RGA number on the packing list AND shipping label of your return carton. Full credit is given for undamaged, unused stock parts. 4. Carefully wrap and pack all parts you’re returning to prevent damage (and possible credit refusal) during shipping. Damaged or Lost Shipments UPS and Prepaid Truck Shipments: Check your order immediately upon receipt. All damages must be noted on the packing slip and bill of lading. All shipping discrepancies must be reported to 80/20 Inc. within 14 days of receipt of your order. Keep all damaged goods for inspection. Truck or Expedited Freight (when you select the carrier): Check your order immediately upon receipt. All damages must be noted on the packing slip and bill of lading. All shipping damages, discrepancies and shortages must be reported to the carrier you selected within 7 days of receipt of your order. Keep all damaged containers and good for your carrier to inspect. File your claim with your carrier for the damages at that time. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 463 80/20 Inc. ® The Industrial Erector Set ® Warranty Our Philosophy 80/20®’s warranty is simple. If you’re not happy with the quality of our products or service, we’re not happy either. Our goal is to be your one source for T-slotted aluminum proﬁles. We want to hear your comments, good or bad. We guarantee your satisfaction! Our Attorney’s Philosophy All 80/20® products are guaranteed to be free of actual defects in material and workmanship, provided any such defect be reported to 80/20® in writing within one (1) year of shipment from factory. This warranty is limited to replacing or repairing, at 80/20®’s option, F.O.B. 80/20®’s factory, any part which, upon 80/20® inspection is found to have a defect in material and/or workmanship. 80/20® in no event shall be liable for indirect or consequential damages arising out of the use of 80/20® products. Components purchased by 80/20® from others for inclusion by 80/20® shall be warranted only to the extent set out above and/or to the guarantee or warranty, if any, made by the supplier of said component. No warranty is made by 80/20®, express or implied, that 80/20® products as used in a customer’s design and speciﬁcations are ﬁt for that customer’s speciﬁc purpose. APART FROM THE ABOVE EXPRESS WARRANTY, THERE ARE NO WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. 80/20® expressly reserves the right to substitute materials in the products described in the catalogs and any supplements thereto; however, this shall not apply to special order products and/or custom products where 80/20® is advised in writing of speciﬁc material requirements and agrees in writing to comply with the requests for such speciﬁc materials. Any and all warranties shall be construed and enforced under the Laws of the State of Indiana. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 464 Peace of Mind 80/20® Keeps Growing—Bigger, Better, Faster! If you are traveling on US 30 or I-69, stop in for a visit. We will show you how an entire manufacturing facility can be built with T-slotted proﬁles. Get ideas for machines, furniture, guarding, material handling, workstations, displays and more. You may not even know you have a problem until you see the 80/20® solution! We are constantly increasing our capacity to better serve you! Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 465 80/20 Inc. ® The Industrial Erector Set Before You Start! ® Basic Assembly 80/20 ® Modular Framing Systems Standard Fastening Methods We have gone to great lengths to ensure that the products you order are the products you receive. Please follow these tips to help make your assembly go smoothly. ❏ Check your order with your packing list. ❏ Measure profiles & confirm all accessories. ❏ Have assembly tools ready and at hand. T-Slotted Assembly Methods Anchor Fasteners End Fasteners Joining Plates Corner Connectors ❏ Begin by pre-assembling all fasteners. 90º Inside Corner Connector (NO Machining Required) Step #1 Slide the connector into the T-slot of one profile. (Do NOT fully tighten) HT Series™ Assembly Methods HT Roll Pin Inserts HT Hex Bolt Inserts Step #2 Quick Frame Assembly Slide the mating T-slotted profile onto the connector, square and align both profiles. Using a T-handle Hex Wrench tighten all of the bolts until the connection is secure. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 466 Peace of Mind Basic Assembly continued Anchor Fastener (Counterbore Machining Required) End Fastener (Access Hole & End Tap Required) Step #1 Anchor Fasteners are composed of three parts: The Socket Head Cap Screw, the Anchor Cam, and the T-Nut. Step #1 End Fasteners are composed of two parts: The Button Head Socket Cap Screw (BHSCS) and a Wing Clip. Step #2 Your Anchor Fasteners should ship pre-assembled. If assembly is needed refer to the photo on the left. (Note: offset tapped hole in T-Nut) Step #2 Pre-assembly of End Fasteners is a quick process. Simply place the BHSCS through the hole in the Wing Clip as shown in the photo on the left. Step #3 Load the assembled Anchor Fastener into the counterbore hole. Be sure to position the T-Nut with the offset hole oriented toward the top of the fastener. (See Photo Step #2) Step #3 Orient the Wing Clip in the direction of the mating profile’s T-slot. Begin to screw the BHSCS into the tapped hole of the mounting profile. (Do NOT fully tighten) Step #4 While holding the Anchor Fastener into the counterbore hole, slide the mating extrusion into place. Step #4 With the End Fastener slightly tightened slide the mating profile into place. When aligned, the access hole on the mating profile should align with the BHSCS. Step #5 Square and align the mating profile. Using a T-handle Hex Wrench tighten the screw in a clockwise motion until the profiles are securely affixed. Step #5 To tighten the connection, place a T-handle Hex Wrench into the access hole until the wrench head inserts into the BHSCS. Tighten clockwise until secure. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 467 80/20 Inc. ® The Industrial Erector Set Standard Insert (Using the Hex Bolt Fastener Assembly) ® Basic Assembly continued Joining Plates (NO Machining Required) Step #1 Joining plates require three main components: The Joining Plate, Flanged Button Head Socket Cap Screws, as well as T-nuts. Step #1 HT Series Standard Tube assemblies are composed of three elements. The Standard Tube Insert, two hex bolts and hex nuts. Step #2 Pre-assembly of Joining Plates will make the entire assembly process much easier. Simply place the screws through the plate holes and screw into the T-nuts. Step #2 Slide the Standard Tube Insert into the profile with the mounting hole in the proper orientation. Slip the hex bolt through the profile and insert. Step #3 Slide the Joining Plate into the T-slots of one profile. (Do NOT fully tighten) Step #3 Tighten the hex bolt until the Standard Tube Insert is securely in place. Step #4 Slide the mating profile onto the Joining Plate, square and align both profiles. Step #4 Align the mating profile flush in front of the tube insert. Thread the second hex bolt through the mating profile and screw it into the end of the tube insert finger tight. Step #5 Using a T-handle Hex Wrench tighten all screws until the connection is secure. Step #5 Square and align the mating extrusion. Using a wrench tighten the hex bolt until the connection is secure. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 468 Peace of Mind Basic Assembly continued Standard Insert (Using the Roll Pin Fastener Assembly) Quick Frame (Quick Frame Standard Connector) Step #1 HT Series Standard Tube Insert assemblies are composed of three elements. The Standard Tube Insert, one hex bolt, and one roll pin. Step #1 Align the connector with the open face of the Quick Frame profile. Step #2 Slide the Standard Tube Insert into the profile with the mounting hole in the proper orientation. Place the roll pin into the profile hole and Standard Insert hole. Step #2 Using a Soft Face Mallet begin to tap the connector completely into the Quick Frame profile. Note: The grooves inside the Quick Frame profile will hold the connector in place. Step #3 Using a Roll Pin Punch and Soft Face Mallet, hammer the roll pin into the tube insert until the roll pin is flush with the profile face. Step #3 Align the connector with the open face of the other Quick Frame profile. Using a Soft Face Mallet begin to tap the connector completely into the Quick Frame profile. Step #4 Align the mating profile flush in front of the tube insert. Thread the hex bolt through the mating profile and screw it into the end of the tube insert finger tight. To view the 80/2® product assembly animations, visit the Training Center on our web site. www.8020.net Step #5 Square and align the mating extrusion. Using a wrench tighten the hex bolt until the connection is secure. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 469 80/20 Inc. ® The Industrial Erector Set ® Modular Machine Guarding by 80/20® • Wire mesh guarding keeps curious hands away, but still allows you to see and monitor components. • Guard’s machinery, electrical components or computers while allowing airﬂow across electronic components to keep everything looking and running cool! • Modular – easy to add onto as the application needs increase. • Looks professional and clean, while being extremely cost effective. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 470 T-Slotted Aluminum Profiles Section #1 Pictorial Table Of Contents Introduction To 80/20® Profiles How To Order Material Strength Beam Deflection Metric Profile Standards Profile Specifications Torque Specifications Metric Page 473 Page 475 Page 476 Page 476 Page 477 Page 478-480 Page 512 25 Series T-Slotted Aluminum Proﬁles 25-2501 Profile 25-2502 Profile 25-2503 Profile 25-2504 Profile 25-2514 Profile 25-2525 Profile 25-2527 Profile 1 Page 481 Page 482 Page 483 Page 484 Page 485 Page 486 Page 487 25-2550 Profile 25-2576 Profile 25-5010 Profile 25-5013 Profile 25-5050 Profile Page 488 Page 489 Page 490 Page 491 Page 492 20 Series T-Slotted Aluminum Proﬁle 20-2020 Profile 20-2040 Profile 20-4040 Profile New 20 Series Proﬁles Available November 13, 2006 Page 493 20mm x 40mm 40mm x 40mm Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 471 80/20 Inc. ® The Industrial Erector Set ® Section #1 Pictorial Table Of Contents 30 Series T-Slotted Aluminum Proﬁle Metric 30-3030 Profile 30-3060 Profile 30-6060 Profile New 30 Series Proﬁles Available November 13, 2006 Page 494 30mm x 60mm 60mm x 60mm 40 Series T-Slotted Aluminum Proﬁles 40-4001 Profile 40-4002 Profile 40-4003 Profile 40-4004 Profile 40-4012 Profile 40-4020 Profile 40-4030 Lite Profile 1 Page 495 Page 496 Page 497 Page 498 Page 499 Page 500 Page 501 40-4040 Lite Profile 40-4040 Profile 40-4045 Lite Profile 40-4080 Lite Profile 40-4080 Profile 40-8016 Profile 40-8020 Profile Page 502 Page 503 Page 504 Page 506 Page 507 Page 508 Page 509 40-8080 Profile Page 510 45 Series T-Slotted Aluminum Proﬁles 45-4545 Lite Profile 45-4545 Profile 45-4590 Profile 45-9090 Profile New 45 Series Proﬁles Available November 13, 2006 Page 511 Page 512 45mm x 90mm 90mm x 90mm rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 472 T-Slotted Aluminum Profiles T-Slotted Aluminum Proﬁle Concept 80/20®’s modularity is based upon the T-slot concept of our proﬁles. The “T” shaped slots present on all of our proﬁles allow for inﬁnite positioning along the axis. While there are other types of T-slotted proﬁles in the industry, one modiﬁcation to the 80/20® line is a slight adjustment to the “T” that creates the 2° Drop-Lock Feature. Note the “T” shape of the assembled bolt and nut shown in the example to the right. Metric The T-Slotted Proﬁle 2º Drop-Lock Feature The 2° Drop-Lock Feature is one of the many selling aspects of the 80/20 product line. This drop lock consists of a 2° decline of the T-slot ﬂange. When a fastener is tightened to (or beyond) the necessary torque, the ﬂange will press up to the adjoining proﬁle, thus creating pressure that tightly holds the two bars together. Beneﬁts of 80/20®’s Drop-Lock Feature: • • • Most 80/20® T-slotted proﬁles have the Drop-Lock Feature. When engaged, the connections will be vibration proof. Works with all of 80/20®’s main fastening options. 1 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 473 80/20 Inc. ® The Industrial Erector Set ® T-Slotted Aluminum Proﬁle Concept Metric Metric T-slotted proﬁles have part numbers that directly coincide with the proﬁle’s physical measurements. Metric proﬁle part numbers contain six characters, which relate to the proﬁle’s series and dimensions. Examples of this series part-numbering concept is explained in more detail below. 25 Series Proﬁle Standards 1 Note: 25 Series proﬁles always measure 12.50mm from the outside edge of the proﬁle to the center of the T-slot. 40 Series Proﬁle Standards Note: 40 Series proﬁles always measure 20.00mm from the outside edge of the proﬁle to the center of the T-slot. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 474 T-Slotted Aluminum Profiles How to Order T-Slotted Proﬁles As you will notice in the order below, some of the proﬁles have machining services. The type and location of the machining service are listed with the proﬁle or quick frame, but the actual charge is listed separately in the machining services section of your order. For cut to length services, which are required for anything less than a stock length, the charge is listed only in the machining services section, not the proﬁle section. See Section 11 for more information on cut to length and machining services. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 Quantity 2 5 4 4 2 Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL 65-2611 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 .63 sm $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 475 80/20 Inc. ® The Industrial Erector Set ® Material Strength Speciﬁcations Minimum Yield Strength In Newtons • 80/20®'s 6105-T5 alloy yield strength of 241 N/mm2 compares to A36 carbon steel's yield strength of 248 N/mm2 • Volume for volume, aluminum weighs about 1/3 as much as iron, steel, copper, or brass. Metric 1 Simple Beam Deﬂection Calculations Use the formulas listed below to ﬁnd the worst case deﬂection for a beam: Formula A L 3• W =D 48•E•I Formula B 5L 3 •W =D 384•E•I Formula C L 3 •W 3•E•I =D This formula will yield worst case deﬂection for a beam supported at both ends with the load centered over the span. This formula will yield worst case deﬂection for a beam supported at both ends with the load evenly distributed over the span. This formula will yield worst case deﬂection for a beam fastened at one end and cantilevered horizontally with the load applied at the end of the beam. Example Using Formula A: Using the 40-4040 T-slotted proﬁle, a length of 762mm, and an applied force of 222.4 Newton, you should ﬁnd the approximate beam deﬂection to be .21mm. Formula Reference: L = Length in Millimeters W = Load in Newtons E = Modulus of Elasticity (70,326.5 N/mm2) D = Deﬂection in Millimeters I = Moment of Inertia (see material speciﬁcations on pages 478 - 480) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 476 T-Slotted Aluminum Profiles Metric Proﬁle Standards • Yield strength 241.1 N/mm2 (35,000 p.s.i.) min / Tensile strength 262.0 N/mm2 (38,000 p.s.i.) min • Elongation A5 minimum 10% / Elongation A10 minimum 8% Metric • Elasticity E approximately 70,326.5 N/mm2 • Brinell hardness approximately 75 HB • Extrusion conforming to DIN 17 615 speciﬁcations • Twist per 304 mm (1 foot) of length not to exceed .25 degree and total twist over 6.1 m (20 feet) of length not to exceed 1.5 degrees • Flatness 0.32 mm (.004 in.) per 25.4 mm (1 in.) of width • Straightness 0.32 mm (0.0125 in.) per 304 mm (1 foot) of length, not to exceed 3 mm (.118 in.) over 6.1 (20 feet) of length • Unless otherwise speciﬁed, all extrusions will have etch and clear (204R1) anodizing with depth of 0.010mm (.0004 in.) and surface hardness of approximately 250 HV (anodized proﬁles should not be welded because of toxic fumes) 1 Why Do We Use 6105-T5 Aluminum Alloy? Tensile Strength - ksi* Ultimate Aluminum Profile Alloys: Number and Characteristics 6105-T5 (80/20’s Alloy) 6063-T6 minimum 38.00 30.00 maximum •• •• minimum 35.00 25.00 Yield maximum •• •• *Figures based on material thickness of 0.125 to 1.00” From The Aluminum Extrusion Manual, published by The Aluminum Association and the Aluminum Extruders Council. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 477 80/20 Inc. ® The Industrial Erector Set ® 25 Series Proﬁle Material Speciﬁcations Metric 1 Part No. Material Finish Weight Per Meter Stock Length * Moment of Inertia Estimated Area Modulus of Elasticity Part No. Material Finish Weight Per Meter Stock Length * Moment of Inertia Estimated Area Modulus of Elasticity 25-2525 25-2501 25-2502 25-2503 6105-T5 Aluminum Clear Anodize #204-R1 .8214 kg/m 4 m or 6 m IX=1.9781 cm4 IY=1.9781 cm4 3.0529 cm2 .7783 kg/m 4 m or 6 m IX=1.7670 cm4 IY=1.9689 cm4 2.8925 cm2 25-2504 25-2527 .7443 kg/m 4 m or 6 m IX=1.7726 cm4 IY=1.7726 cm4 2.7663 cm2 .8646 kg/m 4 m or 6 m IX=1.9874 cm4 IY=2.1893 cm4 3.2134 cm2 .8214 kg/m 4 m or 6 m IX=1.7762 cm4 IY=2.2731 cm4 3.0529 cm2 .6538 kg/m 4 m or 6 m IX=1.4579 cm4 IY=1.4579 cm4 2.4298 cm2 70,326.5 N/mm2 25-2514 25-5013 25-2550 25-2576 25-5050 25-5010 6105-T5 Aluminum Clear Anodize #204-R1 .5427 kg/m 4m IX=.3030 cm4 IY=1.3004 cm4 2.0170 cm2 .9539 kg/m 4m IX=8.8453 cm4 IY=.5897 cm4 3.5452 cm2 1.3052 kg/m 4 m or 6 m IX=12.1715 cm4 IY=3.1967 cm4 4.8752 cm2 1.8431 kg/m 4 m or 6 m IX=37.2852 cm4 IY=4.5921 cm4 6.8500 cm2 1.9748 kg/m 4 m or 6 m IX=21.1231 cm4 IY=21.1231 cm4 7.3397 cm2 3.5914 kg/m 4 m or 6 m IX=132.0109 cm4 IY=39.1137 cm4 13.3479 cm2 70,326.5 N/mm2 * For profile lengths other than stock length refer to page 772 for profile cut to length services. Download 80/20®’s Deﬂection CalculatorX™, The Proﬁle Strength Calculator @ www.8020.net/designtools rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 478 T-Slotted Aluminum Profiles 40 Series Proﬁle Material Speciﬁcations Metric Part No. Material Finish Weight Per Meter Stock Length * Moment of Inertia Estimated Area Modulus of Elasticity Part No. Material Finish Weight Per Meter Stock Length * Moment of Inertia Estimated Area Modulus of Elasticity Part No. Material Finish Weight Per Meter Stock Length * Moment of Inertia Estimated Area Modulus of Elasticity 40-4040-Lite 40-4040 40-4020 40-4001 40-4002 40-4003 1 6105-T5 Aluminum Clear Anodize #204-R1 1.7814 kg/m 4 m or 6 m IX=9.3984 cm4 IY=9.3984 cm4 6.6207 cm2 2.3624 kg/m 4 m or 6 m IX=13.7871 cm4 IY=13.7871 cm4 8.7804 cm2 1.2308 kg/m 4m IX=1.8260 cm4 IY=6.6587 cm4 4.5746 cm2 1.5946 kg/m 4 m or 6 m IX=8.5389 cm4 IY=8.2599 cm4 5.9267 cm2 1.6447 kg/m 4 m or 6 m IX=8.6303 cm4 IY=8.6303 cm4 6.1128 cm2 1.6956 kg/m 4 m or 6 m IX=9.0094 cm4 IY=8.7284 cm4 6.3021 cm2 70,326.5 N/mm2 40-4004 40-4030-Lite 40-4045-Lite 40-8020 40-4080-Lite 40-4080 6105-T5 Aluminum Clear Anodize #204-R1 1.6074 kg/m 4 m or 6 m IX=8.6050 cm4 IY=8.0430 cm4 5.9743 cm2 1.5557 kg/m 4m IX=7.5559 cm4 IY=7.5559 cm4 5.7820 cm2 1.4975 kg/m 4 m or 6 m IX=6.9992 cm4 IY=7.0047 cm4 5.5658 cm2 2.2960 kg/m 4m IX=49.6610 cm4 IY=3.7286 cm4 8.5335 cm2 3.2873 kg/m 4 m or 6 m IX=71.8927 cm4 IY=18.7791 cm4 12.2178 cm2 4.1528 kg/m 4 m or 6 m IX=97.6618 cm4 IY=25.2917 cm4 15.4345 cm2 70,326.5 N/mm2 40-4012 40-8080 6105-T5 Aluminum Clear Anodize #204-R1 5.9671 kg/m 4 m or 6 m IX=306.3198 cm4 IY=36.8009 cm4 22.1775 cm2 6.4280 kg/m 11.8395 kg/m 4 m or 6 m 4m IX=171.6341 cm4 IX=1111.9793 cm4 IY=171.6341 cm4 IY=322.7985 cm4 23.8908 cm2 44.0033 cm2 70,326.5 N/mm2 40-8016 * For profile lengths other than stock length refer to page 772 for profile cut to length services. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 479 80/20 Inc. ® The Industrial Erector Set ® 20, 30 & 45 Series Proﬁle Material Speciﬁcations Metric Part Number Material Finish Weight Per Meter Stock Length * Moment of Inertia 20-2020 30-3030 45-4545-Lite 45-4545 6105-T5 Aluminum Clear Anodize #204-R1 .4732 kg/m 4 m or 6 m IX=.6826 cm4 IY=.6826 cm4 1.5890 cm2 .9376 kg/m 4 m or 6 m IX=2.7222 cm4 IY=2.7222 cm4 3.0877 cm2 1.5716 kg/m 4 m or 6 m IX=9.2029 cm4 IY=9.2029 cm4 5.2652 cm2 2.3038 kg/m 4 m or 6 m IX=13.9604 cm4 IY=13.9604 cm4 7.5651 cm2 1 Estimated Area Modulus of Elasticity 70,326.5 N/mm2 * For profile lengths other than stock length refer to page 772 for profile cut to length services. Refer to the purple section of this catalog for all 20, 30 & 45 Series compatible parts. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 480 T-Slotted Aluminum Profiles 25-2501 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Three closed sides with one exposed T-slot Metric • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2501 6105-T5 Clear Anodized .8646 kg. / m 4m - Part No. 25-2501-4M 6m - Part No. 25-2501-6M IX=1.9874 cm4 IY=2.1893 cm4 3.2134 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 481 80/20 Inc. ® The Industrial Erector Set ® 25-2502 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Two closed sides, two open sides, each adjacent to one another • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2502 6105-T5 Clear Anodized .8214 kg. / m 4m - Part No. 25-2502-4M 6m - Part No. 25-2502-6M IX=1.9781 cm4 IY=1.9781 cm4 3.0529 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 482 T-Slotted Aluminum Profiles 25-2503 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • One closed side with three exposed T-slots Metric • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2503 6105-T5 Clear Anodized .7783 kg. / m 4m - Part No. 25-2503-4M 6m - Part No. 25-2503-6M IX=1.7670 cm4 IY=1.9689 cm4 2.8925 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 483 80/20 Inc. ® The Industrial Erector Set ® 25-2504 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Two closed sided faces opposite of each other Metric • The 25-2504 proﬁle allows support structures or large panels to be easily placed into the open T-slots, while maintaining a continuous surface • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2504 6105-T5 Clear Anodized .8214 kg. / m 4m - Part No. 25-2504-4M 6m - Part No. 25-2504-6M IX=1.7762 cm4 IY=2.2731 cm4 3.0529 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 484 T-Slotted Aluminum Profiles 25-2514 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Thinner T-slotted proﬁle that mounts easily to ﬂat surfaces • Works great as a supporting structure or spacer for mounting accessories • Mount handles, door tracks, rails, and other supports for components such as valves and sensors with this proﬁle Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2514 6105-T5 Clear Anodized .5427 kg. / m 4m - Part No. 25-2514-4M IX=.3030 cm4 IY=1.3004 cm4 2.0170 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Drill & Counterbore Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7007 (see page 773) 25-7256 (see page 781) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 485 80/20 Inc. ® The Industrial Erector Set ® 25-2525 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Four open available T-slots for mounting accessories • 25-2525 is ideal for machine guards, sound enclosures, work benches, displays, and panel mount racks Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2525 6105-T5 Clear Anodized .7443 kg. / m 4m - Part No. 25-2525-4M 6m - Part No. 25-2525-6M IX=1.7726 cm4 IY=1.7726 cm4 2.7663 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 486 T-Slotted Aluminum Profiles 25-2527 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • A quarter round proﬁle with two open T-slots Metric • The 25-2527 proﬁle allows support structures or large panels to be easily placed into the open T-slots, while maintaining a continuous surface • Use for light-duty workstations, displays, exhibits, inspection devices, or ofﬁce furniture 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2527 6105-T5 Clear Anodized .6538 kg. / m 4m - Part No. 25-2527-4M 6m - Part No. 25-2527-6M IX=1.4579 cm4 IY=1.4579 cm4 2.4298 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7005 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7063 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 487 80/20 Inc. ® The Industrial Erector Set ® 25-2550 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Six available T-slots for mounting accessories Metric • The center cavity can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 • Ideal for machine guards, sound enclosures, work benches, displays and panel mount racks 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2550 6105-T5 Clear Anodized 1.3052 kg. / m 4m - Part No. 25-2550-4M 6m - Part No. 25-2550-6M IX=12.1715 cm4 IY=3.1967 cm4 4.8752 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7000 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7047 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 488 T-Slotted Aluminum Profiles 25-2576 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Eight available T-slots for mounting accessories Metric • Great for linear motion, machine frames, robotics, and supports • The cavities can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-2576 6105-T5 Clear Anodized 1.8431 kg. / m 4m - Part No. 25-2576-4M 6m - Part No. 25-2576-6M IX=37.2852 cm4 IY=4.5921 cm4 6.8500 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7003 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7037 (see page 772) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 489 80/20 Inc. ® The Industrial Erector Set ® 25-5010 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • 12 available T-slots for mounting accessories Metric • The 25-5010 proﬁle is ideal for applications where strength and available T-slots are required • The cavities can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-5010 6105-T5 Clear Anodized 3.5914 kg. / m 4m - Part No. 25-5010-4M 6m - Part No. 25-5010-6M IX=132.0109 cm4 IY=39.1137 cm4 13.3479 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7013 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7039 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 490 T-Slotted Aluminum Profiles 25-5013 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Thinner T-slotted proﬁle that is easily mounted to ﬂat surfaces • Works great as a supporting structure or spacer for mounting accessories • Mount handles, door tracks, rails, and other supports for components such as valves and sensors with this proﬁle Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-5013 6105-T5 Clear Anodized .9539 kg. / m 4m - Part No. 25-5013-4M IX=8.8453 cm4 IY=.5897 cm4 3.5452 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Drill & Counterbore Service Number 25-7000 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7009 (see page 773) 25-7256 (see page 781) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 491 80/20 Inc. ® The Industrial Erector Set ® 25-5050 T-Slotted Proﬁle - 25 Series • Compatible with all 25 Series fasteners • Eight available T-slots for mounting accessories Metric • The 25-5050 proﬁle is ideal for applications where strength and available T-slots are required • The center cavity can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 25-5050 6105-T5 Clear Anodized 1.9748 kg. / m 4m - Part No. 25-5050-4M 6m - Part No. 25-5050-6M IX=21.1231 cm4 IY=21.1231 cm4 7.3397 cm2 Quick Machining Reference Machining Service Cut to Length 5.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 25-7012 (see page 772) 25-7051 (see page 774) 25-7042 (see page 776) 25-7067 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 492 T-Slotted Aluminum Profiles 20-2020 T-Slotted Proﬁle - 20 Series • Compatible with all 20 Series fasteners found in the T-Slot Parts (purple) section of this catalog • Four available T-slots for mounting accessories • 20-2020 is ideal for machine guards, sound enclosures, work benches, displays, and panel mount racks Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 20-2020 6105-T5 Clear Anodized .4732 kg. / m 4m - Part No. 20-2020-4M 6m - Part No. 20-2020-6M IX=.6826 cm4 IY=.6826 cm4 1.5890 cm2 Quick Machining Reference Machining Service Cut to Length 4.6mm Access Hole Anchor Counterbore Tap Profile End Tap For Fractional Service Number 20-7005 (see page 1041) 20-7069 (see page 1042) 20-7042 (see page 1043) 20-7063 (see page 1041) 20-7061 (see page 1041) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 493 80/20 Inc. ® The Industrial Erector Set ® 30-3030 T-Slotted Proﬁle - 30 Series • Compatible with all 30 Series fasteners found in the T-Slot Parts (purple) section of this catalog Metric • Four available T-slots for mounting accessories • 30-3030 is a great choice when strength is needed in applications such as guards, enclosures, workstations, and furniture 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 30-3030 6105-T5 Clear Anodized .9376 kg. / m 4m - Part No. 30-3030-4M 6m - Part No. 30-3030-6M IX=2.7222 cm4 IY=2.7222 cm4 3.0877 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap For Fractional Bolt Connector Service Number 30-7010 (see page 1041) 30-7246 (see page 1042) 30-7044 (see page 1043) 30-7060 (see page 1041) 30-7034 (see page 1044) Tap Profile End M8 x 1.25 30-7059 (see page 1041) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 494 T-Slotted Aluminum Profiles 40-4001 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Three closed sides with one exposed T-slot Metric • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4001 6105-T5 Clear Anodized 1.5946 kg. / m 4m - Part No. 40-4001-4M 6m - Part No. 40-4001-6M IX=8.5389 cm4 IY=8.2599 cm4 5.9267 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 495 80/20 Inc. ® The Industrial Erector Set ® 40-4002 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Two closed sides, two open sides, each adjacent to one another • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4002 6105-T5 Clear Anodized 1.6447 kg. / m 4m - Part No. 40-4002-4M 6m - Part No. 40-4002-6M IX=8.6303 cm4 IY=8.6303 cm4 6.1128 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 496 T-Slotted Aluminum Profiles 40-4003 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • One closed side with three exposed T-slots Metric • Clean, aesthetic look • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4003 6105-T5 Clear Anodized 1.6956 kg. / m 4m - Part No. 40-4003-4M 6m - Part No. 40-4003-6M IX=9.0094 cm4 IY=8.7824 cm4 6.3021 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 497 80/20 Inc. ® The Industrial Erector Set ® 40-4004 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Two closed sided faces opposite of each other Metric • The 40-4004 proﬁle allows support structures or large panels to be easily placed into the open T-slots, while maintaining a continuous surface • Great for projects such as furniture, displays, trade show booths, retail kiosks, or anything requiring a ﬁnished look 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4004 6105-T5 Clear Anodized 1.6074 kg. / m 4m - Part No. 40-4004-4M 6m - Part No. 40-4004-6M IX=8.6050 cm4 IY=8.0430 cm4 5.9743 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 498 T-Slotted Aluminum Profiles 40-4012 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Eight available T-slots for mounting accessories Metric • Great for linear motion, machine frames, robotics, and supports • The cavities can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4012 6105-T5 Clear Anodized 5.9671 kg. / m 4m - Part No. 40-4012-4M 6m - Part No. 40-4012-6M IX=306.3198 cm4 IY=36.8009 cm4 22.1775 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7021 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7028 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 499 80/20 Inc. ® The Industrial Erector Set ® 40-4020 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Thinner T-slotted proﬁle that mounts easily to ﬂat surfaces • Works great as a supporting structure or spacer for mounting accessories • Mount handles, door tracks, rails, and other supports for components such as valves and sensors with this proﬁle Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4020 6105-T5 Clear Anodized 1.2308 kg. / m 4m - Part No. 40-4020-4M IX=1.8260 cm4 IY=6.6587 cm4 4.5746 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Drill & Counterbore Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7015 (see page 773) 40-7257 (see page 781) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 500 T-Slotted Aluminum Profiles 40-4030-Lite T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • A quarter round proﬁle with two open T-slots Metric • Allows support structures or large panels to be easily placed into the open T-slots, while maintaining a continuous surface • Use 40-4030-Lite for large workstations, displays, exhibits, inspection devices, or ofﬁce furniture 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4030-Lite 6105-T5 Clear Anodized 1.5557 kg. / m 4m - Part No. 40-4030-Lite-4M IX=7.5559 cm4 IY=7.5559 cm4 5.7820 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 773) 40-7044 (see page 776) 40-7059 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 501 80/20 Inc. ® The Industrial Erector Set ® 40-4040-Lite T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Four open available T-slots for mounting accessories • A great choice when strength is needed in a lightweight application such as guards, enclosures, workstations and furniture • Blah Blah Blah :P Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4040-Lite 6105-T5 Clear Anodized 1.7814 kg. / m 4m - Part No. 40-4040-Lite-4M 6m - Part No. 40-4040-Lite-6M IX=9.3984 cm4 IY=9.3984 cm4 6.6207 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 502 T-Slotted Aluminum Profiles 40-4040 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Four open available T-slots for mounting accessories • Ideal for machine guards, sound enclosures, work benches, displays, and panel mount racks Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4040 6105-T5 Clear Anodized 2.3624 kg. / m 4m - Part No. 40-4040-4M 6m - Part No. 40-4040-6M IX=13.7871 cm4 IY=13.7871 cm4 8.7804 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 503 80/20 Inc. ® The Industrial Erector Set ® 40-4045-Lite T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • 45º angled back with two open T-slots Metric • Allows support structures or large panels to be easily placed into the open T-slots, while maintaining a continuous surface • Use for large workstations, displays, exhibits, inspection devices, or ofﬁce furniture 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4045-Lite 6105-T5 Clear Anodized 1.4975 kg. / m 4m - Part No. 40-4045-Lite-4M 6m - Part No. 40-4045-Lite-6M IX=6.9992 cm4 IY=7.0047 cm4 5.5658 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7010 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7059 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 504 T-Slotted Aluminum Profiles 40-4080-Lite T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Six available T-slots for mounting accessories Metric • The center cavity can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 • Ideal for machine guards, sound enclosures, work benches, displays and panel mount racks 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4080-Lite 6105-T5 Clear Anodized 3.2873 kg. / m 4m - Part No. 40-4080-Lite-4M 6m - Part No. 40-4080-Lite-6M IX=71.8927 cm4 IY=18.7791 cm4 12.2178 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7020 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7048 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 505 80/20 Inc. ® The Industrial Erector Set ® 40-4080 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Six available T-slots for mounting accessories Metric • The center cavity can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 • Ideal for machine guards, sound enclosures, work benches, displays and panel mount racks 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-4080 6105-T5 Clear Anodized 4.1528 kg. / m 4m - Part No. 40-4080-4M 6m - Part No. 40-4080-6M IX=97.6618 cm4 IY=25.2917 cm4 15.4345 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7020 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7048 (see page 773) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 506 T-Slotted Aluminum Profiles 40-8016 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • 12 available T-slots for mounting accessories Metric • Ideal for applications where strength and available T-slots are required • The cavities can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-8016 6105-T5 Clear Anodized 11.8395 kg. / m 4m - Part No. 40-8016-4M IX=1111.9793 cm4 IY=322.7985 cm4 44.0033 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7023 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7031 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 507 80/20 Inc. ® The Industrial Erector Set ® 40-8020 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Thinner T-slotted proﬁle that mounts easily to ﬂat surfaces • Works great as a supporting structure or spacer for mounting accessories • Mount handles, door tracks, rails, and other supports for components such as valves and sensors with this proﬁle Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-8020 6105-T5 Clear Anodized 2.2960 kg. / m 4m - Part No. 40-8020-4M IX=49.6610 cm4 IY=3.7286 cm4 8.5335 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Drill & Counterbore Service Number 40-7020 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7017 (see page 773) 40-7257 (see page 781) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 508 T-Slotted Aluminum Profiles 40-8080 T-Slotted Proﬁle - 40 Series • Compatible with all 40 Series fasteners • Eight available T-slots for mounting accessories Metric • Ideal for applications where strength and available T-slots are required • The center cavity can be pressurized up to 1.034 N/mm2 (150 psi), refer to pages 689-690 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 40-8080 6105-T5 Clear Anodized 6.4280 kg. / m 4m - Part No. 40-8080-4M 6m - Part No. 40-8080-6M IX=171.6341 cm4 IY=171.6341 cm4 23.8908 cm2 Quick Machining Reference Machining Service Cut to Length 7.1mm Access Hole Anchor Counterbore Tap Profile End Service Number 40-7030 (see page 772) 40-7050 (see page 774) 40-7044 (see page 776) 40-7056 (see page 773) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 509 80/20 Inc. ® The Industrial Erector Set ® 45-4545-Lite T-Slotted Proﬁle - 45 Series • Compatible with all 45 Series fasteners found in the T-Slot Parts (purple) section of this catalog Metric • Four available T-slots for mounting accessories • Developed for applications with lighter weight and strength requirements than heavier wall proﬁles such as the 45-4545 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 45-4545-Lite 6105-T5 Clear Anodized 1.5716 kg. / m 4m - Part No. 45-4545-Lite-4M 6m - Part No. 45-4545-Lite-6M IX=9.2029 cm4 IY=9.2029 cm4 5.2652 cm2 Quick Machining Reference Machining Service Cut to Length 10mm Access Hole Tap Profile End Tap For Fractional Bolt Connector Central Connector Service Number 45-7010 (see page 1041) 45-7248 (see page 1042) 45-7053 (see page 1041) 45-7054 (see page 1041) 45-7034 (see page 1044) 45-7058 (see page 1045) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 510 T-Slotted Aluminum Profiles 45-4545 T-Slotted Proﬁle - 45 Series • Compatible with all 45 Series fasteners found in the T-Slot Parts (purple) section of this catalog • Four available T-slots for mounting accessories • 45-4545 is ideal for robust machine guards, machine frames, sound enclosures, work benches, displays, and machine ﬁxtures Metric 1 Part No. Material Finish Weight Per Meter Stock Length (+/- 3mm) Moment Of Inertia Estimated Area 45-4545 6105-T5 Clear Anodized 2.3038 kg. / m 4m - Part No. 45-4545-4M 6m - Part No. 45-4545-6M IX=13.9604 cm4 IY=13.9604 cm4 7.5651 cm2 Quick Machining Reference Machining Service Cut to Length 10mm Access Hole Tap Profile End Tap For Fractional Bolt Connector Central Connector Service Number 45-7010 (see page 1041) 45-7248 (see page 1042) 45-7053 (see page 1041) 45-7054 (see page 1041) 45-7034 (see page 1044) 45-7058 (see page 1045) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 511 80/20 Inc. ® The Industrial Erector Set ® Torque Speciﬁcations • Below is listed the amount of torque in Nm. required to activate the 2º drop-lock feature for T-slotted proﬁles Metric • Nut and bolt combination is pre-loaded when tightened to the minimum torque rating • When properly tightened, fasteners will not loosen even under heavy vibration Fastener Description M8 x 1.25 Standard Button Head Socket Cap Screw Tested Profile 40-4040 40-4040 40-4040 40-4040 40-4040 40-4040 Minimum Torque Newton Meters 20.3 27.1 23.0 23.0 16.3 12.2 Maximum Torque Newton Meters 27.1 33.9 29.8 29.8 23.0 17.6 1 Economy T-Slot Stud, Washer & Hex Nut Part No: 40-3360 Anchor Fastener & Economy T-Nut Part No: 40-3380 End Fastener M6 x 1.0 Standard BHSCS M5 x 0.8 SHCS or BHSCS & Economy T-Nut 40-4040 Fastening Solutions For Any Problem 80/20® provides a variety of fastening choices so you can select the best fastening method for your application. Pages 528 and 529 provide an overview of the many types of fastening options. We stock over 20 types, featuring over 400 variations and combinations for your applications. 80/20® fasteners are made of high-quality materials and hold tight tolerances. See pages 527-550 of this catalog to review many fastening features and beneﬁts. 80/20® provides product choices so you can select the best fastening method for your application. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 512 Structural Shapes Section #2 Pictorial Table Of Contents How To Order Profiles Requesting A Quote Flat Stock Angled Profiles 45º Gusset Profiles Standard Pivot Nub Profiles Right Angle Pivot Nub Profiles Metric Page 514 Page 515 Panel Mount Block Profiles Page 516 Page 517 Page 518 Page 519 Page 519 Hinge Profiles Linear Bearing Profiles UniBearing™ Profiles Retainer Angle Profiles Panel Stiffener Profiles Door Slide Track Profiles Page 520 Page 521 Page 522 Page 523 Page 524 Page 525 Page 526 2 Custom Machining Solutions On The 80/20® Website! The 80/20® website presents the perfect quick reference for information on 80/20®’s full line of structural shapes and custom machining services. The custom machining portion not only details our commitment to quality, but also links to individual structural shape product pages, supplying you with all the product information found within this catalog. If you ever need 80/20® structural shapes or custom machining information, simply logon to www.8020.net and visit the Services & Support section. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 513 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Structural Shapes If the structural shape you are ordering requires only a cut to length service, simply list the shape’s part number, quantity and length, as well as a brief description of the shape. If you are ordering a shape with machining other than cut to length, you must send a full drawing of the part with all required dimensions and machining placements (do not chain dimension) to your local distributor. To ﬁnd your local distributor visit www.8020.net. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 2 1 2 3 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 514 Structural Shapes Drawing Submission Requirements If the structural shape you are ordering requires additional machining other than cut to length, a drawing must be provided to your local distributor. Please refer to the following 80/20® drawing submission guidelines to ensure that your quote will be processed as quickly as possible. Metric Things To Remember When Requesting A Quote • Include all contact information i.e. name, company, phone, fax and e-mail • Electronic ﬁles are preferred (AutoCAD®, DWG, or SolidWorks®, SLD or PDF) • If you can not provide a CAD drawing, fax your drawing to your local distributor • 80/20® holds ± .25mm (.010”) tolerance as a standard unless noted on your drawing • Note on your drawing the structural shape part number along with the coating or plating requirements • Position the 0.00 point at the upper left of the drawing • Do NOT chain dimension your drawing 2 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 515 80/20 Inc. ® The Industrial Erector Set ® Flat Stock • Stock Length: 4m mill-ﬁnish (unanodized) unless noted Metric • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services • Flat stock can be used for custom parts such as joining plates, manifolds, ﬂoor mounts and more 2 Flat Stock Part No. Mill-Finish Clear Anodized 25-8307 25-8308 25-8310 25-8311 40-8320 40-8321 40-8322 40-8323 40-8325 40-8326 25-8330 25-8331 25-8327 25-8328 25-8337 25-8338 25-8335 25-8336 40-8340 40-8341 40-8345 40-8346 25-8360 25-8361 25-8370 25-8371 40-8375 40-8376 40-8385 40-8386 40-8390 40-8391 A 25.00 25.00 39.80 40.00 40.00 50.00 50.00 62.50 75.00 80.00 80.00 100.00 100.00 120.00 160.00 160.00 B 4.00 6.00 6.00 12.00 19.00 4.00 12.00 12.00 4.00 6.00 19.00 4.00 19.00 6.00 6.00 9.00 Cut To Length Part No. 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7224 65-7224 65-7224 65-7224 65-7224 Alloy 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 kg / m .275 .414 .659 1.256 2.101 .552 1.659 2.010 .829 1.327 4.205 1.106 5.259 1.989 2.653 3.980 All Proﬁles Are In Stock And Ready For Shipment. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 516 Structural Shapes Angle Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted • The maximum length for clear anodized material is 3m Metric • See pages 769-808 for machining services • Angled Proﬁles are perfect for custom corner brackets, part bin supports, or tool hangers 2 Angle Profile Part No. Mill-Finish Clear Anodized 25-8210 25-8211 25-8217 25-8218 25-8212 25-8213 40-8220 40-8221 40-8230 40-8231 25-8222 25-8223 40-8235 40-8236 Cut To Length Part No. 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 65-7212 A 25.00 25.00 25.00 40.00 40.00 50.00 80.00 B 25.00 25.00 50.00 40.00 80.00 50.00 80.00 C 3.00 4.00 4.00 6.00 6.00 4.00 6.00 D 3.00 4.00 4.00 6.00 6.00 4.00 6.00 E 3.00 3.00 3.00 8.00 8.00 3.00 8.00 Alloy 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 6105-T5 kg / m .384 .493 .769 1.221 1.885 1.045 2.550 Angle Profile Part No. Mill-Finish Clear Anodized 65-8415 65-8416 A 140.00 B 56.00 C 6.00 D 6.00 E 6.00 F 10º Alloy 6105-T5 Cut To Length Part No. 65-7224 kg / m 3.659 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 517 80/20 Inc. ® The Industrial Erector Set ® 45º Gusset Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted • The maximum length for clear anodized material is 3m Metric • See pages 769-808 for machining services • Gusset Proﬁles can be used for custom parts such as joining plates, ﬂoor mounts, supports and more 2 45º Gusset Profile Part No. Mill-Finish Clear Anodized 25-8620 25-8621 40-8630 40-8631 25-8625 25-8626 40-8635 40-8636 A 25.00 40.00 50.00 80.00 B 25.00 40.00 50.00 80.00 C .50 .50 .50 .50 D 4.00 6.00 4.00 6.00 E 4.00 6.00 4.00 6.00 Alloy 6105-T5 6105-T5 6105-T5 6105-T5 Cut To Length Part No. 65-7212 65-7212 65-7212 65-7212 kg / m .790 2.860 1.732 4.189 Design your own custom plates, brackets and accessories. Our structural shapes make anything possible. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 518 Structural Shapes Standard & Right Angle Pivot Nub Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services Metric 2 Standard Nub Profile Part No. Mill-Finish Clear Anodized 25-8547 25-8548 40-8545 40-8546 Cut To Length Part No. 65-7212 65-7212 A 25.00 40.00 B 27.00 42.50 C 12.50 20.00 D 6.33 8.00 E 1.10 2.13 F 3.00 8.04 G 12.50 20.00 H 5.00 6.60 kg / m 1.609 4.034 Right Angle Nub Profile Part No. Mill-Finish Clear Anodized 25-8445 25-8446 40-8448 40-8449 A 25.00 40.00 B 27.00 42.50 C 12.50 20.00 D 6.33 8.00 E 1.10 2.13 F 3.00 8.04 G 12.50 20.00 H 5.00 6.60 Cut To Length Part No. 65-7212 65-7212 kg / m 1.693 4.093 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 519 80/20 Inc. ® The Industrial Erector Set ® Hinge Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted Metric • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services 2 Hinge Profile Part No. A B C D Clear Anodized Mill-Finish 25-8550 25-8551 29.00 13.00 1.50 6.40 40-8555 40-8556 43.59 13.00 2.60 12.90 E 22.80 37.59 F 6.20 7.90 G H J 9.30 6.50 4.50 9.50 6.50 4.50 K 6.50 6.50 Alloy 6105-T5 6105-T5 Cut To Length Part No. 65-7212 65-7212 kg / m .924 1.489 80/20® Custom Machining - Specializing in fabrication of structural shapes or any part listed in this catalog. From concept, design to implementation – look to 80/20® for your custom machined parts. Concept: Design: 80/20®’s versatility allows you to come up with sensible solution concepts anywhere at any time for any problem. By using state of the art equipment, employing a highly knowledgeable staff, and dedicating ourselves to quality, we are able to supply you with precise design ideas and speciﬁcations free of charge. When 80/20® custom machines your project, we guarantee it will be to your speciﬁcations and ready to ship with 80/20®’s fast turnaround. Whether you order one custom part or 500… 80/20® has no minimum orders! Create: rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 520 Structural Shapes Panel Mount Block Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services Metric 2 Panel Mount Block Profile Part No. Mill-Finish Clear Anodized 25-8567 25-8568 40-8565 40-8566 A 20.30 34.30 B 19.00 23.20 C 6.30 7.87 D 1.30 3.30 E 9.30 16.20 Cut To Length Part No. 65-7212 65-7212 kg / m 1.089 2.270 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 521 80/20 Inc. ® The Industrial Erector Set ® Single & Double Flange Bearing Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted Single Flange Metric • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services Double Flange 2 Single Flange Part No. Clear Anodized Mill-Finish 25-8520 25-8521 40-8530 40-8531 A 49.74 71.80 B 41.15 65.13 C 33.15 53.12 D 8.00 11.99 E 16.50 19.00 F 6.00 9.00 G 27.24 43.84 H 23.20 35.84 J 33.15 52.83 K 4.00 6.15 Cut To Length Part No. 65-7212 65-7212 kg / m 1.690 3.910 Double Flange Part No. A B Clear Anodized Mill-Finish 25-8525 25-8526 74.15 31.20 25-8527 25-8528 99.20 31.20 40-8535 40-8536 103.12 50.00 40-8540 40-8541 143.30 50.00 C 23.20 23.20 41.00 41.00 D 8.00 8.00 9.00 9.00 E 16.50 16.50 19.00 19.00 F 4.00 4.00 6.15 6.15 G 33.15 58.20 52.82 93.01 H 25.15 50.20 36.82 77.01 J 23.25 23.25 35.84 35.84 K 27.25 27.25 43.84 43.84 Cut To Length Part No. 65-7212 65-7224 65-7224 65-7224 kg / m 1.824 2.101 3.710 4.400 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 522 Structural Shapes Single & Double UniBearing™ Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services Single Double Metric 2 Single Part No. Mill-Finish Clear Anodized 25-8580 25-8581 40-8582 40-8583 Cut To Length Part No. 65-7212 65-7212 A 52.40 79.38 B 25.40 38.10 C 27.00 41.28 D 6.35 7.92 E 3.96 6.60 F 3.96 6.22 G 9.53 15.88 kg / m .872 1.445 Double Part No. Mill-Finish Clear Anodized 25-8584 25-8585 40-8586 40-8587 A 79.38 120.65 B 27.00 41.28 C 25.40 38.10 D 6.35 7.92 E 3.96 6.60 F 3.96 6.22 G 9.53 15.88 Cut To Length Part No. 65-7212 65-7224 kg / m 1.155 2.809 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 523 80/20 Inc. ® The Industrial Erector Set Single ® Single & Double Retainer Angle Proﬁles • Stock Length: 4m mill-ﬁnish (unanodized) unless noted Double Metric • The maximum length for clear anodized material is 3m • See pages 769-808 for machining services 2 Single Part No. Mill-Finish Clear Anodized 25-8515 25-8516 40-8510 40-8511 Cut To Length Part No. 65-7212 65-7212 A 48.50 77.00 B 13.30 21.95 C 4.00 6.00 D 9.30 15.95 E 25.00 40.00 F 23.50 37.00 Alloy 6105-T5 6105-T5 kg / m .623 1.503 Double Part No. Mill-Finish Clear Anodized 25-8610 25-8611 40-8512 40-8513 A 75.50 120.59 B 13.30 21.95 C 4.00 6.00 D 9.30 15.95 E 25.00 40.00 F 25.50 40.60 Alloy 6105-T5 6105-T5 Cut To Length Part No. 65-7212 65-7224 kg / m 1.025 2.521 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 524 Structural Shapes Panel Stiffener Proﬁles with or without Handle • Stock Length: 3.68m clear anodized material • See pages 769-808 for machining services Metric • Easy to install with a soft face mallet found on page 764 • Aluminum panel handles can be found on page 626 2 Part No. Clear Anodized 65-8570 Alloy 6105-T5 Cut To Length Part No. 65-7212 kg / m .427 Part No. Clear Anodized 65-8575 Alloy 6105-T5 Cut To Length Part No. 65-7212 kg / m .250 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 525 80/20 Inc. ® The Industrial Erector Set ® Door Slide Tracks • Stock Length: 3.68m clear anodized material • Refer to page 645 for more information Metric • See pages 769-808 for machining services 2 Part No. Clear Anodized 25-2211 25-2221 40-2210 40-2220 A 1.57 2.16 1.52 3.91 B 17.48 11.13 16.51 10.16 C 7.14 7.14 6.99 6.99 D 19.05 19.05 28.58 28.58 Alloy 6105-T5 6105-T5 6105-T5 6105-T5 Track Type Upper Lower Upper Lower Cut To Length Part No. 65-7212 65-7212 65-7212 65-7212 kg / m .310 .232 .452 .393 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 526 Fastening Options Section #3 Pictorial Table Of Contents Introduction To Fasteners How To Order Profiles Metric Fastener Standards Economy T-Nuts Double Economy T-Nuts Economy T-Nut Holding Springs Standard T-Nuts Metric Page 528 - 529 Page 530 Page 531 Page 532 Page 533 Page 534 Page 535 Drop-In T-Nuts w/ Flex Handle Drop-In T-Nuts w/ Set Screw Economy T-Slot Studs Anchor Fasteners Butt Fasteners Standard End Fasteners Single Tab End Fasteners Page 536 Page 537 Page 538 Page 539 Page 540 Page 541 Page 542 Bolts Assemblies & Components 3 Page 543-550 The 80/20® Training Center Offers Assembly Instruction Animations Another feature of the 80/20® website is our online Training Center. This portion of the site will give you full motion assembly instructions for several standard 80/20® products. With assembly techniques for 80/20®’s T-slotted, Quick Frame, and HT Series framing systems, you will not only learn assembly, but also the standard concept for each framing system. Don’t wait another second; visit our online Training Center at www.8020.net and see how 80/20® framing solutions can go to work for you. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 527 80/20 Inc. ® The Industrial Erector Set ® Introduction to Fasteners 80/20® has the largest assortment of fasteners available in the industry! We stock over 20 types, featuring over 400 variations and combinations for your applications. 80/20® fasteners are made of high-quality materials and hold tight tolerances. Variations include fasteners that load from the extrusion end or the extrusion side. Metric Considerations • Options allow loading from end or side • Many available in both fractional and metric sizes • Highest quality available • Finishes include corrosion-resistant black zinc, bright zinc, blue coated, and stainless steel • Clean, ﬂush connections easily achieved 3 Economy T-Nuts Single economy T-nuts are available with the thread centered or offset to best ﬁt your application requirements. Offset T-nuts are ideal for making clean end connections without compromising strength. Centered T-nuts work well for connections made in the center of an extrusion or with a joining plate. Economy T-nuts are also available in double conﬁgurations. Standard T-Nuts Standard T-nuts, made of 1215 carbon steel, are high-strength, low-cost fasteners that load from the extrusion end. They can be customized up to 36 inches in length for any application. Customized Lengths Available rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 528 Fastening Options Drop-In T-Nuts with Flex Handle, Set Screw, or Ball Spring These nuts load from the extrusion side, allowing add-ons to your application without dismantling the frame. The rubber nub or set screw helps hold the T-nut in place for easy positioning. The ﬂex handle makes adjustment or removal of the drop-in simple. The ball spring style is another option for keeping T-nuts in a set position while still having the capability to adjust their location without loosening screws. The spring-loaded ball pushes up on the T-nut, keeping the nut from sliding out of vertical extrusions. Set Screw Metric Ball Spring Flex Handle Economy T-Slot Studs Economy T-slot studs, loaded from the end of an extrusion, are the strongest fastener available from 80/20® for use with joining plates. By engaging the Drop-Lock feature, they provide a vibration-proof connection when properly tightened. The square key on the shoulder of the bolt prevents the stud from turning when an application is subjected to vibration. 3 Anchor and Butt Fasteners Anchor fasteners, available in single conﬁgurations, are perfect for making 90˚ connections in the center of a bar. These fasteners make a strong, ﬂush connection that can be easily adjusted when used with any of 80/20®’s T-slotted extrusions. Butt fasteners allow you to fasten two extrusions end-to-end with maximum strength and near-perfect alignment. When space restrictions prevent the use of joining plates, butt fasteners are the perfect solution. Butt Fastener Anchor Fastener End Fasteners End fasteners provide a strong, square, hidden joint in a ﬁxed location that simpliﬁes assembly. When ordering applications with end fasteners, be sure to specify tapping and access hole machining services for your extrusions. See pages 769-808 for more information on machining services. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 529 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Fasteners As you will notice in the order below, ordering fasteners from 80/20® is a simple process. Simply write the part number and quantity required (note: when ordering bolt kits, double check the quantity required per the connector). To ﬁnish, just write a brief description of the fastener you are ordering. This will help us ensure that you receive the exact parts that you need. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL 2 3 $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 530 Fastening Options Fastener Standards Assembly of T-slotted proﬁles using all of 80/20®’s fasteners is a simple and quick process. There are a few key points to keep in mind when placing fasteners into the T-slot to ensure a secure connection. Metric Threaded Pilot Projection The threaded pilot projection on T-nuts provides more thread, adding strength to the fastener. Always position the projection down in the T-slot to avoid crashing and an uneven connection. Offset Tap Hole Location The offset threaded hole on 80/20® T-nuts allows for a ﬂush surface when mating two proﬁles at a 90º connection. This is most common when using anchor fasteners, shown in the example below. 3 Fastener Hex Tool Size Reference This chart is a quick reference when looking for the correct size of hex wrench for use with 80/20® fasteners. See pages 757-768 for power bits, T or L-handle wrenches, and Bondhus® tools. Thread Size 8-32 10-32 1/4-20 5/16-18 3/8-16 M5 M6 M8 M10 Fastener Head SHCS N/A 5/32” 3/16” 1/4” 5/16” 4mm 5mm 6mm 8mm BHSCS 3/32” 1/8” 5/32” 3/16” N/A 3mm 4mm 5mm 6mm FBHSCS N/A N/A 5/32” 3/16” N/A N/A N/A N/A N/A FHSCS N/A N/A 5/32” 3/16” 7/32” 3mm 4mm 5mm 6mm Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 531 80/20 Inc. ® The Industrial Erector Set ® Economy T-Nuts • Loads from the proﬁle end only • Available in carbon steel, black and bright zinc-plated • Refer to pages 543-550 for our full screw and bolt offering • Refer to page 534 for T-Nut holding springs Metric 3 Part No. 25-3382 25-1961 25-1941 25-1951 40-3286 40-1961 40-1981 40-3278 Style Style 1 Style 1 Style 3 Style 3 Style 2 Style 2 Style 3 Style 3 A 11.25 11.25 11.25 11.25 12.82 15.87 16.00 16.00 B 25.40 25.40 15.87 15.87 20.60 28.57 24.99 24.99 C 2.38 2.38 2.79 2.79 3.17 3.17 3.60 3.60 D (Thread) 1/4-20 Centered M6 x 1.0 Centered M4 x 0.7 Offset M5 x 0.8 Offset 1/4-20 Centered M6 x 1.0 Centered M8 x 1.25 Offset 5/16-18 Offset Finish Black Zinc Bright Zinc Bright Zinc Bright Zinc Black Zinc Bright Zinc Bright Zinc Black Zinc kg. .0042 .0041 .0037 .0035 .0054 .0080 .0093 .0093 Threaded Pilot Projection The threaded pilot projection provides more threads, adding strength to the fastener. Always position the projection down in the T-slot to avoid crashing and an uneven connection. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 532 Fastening Options Double Economy T-Nuts • Reduces assembly time • Loads from the proﬁle end only • Made from steel with bright zinc ﬁnish • Perfect for multiple hole joining plates • Refer to pages 543-550 for our full screw and bolt offering Metric 3 Part No. 25-1962 40-1982 A 47.60 75.00 B 11.30 17.50 C 25.00 40.00 D 11.20 16.20 E (Thread) M6 x 1.00 M8 x 1.25 F 3.60 2.41 Finish Bright Zinc Bright Zinc kg. .009 .028 Threaded Pilot Projection The threaded pilot projection provides more threads, adding strength to the fastener. Always position the projection down in the T-slot to avoid crashing and an uneven connection. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 533 80/20 Inc. ® The Industrial Erector Set ® Economy T-Nut Holding Springs • Holds 40 Series M8 x 1.25 or 5/16-18 economy T-nuts in place Metric • Snaps around the pilot projection of the T-nut • Sold in bags of 100 springs • Compatible with 40-1981, 40-1982 and 40-3278 Part No. 3010 Compatible Series 40 Series & 15 Series kg. (bag) .0453 3 Customize Your Project With Any Of These 80/20® Accessories • End Caps • Cart Guard® • Bumpers • Pressure Manifolds • Tool Hangers • T-Slot Covers • AkroBins® • Tool Hangers • Wiring Duct • Document Holders • Table Tops • Shelf Bins • Tube Clamps • Clamps • Custom designs to ﬁt your space constraints • Workstation & desk components to meet the demands and needs of the job at hand • Aesthetically pleasing • End or side mounts for manifold plates, even CUSTOM plates (our specialty) • Accessories to compliment your design even more • COLORS! COLORS! COLORS! • One-Stop Shopping!…only at 80/20® rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 534 Fastening Options Standard T-Nuts • Loads from the proﬁle end only • Made from 1215 carbon steel with bright and black zinc ﬁnishes • 1M Standard T-Nut proﬁles are available for customized T-Nuts* • Refer to pages 543-550 for our full screw and bolt offering • See pages 769-808 for machining services Customized Lengths Available Metric 3 Part No. 25-1954 25-1964 25-3204 25-8901* 40-1964 40-1984 40-3202 40-3203 40-8900* A 4.34 4.34 4.34 4.34 6.35 6.35 6.35 6.35 6.35 B (Tap Location) 5.08 5.08 5.08 Per Your Drawing 7.14 7.14 7.14 7.14 Per Your Drawing C 12.45 12.45 12.45 914.00 17.45 17.45 17.45 17.45 914.00 D 10.95 10.95 10.95 10.95 15.90 15.90 15.90 15.90 15.90 E (Thread) M5 x 0.8 M6 x 1.0 1/4-20 Per Your Drawing M6 x 1.0 M8 x 1.25 1/4-20 5/16-18 Per Your Drawing Finish Bright Zinc Bright Zinc Black Zinc Black or Bright Zinc Bright Zinc Bright Zinc Black Zinc Black Zinc Black or Bright Zinc kg. .0045 .0045 .0045 .3420 .0090 .0090 .0090 .0090 .6840 *Note: 80/20® can customize T-nut profiles to match your specific requirements; simply submit a sketch to 80/20® or your distributor. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 535 80/20 Inc. ® The Industrial Erector Set ® Drop-In T-Nuts With Flex Handle • Easy to add and reposition on an existing frame where T-slot ends are captivated Metric • Can be loaded from the proﬁle end or the proﬁle side • Rubber friction nub holds nut in vertical position in the T-slot • This high strength T-nut reduces assembly time and can be easly removed from the T-slot • Refer to pages 543-550 for our full screw and bolt offering 3 Part No. 25-1956 25-1966 25-3376 40-1966 40-1986 40-3282 40-3283 A 5.08 5.08 5.08 7.23 7.23 7.23 7.23 B (Tap Location) 5.10 5.10 5.10 7.87 7.87 7.87 7.87 C 15.74 15.74 15.74 22.22 22.22 22.22 22.22 D 10.03 10.03 10.03 12.95 12.95 12.95 12.95 E (Thread) M5 x 0.80 M6 x 1.00 1/4-20 M6 x 1.00 M8 x 1.25 5/16-18 1/4-20 Finish Bright Zinc Bright Zinc Black Zinc Bright Zinc Bright Zinc Black Zinc Black Zinc kg. .0045 .0038 .0037 .0106 .0103 .0103 .0109 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 536 Fastening Options Drop-In T-Nuts With Set Screw • Easy to add and reposition on an existing frame where T-slot ends are captivated • Can be loaded from the proﬁle end or the proﬁle side • Set screw permanently positions the T-nut in the T-slot* • Available in black and bright zinc • Refer to pages 543-550 for our full screw and bolt offering Metric 3 Part No. 40-3310 40-3311 25-3312 25-3313 40-1968 40-1988 A 7.23 7.23 5.08 5.08 7.23 7.23 B (Tap Location) 7.87 7.87 5.10 5.10 7.87 7.87 C 22.22 22.22 15.74 15.74 22.22 22.22 D 12.95 12.95 10.03 10.03 12.95 12.95 E (Thread) 1/4-20 5/16-18 10-32 1/4-20 M6 x 1.00 M8 x 1.25 Finish Black Zinc Black Zinc Black Zinc Black Zinc Bright Zinc Bright Zinc kg. .0122 .0118 .0036 .0036 .0118 .0113 *Note: An “L” wrench or a Bondhus® Combo Tool, shown on pages 760-763, is required for adjusting the set Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 537 80/20 Inc. ® The Industrial Erector Set ® Economy T-Slot Studs • 40 Series compatible • Loads from the proﬁle end only Metric • Strongest fastener available for joining plates • Square neck prevents rotation • Refer to pages 543-547 for our full nut and washer offering 3 Part No. 19-8920 19-8925 19-8930 19-8935 19-8945 40-3116 40-3120 40-3126 40-3134 40-3290 Finish Bright Zinc Bright Zinc Bright Zinc Bright Zinc Bright Zinc Black Zinc Black Zinc Black Zinc Black Zinc Black Zinc Thread x Length M8 x 20mm M8 x 25mm M8 x 30mm M8 x 35mm M8 x 45mm 5/16-18 x 3/4” 5/16-18 x 1” 5/16-18 x 1-1/4” 5/16-18 x 1-1/2” 5/16-18 x 2” kg. .0142 .0153 .0169 .0194 .0213 .0117 .0139 .0156 .0177 .0225 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 538 Fastening Options Anchor Fasteners • One of 80/20®’s strongest fastening options • Allows inﬁnite positioning along a T-slotted proﬁle • Provides a vibration-proof, clean, and ﬂush connection where space restrictions apply • Creates 90º connections where T-slots are in alignment • Refer to pages 776 for counterbore machining speciﬁcations Metric Part No. 25-3396 25-3896 25-3363 40-3361 40-3897 40-3362 Material Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Bolt Type No Bolt M5 M5 No Bolt M8 M8 T-Nut Type No T-Nut Standard Drop-In No T-Nut Standard Drop-In kg. .0072 .0091 .0091 .0204 .0454 .0454 Anchor Fastener Assembly Steps Step #1 Anchor Fasteners are composed of three parts: The Socket Head Cap Screw, the Anchor Cam, and the T-nut. Step #2 Your Anchor Fasteners should ship pre-assembled. If assembly is needed, refer to the photo on the left. (Note: offset tapped hole in T-nut) Step #4 While holding the Anchor Fastener in the counterbore hole, slide the mating extrusion into place. 3 Step #3 Load the assembled Anchor Fastener into the counterbore hole. Be sure to position the T-nut with the offset hole oriented toward the top of the fastener. Step #5 Square and align the mating profile. Using a T-handle Hex Wrench, tighten the screw in a clockwise motion until the profiles are securely affixed. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 539 80/20 Inc. ® The Industrial Erector Set ® Butt Fasteners • Fastens two proﬁles end to end for maximum strength and near perfect alignment Metric • Connecting bolt included • Provides a clean and ﬂush connection where space restrictions apply • Refer to pages 776 for counterbore machining speciﬁcations Part No. 25-3369 40-3370 Finish Zinc Casting w/ Lacquer Finish Zinc Casting w/ Lacquer Finish Series 25 Series 40 Series kg. .0186 .0612 3 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 540 Fastening Options Standard End Fasteners • Provides a clean and hidden method of connecting proﬁles at 90º without the use of joining plates • Winged tabs of the clip prevents mating proﬁle from rotating • Mounting proﬁle requires an end tap while the mating proﬁle requires an access hole to reach the screw head • See page 773 for tapping services See page 774 for access hole services Part No. 25-3682 25-3895 25-3681 40-3680 40-3891 40-3679 Finish Bright Zinc (clip) Bright Zinc Bright Zinc Bright Zinc (clip) Bright Zinc Bright Zinc Screw Included Yes (Stainless Steel) Yes No Yes (Stainless Steel) Yes No Thread M6 x 1.00 M6 x 1.00 N/A M8 x 1.25 M8 x 1.25 N/A kg. .0091 .0091 .0045 .0218 .0218 .0113 Metric End Fastener Assembly Steps Step #1 End Fasteners are composed of two parts: The Button Head Socket Cap Screw (BHSCS) and a Wing Clip. Step #2 Pre-assembly of End Fasteners is a quick process. Simply place the BHSCS through the hole in the Wing Clip as shown in the photo on the left. Step #4 With the End Fastener slightly tightened, slide the mating profile into place. When aligned, the access hole on the mating profile should align with the BHSCS. 3 Step #3 Orient the Wing Clip in the direction of the mating profile’s T-slot. Begin to screw the BHSCS into the tapped hole of the mounting profile. (Do NOT fully tighten) Step #5 To tighten the connection, place a T-handle Hex Wrench into the access hole until the wrench head inserts into the BHSCS. Tighten clockwise until secure. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 541 80/20 Inc. ® The Industrial Erector Set ® Single Tab End Fasteners • Provides a clean and hidden method of connecting closed sided and quarter round proﬁles at 90º without the use of joining plates Metric • Winged tab of the clip prevents mating proﬁle from rotating • Mounting proﬁle requires an end tap while the mating proﬁle requires an access hole to reach the screw head • See page 773 for tapping services See page 774 for access hole services Part No. 25-3383 25-3183 40-3389 40-3189 Finish Bright Zinc Bright Zinc Bright Zinc Bright Zinc Screw Included Yes No Yes No Thread M6 x 1.00 N/A M8 x 1.25 N/A kg. .0071 .0022 .0168 .0065 3 End Fastener Assembly Steps Step #1 End Fasteners are composed of two parts: The Button Head Socket Cap Screw (BHSCS) and a Wing Clip. Step #2 Pre-assembly of End Fasteners is a quick process. Simply place the BHSCS through the hole in the Wing Clip as shown in the photo on the left. Step #4 With the End Fastener slightly tightened, slide the mating profile into place. When aligned, the access hole on the mating profile should align with the BHSCS. Step #3 Orient the Wing Clip in the direction of the mating profile’s T-slot. Begin to screw the BHSCS into the tapped hole of the mounting profile. (Do NOT fully tighten) Step #5 To tighten the connection, place a T-handle Hex Wrench into the access hole until the wrench head inserts into the BHSCS. Tighten clockwise until secure. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 542 Fastening Options Metric Screws, Washers, & Nuts (Blue-Coated) Button Head Socket Cap Screws Thread M5 x 0.8 Length 10mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm 25mm 12mm 16mm 20mm 25mm kg. .0018 .0021 .0024 .0027 .0030 .0036 .0043 .0049 .0056 .0066 .0078 .0087 .0105 Lbs. .0039 .0046 .0053 .0060 .0066 .0079 .0095 .0108 .0124 .0146 .0171 .0191 .0231 Part No. 13-5310 13-5312 13-5316 13-5320 13-6310 13-6312 13-6316 13-6320 13-6325 13-8312 13-8316 13-8320 13-8325 Thread M5 x 0.8 Socket Head Cap Screws Length 10mm 12mm 16mm 20mm 30mm 10mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 50mm 20mm 25mm kg. .0025 .0028 .0032 .0034 .0037 .0044 .0049 .0056 .0061 .0072 .0082 .0093 .0104 .0102 .0112 .0124 .0140 .0159 .0180 .0204 .0234 .0172 .0195 Lbs. .0056 .0061 .0071 .0076 .0081 .0097 .0109 .0124 .0135 .0158 .0182 .0206 .0230 .0225 .0246 .0279 .0310 .0351 .0397 .0450 .0517 .0380 .0430 Part No. 13-5510 13-5512 13-5516 13-5520 13-5530 13-6510 13-6512 13-6516 13-6520 13-6525 13-6530 13-6535 13-6540 13-8512 13-8516 13-8520 13-8525 13-8530 13-8535 13-8540 13-8550 13-1520 13-1525 Metric M6 x 1.0 M6 x 1.0 M8 x 1.25 Flat Head Socket Cap Screws Thread M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 Length 12mm 10mm 12mm 16mm 12mm 16mm 20mm 16mm kg. .0027 .0030 .0034 .0041 .0060 .0070 .0079 .0122 Lbs. .0060 .0066 .0074 .0090 .0133 .0154 .0175 .0270 Part No. 13-5712 13-6710 13-6712 13-6716 13-8712 13-8716 13-8720 13-1716 M8 x 1.25 M10 x 1.5 3 Hex Nuts Thread M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 kg. .0016 .0021 .0047 .0067 .0086 Lbs. .0035 .0046 .0105 .0147 .0190 Part No. 13-5065 13-6065 13-8065 13-1065 13-2065 Flat Washers Size M5 M6 M8 M10 M12 kg. .0008 .0010 .0018 .0028 .0038 Lbs. .0018 .0020 .0040 .0061 .0083 Part No. 13-6040 13-6041 13-6042 13-6043 13-6044 Metric Fastener Part Number Deﬁnition All metric fasteners will have a 2-digit preﬁx followed by a dash, then followed by a 4-digit number. X X - X X X X Coating Thread Size S c r e w Ty p e Length Example: 13-8316 Blue M8 BHSCS x 16mm E x a m p l e : 11 - 6 5 1 0 Black M6 SHCS x 10mm Length (mm) 10 - 10 mm 12 - 12 mm 16 - 16 mm 20 - 20 mm 25 - 25 mm 30 - 30 mm 35 - 35 mm 40 - 40 mm 45 - 45 mm Coating 11 - Black 13 - Blue 17 - Stainless 19 - Bright Thread Size 1 - M10 2 - M12 3 - M3 4 - M4 5 - M5 6 - M6 8 - M8 Screw Type 3 - BHSCS 5 - SHCS 7 - FHSCS 9 - Econ T-Slot Stud Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 543 80/20 Inc. ® The Industrial Erector Set ® Metric Screws, Washers, & Nuts (Black-Coated) Socket Head Cap Screws Thread Length 10mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 20mm 25mm kg. .0025 .0028 .0032 .0034 .0044 .0049 .0056 .0061 .0072 .0082 .0093 .0104 .0102 .0112 .0124 .0140 .0159 .0180 .0204 .0172 .0195 Lbs. .0056 .0061 .0071 .0076 .0097 .0109 .0124 .0135 .0158 .0182 .0206 .0230 .0225 .0246 .0274 .0310 .0351 .0379 .0450 .0380 .0430 Part No. 11-5510 11-5512 11-5516 11-5520 11-6510 11-6512 11-6516 11-6520 11-6525 11-6530 11-6535 11-6540 11-8512 11-8516 11-8520 11-8525 11-8530 11-8535 11-8540 11-1520 11-1525 Button Head Socket Cap Screws Thread M5 x 0.8 Length 10mm 12mm 16mm 10mm 12mm 16mm 20mm 12mm 16mm 20mm 25mm kg. .0018 .0021 .0024 .0030 .0036 .0043 .0049 .0066 .0078 .0087 .0105 Lbs. .0039 .0046 .0053 .0066 .0079 .0095 .0108 .0146 .0171 .0191 .0231 Part No. 11-5310 11-5312 11-5316 11-6310 11-6312 11-6316 11-6320 11-8312 11-8316 11-8320 11-8325 Metric M5 x 0.8 M6 x 1.0 M6 x 1.0 M8 x 1.25 Flat Washers Size M4 M5 M6 M8 M10 kg. .0004 .0007 .0010 .0018 .0028 Lbs. .0009 .0015 .0022 .0040 .0061 Part No. 11-6039 11-6040 11-6041 11-6042 11-6043 M8 x 1.25 M10 x 1.5 3 Thread M4 x 0.7 M5 x 0.8 M6 x 1.0 M8 x 1.25 M10 x 1.5 Hex Nuts kg. .0010 .0015 .0021 .0047 .0067 Lbs. .0022 .0033 .0046 .0105 .0147 Part No. 11-4065 11-5065 11-6065 11-8065 11-1065 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 544 Fastening Options Metric Screws, Washers, & Nuts (Stainless Steel) Socket Head Cap Screws Thread M5 x 0.8 Length 10mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm kg. .0024 .0028 .0033 .0037 .0045 .0048 .0056 .0065 .0090 .0101 .0111 .0125 .0157 .0130 .0204 Lbs. .0054 .0063 .0072 .0081 .0099 .0104 .0123 .0143 .0199 .0222 .0245 .0276 .0348 .0397 .0450 Part No. 17-5510 17-5512 17-5516 17-5520 17-6510 17-6512 17-6516 17-6520 17-8512 17-8516 17-8520 17-8525 17-8530 17-8535 17-8540 Button Head Socket Cap Screws Thread M5 x 0.8 Length 10mm 12mm 16mm 10mm 12mm 16mm 20mm 12mm 16mm 20mm 25mm kg. .0019 .0023 .0026 .0033 .0037 .0044 .0050 .0068 .0077 .0087 .0105 Lbs. .0043 .0050 .0057 .0074 .0081 .0098 .0110 .0150 .0171 .0192 .0233 Part No. 17-5310 17-5312 17-5316 17-6310 17-6312 17-6316 17-6320 17-8312 17-8316 17-8320 17-8325 Metric M6 x 1.0 M6 x 1.0 M8 x 1.25 M8 x 1.25 Hex Nuts Thread M6 x 1.0 M8 x 1.25 M10 x 1.5 kg. .0019 .0046 .0065 Lbs. .0042 .0101 .0143 Part No. 17-6065 17-8065 17-1065 Flat Washers Size M6 M8 M10 kg. .0013 .0021 .0031 Lbs. .0028 .0047 .0069 Part No. 17-6041 17-6042 17-6043 3 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 545 80/20 Inc. ® The Industrial Erector Set ® Metric Screws, Washers, & Nuts (Bright Zinc) Button Head Socket Cap Screws Thread Length 12mm 16mm 20mm 25mm 12mm 16mm 20mm 25mm kg. .0034 .0040 .0047 .0056 .0070 .0081 .0091 .0110 Lbs. .0074 .0088 .0105 .0124 .0150 .0179 .0201 .0242 Part No. 19-6312 19-6316 19-6320 19-6325 19-8312 19-8316 19-8320 19-8325 Thread M4 x 0.7 M5 x 0.8 M6 x 1.0 M6 x 1.0 M8 x 1.25 Economy T-Nuts kg. .0035 .0037 .0042 .0080 .0093 Lbs. .0078 .0080 .0093 .0177 .0206 Part No. 25-1941 25-1951 25-1961 40-1961 40-1981 Metric M6 x 1.0 M8 x 1.25 Double Economy T-Nuts Thread M6 x 1.0 M8 x 1.25 kg. .0090 .0280 Lbs. .0198 .0625 Part No. 25-1962 40-1982 Socket Head Cap Screws Thread M6 x 1.0 Length 12mm 16mm 20mm 25mm 12mm 16mm 20mm 25mm 30mm kg. .0050 .0054 .0060 .0070 .0102 .0112 .0124 .0140 .0160 Lbs. .0106 .0120 .0128 .0152 .0225 .0246 .0274 .0310 .0351 Part No. 19-6512 19-6516 19-6520 19-6525 19-8512 19-8516 19-8520 19-8525 19-8530 Standard T-Nuts Thread M5 x 0.8 M6 x 1.0 M6 x 1.0 M8 x 1.25 kg. .0045 .0045 .0091 .0091 Lbs. .010 .010 .020 .020 Part No. 25-1954 25-1964 40-1964 40-1984 M8 x 1.25 3 Thread M8 x 1.25 Drop-In T-Nuts - Flex Handle Economy T-Slot Studs Length 20mm 25mm 30mm 35mm 45mm kg. .0142 .0153 .0169 .0194 .0213 Lbs. .0313 .0338 .0373 .0427 .0470 Part No. 19-8920 19-8925 19-8930 19-8935 19-8945 Thread M5 x 0.8 M6 x 1.0 M6 x 1.0 M8 x 1.25 kg. .0045 .0038 .0106 .0103 Lbs. .0100 .0083 .0233 .0228 Part No. 25-1956 25-1966 40-1966 40-1986 Drop-In T-Nuts - Set Screw Thread M6 x 1.0 M8 x 1.25 kg. .0118 .0113 Lbs. .026 .025 Part No. 40-1968 40-1988 Flat Washers Size M6 M8 M10 kg. .0010 .0018 .0028 Lbs. .0022 .0040 .0061 Part No. 19-6041 19-6042 19-6043 Hex Nuts Thread M6 x 1.0 M8 x 1.25 kg. .0021 .0047 Lbs. .0046 .0105 Part No. 19-6065 19-8065 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 546 Fastening Options Fractional Screws, Washers, & Nuts (Black Zinc) Button Head Socket Cap Screws Thread 1/4-20 Length 3/8” 1/2“ 5/8” 3/4” 1/2” 5/8” 3/4” 1” kg. .0029 .0036 .0043 .0049 .0067 .0077 .0087 .0106 Lbs. .0065 .0080 .0095 .0109 .0147 .0170 .0191 .0233 Part No. 65-3059 65-3061 65-3063 65-3065 65-3104 65-3111 65-3114 65-3118 Thread 1/4-20 5/16-18 Drop-In T-Nuts - Flex Handle kg. .0037 .0109 .0103 Lbs. .0081 .0241 .0227 Part No. 25-3376 40-3283 40-3282 Metric 5/16-18 Drop-In T-Nuts - Set Screw Thread 10-32 1/4-20 5/16-18 kg. .0036 .0036 .0122 .0118 Lbs. .0079 .0079 .0269 .0260 Part No. 25-3312 25-3313 40-3310 40-3311 Socket Head Cap Screws Thread 1/4-20 Length 3/8” 1/2” 5/8” 3/4” 1” 1/2” 5/8” 3/4” 1” 1 1/4” kg. .0044 .0050 .0056 .0062 .0072 .0088 .0098 .0108 .0125 .0146 Lbs. .0096 .0110 .0124 .0136 .0159 .0194 .0217 .0237 .0276 .0323 Part No. 65-3058 65-3062 65-3067 65-3064 65-3071 65-3106 65-3110 65-3112 65-3122 65-3123 Hex Nuts Thread 1/4-20 5/16-18 kg. .0032 .0047 Lbs. .0070 .0103 Part No. 65-3208 65-3214 5/16-18 Flat Washers Size 1/4 5/16 kg. .0017 .0020 Lbs. .0037 .0045 Part No. 65-3258 65-3260 3 Economy T-Slot Studs Thread 5/16-18 Length 3/4” 1” 1 1/4” 1 1/2” 2” kg. .0117 .0139 .0156 .0177 .0225 Lbs. .0257 .0308 .0345 .0391 .0496 Part No. 40-3116 40-3120 40-3126 40-3134 40-3290 Economy T-Nuts Thread 1/4-20 5/16-18 kg. .0041 .0054 .0093 Lbs. .0091 .0120 .0206 Part No. 25-3382 40-3286 40-3278 Standard T-Nuts Thread 1/4-20 5/16-18 kg. .0045 .0090 .0090 Lbs. .010 .020 .020 Part No. 25-3204 40-3202 40-3203 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 547 80/20 Inc. ® The Industrial Erector Set ® Bolt Assemblies Metric (Blue Screws & Bright Zinc T-Nuts) Thread Screw Type SHCS SHCS SHCS SHCS, Washer BHSCS BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer BHSCS BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer SHCS, Washer Length 10mm 12mm 16mm 16mm 10mm 12mm 16mm 20mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 12mm 16mm 12mm 16mm 20mm 25mm 16mm 20mm 25mm 12mm 16mm 20mm 25mm 16mm 20mm 25mm Economy T-Nut 75-3401 75-3402 75-3403 – 75-3404 75-3405 75-3406 75-3407 75-3408 75-3409 75-3410 75-3411 75-3412 75-3413 75-3414 75-3415 75-3416 75-3417 75-3418 75-3419 75-3420 75-3421 75-3422 75-3423 75-3424 75-3425 75-3426 75-3427 75-3428 75-3429 75-3430 75-3431 75-3432 75-3433 75-3434 kg. .0063 .0074 .0068 .0072 .0073 .0076 .0083 .0091 .0086 .0093 .0101 .0087 .0089 .0098 .0103 .0114 .0126 .0144 .0148 .0099 .0108 .0162 .0176 .0180 .0198 .0194 .0198 .0216 .0196 .0205 .0218 .0234 .0223 .0235 .0252 Lbs. .0138 .0141 .0157 .0159 .0160 .0167 .0183 .0200 .0189 .0205 .0222 .0191 .0197 .0216 .0227 .0252 .0279 .0318 .0326 .0219 .0238 .0358 .0388 .0397 .0437 .0428 .0437 .0477 .0431 .0452 .0480 .0516 .0492 .0520 .0556 Drop-In T-Nut – – – – 75-3435 75-3436 75-3437 75-3438 75-3439 75-3440 75-3441 75-3442 75-3443 75-3444 75-3445 75-3446 75-3447 75-3448 75-3449 75-3450 75-3451 75-3452 75-3453 75-3454 75-3455 75-3456 75-3457 75-3458 75-3459 75-3460 75-3461 75-3462 75-3463 75-3464 75-3465 kg. – – – – .0068 .0071 .0078 .0086 .0081 .0088 .0096 .0082 .0084 .0093 .0098 .0110 .0122 .0140 .0143 .0095 .0103 .0177 .0136 .0190 .0208 .0204 .0208 .0226 .0205 .0215 .0227 .0244 .0233 .0296 .0262 Lbs. – – – – .0150 .0157 .0173 .0190 .0179 .0195 .0212 .0181 .0187 .0106 .0217 .0242 .0269 .0308 .0316 .0209 .0228 .0380 .0410 .0419 .0459 .0450 .0459 .0499 .0453 .0474 .0502 .0538 .0514 .0592 .0578 Hex Nut – – – 75-3400 – – – – 75-3466 75-3467 75-3468 – – – – – – – – 75-3469 75-3470 – – – – 75-3471 75-3472 75-3473 – – – – 75-3474 75-3475 75-3476 Washer – – – – – – 75-3477 – – – – – – – – – – – – – – – – 75-3478 – – – – – – – – – – – Metric M5 x 0.8 M6 x 1.0 3 M8 x 1.25 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 548 Fastening Options Bolt Assemblies Contiuned Metric Economy T-Slot Studs (Bright Zinc) Thread M8 x 1.25 Screw Type T-Slot Stud, Washer Length 20mm 25mm 30mm 35mm 45mm kg. .0208 .0220 .0235 .0262 .0279 Lbs. .0458 .0486 .0518 .0578 .0615 Hex Nut 75-3500 75-3501 75-3502 75-3503 75-3504 Metric Metric Drop-In T-Nut Assemblies (Blue Screw & Bright Zinc T-Nut) Thread M6 x 1.0 M8 x 1.25 Screw Type FHSCS FHSCS Length 12mm 16mm kg. .0071 .0173 Lbs. .0157 .0382 Part No. 75-3505 75-3506 Metric Economy T-Nut Assemblies (Blue Screw & Bright Zinc T-Nut) Thread M6 x 1.0 M8 x 1.25 Screw Type FHSCS FHSCS Length 12mm 16mm kg. .0076 .0163 Lbs. .0167 .0360 Part No. 75-3507 75-3508 Double Economy T-Nut Assemblies (Blue Screw & Bright Zinc T-Nut) Thread M6 x 1.0 M8 x 1.25 Screw Type BHSCS (2) BHSCS (2) BHSCS, Washers (2) BHSCS (2) BHSCS (2) BHSCS, Washers (2) Length 10mm 12mm 12mm 12mm 16mm 16mm kg. .0145 .0161 .0177 .0416 .0439 .0475 Lbs. .0320 .0356 .0390 .0917 .0967 .1047 Part No. 75-3509 75-3510 75-3511 75-3512 75-3513 75-3514 3 Metric Cap Screws (Black Screw & Bright Zinc T-Nut) Thread Screw Type SHCS SHCS SHCS SHCS SHCS BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer SHCS, Washer Length 10mm 12mm 16mm 20mm 25mm 10mm 12mm 16mm 12mm 16mm 12mm 16mm 20mm 16mm 20mm 12mm 16mm 20mm 25mm 16mm 20mm 25mm kg. .0087 .0089 .0098 .0103 .0114 .0073 .0076 .0083 .0086 .0093 .0162 .0176 .0180 .0194 .0198 .0196 .0205 .0218 .0234 .0306 .0329 .0346 Lbs. .0191 .0197 .0216 .0227 .0252 .0160 .0167 .0183 .0189 .0205 .0358 .0388 .0397 .0428 .0437 .0431 .0452 .0480 .0516 .0674 .0726 .0762 Part No. 75-3520 75-3521 75-3522 75-3523 75-3524 75-3515 75-3516 75-3517 75-3518 75-3519 75-3525 75-3526 75-3527 75-3528 75-3529 75-3530 75-3531 75-3532 75-3533 75-3534 75-3535 75-3536 M6 x 1.0 M8 x 1.25 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 549 80/20 Inc. ® The Industrial Erector Set ® Bolt Assemblies Contiuned Fractional (Black) Thread Screw Type BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer SHCS, Washer BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer SHCS, Washer Length 1/2” 5/8” 3/4” 1/2” 5/8” 3/4” 1/2” 5/8” 3/4” 1” 1/2” 5/8” 3/4” 5/8” 3/4” 1” 5/8” 3/4” 1” 1/2” 5/8” 3/4” 1” 5/8” 3/4” 1” Economy T-Nut 75-3800 75-3802 75-3804 75-3806 75-3808 75-3810 75-3812 75-3814 75-3816 75-3818 75-3820 75-3822 75-3824 75-3826 75-3828 75-3830 75-3832 75-3834 75-3836 75-3838 75-3840 75-3842 75-3844 75-3846 75-3848 75-3850 kg. .0077 .0090 .0101 .0094 .0101 .0118 .0091 .0096 .0101 .0114 .0108 .0114 .0121 .0171 .0180 .0200 .0183 .0198 .0232 .0181 .0191 .0204 .0230 .0212 .0220 .0239 Lbs. .0171 .0198 .0223 .0208 .0223 .0260 .0201 .0212 .0223 .0251 .0238 .0252 .0266 .0376 .0397 .0439 .0403 .0437 .0512 .0398 .0421 .0450 .0508 .0468 .0485 .0528 Drop-In T-Nuts 75-3801 75-3803 75-3805 75-3807 75-3809 75-3811 75-3813 75-3815 75-3817 75-3819 75-3821 75-3823 75-3825 75-3827 75-3829 75-3831 75-3833 75-3835 75-3837 75-3839 75-3841 75-3843 75-3845 75-3847 75-3849 75-3851 kg. .0073 .0085 .0097 .0090 .0097 .0113 .0087 .0092 .0097 .0109 .0103 .0111 .0116 .0181 .0190 .0209 .0193 .0208 .0242 .0191 .0201 .0214 .0240 .0222 .0230 .0250 Lbs. .0161 .0188 .0213 .0198 .0213 .0250 .0191 .0202 .0213 .0241 .0228 .0242 .0256 .0398 .0419 .0461 .0425 .0459 .0534 .0420 .0443 .0472 .0530 .0490 .0507 .0550 Metric 1/4-20 3 5/16-18 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 550 Joining Plates Section #4 Pictorial Table Of Contents How To Order Profiles Bolt Pattern Dimensions Bolt Kit Tables Legend of Icons 2 Hole Corner Brackets 3 Hole Corner Brackets 4 Hole Corner Brackets Metric Page 553 6 Hole Corner Brackets Page 554 8 Hole Corner Brackets Page 555 2 Hole Slotted Corner Brackets Page 556 3 Hole Slotted Corner Brackets Page 557 Page 558 Page 558 - 559 4 Hole Slotted Corner Brackets 6 Hole Slotted Corner Brackets 2, 4 & 8 Hole Corner Gussets Page 559 - 561 Page 561 Page 562 Page 562 Page 563 Page 563 Page 564 - 565 2 & 3 Hole Joining Strips 4 Hole Joining Strips & Plates 6 Hole Joining Plates 8 Hole Joining Plates 4 Hole 90º Joining Plates 5 Hole 90º Joining Plates 6 Hole 90º Joining Plates 4 Page 566 Page 567 Page 568 Page 568 Page 569 Page 569 Page 570 7 Hole 90º Joining Plates 12 Hole 90º Joining Plates Tee Plates Cross Plates 15º Angle Joining Plates 30º Angle Joining Plates 45º Angle Joining Plates Page 570 - 571 Page 571 Page 572 - 574 Page 574 - 575 Page 575 Page 576 Page 577 60º Angle Joining Plates Tri-Corner Connectors 2 Hole Transition Brackets 4 Hole Transition Brackets 8 Hole Transition Brackets 2 & 3 Hole Transition Strips 3 & 5 Hole Pivot Plates Page 578 Page 579 Page 580 Page 581 Page 582 Page 582 - 583 Page 584 - 585 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 551 80/20 Inc. ® The Industrial Erector Set ® Section #4 Pictorial Table Of Contents Standard Pivot Nubs Pivot Arms Standard Pivot Assemblies 45º Supports Metric Page 585 - 586 Page 587 - 588 Page 589 - 590 Page 591 - 592 4 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 552 Joining Plates How to Order 80/20® Joining Plates Ordering Joining Plates is a simple process, just list the part number, quantity, and a brief description of the plate (See example order below). Also take note of the recommended bolt assemblies called out for each plate. These assemblies are a standard conﬁguration of bolts and T-nuts to connect a plate to a proﬁle. You may choose to select you own bolt conﬁgurations. If so, simply refer to pages 543-550 for bolt and T-nut options. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL 4 $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 553 80/20 Inc. ® The Industrial Erector Set ® 25 Series Bolt Pattern Dimensions The following standards for hole sizes and centerlines apply to most 25 Series joining plates and inside corner brackets. Metric • Most 25 Series ﬂat joining plates and strips are made of 4.0mm thick 6105-T5 clear anodized aluminum with 6.3mm diameter holes on 25mm centerlines except where noted. • Most 25 Series inside corner brackets and gussets are made of 4.0mm thick 6105-T5 clear anodized aluminum with 6.8mm diameter holes on 25mm centerlines except where noted. 4 40 Series Bolt Pattern Dimensions The following standards for hole sizes and centerlines apply to most 40 Series joining plates and inside corner brackets. • Most 40 Series ﬂat joining plates, strips, inside corner brackets and gussets are made of 6mm thick 6105-T5 clear anodized aluminum with 8.3mm diameter holes on 40mm centerlines except where noted. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 554 Joining Plates Double Economy T-Nut Assemblies (Blue Screws, Bright T-Nut) Part No. 75-3509 75-3510 75-3511 75-3512 75-3513 75-3514 Thread M6 x 1.00 M8 x 1.25 Screw Type (2) BHSCS (2) BHSCS (2) BHSCS, Washer (2) BHSCS (2) BHSCS (2) BHSCS, Washer Length 10mm 12mm 12mm 12mm 16mm 16mm kg. .0145 .0161 .0177 .0416 .0439 .0475 Lbs. .0320 .0356 .0390 .0917 .0967 .1047 Metric Metric Bolt Assemblies (Blue Screws, Bright T-Nut) Economy T-Nut Thread Screw Type BHSCS BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer BHSCS BHSCS BHSCS BHSCS BHSCS, Washer BHSCS, Washer BHSCS, Washer SHCS SHCS SHCS SHCS SHCS, Washer SHCS, Washer SHCS, Washer Length 10mm 12mm 16mm 20mm 12mm 16mm 20mm 10mm 12mm 16mm 20mm 25mm 30mm 35mm 40mm 12mm 16mm 12mm 16mm 20mm 25mm 16mm 20mm 25mm 12mm 16mm 20mm 25mm 16mm 20mm 25mm Part No. 75-3404 75-3405 75-3406 75-3407 75-3408 75-3409 75-3410 75-3411 75-3412 75-3413 75-3414 75-3415 75-3416 75-3417 75-3418 75-3419 75-3420 75-3421 75-3422 75-3423 75-3424 75-3425 75-3426 75-3427 75-3428 75-3429 75-3430 75-3431 75-3432 75-3433 75-3434 kg. .0073 .0076 .0083 .0091 .0086 .0093 .0101 .0087 .0089 .0098 .0103 .0114 .0126 .0144 .0148 .0099 .0108 .0162 .0176 .0180 .0198 .0194 .0198 .0216 .0196 .0205 .0218 .0234 .0223 .0235 .0252 Lbs. .0160 .0167 .0183 .0200 .0189 .0205 .0222 .0191 .0197 .0216 .0227 .0252 .0279 .0318 .0326 .0219 .0238 .0358 .0388 .0397 .0437 .0428 .0437 .0477 .0431 .0452 .0480 .0516 .0492 .0520 .0556 Drop-In T-Nut Part No. 75-3435 75-3436 75-3437 75-3438 75-3439 75-3440 75-3441 75-3442 75-3443 75-3444 75-3445 75-3446 75-3447 75-3448 75-3449 75-3450 75-3451 75-3452 75-3453 75-3454 75-3455 75-3456 75-3457 75-3458 75-3459 75-3460 75-3461 75-3462 75-3463 75-3464 75-3465 kg. .0068 .0071 .0078 .0086 .0081 .0088 .0096 .0082 .0084 .0093 .0098 .0110 .0122 .0140 .0143 .0095 .0103 .0177 .0136 .0190 .0208 .0204 .0208 .0226 .0205 .0215 .0227 .0244 .0233 .0296 .0262 Lbs. .0150 .0157 .0173 .0190 .0179 .0195 .0212 .0181 .0187 .0106 .0217 .0242 .0269 .0308 .0316 .0209 .0228 .0380 .0410 .0419 .0459 .0450 .0459 .0499 .0453 .0474 .0502 .0538 .0514 .0592 .0578 Hex Nut – – – – 75-3466 75-3467 75-3468 – – – – – – – – 75-3469 75-3470 – – – – 75-3471 75-3472 75-3473 – – – – 75-3474 75-3475 75-3476 Washer – – 75-3477 – – – – – – – – – – – – – – – – 75-3478 – – – – – – – – – – – M6 x 1.00 4 M8 x 1.25 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 555 80/20 Inc. ® The Industrial Erector Set ® Legend for Icons Design Files For This Part Can Be Found On The 80/20® CD-Rom (Design Software) This Part Can Use Double Economy T-Nuts rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. Metric 4 556 Joining Plates 2 Hole 3mm Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 2 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4108 A 25.00 B 25.00 C 25.00 D 3.00 E ø 6.30 kg. .009 2 Hole Inside Corner Bracket 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 2 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 2 M8 x 16mm FBHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4119 40-4302 A 22.00 36.00 B 25.00 40.00 C 25.00 40.00 D 4.00 6.00 E ø6.80 ø8.30 kg. .011 .039 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 557 80/20 Inc. ® The Industrial Erector Set ® 3 Hole Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 3 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 3 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4176 40-4376 A 22.00 36.00 B 50.00 80.00 C 25.00 40.00 kg. .018 .059 4 4 Hole Inside Corner Bracket 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4113 40-4303 A 47.00 76.00 B 25.00 40.00 C 25.00 40.00 kg. .024 .080 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 558 Joining Plates 4 Hole Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4115 40-4301 A 22.00 36.00 B 12.50 20.00 C 25.00 40.00 D 50.00 80.00 E ø6.80 ø8.30 kg. .024 .078 6 Hole Inside Corner Bracket 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 6 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 Qty 6 Description M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4175 40-4375 A 47.00 76.00 B 50.00 80.00 C 25.00 40.00 kg. .038 .125 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 559 80/20 Inc. ® The Industrial Erector Set ® 6 Hole Center Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 6 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 Qty 6 Description M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4111 40-4311 A 47.00 76.00 B 50.00 80.00 C 50.00 80.00 D 25.00 36.00 kg. .047 .152 4 6 Hole Right Inside Corner Bracket Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 40-4308 A 76.00 B 80.00 C 36.00 kg. .152 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 560 Joining Plates 6 Hole Left Hand Inside Corner Bracket Metric Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 40-4309 A 76.00 B 80.00 C 36.00 kg. .152 8 Hole Inside Corner Bracket 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 8 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 8 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4114 40-4304 A 47.00 76.00 B 50.00 80.00 C 50.00 80.00 kg. .053 .166 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 561 80/20 Inc. ® The Industrial Erector Set ® 2 Hole Slotted Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 2 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 2 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4265 40-4295 A 22.00 36.00 B 25.00 40.00 C 25.00 40.00 D 8.50 12.00 E 4.00 14.00 F ø6.80 ø8.30 kg. .011 .034 4 3 Hole Slotted Inside Corner Bracket 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 3 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 3 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4250 40-4280 A 22.00 36.00 B 50.00 80.00 C 25.00 40.00 D 8.50 12.00 E 4.00 14.00 F ø6.80 ø8.30 kg. .018 .057 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 562 Joining Plates 4 Hole Slotted Inside Corner Bracket Metric 25 Series Recommended Bolt Assembly: Qty Description 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4260 40-4290 A 47.00 76.00 B 25.00 40.00 C 25.00 40.00 D 8.50 12.00 E 4.00 14.00 F ø6.80 ø8.30 kg. .024 .075 Part No. 75-3404 6 Hole Slotted Inside Corner Bracket 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 6 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4286 40-4285 A 47.00 76.00 B 50.00 80.00 C 25.00 40.00 D 8.50 12.00 E 4.00 14.00 F ø6.80 ø8.30 kg. .038 .120 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 563 80/20 Inc. ® The Industrial Erector Set ® 2 Hole Inside Gusset Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 2 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 2 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4132 40-4332 A 22.00 36.00 B 25.00 40.00 C 25.00 40.00 kg. .018 .057 4 4 Hole Inside Gusset Corner Bracket 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 Qty 4 Description M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4136 40-4336 A 22.00 36.00 B 50.00 80.00 C 50.00 80.00 kg. .041 .125 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 564 Joining Plates 4 Hole Inside Gusset Corner Bracket Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 Qty 4 Description M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4134 40-4334 A 47.00 76.00 B 25.00 40.00 C 25.00 40.00 kg. .036 .112 8 Hole Inside Gusset Corner Bracket 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 8 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 8 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 25-4138 40-4338 A 47.00 76.00 B 50.00 80.00 C 50.00 80.00 kg. .082 .250 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 565 80/20 Inc. ® The Industrial Erector Set ® 2 Hole Joining Strip Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 2 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 2 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 2 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4107 40-4307 A 22.00 39.80 B 50.00 80.00 kg. .013 .048 4 3 Hole Joining Strip 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 3 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 3 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 3 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4118 40-4306 A 22.00 39.80 B 75.00 120.00 kg. .020 .073 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 566 Joining Plates 4 Hole Joining Strip Metric 25 Series Recommended Bolt Assembly: Part No. 75-3404 Qty 4 Description M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 4 4 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4117 40-4305 A 22.00 39.80 B 100.00 160.00 kg. .027 .098 4 Hole Joining Plate 4 25 Series Recommended Bolt Assembly: Part No. 75-3404 Qty 4 Description M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 4 4 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4167 40-4367 A 50.00 80.00 B 50.00 80.00 kg. .033 .095 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 567 80/20 Inc. ® The Industrial Erector Set ® 6 Hole Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 6 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 6 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4166 40-4366 A 50.00 80.00 B 75.00 120.00 kg. .047 .145 4 8 Hole Joining Plate 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 8 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 8 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 8 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4165 40-4365 A 50.00 80.00 B 100.00 160.00 kg. .062 .193 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 568 Joining Plates 4 Hole 90° Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 4 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4150 40-4350 A 50.00 80.00 B 75.00 120.00 C 25.00 40.00 kg. .040 .118 5 Hole 90° Joining Plate 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 5 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 5 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 5 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4151 40-4351 A 75.00 120.00 B 25.00 40.00 kg. .056 .168 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 569 80/20 Inc. ® The Industrial Erector Set ® 6 Hole 90° Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 6 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 6 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4120 40-4320 A 50.00 80.00 B 100.00 160.00 C 25.00 40.00 kg. .053 .168 4 7 Hole 90° Joining Plate 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 7 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 7 7 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4152 40-4352 A 100.00 160.00 B 25.00 40.00 kg. .089 .279 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 570 Joining Plates 7 Hole 90° Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 7 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 7 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 7 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4129 40-4329 A 75.00 120.00 B 50.00 80.00 C 25.00 40.00 kg. .060 .188 12 Hole 90° Joining Plate 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 12 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 12 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 12 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4128 40-4328 A 100.00 160.00 B 50.00 80.00 kg. .107 .331 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 571 80/20 Inc. ® The Industrial Erector Set ® 4 Hole Tee Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 4 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 4 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4141 40-4341 A 50.00 80.00 B 75.00 120.00 C 25.00 40.00 kg. .038 .118 4 5 Hole Tee Joining Plate 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 5 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 5 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 5 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4140 40-4340 A 75.00 120.00 B 25.00 40.00 kg. .053 .168 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 572 Joining Plates 7 Hole Tee Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 7 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 7 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 7 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4112 40-4312 A 100.00 160.00 B 25.00 40.00 kg. .089 .279 8 Hole Tee Joining Plate 4 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 8 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 8 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 8 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4155 40-4355 A 100.00 160.00 B 75.00 120.00 C 50.00 80.00 D 25.00 40.00 kg. .076 .238 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 573 80/20 Inc. ® The Industrial Erector Set ® 12 Hole Tee Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. 75-3404 Qty 12 Description M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 12 12 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4125 40-4325 A 100.00 160.00 B 50.00 80.00 kg. .107 .324 4 7 Hole Cross Joining Plate 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 7 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 7 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 7 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4135 40-4335 A 125.00 200.00 B 75.00 120.00 C 25.00 40.00 kg. .089 .265 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 574 Joining Plates 16 Hole Cross Joining Plate Metric 25 Series Recommended Bolt Assembly: Part No. Qty Description 75-3404 16 M6 x 10mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 16 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 16 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 25-4170 40-4370 A 50.00 80.00 B 150.00 240.00 C 100.00 160.00 kg. .156 .469 4 Hole 15° Angle Joining Plate 4 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 4 4 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4316 A 80.00 B 94.00 C 15° kg. .107 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 575 80/20 Inc. ® The Industrial Erector Set ® 4 Hole 30° Angle Joining Plate Metric 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 4 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4331 A 80.00 B 93.37 C 30° kg. .107 4 6 Hole 30° Angle Joining Plate 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 6 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4330 A 80.00 B 133.38 C 30° kg. .154 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 576 Joining Plates 4 Hole 45° Angle Joining Plate Metric 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 4 4 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4346 A 80.00 B 120.00 C 45° kg. .125 6 Hole 45° Angle Joining Plate 4 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 6 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 6 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4345 A 80.00 B 160.00 C 45° kg. .173 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 577 80/20 Inc. ® The Industrial Erector Set ® 4 Hole 60° Angle Joining Plate Metric 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 4 M8 x 16mm BHSCS & Econ T-Nut OR 75-3500 4 M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4361 A 80.00 B 120.00 C 60° kg. .130 4 6 Hole 60° Angle Joining Plate 40 Series Recommended Bolt Assembly: Part No. 75-3422 OR 75-3500 Qty 6 6 Description M8 x 16mm BHSCS & Econ T-Nut M8 x 20mm Econ. T-Slot Stud, Washer, Hex Nut For more bolt assembly options, see page 555. Part No. 40-4362 A 80.00 B 160.00 C 60° kg. .177 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 578 Joining Plates Rounded Tri-Corner Connector Metric 40 Series Recommended Bolt Assembly: Part No. 13-8525 Qty 3 Description M8 x 25mm SHCS Part No. 40-4443 A 40.00 B 20.00 C M8 kg. .097 Triangular Tri-Corner 4 40 Series Recommended Bolt Assembly: Part No. 13-8525 Qty 3 Description M8 x 25mm SHCS Part No. 40-4441 A 40.00 B 20.00 C 20.00 D 40.00 E M8 kg. .069 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 579 80/20 Inc. ® The Industrial Erector Set ® 2 Hole Lite Transition Inside Corner Bracket Metric Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3404 AND 75-3421 Part No. 65-4509 A 25.00 B 3.00 C 12.50 Qty 1 1 D ø8.30 Description M6 x 10mm BHSCS & Econ T-Nut M8 x 12mm BHSCS & Econ T-Nut E ø6.30 kg. .009 4 2 Hole Standard Transition Inside Corner Bracket Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 1 1 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4503 A 22.00 B 40.00 C 6.00 D 20.00 E ø8.30 F ø6.30 kg. .020 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 580 Joining Plates 4 Hole Transition Inside Corner Bracket Metric Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 2 2 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4504 A 20.00 B 40.00 C 22.00 D 6.00 E ø8.30 F ø6.30 kg. .052 4 Hole Lite Double Wide Transition Inside Corner Bracket 4 Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 2 2 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4512 A 40.00 B 40.00 C 62.50 D 20.00 E 6.00 F ø6.30 G ø8.30 kg. .025 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 581 80/20 Inc. ® The Industrial Erector Set ® 8 Hole Double Wide Transition Inside Corner Bracket Metric Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 4 4 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4513 A 20.00 B 40.00 C 62.50 D 6.00 E ø8.30 F ø6.30 kg. .048 4 2 Hole Transition Strip Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3404 AND 75-3422 Qty 1 1 Description M6 x 10mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4510 A 20.00 B 32.50 C 12.50 D 25.00 E 4.00 F ø8.30 G ø6.30 kg. .014 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 582 Joining Plates 3 Hole Transition Strip Metric Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 2 1 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4506 A 20.00 B 32.50 C 25.00 D 12.50 E 22.00 F 6.00 G ø8.30 H ø6.30 kg. .020 3 Hole Transition Strip 4 Joins 25 Series to 40 Series T-Slotted Proﬁles Recommended Bolt Assembly: Part No. 75-3405 AND 75-3422 Qty 1 2 Description M6 x 12mm BHSCS & Econ T-Nut M8 x 16mm BHSCS & Econ T-Nut Part No. 65-4505 A 20.00 B 40.00 C 32.50 D 12.50 E 22.00 F 6.00 G ø8.30 H ø6.30 kg. .020 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 583 80/20 Inc. ® The Industrial Erector Set ® 3 Hole Pivot Plate Metric 40 Series Recommended Bolt Assembly: Part No. Qty Description 75-3422 3 M8 x 16mm BHSCS & Econ T-Nut For more bolt assembly options, see page 555. Part No. 40-4372 A 80.00 B 6.00 C 40.00 D ø8.30 kg. .077 4 3 Hole Pivot Plate 40 Series Recommended Bolt Assembly to Mount to Profile: Part No. Qty Description 75-3427 2 M8 x 25mm BHSCS, Washer & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly to Pivot: Part No. Qty Description 75-3434 1 M8 x 25mm SHCS, Washer & Hex Nut For more bolt assembly options, see page 555. Part No. 40-4390 A 40.00 B 20.00 C 12.00 D 80.00 E 120.00 F 6.00 G ø8.30 kg.. .118 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 584 Joining Plates 5 Hole Pivot Plate Metric 40 Series Recommended Bolt Assembly to Mount to Profile: Part No. Qty Description 75-3427 4 M8 x 25mm BHSCS, Washer & Econ T-Nut For more bolt assembly options, see page 555. 40 Series Recommended Bolt Assembly to Pivot: Part No. 75-3434 Qty 1 Description M8 x 25mm SHCS, Washer & Hex T-Nut For more bolt assembly options, see page 555. Part No. 40-4394 A 40.00 B 20.00 C 80.00 D 12.00 E 120.00 F 6.00 kg. .220 0° Pivot Nub 4 Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Arms to Nub) Part No. 13-6312 13-8316 Series Qty 25 2 40 2 Description M6 x 12mm BHSCS M8 x 16mm BHSCS Part No. 25-4187 40-4387 A 25.00 40.00 B 12.50 20.00 C M6 SHCS M8 SHCS D M6 x 1.0 Tap M8 x 1.25 Tap kg. .034 .148 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 585 80/20 Inc. ® The Industrial Erector Set ® 90° Pivot Nub Metric Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Arms to Nub) Part No. 13-6312 13-8316 Series Qty 25 2 40 2 Description M6 x 12mm BHSCS M8 x 16mm BHSCS Part No. 25-4188 40-4388 A 25.00 40.00 B 12.50 20.00 C M6 SHCS M8 SHCS D M6 x 1.0 Tap M8 x 1.25 Tap kg. .034 .148 4 Universal Pivot Nub Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 2 M6 x 25mm SHCS & Economy T-Nut 40 2 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Arms to Nub) Part No. 13-6312 13-8316 Series Qty 25 2 40 2 Description M6 x 12mm BHSCS M8 x 16mm BHSCS Part No. 25-4186 40-4386 A 25.00 40.00 B 12.50 20.00 C 50.00 80.00 D M6 SHCS M8 SHCS E M6 x 1.0 Tap M8 x 1.25 Tap kg. .068 .295 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 586 Joining Plates “L” Pivot Arm Metric 25 Series Recommended Bolt Assembly for Arms: Part No. 75-3404 Qty 3 Description M6 x 10mm BHSCS & Econ T-Nut 40 Series Recommended Bolt Assembly for Arms: Part No. 75-3422 Qty 3 Description M8 x 16mm BHSCS & Econ T-Nut Part No. 25-4149 40-4349 A 25.00 39.80 B 50.00 80.00 C 25.00 40.00 D (R) 12.50 19.90 kg. .020 .066 75mm / 120mm Pivot Arm 4 25 Series Recommended Bolt Assembly for Arms: Part No. 75-3404 Qty 3 Description M6 x 10mm BHSCS & Econ T-Nut 40 Series Recommended Bolt Assembly for Arms: Part No. 75-3422 Qty 3 Description M8 x 16mm BHSCS & Econ T-Nut Part No. 25-4196 40-4396 A 25.00 39.80 B 75.00 120.00 C 25.00 40.00 D 25.00 40.00 E (R) 12.50 19.90 kg. .023 .068 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 587 80/20 Inc. ® The Industrial Erector Set ® 100mm / 160mm Pivot Arm Metric 25 Series Recommended Bolt Assembly for Arms: Part No. 75-3404 Qty 3 Description M6 x 10mm BHSCS & Econ T-Nut 40 Series Recommended Bolt Assembly for Arms: Part No. 75-3422 Qty 3 Description M8 x 16mm BHSCS & Econ T-Nut Part No. 25-4199 40-4399 A 25.00 39.80 B 100.00 160.00 C 50.00 80.00 D 25.00 40.00 E 12.50 20.00 F (R) 12.50 19.90 kg. .041 .095 4 Customize Your Project With Any Of These 80/20® Accessories • • • • • End Caps Cart Guard® Bumpers Pressure Manifolds Tool Hangers • • • • • T-Slot Covers AkroBins® Tool Hangers Wiring Duct Document Holders • • • • Table Tops Shelf Bins Tube Clamps Clamps • Custom designs to ﬁt your space constraints • Workstation & desk components to meet the demands and needs of the job at hand • Aesthetically pleasing • End or side mounts for manifold plates, even CUSTOM plates (our specialty) • Accessories to compliment your design even more • COLORS! COLORS! COLORS! • One-Stop Shopping!…only at 80/20® rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 588 Joining Plates Standard Pivot Nub Assemblies – 25 Series Included Mounting Hardware (Nub to Profile) Part No. Qty Description 75-3415 1 or 2 M6 x 25mm SHCS & Economy T-Nut Metric Included Mounting Hardware (Nub to Arms) Part No. Qty Description 13-6312 2 M6 x 12mm BHSCS (Blue) Recommended Pivot Bolt Assembly (Arms to Profile): Part No. 75-3404 Qty 4 Description M6 x 10mm BHSCS & Econ T-Nut Individual Part No. 25-4187 25-4188 25-4186 25-4196 25-4149 0º Nub Page 585 90º Nub Page 586 Universal Nub Page 586 75mm / 120mm Arm Page 587 “L” Arm Page 587 25-4197 .085 kg. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 4 25-4198 .085 kg. Complete Assembly Part No. 25-4195 .133 kg. 25-4153 .085 kg. 25-4154 .085 kg. 25-4156 .133 kg. 25-4157 .085 kg. 25-4158 .085 kg. 25-4159 .133 kg. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 589 80/20 Inc. ® Included Mounting Hardware (Nub to Profile) Part No. Qty Description 75-3480 1 or 2 M8 x 40mm SHCS & Economy T-Nut The Industrial Erector Set ® Standard Pivot Nub Assemblies – 40 Series Metric Included Mounting Hardware (Nub to Arms) Part No. Qty Description 75-3422 2 M8 x 16mm BHSCS & Econ T-Nut Recommended Pivot Bolt Assembly (Arms to Profile): Part No. 75-3422 Qty 4 Description M8 x 16mm BHSCS & Econ T-Nut Individual Part No. 40-4387 40-4388 40-4386 40-4396 40-4349 4 Complete Assembly Part No. 0º Nub Page 585 90º Nub Page 586 Universal Nub Page 586 3.000” Arm Page 587 “L” Arm Page 587 40-4397 .323 kg. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 40-4398 .323 kg. 40-4395 .491 kg. 40-4353 .323 kg. 40-4354 .323 kg. 40-4356 .491 kg. 40-4357 .323 kg. 40-4358 .323 kg. 40-4359 .491 kg. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 590 Joining Plates 45° Supports – 25 Series Metric Part No. 25-2565 25-2570 25-2575 25-2566 25-2567 25-2568 Profile 25-2525 25-2525 25-2525 25-2550 25-2550 25-2550 Length A 160mm 320mm 480mm 160mm 320mm 480mm Mounting Hardware Included (2) M6x16 SHCS, Washer and Economy T-Nut (2) M6x16 SHCS, Washer and Economy T-Nut (2) M6x16 SHCS, Washer and Economy T-Nut (4) M6x16 SHCS, Washer and Economy T-Nut (4) M6x16 SHCS, Washer and Economy T-Nut (4) M6x16 SHCS, Washer and Economy T-Nut kg. 0.108 0.219 0.328 0.205 0.416 0.622 4 • Maintains a clean, ﬂush connection • Provides a strong right angle support for corners • Mounting hardware included with each support • See page 778 for Custom 45° Supports Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 591 80/20 Inc. ® The Industrial Erector Set ® 45° Supports – 40 Series Metric Part No. Profile 40-4040 40-4040 40-4040 40-4040 40-4040-Lite 40-4040-Lite 40-4040-Lite 40-4040-Lite 40-4080 40-4080 40-4080 40-4080 40-4080-Lite 40-4080-Lite 40-4080-Lite 40-4080-Lite Length A 160mm 320mm 480mm 640mm 160mm 320mm 480mm 640mm 160mm 320mm 480mm 640mm 160mm 320mm 480mm 640mm Mounting Hardware Included (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (2) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut (4) M8x20 SHCS, Washer and Economy T-Nut kg. 0.272 0.589 0.900 1.219 0.215 0.463 0.692 0.948 0.494 1.017 1.640 2.129 0.423 0.890 1.361 1.833 4 40-2525 40-2535 40-2545 40-2555 40-2562 40-2561 40-2563 40-2564 40-2530 40-2540 40-2550 40-2560 40-2578 40-2579 40-2580 40-2581 • Maintains a clean, ﬂush connection • Provides a strong right angle support for corners • Mounting hardware included with each support • See page 778 for Custom 45° Supports rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 592 Dynamic Pivots Section #5 Pictorial Table Of Contents How To Order Standard Living Hinge Assemblies 0º Living Nub 90º Living Nub Universal Living Nub Straight Pivot Arm “L” Pivot Arm Metric Page 594 Page 595 - 596 Page 597 Page 597 Page 598 Page 598 Page 599 Right Angle Living Hinge Assemblies 0º Right Angle Living Nub 90º Right Angle Living Nub Universal Right Angle Living Nub Straight Pivot Arm “L” Pivot Arm 90º Pivot Brackets Page 600 - 601 Page 602 Page 602 Page 603 Page 603 Page 604 Page 605 90º Pivot Bracket Assemblies 180º Pivot Brackets 180º Pivot Bracket Assemblies Page 606 Page 607 Page 608 5 0° Living Hinge Right Angle Living Hinge 90° Living Hinge 180° Pivot Bracket Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 593 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Dynamic Pivots Dynamic pivots can provide different methods of incorporating motion into speciﬁc areas of your application. Select your pivot according to the range and direction of motion required for your application. (See example order below) Also take note of the recommended bolt assemblies called out for each speciﬁc Dynamic Pivot component. When you order something other than an assembly, a bolt kit will need to be speciﬁed. You may choose to select your own bolt conﬁgurations. If so, simply refer to page 543-550 for bolt and T-nut options. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL 5 3 $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 594 Dynamic Pivots Living Hinge – 25 Series • Permanently lubricated bronze bushings act as high strength pivot points • Nylon thrust washers protect the pivot arms • Offers a high load capacity while ensuring a long cycle life • Provides a full 180º of axial motion 25 Series Mounting Hardware Included Nub to Profile: Part # 75-3415 – M6 x 25mm SHCS & Econ T-Nut Nub to Arms: Part # 25-3501 – (2) 8mm x 6mm Stripper Bolt & (4) Thrust Washers Arm to Profile: Part # 75-3509 – (2) M6 x 10mm BHSCS & Dbl Econ T-Nut Part # 75-3541 – (2) M6 x 10mm FHSCS & Econ T-Nut Metric Individual Part No. 25-4181 25-4184 25-4177 25-4185 25-4172 0º Nub Page 597 90º Nub Page 597 Universal Nub Page 598 75mm Arm Page 603 “L” Arm Page 604 25-4180 .105 kg. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 25- 4183 .105 kg. 5 Complete Assembly Part No. 25-4178 .150 kg. 25-4168 .100 kg. 25-4169 .100 kg. 25-4171 .146 kg. 25-4161 .102 kg. 25-4162 .102 kg. 25-4163 .148 kg. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 595 80/20 Inc. ® The Industrial Erector Set ® Living Hinge – 40 Series • Permanently lubricated bronze bushings act as high strength pivot points 40 Series Mounting Hardware Included Nub to Profile: Part # 75-3479 – M8 x 40mm SHCS & Econ T-Nut Nub to Arms: Part # 40-3500 – (2) 10mm x 10mm Stripper Bolt & (4) Thrust Washers Arm to Profile: Part # 75-3513 – (2) M8 x 16mm BHSCS & Dbl Econ T-Nut Part # 75-3508 – (2) M8 x 16mm FHSCS & Econ T-Nut Metric • Nylon thrust washers protect the pivot arms • Offers a high load capacity while ensuring a long cycle life • Provides a full 180º of axial motion Individual Part No. 40-4381 40-4384 40-4377 40-4385 40-4343 0º Nub Page 597 90º Nub Page 597 Universal Nub Page 598 120mm Arm Page 603 “L” Arm Page 604 40-4380 .327 kg. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 5 Assembly Part No.s 40-4383 .327 kg. 40-4379 .474 kg. 40-4321 .322 kg. 40-4322 .322 kg. 40-4323 .469 kg. 40-4363 .324 kg. 40-4364 .319 kg. 40-4313 .472 kg. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 596 Dynamic Pivots 0º Living Nub *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4181 40-4381 A 25.00 40.00 B 23.73 38.70 C 12.50 20.00 D 11.85 19.35 Qty 1* 1* E M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers F 12.50 20.00 G M6 X 1.00 M8 X 1.25 kg. .0310 .1540 90º Living Nub *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below 5 Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4184 40-4384 A 25.00 40.00 B 23.73 38.70 C 12.50 20.00 D 11.85 19.35 Qty 1* 1* E M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers F 12.50 20.00 G M6 X 1.00 M8 X 1.25 kg. .0310 .1540 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 597 80/20 Inc. ® The Industrial Erector Set ® Universal Living Nub *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 2 M6 x 25mm SHCS & Economy T-Nut 40 2 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4177 40-4377 A 25.00 40.00 B 48.70 78.70 C 12.50 20.00 D 11.85 19.35 E 25.00 40.00 Qty 1* 1* F M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers G 12.50 20.00 H M6 X 1.00 M8 X 1.25 kg. .0640 .3090 Straight Pivot Arm 5 **One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Included Mounting Hardware (Mount Arm to Profile) Series Qty Description 25 2 M6 x 12mm BHSCS & Economy T-Nut 40 2 M8 x 16mm BHSCS & Economy T-Nut Not Included Recommended Pivot Bolt Assembly (Mount Pivot Arm to Nub) Part No. Qty Description 25-3501 1** M8 x 6mm Stripper Bolts & Thrust Washers 40-3500 1** M10 x 10mm Stripper Bolts & Thrust Washers * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4185 40-4385 A 4.00 6.00 B 75.00 120.00 C 25.00 39.80 D 25.00 40.00 E 12.50 19.90 F ø6.30 ø8.30 G 25.00 40.00 H 12.50 20.00 J* ø8.00 ø10.00 kg. .0220 .0710 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 598 Dynamic Pivots “L” Pivot Arm **One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Arm to Profile) Series Qty Description 25 2 M6 x 10mm FHSCS & Economy T-Nut 40 2 M8 x 16mm FHSCS & Economy T-Nut Not Included Recommended Pivot Bolt Assembly (Mount Pivot Arm to Nub) Part No. Qty Description 25-3501 1** 8mm x 6mm Stripper Bolts & Thrust Washers 40-3500 1** 10mm x 10mm Stripper Bolts & Thrust Washers * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4172 40-4343 A 4.00 6.00 B 50.00 80.00 C 24.75 39.80 D 25.00 40.00 E 12.50 19.90 F M6 FHSCS M8 FHSCS G 12.50 20.00 H 12.50 20.00 J* 8.00 10.00 K 25.00 40.00 L 12.50 20.00 kg. .0200 .0690 The 80/20® Training Center Offers Assembly Instruction Animations Another feature of the 80/20® website is our online Training Center. This portion of the site gives full motion assembly instructions for several standard 80/20® products. Take a look at our fully illustrated assembly techniques for pivot nub and pivot bracket assemblies. You can even download this speciﬁc catalog section to your computer for quick reference. Don’t wait another second; visit our online Training Center at www.8020.net and see how 80/20® dynamic pivot solutions can go to work for you. 5 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 599 80/20 Inc. ® The Industrial Erector Set ® Right Angle Living Hinge – 25 Series • Permanently lubricated bronze bushings act as high strength pivot points 25 Series Mounting Hardware Included Nub to Profile: Part # 75-3415 – M6 x 25mm SHCS & Econ T-Nut Nub to Arms: Part # 25-3501 – (2) 8mm x 6mm Stripper Bolt & (4) Thrust Washers Arm to Profile: Part # 75-3509 – (2) M6 x 10mm BHSCS & Dbl Econ T-Nut Part # 75-3541 – (2) M6 x 10mm FHSCS & Econ T-Nut Metric • Nylon thrust washers protect the pivot arms • Offers a high load capacity while ensuring a long cycle life • Provides a full 90º of axial motion Individual Part No. 25-4025 25-4026 25-4027 25-4185 25-4172 0º Nub Page 602 25-4028 .107 kg. 25-4029 .107 kg. 25-4030 .152 kg. 90º Nub Page 602 Universal Nub Page 603 75mm Arm Page 603 “L” Arm Page 604 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 5 Complete Assembly Part No. 25-4031 .104 kg. 25-4032 .104 kg. 25-4033 .147 kg. 25-4034 (LH) .106 kg. 25-4035 (LH) .106 kg. 25-4036 (LH) .150 kg. 25-4057 (RH) .105 kg. 25-4058 (RH) .105 kg. 25-4059 (RH) .150 kg. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 600 Dynamic Pivots Right Angle Living Hinge – 40 Series • Permanently lubricated bronze bushings act as high strength pivot points • Nylon thrust washers protect the pivot arms • Offers a high load capacity while ensuring a long cycle life • Provides a full 90º of axial motion 40 Series Mounting Hardware Included Nub to Profile: Part # 75-3479 – M8 x 40mm SHCS & Econ T-Nut Nub to Arms: Part # 40-3500 – (2) M8 x 6mm Stripper Bolt & (4) Thrust Washers Arm to Profile: Part # 75-3513 – (2) M8 x 16mm BHSCS & Dbl Econ T-Nut Part # 75-3508 – (2) M8 x 16mm FHSCS & Econ T-Nut Metric Individual Part No. 40-4425 40-4426 40-4427 40-4385 40-4343 0º Nub Page 602 40-4428 .327 kg. 40-4429 .327 kg. 40-4430 .488 kg. 90º Nub Page 602 Universal Nub Page 603 120mm Arm Page 598 “L” Arm Page 599 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 5 Complete Assembly Part No. 40-4431 .323 kg. 40-4432 .323 kg. 40-4433 .484 kg. 40-4434 (LH) .325 kg. 40-4435 (LH) .325 kg. 40-4436 (LH) .486 kg. 40-4457 (RH) .325 kg. 40-4458 (RH) .325 kg. 40-4459 (RH) .486 kg. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 601 80/20 Inc. ® The Industrial Erector Set ® 0º Right Angle Living Nub *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4025 40-4425 A 25.00 40.00 B 23.70 38.70 C 12.50 20.00 D 11.85 19.35 Qty 1* 1* E M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers F 12.50 20.00 G M6 X 1.00 M8 X 1.25 kg. .0330 .1560 90º Right Angle Living Nub 5 *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4026 40-4426 A 25.00 40.00 B 23.70 38.70 C 12.50 20.00 D 11.85 19.35 Qty 1* 1* E M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers F 12.50 20.00 G M6 X 1.00 M8 X 1.25 kg. .0330 .1560 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 602 Dynamic Pivots Universal Right Angle Living Nub *One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Nub to Profile) Series Qty Description 25 1 M6 x 25mm SHCS & Economy T-Nut 40 1 M8 x 40mm SHCS & Economy T-Nut Recommended Pivot Bolt Assembly (Mount Nub to Arm) Part No. 25-3501 40-3500 Part No. 25-4027 40-4427 A 25.00 40.00 B 48.70 78.70 C 12.50 20.00 D 11.85 19.35 E 25.00 40.00 Qty 1* 1* F M6 SHCS M8 SHCS Description 8mm x 6mm Stripper Bolts & Thrust Washers 10mm x 10mm Stripper Bolts & Thrust Washers G 12.50 20.00 H M6 X 1.00 M8 X 1.25 kg. .0640 .3110 Straight Pivot Arm **One Bolt Assembly Contains Qty 2 As Shown In The Photo Below 5 Included Mounting Hardware (Mount Arm to Profile) Series Qty Description 25 2 M6 x 12mm BHSCS & Economy T-Nut 40 2 M8 x 16mm BHSCS & Economy T-Nut Not Included Recommended Pivot Bolt Assembly (Mount Pivot Arm to Nub) Part No. Qty Description 25-3501 1** 8mm x 6mm Stripper Bolts & Thrust Washers 40-3500 1** 10mm x 10mm Stripper Bolts & Thrust Washers * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4185 40-4385 A 4.00 6.00 B 75.00 120.00 C 25.00 39.80 D 25.00 40.00 E 12.50 19.90 F ø6.30 ø8.30 G 25.00 40.00 H 12.50 20.00 J* ø8.00 ø10.00 kg. .0220 .0710 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 603 80/20 Inc. ® The Industrial Erector Set ® “L” Pivot Arm **One Bolt Assembly Contains Qty 2 As Shown In The Photo Below Metric Included Mounting Hardware (Mount Arm to Profile) Series Qty Description 25 2 M6 x 10mm FHSCS & Economy T-Nut 40 2 M8 x 16mm FHSCS & Economy T-Nut Not Included Recommended Pivot Bolt Assembly (Mount Pivot Arm to Nub) Part No. Qty Description 25-3501 1** 8mm x 6mm Stripper Bolts & Thrust Washers 40-3500 1** 10mm x 10mm Stripper Bolts & Thrust Washers * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4172 40-4343 A 4.00 6.00 B 50.00 80.00 C 24.75 39.80 D 25.00 40.00 E 12.50 19.90 F M6 FHSCS M8 FHSCS G 12.50 20.00 H 12.50 20.00 J* 8.00 10.00 K 25.00 40.00 L 12.50 20.00 kg. .0200 .0690 5 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 604 Dynamic Pivots 90º Pivot Bracket • Permanently lubricated bronze bushings act as high strength pivot points • Nylon washers between the plate and the proﬁle allow for smooth motion • Right and Left hand versions are available, providing a full 90º of axial motion 40-4337 Right Hand Shown Metric Note: Right-Hand Version Shown 40-4333 Left Hand Shown 5 * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4133 25-4137 40-4333 40-4337 Position Left Right Left Right A 75.00 75.00 120.00 120.00 B 25.00 25.00 40.00 40.00 C 12.50 12.50 20.00 20.00 D ø6.80 ø6.80 ø8.30 ø8.30 E* ø8.00 ø8.00 ø10.00 ø10.00 F ø6.80 ø6.80 ø8.30 ø8.30 G 3.36 3.36 5.36 5.36 H 4.00 4.00 6.00 6.00 kg. .0480 .0480 .1550 .1550 Recommended Bolt Assembly (Mount to Profile) Part No. 75-3404 75-3422 Qty 3 3 Description M6 x 10mm BHSCS & Economy T-Nut M8 x 16mm BHSCS & Economy T-Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 605 80/20 Inc. ® The Industrial Erector Set ® 90º Pivot Bracket Assemblies Individual Part No. 25-4133 25-4137 40-4333 40-4337 25-2796 25-2798 40-2797 40-2799 25-4187 25-4186 40-4387 40-4386 Metric Left Hand 25 Series Right Hand 25 Series Left Hand 40 Series Right Hand 40 Series 25 Series 25 Series 40 Series 25 Series 40 Series 25 Series 40 Series 40 Series 25-4139 LH / .127 kg. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 25-4142 LH / .132 kg. 25-4148 RH / .127 kg. 25-4147 RH / .132 kg. 40-4339 LH / .472 kg. 40-4342 LH / .368 kg. Assembly Part No. 40-4348 RH / .472 kg. 5 40-4347 RH / .368 kg. 25-4116 .209 kg. 25-4130 .213 kg. 25-4124 .254 kg. 25-4131 .263 kg. 40-4317 .786 kg. 40-4319 .581 kg. 40-4318 .943 kg. 40-4324 .734 kg. • Milled .64mm washer clearance allows all structural members to be ﬂush • Assemblies include the structural nub, nylon washers, shoulder bolt, and “T” or “L” handle rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 606 Dynamic Pivots 180º Pivot Bracket • Permanently lubricated bronze bushings act as high strength pivot points • Nylon washers between the plate and proﬁle allow for smooth motion • Right and Left hand versions are available, providing a full 180º of axial motion 0.64mm Milled Face Metric 5 * The internal diameter of the permanently lubricated bronze bushing. Part No. 25-4024 40-4424 A 125.00 200.00 B 25.00 40.00 C 12.50 20.00 D ø6.80 ø8.30 E* ø8.00 ø10.00 F ø6.80 ø8.30 G 4.00 6.00 H 75.00 120.00 kg. .069 .245 Recommended Bolt Assembly (Mount to Profile) Part No. 75-3404 75-3422 Series 25 40 Qty 5 5 Description M6 x 10mm BHSCS & Economy T-Nut M8 x 16mm BHSCS & Economy T-Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 607 80/20 Inc. ® The Industrial Erector Set ® 180º Pivot Bracket Assemblies Individual Part No. 25-4024 40-4424 25-2796 25-2798 40-2797 40-2799 25-4187 25-4186 40-4387 40-4386 Metric 25 Series 40 Series 25 Series 25 Series 40 Series 25 Series 40 Series 25 Series 40 Series 40 Series 25-4051 .154 kg. 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 25-4052 .159 kg. 40-4451 .553 kg. 40-4452 .453 kg. Assembly Part No. 25-4053 .259 kg. 25-4054 .263 kg. 25-4055 .309 kg. 5 25-4056 .313 kg. 40-4453 .957 kg. 40-4454 .748 kg. 40-4455 1.105 kg. 40-4456 .901 kg. • Milled .64mm washer clearance allows all structural members to be ﬂush • Assemblies include the structural nub, nylon washers, shoulder bolt, and “T” or “L’ handle rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 608 Panels & Doors Section #6 Pictorial Table Of Contents How To Order Ordering Requirements Standard Lift-Off Hinges Economy Lift-Off Hinges Adjustable Hinges Detent Hinges Combination Hinges Metric Page 611 Page 612 Page 613 - 614 Page 615 Page 616 Page 617 Page 618 Aluminum Hinges Glass Panel Holder Plastic Door Handles Aluminum Cabinet Handles Offset Handles Flush Handles Steel Door Handle Page 619 Page 620 Page 621 Page 622 Page 623 Page 624 Page 625 Aluminum Panel Handles Locking Grabber Handle Furniture Handles Pawl Kits Deluxe Door Handles Velcro® Latch Deadbolt Latchs Page 626 Page 627 Page 628 Page 629 Page 630 Page 631 Page 632 - 633 Grabber™ Door Catch Grabber™ Catch Mounting Plates Magnetic Door Catch Nylon Magnetic Catch Nylon Ball Catch Sliding Door Lock Sliding Door Glide 6 Page 634 Page 635 Page 636 Page 637 Page 638 Page 639 Page 640 Bi-Fold Door Hangers Roller Wheels Roller Wheel Brackets Roller Wheel Assemblies Door Slide Track Panel Stiffeners Panel Gaskets Page 641 Page 642 Page 643 Page 644 Page 645 Page 646 Page 647 - 649 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 609 80/20 Inc. ® The Industrial Erector Set ® Section #6 Pictorial Table Of Contents Panel Mount Block Panel Mount Bracket Quick Change Panel Clamp Drop-In Panel Bracket Wire Edge Single Panel Retainers Double Panel Retainers Metric Page 650 Page 651 Page 652 Page 653 Page 654 Page 655 Page 656 Single Mesh Retainers Double Mesh Retainers Acrylic Panels Polycarbonate Panels ABS Haircell Panels Expanded PVC Panels Alucobest Panels Page 657 - 658 Page 659 - 660 Page 661 Page 662 Page 663 Page 664 Page 665 Twin Wall Polycarb Panels Alumalite® Panels AR Polycarb Panels Kydex® Panels HDPE Panels Expanded Metal Panels Wire Mesh Page 666 Page 667 Page 668 Page 669 Page 670 Page 671 Page 672 6 PVC Coated Wire Mesh Panel Area Chart Page 673 Page 674 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 610 Panels & Doors How to Order 80/20® Panels & Door Components With the expansive selection of 80/20® panels & door components, taking special care to include all required information when ordering is a must. See the following page 612 for a list of ordering tips that will be sure to help us better meet you requirments and speed up your order process. And as always remember there is an 80/20® specialist available in your area to help with any design, ordering, or assembly questions you may have. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part No. 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 6 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 611 80/20 Inc. ® The Industrial Erector Set ® Calculate Panel Area The most important step when ordering panels from 80/20® is calculating the panel’s area, as all panels are sold by the square meter. A quick reference panel size chart can be found on page 674, for rounding up your speciﬁc panel size. Metric Example: 400mm (Length) x 800mm (Width) Rounded Up To 450mm (Length) x 900mm (Width) 450mm x 900mm = 0.41 Sq. Meters Speciﬁng Machining On A Drawing When submitting a panel drawing please place a call out letter on each corner of your panel. Notice in the example on the right, that the width and length are referenced by their speciﬁed call outs. Beginning with the upper left corner, call outs are designated A, B, C, and D in a counterclockwise direction. Referencing these call outs when ordering machining allows for proper measuring of the service position. In this example the service center line is measured down from the “A” call out. 6 Panel Sizing Tip When sizing a panel that will be inserted into a proﬁle’s T-slot be sure to add extra material to your visible panel size. Example: All four sides of the panel will recess inside of the 25 Series proﬁle’s T-slot. The visible size of the panel will be 200mm x 200mm, we now add 14mm to the “A” dimension of the panel that will recess into the T-slot. Our total panel size will now be 214mm x 214mm. Add 14mm to “A” for 25 Series Add 22mm to “A” for 40 Series rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 612 Panels & Doors Standard Lift-Off Hinges • 25 and 40 Series compatible • All required fasteners included • Hinge body is made of 6105-T5 anodized aluminum with permanently lubricated bronze bushings • Heavy-duty stainless steel hinge pins provide strength, long life, and smooth operation • Captivated nylon thrust washer eliminates metal to metal contact – won’t fall out Metric Note: Position the long pin in the upper position to simplify door assembly. Note: The distance of the gap between the two mating T-slots will equal 1.5mm for 25 Series, 40 Series, and transitions of both series. 6 Part No. 25-2073 25-2074 25-2075 25-2076 25-2077 25-2078 40-2093 40-2094 40-2095 40-2096 40-2097 40-2098 A 29.00 29.00 29.00 29.00 29.00 29.00 43.60 43.60 43.60 43.60 43.60 43.60 B 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 C 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 D 13.40 13.40 13.40 13.40 13.40 13.40 20.70 20.70 20.70 20.70 20.70 20.70 E 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 F 9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 9.50 G 9.40 9.40 9.40 9.40 9.40 9.40 16.80 16.80 16.80 16.80 16.80 16.80 H – 19.00 – 9.10 – 9.10 – 19.00 – 9.10 – 9.10 J 19.00 – 9.10 – – 9.10 19.00 – 9.10 – – 9.10 K M5 SHCS M5 SHCS M5 SHCS M5 SHCS M5 SHCS M5 SHCS M6 SHCS M6 SHCS M6 SHCS M6 SHCS M6 SHCS M6 SHCS kg. .027 .027 .025 .025 .023 .029 .040 .040 .036 .036 .035 .041 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 613 80/20 Inc. ® The Industrial Erector Set ® Standard Lift-Off Hinge Assemblies • Mounting hardware included Individual Part No. Metric 25-2073 25-2074 25-2075 25-2076 25-2077 25-2078 40-2093 40-2094 40-2095 40-2096 40-2097 40-2098 Long Long Short Short No Pin 2 Pin Long Long Short Short No Pin 2 Pin 25-2064 Right Hinge Long Pin Top Short Pin Bottom .097 kg. 1 1 2 25-2065 Complete Assembly Part No. Left Hinge Long Pin Top Short Pin Bottom .097 kg. 1 1 2 25-2066 Heavy-Duty Hinge .072 kg. Captivates Door 1 1 1 40-2104 Right Hinge Long Pin Top Short Pin Bottom .145 kg. 1 1 2 6 40-2105 Left Hinge Long Pin Top Short Pin Bottom .145 kg. 1 1 2 40-2106 Heavy-Duty Hinge .109 kg. Captivates Door 1 1 1 Transition Assembly Part No. 65-2101 Right Hinge Long Pin Top Short Pin Bottom .122 kg. 2 1 1 65-2102 Left Hinge Long Pin Top Short Pin Bottom .122 kg. 2 1 1 65-2103 Heavy-Duty Hinge .097 kg. Captivates Door 1 1 1 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 614 Panels & Doors Economy Lift-Off Hinges • 25 and 40 Series compatible • Hinge leaf is aluminum with a clear irridite ﬁnish • Stainless steel pin, long and short pin lengths • Available in both right and left hand options • 25 Series offers 18 kg. Capacity while 40 Series offers 32 kg. Capacity • Cost-effective option for lightweight doors and on-site assembly Metric Part No. 25-2830 25-2831 40-2832 40-2833 25-2835 40-2836 25-2837 25-2838 40-2839 40-2840 25-2841 40-2842 Type Left Hinge Short Pin Left Hinge Long Pin Left Hinge Short Pin Left Hinge Long Pin Left Hinge Assembly Left Hinge Assembly Right Hinge Short Pin Right Hinge Long Pin Right Hinge Short Pin Right Hinge Long Pin Right Hinge Assembly Right Hinge Assembly A 50.80 50.80 76.20 76.20 – – 50.80 50.80 76.20 76.20 – – B 25.40 25.40 38.10 38.10 – – 25.40 25.40 38.10 38.10 – – C 25.40 25.40 38.10 38.10 – – 25.40 25.40 38.10 38.10 – – D 13.50 13.50 20.60 20.60 – – 13.50 13.50 20.60 20.60 – – E 7.10 7.10 8.30 8.30 – – 7.10 7.10 8.30 8.30 – – F 12.70 12.70 19.00 19.00 – – 12.70 12.70 19.00 19.00 – – G 5.00 5.00 6.60 6.60 – – 5.00 5.00 6.60 6.60 – – H 4.75 4.75 6.35 6.35 – – 4.75 4.75 6.35 6.35 – – J 2.36 2.36 3.17 3.17 – – 2.36 2.36 3.17 3.17 – – K 1.60 1.60 3.17 3.17 – – 1.60 1.60 3.17 3.17 – – L Capacity 12.70 18 kg. 25.40 18 kg. 19.05 32 kg. 38.10 32 kg. – – – – 12.70 18 kg. 25.40 18 kg. 19.05 32 kg. 38.10 32 kg. – – – – 6 Note: Hinge assemblies include (2) hinge, one long pin and one short pin. Recommended Bolt Assembly: (Hinge to Profile) Part No. 75-3404 75-3421 Series 25 40 Lift-Off Hinge Part No. 25-2830 25-2831 40-2832 40-2833 25-2835 40-2836 25-2837 25-2838 40-2839 40-2840 25-2841 40-2842 4 4 – – 8 – 4 4 – – 8 – – – 4 4 – 8 – – 4 4 – 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 615 80/20 Inc. ® The Industrial Erector Set 25-2081 ® Adjustable Hinges • 25 and 40 Series compatible • Body made of black acetal with clear polycarbonate hinge pins • Hinges mount plastic panels and lightweight doors to T-slotted proﬁles • Durable and economical hinge allows adjustment of pivot tension Metric 40-2080 Note: These hinges are not suitable for hinging T-slotted profiles together. 6 Part No. 25-2081 40-2080 A 36.58 57.10 B 42.93 63.50 C 31.75 47.75 D 25.40 38.10 E 12.70 19.05 F 18.29 28.58 G 12.70 19.56 H 5.84 5.08 J 6.86 10.41 K ø5.00 ø8.30 kg. .014 .045 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3401 75-3422 Series Qty 25 2 40 2 Description M5 x 10mm SHCS & Economy T-Nut M8 x 16mm BHSCS & Economy T-Nut Adjustable Hinge Strength Guidelines 40-2080 Ultimate Tensil Ultimate Tensil Ultimate Shear 407 kg. 25-2081 170 kg. Recommended Bolt Assembly: (Mount 6mm Panel) Part No. 75-3400 75-3472 Series Qty 25 2 40 2 Description M5 x 16mm SHCS & Hex Nut M8 x 20mm BHSCS & Hex Nut 304 kg. 130 kg. 189 kg. 82 kg. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 616 Panels & Doors Detent Hinges • 25 and 40 Series compatible • Hold doors closed and open at 120º and 170º for hands-free access • Snap-on cover hides mounting hardware • Aluminum door stop block with mounting hardware included 40-2091 25-2071 Metric Note: These hinges are not suitable for hinging T-slotted profiles together. 25 Series Detent Hinge (4.7mm Drill Thru Required For Panels) 40 Series Detent Hinge (6.3mm Drill Thru Required For Panels) 6 Part No. 25-2071 40-2091 A 49.28 52.07 B 43.43 56.90 C 7.11 10.41 D 13.97 18.03 E 31.75 34.04 F 15.88 17.02 G – 50.04 kg. .0140 .0390 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3537 75-3539 Series Qty 25 2 40 2 Description M4 x 10mm BHSCS & Econ T-nut M5 x 12mm BHSCS & Econ T-nut Recommended Bolt Assembly: (Mount to 6mm Panel) Part No. 75-3538 75-3540 Series Qty Description 25 2 M4 x 12mm BHSCS w/ Washer & Hex Nut 40 2 M5 x 16mm BHSCS w/ Washer & Hex Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 617 80/20 Inc. ® The Industrial Erector Set ® Combination Hinges • 40 Series compatible • Black powder-coated zinc die cast with stainless steel hinge pin • 40-4488 features ratcheting clamp handle for locking hinge into position • Maximum load is 250Nm 40-4489 Metric 40-4488 6 Part No. 40-4488 40-4489 A 74.00 74.00 B 40.00 40.00 C 21.00 21.00 D 45.00 45.00 E 22.50 22.50 F 41.00 N/A G 24.00 24.00 H 14.00 14.00 J 65.00 N/A K 7.92 7.92 L 5.00 5.00 M 8.20 8.20 kg. .222 .191 Recommended Bolt Assembly: Part No. 11-8518 AND 40-1984 Qty 4 4 Description M8 x 18mm SHCS M8 Standard T-nut rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 618 Panels & Doors Aluminum Hinges • Mount heavier doors or even two proﬁles side by side • Part No. 65-2084 transitions from 25 to 40 Series • 25 Series maximum load capacity is 18 kg. 40 Series maximum load capacity is 34 kg. • Clear irridite ﬁnish will match color of aluminum proﬁles Metric 6 Part No. 25-2086 40-2085 65-2084 A 50.80 76.20 76.20 B 50.80 76.20 63.50 C 25.40 38.10 38.10 D 27.00 41.30 34.93 E 6.50 (2) 8.30 (2) 8.30 (2) F 6.50 (2) 8.30 (2) 6.50 (2) G 25.40 38.10 38.10 H 25.40 38.10 25.40 J 1.98 3.18 3.18 K 1.60 3.18 1.92 Capacity 18 kg. 34 kg. 34 kg. kg. .0250 .0770 .0680 Recommended Bolt Assembly: Part No. 75-3515 75-3525 Series 25 40 25-2086 4 – Hinge Part No. 40-2085 – 4 65-2084 2 2 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 619 80/20 Inc. ® The Industrial Erector Set ® Glass Panel Holder • 25 and 40 Series compatible • Both 65-4490 and 65-4491 are die-cast zinc with gray powder-coated ﬁnish • Accepts plastic panels from 2.00mm to 10.00mm thick, using rubber pads • 65-4491 includes (2) M5 x 12 SHCS, for mounting to 65-4490 glass panel clamp • Use 65-4490 and 65-4491 together for a frameless plastic panel corner 65-4490 Metric 6 Part No. 65-4490 65-4491 A 25.00 25.00 B 45.70 – C 17.00 – D 20.06 – E 20.82 – F 9.00 – G H J 32.50 M5 SHCS – – – 20.06 K – 3.00 L – 10.03 M – 3.96 N – M5 P – 12.50 kg. .0671 .0344 Recommended 25 Series Hardware (Mount 65-4490 To Profile): Part No. 11-5312 AND 25-1954 Qty 1 1 Description M5 x 12mm BHSCS M5 Standard T-nut 65-4491 Recommended 40 Series Hardware (Mount 65-4490 To Profile): Part No. 11-5314 AND 13116 Qty 1 1 Description M5 x 14mm BHSCS M5 Drop-In T-nut rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 620 Panels & Doors Plastic Door Handles • Mount to 25 and 40 Series proﬁles • Very durable – made of high strength black or red polycarbonate • Corrosion-resistant material for use in high moisture environments Metric Part No. 40-2060 40-2061 25-2062 40-2880 40-2881 25-2882 Size Large Medium Small Large Medium Small Color Black Black Black Red Red Red A 196.85 138.94 112.01 196.85 138.94 112.01 B 152.91 93.73 74.93 152.91 93.73 74.93 C 50.80 41.40 36.07 50.80 41.40 36.07 D 27.94 25.91 21.08 27.94 25.91 21.08 E 179.07 116.84 93.42 179.07 116.84 93.42 F M8 x 1.25 SHCS (2) M8 x 1.25 SHCS (2) M6 x 1.0 SHCS (2) M8 x 1.25 SHCS (2) M8 x 1.25 SHCS (2) M6 x 1.0 SHCS (2) kg. .0680 .0430 .0250 .0680 .0430 .0250 6 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3521 75-3430 Series Qty 25 2 40 2 Description M6 x 12mm SHCS & Economy T-Nut M8 x 20mm SHCS & Economy T-Nut Recommended Bolt Assembly: (Mount to 6mm Panel) Part No. 75-3470 75-3475 Series Qty 25 2 40 2 Description M6 x 16mm SHCS w/ Washer & Hex Nut M8 x 20mm SHCS w/ Washer & Hex Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 621 80/20 Inc. ® The Industrial Erector Set ® Aluminum Cabinet Handles • 40 Series compatible • Available in two sizes and two ﬁnishes Metric • Made from drawn aluminum, the ergonomic design is very durable 6 Part No. 40-2884 40-2885 40-2886 40-2887 Finish Black Natural Black Natural A 129.00 129.00 177.00 177.00 B 116.00 116.00 164.00 164.00 C 53.00 53.00 57.00 57.00 D 17.00 17.00 17.00 17.00 E 26.00 26.00 26.00 26.00 F 6.40 6.40 6.40 6.40 G 17.00 17.00 17.00 17.00 H M6 SHCS M6 SHCS M6 SHCS M6 SHCS kg. .156 .156 .203 .201 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3414 Series 40 Qty 2 Description M6 x 20mm SHCS & Economy T-Nut rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 622 Panels & Doors Offset Handles • Mounts to 25 or 40 Series proﬁles • All mounting hardware included • Corrosion-resistant handles made of ﬁberreinforced technopolymer • Bolt directly onto T-slotted proﬁles—ideal for bi-fold doors • One side is solid, preventing ﬁnger pinch injuries • Orange snap-on cover hides mounting screws Metric 6 Part No. 40-2079 A 130.05 B 108.97 C 87.88 D ø6.50 E 43.94 F 23.87 G 24.20 H 14.86 kg. .095 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 623 80/20 Inc. ® The Industrial Erector Set ® Flush Handles • Two sizes available • All mounting hardware included Metric • Housings are made of black polymer • 65-2056 handle pull made of black polymer • 65-2058 handle pull made of black powder-coated aluminum • See page 796 for ﬂush handle machining services 65-2056 65-2058 6 Part No. 65-2056 65-2058 65-2056 65-2058 Size Small Large A 81.00 – B 20.50 20.50 C 34.00 – D 28.4 – E 2.30 2.30 F 14.20 14.20 G 10.40 10.40 H 17.01 17.01 J – 106.40 K – 20.80 L – 29.50 M – 41.40 kg. .043 .068 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 624 Panels & Doors Steel Door Handle • Handle bolts directly to plastic panels • All mounting hardware included – (2) 8-32 x 1/2” BHSCS • Low, compact proﬁle design ideal for smaller hinged or sliding doors • See page 799 for steel door handle machining service Metric 6 Part No. 65-2070 A 31.20 B 8.00 C 68.30 D 84.00 E 76.20 F 8-32 x .50 Deep kg. .048 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 625 80/20 Inc. ® The Industrial Erector Set ® Aluminum Panel Handle • 25 and 40 Series compatible • Three standard lengths Metric • Press ﬁts on the edge of 6mm thick plastic panels • Attractive, lightweight handle made of 6105-T5 clear anodized aluminum • Custom lengths available – see page 525 6 Part No. 65-2780 65-2781 65-2782 Length 76mm 152mm 228mm A 18.03 18.03 18.03 B 15.24 15.24 15.24 C 4.60 4.60 4.60 D 24.13 24.13 24.13 E 6.10 6.10 6.10 F 10.67 10.67 10.67 kg. .034 .069 .103 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 626 Panels & Doors Locking Grabber Handle • Ideal for 2mm to 7mm plastic panels and can be opened from inside of door • Striker plate and all mounting hardware included • High strength black polycarbonate provides slam action latch, handle, and lock in one unit • See page 795 for 65-7510, plastic panel machining service Metric 6 Part No. 65-2730 A 13.97 B 61.21 C 49.78 D 19.05 E 25.40 kg. .054 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 627 80/20 Inc. ® The Industrial Erector Set ® Furniture Handles • 25 and 40 Series compatible • Corrosion-resistant, chrome-plated, or matte black handles ideal for T-slot framed doors • Handles allow for 90º of counter clockwise rotation to latch door • Requires furniture door latch machining service found on page 784 • Choose pawl kit that suits your needs • Pawl kits located on page 629 Metric 6 Part No. 65-2082 65-2083 65-2087 65-2089 65-2952 65-2953 65-2957 65-2959 Handle T T L L T T L L Locking Yes No Yes No Yes No Yes No Finish Chrome Chrome Chrome Chrome Black Black Black Black Latching A – – 26.90 26.90 – – 26.90 26.90 B 24.90 24.90 24.90 24.90 24.90 24.90 24.90 24.90 C 84.10 84.10 112.50 112.50 84.10 84.10 112.50 112.50 D .76 .76 .76 .76 .76 .76 .76 .76 E 38.90 38.90 38.90 38.90 38.90 38.90 38.90 38.90 F 63.50 63.50 63.50 63.50 63.50 63.50 63.50 63.50 G 54.10 54.10 54.10 54.10 54.10 54.10 54.10 54.10 Counter Clockwise rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 628 Panels & Doors Furniture Handle Pawl Kits • 25 Series Pawl Kits Includes: (2) M4 x 22mm SHCS (1) 1.00” Nylon Washer • 40 Series & Standard Pawl Kits Includes: (2) M4 x 30mm SHCS (1) 1.00” Nylon Washer • Transition Pawl Kits Includes: (2) M4 x 22mm SHCS (2) M4 x 30mm SHCS (1) 1.00” Nylon Washer • To order a complete handle set, select handle type and desired pawl kit (list both on your order) Metric 6 Pawl Kits: Part No. 25-2761 40-2765 65-2763 40-2760 Type 25 Series 40 Series Transition Standard A 31.70 44.50 38.10 69.80 B 12.70 12.70 12.70 12.70 C 19.00 19.00 19.00 19.00 D 19.00 19.00 19.00 19.00 Chrome Counter Clockwise Latching Clockwise Latching Black 65-2082 65-2083 65-2087 65-2089 65-2952 65-2953 65-2957 65-2959 T-Handle T-Handle L-Handle L-Handle T-Handle T-Handle L-Handle L-Handle Locking Non-Locking Locking Non-Locking Locking Non-Locking Locking Non-Locking 65-2932 65-2933 65-2937 65-2939 65-2922 65-2923 65-2927 65-2929 T-Handle T-Handle L-Handle L-Handle T-Handle T-Handle L-Handle L-Handle Locking Non-Locking Locking Non-Locking Locking Non-Locking Locking Non-Locking Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 629 80/20 Inc. ® The Industrial Erector Set ® Deluxe Door Handles • 40 Series compatible • All mounting hardware included – (2) 10-32 x 1.50” FHSCS • Locking and non-locking versions • Corrosion-resistant chrome ﬁnish • Requires furniture door latch machining service found on page 783 Metric 6 Part No. 40-2055 40-2063 Locking No Yes A 111.10 111.10 B 50.80 50.80 C 65.90 65.90 D 7.90 7.90 E 19.00 19.00 F 69.80 69.80 kg. .311 .311 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 630 Panels & Doors Velcro® Latch • 25 and 40 Series compatible • All mounting hardware included • Velcro® fabric bonded to clear anodized aluminum body • Plastic “hook” receptacle twists into T-slot • Ideal for display, enclosure, and light-duty doors where easy access is required Metric 6 Part No. 65-2126 A 6.35 B 12.70 C 73.02 D 61.89 E 50.80 F 38.10 G 6.52 kg. .100 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 631 80/20 Inc. ® The Industrial Erector Set ® Deadbolt Latch • 25 and 40 Series compatible • All mounting hardware included Metric • Clear anodized 6105-T5 aluminum body supports stainless steel bolt, spring, and ø9.80mm pin • Positive, spring-loaded deadbolt ideal for guarding and enclosure applications • Mount to T-slots of door and door frame 6 Part No. 65-2053 A 15.90 B 51.00 C 38.00 D 12.90 E 6.30 F (Bolt Travel) 14mm G 25.00 H 6.30 J 4.60 kg. .146 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 632 Panels & Doors 90º Deadbolt Latch • Positive, spring-loaded deadbolt ideal for guarding and enclosure applications • Clear anodized 6105-T5 aluminum body supports stainless steel bolt, spring, and ø9.80mm pin • All mounting hardware included • Pin handle is positioned 90º to the side Metric Part No. 65-2107 A 15.90 B 51.00 C 38.00 D 12.90 E 6.30 F (Bolt Travel) 14mm G 25.00 H 6.30 J 4.60 kg. .146 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 633 80/20 Inc. ® The Industrial Erector Set ® Grabber™ Door Catch • 25 and 40 Series compatible • Includes – (4) 6-32 BHSCS for mounting to plates found on page 635 • Corrosion-resistant black ABS catches available in three pull-up forces • Spring-loaded over-center catch mounts in side enclosure, push to close and pull to open Metric 6 Catch Part No. 65-2069 65-2088 65-2125 Pull Force 1.4 kg. 2.3 kg. 4.6 kg. A 3.30 3.30 3.30 B 28.19 28.19 28.19 C D E 5.08 14.48 8.13 5.08 14.48 8.13 5.08 14.48 8.13 F 40.64 40.64 40.64 G H 3.81 13.72 3.81 13.72 3.81 13.72 J 48.26 48.26 48.26 Keeper K L M 2.54 20.50 7.62 2.54 20.50 7.62 2.54 20.50 7.62 N 55.88 55.88 55.88 P 6.35 6.35 6.35 kg. .014 .016 .016 Grabber™ Door Catch is a registered trademark of Southco, Inc. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 634 Panels & Doors Grabber™ Door Catch Mounting Plate • 25 and 40 series compatible • Made of 6mm 6105-T5 clear anodized aluminum • Securely mounts Grabber™ Door Catch onto T-slotted proﬁles Metric 6 Part No. 40-2121 25-2122 65-2123 Series 40 25 25 & 40 Plate Type Keeper Mount Plate Keeper Mount Plate Catch Mount Plate kg. .093 .069 .044 Recommended Bolt Assembly: Mounting Plate Part No. Nut Type 40-2121 25-2122 65-2123 65-2123 Drop-In T-Nut (2) 75-3506 (2) 75-3505 (2) 75-3437 (2) 75-3436 Econ T-Nut (2) 75-3508 (2) 75-3507 (2) 75-3406 (2) 75-3405 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 635 80/20 Inc. ® The Industrial Erector Set ® Magnetic Door Catch • 25 and 40 Series compatible • All mounting hardware included Metric • Lightweight, ideal for latching plastic panels in place • Tap required in panel for mounting striker plate, refer to page 804 (misc panel machining) 6 Part No. 65-2090 A 29.00 B 25.40 C 16.50 D 31.10 E 42.50 F 53.00 G 3.90 H 18.30 J 22.60 K 23.10 kg. .054 Magnetic Door Catch Bracket • 25 and 40 Series compatible • All mounting hardware included • Used for catching T-slot proﬁle framed door Part No. 65-2745 Description Magnetic Door Catch Bracket kg. .041 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 636 Panels & Doors Nylon Magnetic Catch • 25 and 40 Series compatible • Made of molded black ﬁberglass reinforced nylon • Quick latching method for lightweight plastic panel doors Metric Part No. 65-4486 A 30.00 B 40.00 C 7.25 D 28.00 E 13.50 F 6.50 G 20.00 H 10.00 J M5 Thread K 2.36 L 6.35 kg. .0317 6 Recommended Bolt Assembly: Part No. 75-3522 75-3596 Series 25 40 Qty 2 2 Description M6 x 16mm SHCS & Econ T-nut M6 x 18mm SHCS & Drop-In T-nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 637 80/20 Inc. ® The Industrial Erector Set ® Nylon Ball Catch • 25 and 40 Series compatible • Body of latch is made of molded black ﬁberglass reinforced nylon • Quick latching method for lightweight plastic panel doors • Zinc-plated steel ball can latch into top or front of catch Metric 6 Part No. 65-4487 A B 37.00 48.00 C 6.00 D E 28.00 16.00 F 6.50 G H J 13.20 20.00 10.00 K 9.00 L M8 Thread M 16.30 N 2.23 P Q kg. 12.00 26.00 .0408 Recommended Bolt Assembly: Part No. 75-3522 75-3596 Series 25 40 Qty 2 2 Description M6 x 16mm SHCS & Econ T-nut M6 x 18mm SHCS & Drop-In T-nut rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 638 Panels & Doors Sliding Door Lock • Locks 6mm thick sliding panels when used with sliding door track shown on pg 645 • Economical security lock ideal for storage or display cases • Attractive chrome ﬁnish Metric 6 Part No. 65-2057 A 142.87 B 28.57 C 112.69 D 14.73 E 24.89 F 20.32 kg. .091 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 639 80/20 Inc. ® The Industrial Erector Set ® Sliding Door Glide • Build 25 or 40 Series sliding or bi-fold doors • Fastens to proﬁle end with stainless steel mounting screw provided • Made from UHMW polyethylene, glide rotates freely as door pivots • See pages 748-750 for UHMW material speciﬁcations • See page 773 for tapping services Metric 6 Part No. 25-2067 40-2068 A 12.70 19.05 B 25.40 38.10 C 20.62 31.75 D M6 M8 E 6.09 6.09 F 9.50 9.50 G 7.14 11.94 H 6.36 7.86 kg. .003 .007 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 640 Panels & Doors Top Mount Bi-Fold Door Hanger Assembly • 25 and 40 Series compatible • Mounting screw supplied • Made of UHMW polyethylene, proﬁle shown below • Create custom sliding or bi-fold door applications without use of bottom rail • Bolts onto proﬁle end and freely rotates as door pivots • See page 773 for tap service Metric Part No. 25-2059 40-2051 Description 25 Series Bi-Fold Door Hanger 40 Series Bi-Fold Door Hanger Length 25.40 40.00 Thread Size 1/4-20 x .410 5/16-18 x .780 kg. .020 .027 Top Mount Bi-Fold Door Hanger Proﬁle • 25 and 40 Series compatible • Create custom sliding or bi-fold door applications without use of bottom rail • Made of UHMW polyethylene – see pages 748-750 for UHMW material speciﬁcations • Stock length: 4m – Cut to length with machining Part No. 65-7212 6 Part No. 6710 6808 A 11.90 17.80 B 25.40 38.10 C 4.00 6.10 D 2.80 4.60 E 5.80 7.60 F 5.10 6.90 G 50º 45º kg. / m .154 .332 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 641 80/20 Inc. ® The Industrial Erector Set ® Roller Wheels • 25 and 40 Series compatible • All mounting hardware included Metric • Made of self-lubricating black nylon • P/N 40-2290 has permanently-lubricated bronze bushing – P/N 40-2280 has ball bearing hub • Mounts to proﬁle end or T-slot – ideal for guided linear motion 6 Part No. 25-2281 65-2282 40-2280 40-2290 Part No. 25-2281 65-2282 40-2280 40-2290 A 37.50 37.50 54.00 54.00 B 28.00 28.00 43.00 43.00 C 6.10 7.90 7.90 7.90 D 11.60 11.60 19.50 19.50 E 14.00 14.00 21.50 21.50 F 4.75 4.75 5.50 5.50 G 8.00 8.00 10.00 10.00 H 5.50 5.50 7.00 7.00 J 3.20 3.20 3.20 3.20 Rolls In 25 Series 25 Series 40 Series 40 Series K 15.90 15.90 19.00 19.00 L M N 13.20 6.80 M6 x 1.0 13.20 6.80 M6 x 1.0 16.20 10.60 M8 x 1.25 16.20 10.60 M8 x 1.25 P 1.60 1.60 1.60 1.60 Q 9.20 9.20 13.00 13.00 kg. .032 .034 .084 .075 Bearing Type Permanent Lubricated Bronze Bushing Permanent Lubricated Bronze Bushing Dual Roller Bearing Permanent Lubricated Bronze Bushing Mounts To 25 Series 40 Series 40 Series 40 Series 25-2281 65-2282 40-2290 40-2280 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 642 Panels & Doors Roller Wheel Brackets • 25 and 40 Series compatible • Hardware for mounting bracket to T-slot proﬁle included • Made of clear anodized aluminum • Mounts to T-slot proﬁle – ideal for moving framed doors and other components • See page 642 for nylon roller wheels • See page 644 for roller wheel bracket assemblies Metric 6 Part No. 25-2750 25-2752 40-2754 40-2757 A 78.00 103.00 123.30 163.30 B 53.00 78.00 83.30 123.30 C 31.10 56.10 46.70 86.70 D 47.50 64.20 73.65 81.65 E 39.00 51.50 61.65 81.65 F 17.00 25.40 24.00 40.00 G 23.45 23.45 38.30 38.30 H 12.50 12.50 20.00 20.00 J 6.40 6.40 10.20 10.20 K 12.70 12.70 19.00 19.00 L 25.40 25.40 40.00 40.00 M 13.81 13.81 20.00 20.00 N P Q 12.70 5.79 M6 x 1.00 12.70 5.79 M6 x 1.00 20.00 10.00 M8 x 1.25 20.00 10.00 M8 x 1.25 R M6 M6 M8 M8 kg. .054 .063 .200 .238 Note: Be sure to use the included washer with the roller wheels for proper spacing Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 643 80/20 Inc. ® The Industrial Erector Set ® Roller Wheel Bracket Assemblies • 25 and 40 Series compatible • All mounting hardware included for both roller wheel and mounting bracket – 25 Series – (2) M6 x 10mm LHSCS (2) P/N 25-1964, M6 Standard T-Nut 40 Series – (2) M8 x 16mm LHSCS (2) P/N 40-1984, M8 Standard T-Nut • Mounts to T-slot proﬁle – ideal for moving framed doors and other components Individual Part No. 25-2750 25-2752 40-2754 40-2757 25-2281 65-2282 40-2280 40-2290 Metric 25-2751 .118 kg. 1 2 6 Assembly Part No.s 25-2753 .127 kg. 1 2 40-2755 .376 kg. 1 2 40-2758 .414 kg. 1 2 40-2756 .352 kg. 1 2 40-2759 .390 kg. 1 2 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 644 Panels & Doors Door Slide Track • 25 and 40 Series compatible • Stock length: 4m – cut to length with machining service No. 65-7212 • Made of 6105-T5 clear anodized aluminum • Snaps into T-slot – no hardware required • Deeper slots in upper track allow panels to be inserted after frame is assembled • Radius bearing surface in lower track allows for easier sliding Metric 6 25 Series Part No. 25-2211 25-2221 40-2210 40-2220 Track Type Upper Lower Upper Lower Stock Length 4m 4m 4m 4m 40 Series A 1.57 2.16 1.52 3.91 B 17.48 11.13 16.51 10.16 C 7.14 7.14 6.99 6.99 D 19.05 19.05 28.58 28.58 kg. / m .310 .232 .402 .372 Note: To calculate the panel height, subtract 12.7mm from dimension “N” shown in the drawing Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 645 80/20 Inc. ® The Industrial Erector Set 65-2429 ® Panel Stiffeners • Add rigidity to any 6mm thick plastic panel • Made of 6105-T5 clear anodized aluminum Metric • Stock length: 1841mm – cut to length with machining Part No. 65-7212 • Use soft face mallet to apply to panel edge – see page 764 65-2424 6 Part No. 65-2429 65-2424 Handle Yes No A 10.67 10.67 B 6.10 6.10 C 18.03 18.03 D 15.24 15.24 E 4.60 4.60 F 24.31 – kg. / m 2.545 2.187 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 646 Panels & Doors Panel Gasket – 40 Series • 40 Series compatible • Made of black high-density polyethylene (HDPE) • Stock length: 1841mm • Inserts into the T-slot from top or end to securely hold 6mm plastic panels • Panel machining Part No. 7500 or 7501, an edge radius, makes assembly easier – see page 793 Metric Part No. 40-2120 Description Black 40 Series Panel Gasket kg. .045 6 Note: To calculate the panel width, add 20mm to the “A” dimension shown in the drawing Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 647 80/20 Inc. ® The Industrial Erector Set ® Rubber Panel Gasket • 25 and 40 Series compatible • Black thermoplastic elastomer Metric • Black rubber panel gasket can be ordered by the meter or in 47.50m rolls • Holds plastic panels tight in the T-slot, easily inserted on one side after panel is placed in frame • Holds 4.5mm thick panels secure in 25 Series proﬁles and holds 6mm thick panels secure in 40 Series proﬁles 6 Part No. 25-2116 25-2118 40-2115 40-2117 Description 25 Series Rubber Panel Gasket (Per Meter) 25 Series Rubber Panel Gasket (Per 45.7m Roll) 40 Series Rubber Panel Gasket (Per Meter) 40 Series Rubber Panel Gasket (Per 45.7m Roll) kg. .022 / m 1.021 .037 / m 1.70 Note: To calculate your panel width, add 14mm to dimension “A” for 25 Series. To calculate your panel width, add 22mm to dimension “A” for 40 Series. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 648 Panels & Doors Silicone Rubber Panel Gasket • 25 and 40 Series compatible • Made of gray silicone rubber for improved chemical and heat resistance • Gray silicone panel gasket sold by the meter • Holds plastic panels tight in the T-slot, easily inserted on one side after panel is placed in frame • Holds 4.5mm thick panels secure in 25 Series proﬁles and holds 6mm thick panels secure in 40 Series proﬁles Metric 6 Part No. 25-2177 40-2178 Description 25 Series Silicone Rubber Panel Gasket (Per meter) 40 Series Silicone Rubber Panel Gasket (Per meter) kg. / m .027 .042 Note: To calculate the panel width, add 14mm to dimension “A” for 25 Series. To calculate the panel width, add 22mm to dimension “A” for 40 Series. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 649 80/20 Inc. ® The Industrial Erector Set ® Panel Mount Block • 25 and 40 Series compatible • Mounting hardware to proﬁle included 25-2427 Metric • Made of 6105-T5 clear anodized aluminum • Firmly mount plastic panels ﬂush or offset • Simplify adding or removal of plastic panels • See page 800 for panel mount block drilling services 40-2425 6 Part No. 25-2427 40-2425 A 19.00 26.00 B 19.00 23.30 C 10.00 11.68 D 6.50 10.00 E M6 x 1.0 Tap Thru M8 x 1.25 Tap Thru F 20.30 34.30 G 9.30 16.20 H 6.30 7.88 kg. .023 .054 Note: 25-2427 - mounts 4.5mm panels ﬂush with 25 Series proﬁles 40-2425 - mounts 6mm panels ﬂush with 40 Series proﬁles Series 25 40 Qty 1 1 Description M6 x 16mm BHSCS M8 x 16mm BHSCS Recommended Bolt Assembly: (Mount Block to Panel) Part No. 13-6316 13-8316 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 650 Panels & Doors Panel Mount Bracket • 25 and 40 Series compatible • Made of high strength 6105-T5 clear anodized aluminum • Slotted hole makes panel alignment easy • Economical panel mounting method • Mounts 6mm panels ﬂush with P/N 40-2430 Note: 25 Series does NOT mount standard panels flush Metric 6 Part No. 25-2428 40-2430 A 25.00 25.00 B 6.50 6.50 C 12.50 12.50 D 6.30 8.30 E 6.30 8.30 F 3.00 3.00 kg. .009 .009 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3404 75-3421 Series 25 40 Qty 1 1 Description M6 x 10mm BHSCS & Economy T-Nut M8 x 12mm BHSCS & Economy T-Nut Recommended Bolt Assembly: (Mount 6mm Panel) Part No. 75-3467 75-3471 Series 25 40 Qty 1 1 Description M6 x 16mm BHSCS & Hex Nut w/ Washer M8 x 16mm BHSCS & Hex Nut w/ Washer Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 651 80/20 Inc. ® The Industrial Erector Set ® Quick Change Panel Clamp • 40 Series compatible • Mounts panels up to 6mm thick with no machining or mounting hardware • Made of high strength black nylon • 1/4 turn locks block in T-slot • Easily remove panel clip with ﬂat tip screwdriver Metric 40-2423 Clip 40-2422 Block 6 Part No. 40-2421 40-2422 40-2423 Description Complete Set (Block & Clip) Block Panel Clip A 19.70 19.70 – B 16.30 16.30 – C 24.90 – 24.90 D 19.90 – 19.90 E 22.10 – 22.10 F 23.30 23.30 – kg. .008 .006 .002 Note: To calculate the panel height, subtract 11.5mm from dimension “N” shown in the drawing. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 652 Panels & Doors Drop-In Panel Bracket • 25 and 40 Series compatible • No fasteners or machining required for mounting to T-slot • Made of 6105-T5 clear anodized aluminum • Bracket can be loaded from face of T-slot • Mounts panel ﬂush with outside of 25 or 40 Series proﬁles Metric Part No. 25-2489 40-2488 A 30.20 46.00 B 25.40 38.10 C 12.70 19.00 D 14.50 19.80 E 3.30 3.30 F 25.40 38.10 G 5.50 7.80 H 8.50 12.70 J 7.10 8.30 kg. .021 .058 6 Recommended Bolt Assembly: (Mount Block to Panel) Part No. 13-6316 13-8316 Series 25 40 Qty 1 1 Description M6 x 16mm BHSCS M8 x 16mm BHSCS Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 653 80/20 Inc. ® The Industrial Erector Set ® Wire Edge “Cut You Not” • Create clean, safe, and easy access openings • Crimps on edge of wire mesh or expanded metal panels • Made of black ﬂexible PVC with internal metal clips • Sold by the meter with no cut charge Metric 6 Part No. 65-2465 Description Black Wire Edge A 14.22 B 10.02 C 4.78 kg. / m .112 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 654 Panels & Doors Single Panel Retainers • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain plastic panels • Simpliﬁes panel installation and removal • Requires drill thru hole in panel that lines up with retainer’s tapped hole(s), see page 801 Metric 25-2496 40-2434 Part No. 25-2496 40-2434 25-2497 40-2433 A 4.00 6.00 4.00 6.00 B 13.30 22.00 13.30 22.00 C 25.00 40.00 25.00 40.00 D 23.50 37.00 23.50 37.00 E F G H J K L 48.50 12.50 25.00 – – – 9.80 77.00 20.00 40.00 – – – 15.80 48.50 – – 12.50 25.00 50.00 9.80 77.00 – – 20.00 40.00 80.00 15.80 25-2497 40-2433 M 27.90 44.40 27.90 44.40 N M6 x 1.0 M8 x 1.25 M6 x 1.0 M8 x 1.25 P Q 6.30 9.30 8.30 16.00 6.30 9.30 8.30 16.00 kg. .018 .054 .036 .109 6 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3404 75-3422 Series 25 40 25-2496 1 – Retainer Part No. 40-2434 25-2497 – 2 1 – 40-2433 – 2 Recommended Bolt Assembly: (Mount 6mm Panel) Part No. 13-6310 13-8312 Series 25 40 25-2496 1 – Retainer Part No. 40-2434 25-2497 – 2 1 – 40-2433 – 2 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 655 80/20 Inc. ® The Industrial Erector Set ® Double Panel Retainers • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum Metric • Strongest way to cost-effectively retain two plastic panels separated by a proﬁle • Simpliﬁes panel installation and removal • Requires drill thru hole in panel that lines up with retainer’s tapped hole(s), see page 802 6 Part No. 25-2512 40-2515 25-2513 40-2516 A 4.00 6.00 4.00 6.00 B 13.30 22.00 13.30 22.00 C 25.00 40.00 25.00 40.00 D 25.5 40.60 25.50 40.60 25-2512 40-2515 E F G H J K L 75.50 12.50 25.00 – – – 9.80 120.60 20.00 40.00 – – – 15.80 75.50 – – 12.50 25.00 50.00 9.80 120.60 – – 20.00 40.00 80.00 15.80 25-2513 40-2516 M 28.00 44.50 28.00 44.50 N M6 x 1.0 M8 x 1.25 M6 x 1.0 M8 x 1.25 P 6.30 8.30 6.30 8.30 Q 9.30 16.00 9.30 16.00 kg. .027 .088 .054 .177 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3404 75-3422 Series 25 40 25-2512 1 – Retainer Part No. 40-2515 25-2513 – 2 1 – 40-2516 – 2 Recommended Bolt Assembly: (Mount 6mm Panel) Part No. 13-6310 13-8312 Series 25 40 25-2512 2 – Retainer Part No. 40-2515 25-2513 – 4 2 – 40-2516 – 4 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 656 Panels & Doors Single Mesh Panel Retainers • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain wire mesh or expanded metal panels • Simpliﬁes panel installation and removal • Panel is secured when tightened between retainer and threaded backing plate Metric 6 25-2491 40-2436 Part No. 25-2491 40-2436 25-2494 40-2435 A 4.00 6.00 4.00 6.00 B 13.30 22.00 13.30 22.00 C 25.00 40.00 25.00 40.00 D 23.50 37.00 23.50 37.00 E F G H J K 48.50 16.00 32.00 – – – 77.00 20.00 40.00 – – – 48.50 – – 12.50 25.00 50.00 77.00 – – 20.00 40.00 80.00 L 6.00 9.00 6.00 9.00 M 22.10 37.90 22.10 37.90 25-2494 40-2435 N P Q M6 x 1.0 9.40 25.00 M8 x 1.25 13.30 39.80 M6 x 1.0 9.40 25.00 M8 x 1.25 13.30 39.80 R 6.30 8.30 6.30 8.30 S 9.30 16.00 9.30 16.00 T 12.50 19.90 12.50 19.90 Note: Refer to page 658 for recommended bolt assemblies Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 657 80/20 Inc. ® The Industrial Erector Set ® Single Mesh Panel Retainers continued Metric Part No. 25-2490 40-2432 25-2493 40-2431 25-2491 40-2436 25-2494 40-2435 25-2492 40-2438 25-2495 40-2437 6 Series 25 40 25 40 25 40 25 40 25 40 25 40 kg. .016 .054 .034 .109 .025 .079 .050 .159 .009 .025 .016 .050 Size 25mm 40mm 50mm 80mm 25mm 40mm 50mm 80mm 25mm 40mm 50mm 80mm Description Mesh Retainer Mesh Retainer Mesh Retainer Mesh Retainer Mesh Retainer w/ Backing Plate Mesh Retainer w/ Backing Plate Mesh Retainer w/ Dbl Backing Plate Mesh Retainer w/ Dbl Backing Plate Backing Plate Backing Plate Dbl Backing Plate Dbl Backing Plate Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3404 75-3422 Retainer Part No.s Series 25-2491 40-2436 25-2494 40-2435 25 1 – 2 – 40 – 1 – 2 Recommended Bolt Assembly: (Mount 12 / 16 Guage Wire) Part No. 13-6312 13-8320 Retainer Part No.s Series 25-2491 40-2436 25-2494 40-2435 25 1 – 2 – 40 – 1 – 2 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 658 Panels & Doors Double Mesh Panel Retainers • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum • Panel is secured when tightened between retainer and threaded backing plate • Strongest way to cost-effectively retain two wire mesh or expanded metal panels separated by a proﬁle • Simpliﬁes panel installation and removal Metric 6 Part No. 25-2521 40-2517 25-2523 40-2519 A 4.00 6.00 4.00 6.00 B 13.30 22.00 13.30 22.00 C 25.00 40.60 25.00 40.00 D 25.50 40.60 25.50 40.60 E F G H J K 75.50 16.00 32.00 – – – 120.60 20.00 40.00 – – – 75.50 – – 12.50 25.00 50.00 120.60 – – 20.00 40.00 80.00 L 6.00 9.00 6.00 9.00 M 22.40 38.00 22.40 38.00 N P Q M6 x 1.0 9.40 25.00 M8 x 1.25 13.30 39.80 M6 x 1.0 9.40 25.00 M8 x 1.25 13.30 39.80 R 6.30 8.30 6.30 8.30 S 9.30 16.00 9.30 16.00 T 12.50 19.90 12.50 19.90 Note: Refer to page 660 for recommended bolt assemblies Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 659 80/20 Inc. ® The Industrial Erector Set ® Double Mesh Retainers continued Metric Part No. 25-2521 40-2517 25-2523 40-2519 25-2522 40-2518 25-2524 40-2520 25-2492 40-2438 25-2495 40-2437 Series 25 40 25 40 25 40 25 40 25 40 25 40 kg. .027 .088 .054 .177 .045 .138 .086 .277 .009 .025 .016 .050 Size 25mm 40mm 50mm 80mm 25mm 40mm 50mm 80mm 25mm 40mm 50mm 80mm Description Double Mesh Retainer Double Mesh Retainer Double Mesh Retainer Double Mesh Retainer Double Mesh Retainer w/ Backing Plate Double Mesh Retainer w/ Backing Plate Double Mesh Retainer w/ Dbl Backing Plate Double Mesh Retainer w/ Dbl Backing Plate Double Backing Plate Double Backing Plate Double Dbl Backing Plate Double Dbl Backing Plate 6 Recommended Bolt Assembly: (Mount to Profile) Part No. 75-3404 75-3422 Retainer Part No.s Series 25-2521 40-2517 25-2523 40-2519 25 1 – 2 – 40 – 1 – 2 Recommended Bolt Assembly: (Mount 12 / 16 Guage Wire) Part No. 13-6312 13-8320 Retainer Part No.s Series 25-2521 40-2517 25-2523 40-2519 25 2 – 4 – 40 – 2 – 4 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 660 Panels & Doors Acrylic Panels • Cost-effective panel alternative • High optical clarity • Resistant to weather and elements • Stable up to 180° • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 Part No. 65-2601 65-2602 65-2603 65-2604 65-2605 65-2606 65-2607 65-2608 Trade Name Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Color Clear Clear White White Black Black Bronze Bronze Thickness 6mm 4.5mm 6mm 4.5mm 6mm 4.5mm 6mm 4.5mm kg. / Sq. meter 7.08 4.10 7.08 4.10 7.08 4.10 7.08 4.10 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 Metric Acrylic panels are a cost-effective alternative to polycarbonate. While less impact-resistant, acrylic is available in more colors, and lighter in weight. Acrylic is great in applications where optical clarity and resistance to the elements are a must. Only half as heavy as glass and only 40% as heavy as aluminum, acrylic is also easy to cut, drill, route, and paint. Applications such as displays, signs, furniture, low-impact guarding, and partitions are where acrylic makes its mark. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 661 80/20 Inc. ® The Industrial Erector Set ® Polycarbonate Panels • Easily machined • Good optical clarity Metric • High impact resistance • Stable up to 240° • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Specify sheet size when ordering Part No. 65-2609 65-2610 65-2611 65-2612 65-2629 65-2630 Trade Name Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Color Clear Clear Bronze Bronze Gray Gray Thickness 6mm 4.5mm 6mm 4.5mm 6mm 4.5mm kg. / Sq. meter 7.325 5.615 7.325 5.615 7.325 5.615 Stock Sheet Size 1219.2 x 2438.4 1524.0 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 6 Polycarbonate is a high performance industrial application panel. Easily machined with standard hand tools, the high impact resistance offered by Polycarbonate prevents cracking, chipping, or breaking when cutting or drilling panels. Polycarbonate is best used in applications where high impact resistance is needed while offering a clear view of the enclosed device. Polycarbonate excels in several industrial and manufacturing applications like machine guards, equipment enclosures, and workstations. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 662 Panels & Doors ABS Haircell Panels • Lightweight • Textured side hides marks and scratches • Cost-effective • Stable up to 180° • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Metric Part No. 65-2613 65-2614 Trade Name – – Color Black Black Thickness 6mm 4.5mm kg. / Sq. meter 8.301 4.883 Stock Sheet Size 1371.6 x 2616.2 1219.2 x 2438.4 ABS Haircell is a great cost-effective alternative to Acrylic and Polycarbonate. ABS Haircell has a unique textured side which hides scratches and other marks while offering impact resistance that is higher than acrylic panels. Easily machined, ABS Haricell is a general purpose sheet that is well suited to almost any application, including furniture, workstations, displays, guarding, and partitions. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 663 80/20 Inc. ® The Industrial Erector Set ® Expanded PVC Panels • Low-cost and lightweight • Decorative applications can be designed using several of our available colors • Stable up to 140° • Good chemical resistance • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Metric Part No. 65-2615 65-2616 65-2617 65-2618 65-2619 65-2620 65-2621 65-2622 65-2623 65-2624 65-2631 65-2632 Trade Name Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Color White White Black Black Red Red Blue Blue Gray Gray Yellow Yellow Thickness 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm kg. / Sq. meter 4.395 2.442 4.395 2.442 4.395 2.442 4.395 2.442 4.395 2.442 4.395 2.442 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 6 Expanded PVC panels are a low cost alternative to Acrylic and Polycarbonate panels, and are available in 6 colors. Expanded PVC panels are very weather-resistant and easily machined. The light impact resistance limits the usage of Expanded PVC panels to light-duty applications where contact is a minimum. Expanded PVC works great as signage, displays, or exhibit panels. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 664 Panels & Doors Alucobest Panels • Half the weight of solid aluminum, making it easy to machine • Smooth metallic ﬁnish is impact-resistant • Durable and weather-resistant • Stable up to 175° • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Metric Part No. 65-2650 Trade Name Alucobest Color Platinum Thickness 6mm kg. / Sq. meter 7.280 Stock Sheet Size 1270 x 3098.8 An aluminum composite material composed of two .020” aluminum skins bonded to a polyethelyne core, Alucobest has a smooth metallic ﬁnish similar to that of a solid aluminum panel, but at only half of the weight. Offering good impact resistance, Alucobest resists buckling and warping, and is easily machined. When you need a strong, solid panel for guarding, enclosures, or workstations in place of a solid aluminum sheet, Alucobest is the answer. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 665 80/20 Inc. ® The Industrial Erector Set ® Twin Wall Polycarbonate Panels • Lightweight • 90% light transmission Metric • Resistant to weather and elements • Twin walls • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Part No. 65-2640 Trade Name – Color Clear Thickness 6mm kg. / Sq. meter .266 Stock Sheet Size 1219.2 x 2438.4 Twin Wall Polycarbonate provides an excellent solution for a wide range of lightweight guarding, partition, and enclosure needs. At 1/6 the weight of a solid Polycarbonate panel, the light weight of Twin Wall Polycarbonate makes working with it quick and easy. 6 Always specify the required direction for the channel orientation when ordering Twin Wall Polycarbonate panels. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 666 Panels & Doors Alumalite® Panels • Lightweight composite panel • Smooth, glossy, painted ﬁnish • Water-resistant core • Stable up to 120° • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Metric Part No. 65-2633 65-2634 65-2635 65-2636 Trade Name Alumalite® Alumalite® Alumalite® Alumalite® Color Blue Red Silver Yellow Thickness 6mm 6mm 6mm 6mm kg. / Sq. meter 1.83 1.83 1.83 1.83 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 Alumalite® is a strong aluminum composite panel that has a corrugated polyallomer core between two .016" aluminum skins. A perfect choice for applications that require a lightweight aesthetic looking panel. The CPA core provides Alumalite® weather resistant properties that make this panel appropriate for indoor or outdoor applications that can include furniture, signs, displays, workstations, and machine guarding. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 667 80/20 Inc. ® The Industrial Erector Set ® AR Polycarbonate Panels • Abrasion-resistant coating not easily scratched • High impact resistance Metric • Stable up to 240° • Good visual transparency • Cut plastic panels to size with 65-7150 or 65-7155 services on page 787 • See pages 787-804 for all plastic panel machining services Part No. 65-2641 65-2642 Trade Name Makrolon® AR Makrolon® AR Color Clear Clear Thickness 4.50mm 6.00mm kg. / Sq. meter 5.615 7.325 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 AR Polycarbonate sheet is a standard Polycarbonate panel with an abrasion resistant coating. This hard coat surface gives a durable impact resistant polycarbonate panel the wearability of an acrylic sheet. AR Polycarbonate can be used to maintain a clear view of an enclosed operation on machine guards and other safety applications that are in high trafﬁc areas. 6 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 668 Panels & Doors Kydex® Panels • Impact-resistant panel • Fire rated, UL94 V-O • Textured ﬁnish on front of panel hides marks and scratches • Available in black or yellow • Stable up to 160° Part No. 65-2660 65-2661 65-2662 65-2663 Trade Name Kydex® Kydex® Kydex® Kydex® Color Black Black Yellow Yellow Thickness 4.70mm 6.30mm 4.70mm 6.30mm kg. / Sq. meter 5.615 7.325 5.615 7.325 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 Metric Kydex® is an impact resistant sheet that features a colored cap with a similarly colored substrate. Textured on one side, this ﬁre retardant panel combines an aesthetic appearance with long service life. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 669 80/20 Inc. ® The Industrial Erector Set ® HDPE Panels • Cost-effective decorative panel available in six colors Metric • Haircell type texture on both sides • More impact-resistant than expanded PVC panels • Very good chemical resistance • Stable up to 160° Part No. 65-2651 65-2652 65-2653 65-2654 65-2655 65-2656 65-2657 65-2658 65-2666 65-2667 65-2668 65-2669 Trade Name – – – – – – – – – – – – Color Black Black White White Gray Gray Yellow Yellow Blue Blue Red Red Thickness 6.00mm 4.50mm 6.00mm 4.50mm 6.00mm 4.50mm 6.00mm 4.50mm 6.00mm 4.50mm 6.00mm 4.50mm kg. / Sq. meter 5.86 4.40 5.86 4.40 5.86 4.40 5.86 4.40 5.86 4.40 5.86 4.40 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 6 HDPE panels are a great alternative to Expanded PVC panels, and are also available in 6 colors. HDPE panels are weather-resistant and have excellent machining characteristics. Having two textured sides makes this panel a great option in areas where both sides of the panel are exposed. HDPE has a high coefﬁcient of thermal expansion. Allow panels to expand and contract by using oversized mounting holes, and not captivating panel tightly in the T-slot. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 670 Panels & Doors Expanded Metal Panels • Heavy-duty panel • Powder coat or carbon steel ﬁnish • Stronger than welded wire cloth • Impact-resistant • Shear expanded metal panels to size with 65-7095 or 65-7100 services on page 787 Part No. 65-2480 65-2481 65-2482 Material Carbon Steel Powder Coated Black Powder Coated Yellow Type Flattened Flattened Flattened Thickness 3.43mm 3.43mm 3.43mm kg. / Sq. meter 8.399 8.399 8.399 Dimensions Diamond 50.4 x 22.8 Diamond 50.4 x 22.8 Diamond 50.4 x 22.8 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 Metric 80/20®’s Expanded Metal Panels are the perfect choice for any heavy duty guarding application. Available in a standard carbon steel ﬁnish, Expanded Metal is also in stock with a black or yellow powder coated ﬁnish. Expanded Metal surpasses Wire Mesh in strength and durability. Don't forget to specify the required direction for the diamond orientation when ordering Expanded Metal Panels. 6 Always specify the required direction for the diamond orientation when ordering Expanded Metal Panels. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 671 80/20 Inc. ® The Industrial Erector Set ® Wire Mesh Panels • Great for guarding applications • Low cost alternative to expanded metal panels Metric • Lightweight, yet impact-resistant • Shear wire mesh panels to size with 65-7095 or 65-7100 services on page 787 Part No. 65-2470 65-2460 65-2468 65-2463 65-2467 65-2462 65-2471 65-2461 Material Carbon Steel Carbon Steel Powder Coated Blue Powder Coated Blue Powder Coated Red Powder Coated Red Powder Coated Yellow Powder Coated Yellow Wire Guage 12 16 12 16 12 16 12 16 Thickness 5.10mm 3.50mm 5.10mm 3.50mm 5.10mm 3.50mm 5.10mm 3.50mm kg. / Sq. meter 4.93 2.49 4.93 2.83 4.93 2.83 4.93 2.83 Dimensions Square 25.40 x 25.40 Square 12.70 x 12.70 Square 25.40 x 25.40 Square 12.70 x 12.70 Square 25.40 x 25.40 Square 12.70 x 12.70 Square 25.40 x 25.40 Square 12.70 x 12.70 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 Welded Wire Mesh Panels are a great low cost alternative to Expanded Metal Panels. While not as strong as Expanded Metal, it’s light weight makes working with Wire Mesh Panels quick and easy. Available in carbon steel and three powder coat colors, these Wire Mesh Panels work well for guarding and enclosure applications. 6 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 672 Panels & Doors PVC Coated Wire Mesh Panels • Widely used in guarding and enclosure applications • Strong yet lightweight • Low wear value, won’t ﬂake or chip • Light impact resistance • Corrosion resistant • Shear expanded metal panels to size with 65-7095 or 65-7100 services on page 787 Metric Part No. 65-2472 65-2474 65-2473 65-2475 65-2477 65-2476 Material PVC Coated Carbon Steel Black PVC Coated Carbon Steel Black PVC Coated Carbon Steel Yellow PVC Coated Carbon Steel Yellow PVC Coated Carbon Steel Grey PVC Coated Carbon Steel Grey Wire Guage 12 16 12 16 12 16 Thickness 5.30mm 3.55mm 5.30mm 3.55mm 5.30mm 3.55mm kg. / Sq. meter 6.348 3.174 6.348 3.174 6.348 3.174 Dimensions Square 25.40 x 25.40 Square 12.70 x .12.70 Square 25.40 x 25.40 Square 12.70 x .12.70 Square 25.40 x 25.40 Square 12.70 x 12.70 Stock Sheet Size 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 1219.2 x 2438.4 PVC Coated Wire Mesh is the low cost alternative to Powder Coated Wire and Expanded Metal. Available in three colors, the PVC coating creates a clean look for your application while the coating prevents cuts and other injuries. PVC Wire Mesh Panels are great for use in guarding, enclosure, and machine frame applications. 6 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 673 80/20 Inc. ® The Industrial Erector Set ® Panel Area Calculation Chart Directions for area calculation: • Round both length and width dimensions of the panel up to the next 150mm increment. Metric • Find the length and width along the top and left side of area calculation chart. • Find the area in square meters at the intersection of the length and width dimensions. Linear Dimensions 150 300 450 600 750 900 1050 1200 150 .03 .05 .07 .09 .12 .14 .16 .18 .21 .23 .25 .27 .30 .32 .34 .36 .39 .41 .43 .45 300 .05 .09 .14 .18 .23 .27 .32 .36 .41 .45 .50 .54 .59 .63 .68 .72 .77 .81 .86 .90 450 .07 .14 .21 .27 .34 .41 .48 .54 .61 .68 .75 .81 .88 .95 1.02 1.08 1.15 1.22 1.29 1.35 600 .09 .18 .27 .36 .45 .54 .63 .72 .81 .90 .99 1.08 1.17 1.26 1.35 1.44 1.53 1.62 1.71 1.80 750 .12 .23 .34 .45 .57 .68 .79 .90 1.02 1.13 1.24 1.35 1.47 1.58 1.69 1.80 1.92 2.03 2.14 2.25 900 .14 .27 .41 .54 .68 .81 .95 1.08 1.22 1.35 1.49 1.62 1.76 1.89 2.03 2.16 2.30 2.43 2.57 2.70 1050 .16 .32 .48 .63 .79 .95 1.10 1.26 1.42 1.58 1.74 1.89 2.05 2.21 2.37 2.52 2.68 2.84 3.00 3.15 1200 .18 .36 .54 .72 .90 1.08 1.26 1.44 1.62 1.80 1.98 2.16 2.34 2.52 2.70 2.88 3.06 3.24 3.42 3.60 1350 .21 .41 .61 .81 1.02 1.22 1.42 1.62 1.83 2.03 2.23 2.43 2.64 2.89 3.04 3.24 3.45 3.65 3.85 4.05 1500 .23 .45 .68 .90 1.13 1.35 1.58 1.80 2.03 2.25 2.48 2.70 2.93 3.15 3.38 3.60 3.83 4.05 4.28 4.50 6 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 674 Accessories Section #7 Pictorial Table Of Contents How To Order Introduction To Accessories End Caps Nylon T-Slot Nut T-Slot Covers Wiring Duct Laminated Table Tops & Kits Metric Page 677 Page 676 Page 678 Page 679 Page 680 Page 681 Page 682 Cart Guard® Cart Guard® Corners AkroBins® Shelf Bins Tool Hangers Spring Snap Hook Rubber Bumpers Page 682 Page 683 Page684 Page 685 Page 686 Page 686 Page 687 Plastic Document Holders Tube and Wire Clamps Pressure Manifold Plates T-Slot Velcro® Fastener Push-In Fastener Power Strips Page 687 Page 688 Page 689 - 690 Page 691 Page 691 Page 692 • Add air and ﬂuid options to your frame • Ergonomic and adjustable • Easy to add accessories • Build your own: Workstations Inventory Systems Pressure Manifolds Work Benches QC Stations Shelving Storage and lots more! Color Stuff ! 7 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 675 80/20 Inc. ® The Industrial Erector Set ® Introduction to Accessories Section 7 contains all the information needed for adding accessories to your application. The components contained in this section can be used to complete your project and enhance your design. Metric End caps and T-slot covers enclose the ends of your proﬁle and cover the T-slots. They ﬁt all of our T-slotted proﬁles and are available in different styles and many colors. Table tops, which include a bumper edge, increase the ﬂexibility of any workstation or desk. Cart Guard® can be used to guard your carts! Various colors available. AkroBins® and shelf bins are an economical way to store and display parts and components in a variety of sizes and colors. We have accessories of all kinds, including tool hangers and tube clamps. Use the tool hanger to hang air tools, cable reels or transport cables. Single, double and stackable tube clamps attach your tubes and wires of all sizes. Manifold plates are compatible with most ﬂuids and gases. Select from our 25 Series and 40 Series T-slotted proﬁles to ﬁt your design. If you need a custom manifold plate, check out our structural shapes, pages 513-526, and call 80/20® or your local distributor for a custom machining quote. Considerations • Custom designs to ﬁt your space constraints • Workstation and desk components to meet the demands and needs of the job at hand 7 • Aesthetically pleasing • End or side mounts for manifold plates, even CUSTOM plates (our specialty) • Accessories to compliment your design even more • COLORS! COLORS! COLORS! • One-stop shopping!…only at 80/20® rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 676 Accessories How to Order 80/20® Accessories Ordering accessories is a simple process, just list the part number, quantity, and a brief description of the accessory. (See example order below) When you purchase accessories that require cut to length services, please include those charges with the complete order. Many parts have color choices; be sure to indicate the desired color when ordering. If ordering a manifold that mounts on the side, please send a drawing of the proﬁle with your order. And remember to order an aluminum container hanger for each AkroBin® ordered. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 7 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 677 80/20 Inc. ® The Industrial Erector Set ® End Caps • 25 and 40 Series compatible • Can be mounted with M6 or M8 screws See page 773 for tapping service Metric • Made of molded black ABS • For use with T-slotted proﬁles • Gives your project the ﬁnishing touch Push-In Fasteners Included Part No. 25-2015 25-2025 25-2028 40-2030 40-2033 40-2035 40-2045 40-2050 Description 25-2525 End Cap 25-2550 End Cap 25-5050 End Cap 40-4040/40-4040 Lite End Cap 40-4030-Lite End Cap 40-4045-Lite End Cap 40-4080/40-4080 Lite End Cap 40-8080 End Cap Size (mm) 25 x 25 x 3.0 25 x 50 x 3.0 50 x 50 x 3.0 40 x 40 x 4.5 40 x 40 x 4.5 1/4 Round 40 x 40 x 4.5, 45º 40 x 80 x 4.5 80 x 80 x 4.5 kg. .002 .005 .009 .007 .006 .006 .014 .030 Nylon T-Slot Nut • 40 Series compatible • Light-duty fastening method for 40 Series accessories • Remains in place even in vertical applications 7 • Tightening the #12 sheet metal screw expands the nut into the T-slot Part No. 40-3348 40-3346 Description T-Slot Nuts w/screws T-Slot Nuts only Quantity 12 per bag 50 per bag A 14.40 14.40 B 1.50 1.50 C 8.30 8.30 kg. .140 bag .032 bag rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 678 Accessories Standard T-Slot Covers • Stock length =1841.50mm • OSHA friendly • Cover wires and tubes in T-slots • Makes a great dust cover for T-slots • Available in black, gray and high-visibility yellow Metric Part No. 25-2112 25-2113 25-2114 40-2109 40-2110 40-2111 Description Safety Yellow T-Slot Cover - 25 Series Black T-Slot Cover - 25 Series Gray T-Slot Cover - 25 Series Safety Yellow T-Slot Cover - 40 Series Black T-Slot Cover - 40 Series Gray T-Slot Cover - 40 Series kg. .096 .096 .096 .121 .121 .121 Economy T-Slot Covers • 25 and 40 Series compatible • Cover wires and tubes in T-slots • Cuts easily with metal shears • Stock length = 1841.50mm • Presses easily into T-slots • Available in red, blue, black, gray, yellow and orange Part No. 25-2816 25-2817 25-2818 25-2819 25-2820 25-2821 40-2822 40-2823 40-2824 40-2825 40-2826 40-2827 Description Orange - 25 Series Blue - 25 Series Red - 25 Series Safety Yellow - 25 Series Black - 25 Series Gray - 25 Series Safety Yellow - 40 Series Black - 40 Series Gray - 40 Series Red - 40 Series Blue - 40 Series Orange - 40 Series kg. .024 .024 .024 .024 .024 .024 .051 .051 .051 .051 .051 .051 7 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 679 80/20 Inc. ® The Industrial Erector Set ® Wiring Duct • 25 and 40 Series compatible • Strips interlock for end to end attachment • Available in gray • Interlocked length 500mm • Overlapping ﬁngers mean no separate cover and no sharp edges Metric Part No. 65-2899 Description Wire Duct kg. .024 Bolt Kits (4) 75-3537 (4) 75-3539 Series 25 Series 40 Series 7 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 680 Accessories Laminated Table Tops • • • • Quality 31.75mm high-pressure laminate table tops The perfect choice for completing your custom workstation Available in gray or almond color 3mm PVC bumper edge coordinates with table color Metric Part No. Gray 65-2800 65-2802 65-2804 65-2806 Almond 65-2801 65-2803 65-2805 65-2807 Size 762.00 x 1219.20 x 31.75 mm 762.00 x 1524.00 x 31.75 mm 762.00 x 1828.80 x 31.75 mm 914.40 x 1828.80 x 31.75 mm kg. 22.680 28.577 34.020 40.824 Table Top Fastening Kit • Fastening kit includes: 1 - 40-4295 - 40 Series slotted inside corner bracket 1 - 13-8316 - M8 x 16mm BHSCS 1 - 40-1986 - M8 Series drop-In T-nut 1 - 19-6042 - M8 bright zinc washer 1 - #14 x 1 1/4" pan head phillips sheet metal screw Part No. 65-2810 Description Table Top Fastening Kit kg. .152 7 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 681 80/20 Inc. ® The Industrial Erector Set ® Cart Guard® • 25 and 40 Series compatible • 25.40mm x 25.40mm ﬂexible PVC bumper protects your stuff Metric • Stock colors available include black, red, blue, and gray • Bolt-on mounting base allows Cart Guard ® to snap to your frame • Stock length 3657.60mm • Refer to page 777 for cut to length services 7 Part No. 65-2854 65-2855 65-2856 65-2857 65-2858 Description Mounting Base Black Cover Gray Cover Red Cover Blue Cover Bolt Kits 75-3411* Series 25 and 40 Series *NOTE: Mounting Base Part No. 65-2854 requires one (1) 75-3411 for every 102mm of Cart Guard® rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 682 Accessories Cart Guard® Corners • Cap off your Cart Guard bumpers • Square end, round end, 90° corner options • Available in matching Cart Guard® colors • Mounting hardware included ® Metric Color Black Gray Red Blue Corner 65-2867 65-2868 65-2869 65-2870 Square 65-2863 65-2864 65-2865 65-2866 Round 65-2859 65-2860 65-2861 65-2862 Helpful Hints: If you are applying Cart Guard® to an application, choose the proﬁles that will be connected to the Cart Guard®. Use the information below to determine the lengths of your Cart Guard® and Mounting Base according to the “Corners” you are using. If you are using the… 1. Square End Cart Guard® Corner, you will need to: • Order a piece of Cart Guard which is 6.35mm less than your covered length. ® 7 • Order a piece of Mounting Base which is 6.35mm less than your extrusion length. 2. Round End Cart Guard® Corner, you will need to: • Order a piece of Cart Guard® which is 76.20mm less than your covered length. • Order a piece of Mounting Base which is 25.40mm less than your extrusion length. 3. 90 Degree Cart Guard® Corner, you will need to: • Order a piece of Cart Guard® which is 76.20mm less than your covered length. • Order a piece of Mounting Base which is the same length as the extrusion. Step-by-Step Installation: ➊ Bolt Mounting Base to extrusion with recommended fasteners. ➋ Place “corners” on the ends with supplied ﬂathead screws. ➌ Snap on Cart Guard®. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 683 80/20 Inc. ® The Industrial Erector Set ® AkroBins® • 25 and 40 Series compatible • Bins hang from aluminum container hanger that mounts to T-slot (hardware included) Metric • Polypropylene storage bins that hang or stack • Develop your own customized storage system • AkroBins® made in the USA • Choose from nine sizes • Large label slot • In stock for immediate shipment • Available in red, blue or yellow (specify color when ordering) Aluminum Container Hangers 7 Part No. — 65-2230 65-2240 65-2250 65-2270 65-2271 65-2272 65-2273 65-2274 65-2275 65-2264 65-2265 L 136.50 187.30 276.20 276.20 273.10 374.70 374.70 457.20 457.20 Outside Dimensions Inside Dimensions W H L W 104.80 76.20 120.70 87.30 104.80 76.20 171.50 87.30 139.70 127.00 260.40 111.10 279.40 127.00 260.40 254.00 209.60 177.80 254.00 166.70 209.60 177.80 355.60 166.70 419.10 177.80 355.60 374.70 209.60 228.60 435.00 165.10 419.10 279.40 435.00 377.80 160mm aluminum container hanger includes mounting hardware 320mm aluminum container hanger includes mounting hardware H 71.40 71.40 120.70 120.70 171.50 171.50 171.50 209.60 266.70 kg. — .054 .113 .286 .438 .524 .983 1.075 1.039 1.694 .095 .188 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 684 Accessories Shelf Bins • Economical way to store and display parts and components • Choose from thirteen sizes Metric • In stock for immediate shipment • Made of heavy-duty polypropylene • Available in red, yellow, or blue (please specify when ordering) • Unaffected by grease or oil • Reinforced edges provide additional strength Part No. — 65-2585 65-2586 65-2587 65-2588 65-2589 65-2590 65-2591 65-2592 65-2593 65-2594 65-2595 65-2596 65-2597 W 69.90 104.80 104.80 104.80 168.30 168.30 212.70 212.70 168.30 282.60 282.60 282.60 212.70 Outside Dimensions H 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 L 295.30 295.30 600.10 454.00 295.30 454.00 295.30 454.00 600.10 295.30 600.10 454.00 600.10 W 41.30 76.20 76.20 76.20 139.70 139.70 181.00 181.00 139.70 254.00 254.00 254.00 181.00 Inside Dimensions H 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 101.60 L 260.40 260.40 562.00 419.10 260.40 419.10 260.40 419.10 562.00 260.40 562.00 419.10 562.00 kg. — .120 .170 .431 .264 .264 .340 .254 .453 .680 .416 .831 .567 .680 7 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 685 80/20 Inc. ® The Industrial Erector Set ® Tool Hangers • 25 and 40 Series compatible • Made of high strength black nylon Metric • Ideal for hanging air tools, cable reels, heavy door panels, or transporting cables • Slides into the extrusion end and moves easily in the T-slot • 68 kg. capacity Part No. 25-2099 40-2100 Description Tool Hanger 25 Series Tool Hanger 40 Series A 27.94 40.64 B 17.42 26.67 C 8.30 12.70 D 50.80 76.20 kg. .008 .025 Spring Snap Hook 7 • Works with 25 and 40 Series plastic tool hangers • Easy to change tools/devices • Strong, 249.48 kg. breaking strength • Made of electro-galvanized mild steel Part No. 65-2108 Description Spring Snap Hook A 6.35 B 60.32 C 7.92 D 7.92 kg. .027 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 686 Accessories Rubber Bumper Metric • 25 or 40 Series compatible • Bolts to T-slot with included hardware • Made of styrene- butadiene rubber • Can be used as door stops, shock mounts, vibration dampeners Part No. 25-2850 40-2849 Description Styrene Butadiene Bumper A 25.40 38.10 B 14.30 15.90 C 7.90 8.70 D 7.10 7.90 E 13.50 14.00 kg. .024 .040 Plastic Document Holder • Snaps shut to hold documents securely • Holds paper, vinyl, and fabric up to 1.0mm thick • Available in black PVC • Adhesive peel & stick strip backing • Adheres to most materials 7 Part No. 65-2851 65-2852 Standard Length 76.20 558.80 Description Adhesive Mount Document Holder A 20.60 20.60 B 7.20 7.20 C 8.70 8.70 D 4.40 4.40 kg. .008 .062 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 687 80/20 Inc. ® The Industrial Erector Set ® Tube and Wire Clamps • 25 and 40 Series compatible • Attaches easily to T-slots • Organizes tubing and wires • Made from tough black polypropylene • Resists oils, chemicals, and acids • Stackable design • High strength - low cost Metric 7 Part No. Single Clamp 65-2500 65-2501 65-2502 65-2503 65-2504 65-2505 Double Clamp 65-2506 65-2507 65-2508 65-2509 65-2510 65-2511 Tube Size 3.10 6.30 9.50 12.70 19.00 25.40 3.10 6.30 9.50 12.70 19.00 25.40 A 22.20 22.20 27.00 34.00 42.00 42.00 N/A N/A N/A N/A N/A N/A B N/A N/A N/A N/A N/A N/A 30.90 30.90 42.00 53.10 70.00 70.00 C 15.3 15.5 18.4 22.2 26.3 25.6 N/A N/A N/A N/A N/A N/A D 3.00 6.00 9.10 15.00 19.00 24.10 3.00 6.00 9.10 15.00 19.00 24.10 E 3.10 6.30 9.50 12.70 19.00 25.40 3.10 6.30 9.50 12.70 19.00 25.40 F 11.90 11.90 15.80 19.80 19.80 19.80 11.90 11.90 15.80 19.80 19.80 19.80 G 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 H 6.30 6.10 6.80 6.30 6.30 6.30 6.30 6.10 6.80 6.30 6.30 6.30 J N/A N/A N/A N/A N/A N/A 15.20 15.20 20.30 26.60 34.50 34.90 K 10.30 10.30 15.00 24.60 30.10 30.10 10.30 10.30 15.00 22.60 30.10 30.10 L 6.80 6.70 8.50 11.90 15.70 16.40 6.50 6.50 8.70 11.50 15.90 15.90 kg. .0020 .0020 .0040 .0070 .0100 .0090 .0020 .0030 .0050 .0110 .0160 .0120 Recommended Bolt Kit* Part No. 25 Series 40 Series 65-2500 65-2506 75-3413 75-3414 65-2501 65-2507 75-3415 75-3414 65-2502 65-2508 75-3414 75-3415 65-2503 65-2509 75-3416 75-3416 65-2504 65-2510 75-3417 75-3418 65-2505 65-2511 75-3417 75-3418 * Bolt kits are for unstacked tube clamps. All kits consist of M6 SHCS and economy T-nut. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 688 Accessories Pressure Manifold Plates • 25 and 40 Series compatible • Includes all mounting hardware and gaskets • Made of 6105-T5 clear anodized aluminum • Make your own custom manifolds See pages 513-526 for Structural Shapes • Pressurize your machine frame • Compatible with most ﬂuids and gases • 150 p.s.i. maximum pressure • See page 773 for Tapping Service Metric 25 Series 25-2341 25-2439 25-2151 25-2451 25-2349 25-2159 25-2152 25-2154 40 Series 7 40-2340 40-2150 40-2450 40-2441 40-2440 40-2350 40-2160 40-2153 40-2155 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 689 80/20 Inc. ® The Industrial Erector Set ® Pressure Manifold Plates Metric • Plates are supplied with either o-rings bonded in place or gaskets shipped loose • O-ringed plates are mounted to the profile’s T-slotted side to completely seal a hole, or seal a hole where air is to be released • Gasketed plates are mounted to the profile’s end to completely seal the end, or seal the end where air is to be released • CR-20 is a cork and synthetic rubber material manufactured by Global Technology Systems Part No. 25 Series 25-2151 25-2159 25-2341 25-2349 25-2439 25-2451 40 Series 40-2150 40-2160 40-2340 40-2350 40-2440 40-2441 40-2450 A 50.00 50.00 50.00 50.00 50.00 50.00 80.00 80.00 80.00 80.00 80.00 80.00 80.00 B 25.00 50.00 25.00 50.00 25.00 25.00 40.00 80.00 40.00 80.00 40.00 40.00 40.00 C Drill thru and C-bore for M6 SHCS D 25.00 25.00 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 40.00 40.00 40.00 E 12.50 12.50 12.50 12.50 12.50 12.50 20.00 20.00 20.00 20.00 20.00 20.00 20.00 F 12.00 12.00 12.00 12.00 12.00 12.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 G 1/4” NPT 3/8” NPT N/A N/A 1/8” NPT N/A 3/8” NPT 1/2” NPT N/A N/A 1/4” NPT 3/8” NPT N/A H 12.50 12.50 N/A N/A 12.50 N/A 20.00 20.00 N/A N/A 20.00 20.00 N/A Drill thru and C-bore for M8 SHCS 7 Size 25 x 50 50 x 50 40 x 80 80 x 80 Part No. 25-2341 25-2439 25-2151 25-2451 25-2349 25-2159 40-2340 40-2450 40-2150 40-2441 40-2440 40-2350 40-2160 Replacement Gaskets and O-Rings Gasket Part No. 25-2152 25-2154 40-2153 40-2155 Description Blank P. M. Plate Tapped P. M. Plate Tapped P. M. Plate Blank P. M. Plate Blank P. M. Plate Tapped P. M. Plate Blank P. M. Plate Blank P. M. Plate Tapped P. M. Plate Tapped P. M. Plate Tapped P. M. Plate Blank P. M. Plate Tapped P. M. Plate Material Finish CR-20 CR-20 CR-20 CR-20 Size in mm 25 x 50 25 x 50 25 x 50 25 x 50 50 x 50 50 x 50 40 x 80 40 x 80 40 x 80 40 x 80 40 x 80 80 x 80 80 x 80 NPT N/A 1/8” 1/4” N/A N/A 3/8” N/A N/A 3/8” 3/8” 1/4” N/A 1/2” Part No. 25-2157 N/A 40-2156 N/A O-Ring Material Finish Buna-N N/A Buna-N N/A kg. .0410 .0360 .0340 .0410 .0790 .0730 .1710 .1830 . 1570 .1760 .1760 .3450 .3260 Mounting Location Extrusion End Extrusion Side Extrusion End Extrusion Side Extrusion End Extrusion End Extrusion End Extrusion Side Extrusion End Extrusion Side Extrusion Side Extrusion End Extrusion End rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 690 Accessories T-Slot Velcro® Fastener • 40 Series compatible • Mounts lightweight panels and parts quickly and easily • The ﬁnned projection twists easily into the T-slot • Includes a self adhesive mating pad Metric Part No. 40-3273 Color Black Kg. .0023 Push-In Fastener • Pushes into the center holes of 25 and 40 Series proﬁles • Ideal for fastening end caps or as a document holder • Available in red, blue, black, yellow or gray (please specify color) 7 Part No. 25-3272 40-3274 Series 25 Series 40 Series A 12.70 15.80 B 5.80 7.60 C 10.2 17.7 Kg. .0002 .0009 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 691 80/20 Inc. ® The Industrial Erector Set ® Power Strips • Mounting clips and hardware are included • All units are UL and cUL recognized components except as noted • No machining necessary- Mounting Clips attach to T-slots © 2003 The Wiremold Company All Rights Reserved Metric Part No. 2676 2670 2671 2672 2673 2674 2675 Description 20” Long, 8 Outlet, Wiremold® Power Strip 13” Long, 4 Outlet, Wiremold® Power Strip 13” Long, 4 Outlet, Wiremold® Power Strip 20” Long, 8 Outlet, Wiremold® Power Strip 20” Long, 8 Outlet, Wiremold® Power Strip 20” Long, 8 Outlet, Wiremold® Power Strip 20” Long, 8 Outlet, Wiremold® Power Strip Power Requirements 15 amp 20 amp 20 amp 20 amp 20 amp 20 amp 20 amp Cord Length 6 ft. 6 ft. 15 ft. 6 ft. 15 ft. 6 ft. 15 ft. Surge Protection No No No No No Yes Yes Spring Clip Mounting: 1) 2) 3) Pre-load the hardware onto the mounting clips. Slide the mounting clips into the T-slot. Place the mounting clips 1” (25mm) in from each end of the power strip and tighten the mounting clips into place. Place power strip in one side of the mounting clips and snap in position. 7 4) Power Strip Plug Options 15 Amp Straight Blade 20 Amp Straight Blade rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 692 Floor To Frame Section #8 Pictorial Table Of Contents How To Order Threaded Stem Swivel Casters Flange Mount Casters Triangular Top Plate Casters Deluxe Flange Mount Casters Flanged Mount Caster Base Plates Heavy-Duty Flange Mount Casters Metric Page 694 Page 695 Page 696 Page 697 Page 698 Page 699 Page 700 HD Flange Mount Caster Base Plates Leveling Casters Leveling Caster Base Plates Position Floor Locks Econ Position Floor Locks Position Floor Lock Base Plates Econ Furniture Style Glides Page 701 Page 702 Page 703 Page 704 - 705 Page 706 Page 707 Page 708 Large Base Glides Mighty Mount™ Econ AntiVibration Mounts Deluxe Leveling Feet Econ Leveling Feet 25 Series Base Plates 40 Series Base Plates Page 709 Page 710 Page 711 Page 712 Page 713 Page 714 - 715 Page 716 - 717 40 Series Leveling Base Plates Floor Mount Base Plates Econ Floor Mount Base Plates Page 718 - 719 Page 720 Page 721 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 693 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Floor to Frame When ordering ﬂoor to frame components, always include all required base plates and proﬁle machining services into your order to ensure quick assembly. Several 80/20® ﬂoor to frame solutions can be combined with other components to create a stronger, more versitle application. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 8 5 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 694 Floor To Frame Threaded Stem Swivel Casters • 25 and 40 Series compatible • Mounts directly to proﬁle ends (with end tap) or to mounted base plates. • Brake kits are included with select casters. • Maximum load capacity ranges from 50 - 110 kg. • Refer to pages 714-717 for base plate options and page 773 for proﬁle end tap services Metric Part No. 65-2298 65-2299 65-2300 65-2310 65-2306 Diameter 35.00 50.00 75.00 100.00 125.00 Capacity 75 kg. 50 kg. 75 kg. 100 kg. 110 kg. A M10 x 30 M10 x 30 M10 x 30 M10 x 30 M10 x 30 B 47.00 60.00 86.00 120.00 145.00 C 60.00 69.00 98.00 135.00 160.00 Oil Resistance Average Average Average Average Average Wheel Color Black Black Black Black Black Brake No Yes Yes Yes Yes Swivel Radius 41.27 42.87 65.10 82.55 82.55 kg. .130 .130 .190 .480 .580 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 695 80/20 Inc. ® The Industrial Erector Set ® Flange Mount Casters • 25 and 40 Series compatible • Choose from rigid or swivel casters, with brake kits on all swivel casters • Maximum load capacity rating range from 95-127 kg • Refer to pages 714-717 for base plate options Metric 8 Swivel Caster Part No. 65-2318* 65-2321** 65-2323** Diameter 76.00 102.00 127.00 A 98.40 92.00 92.00 B 8.30 8.30 8.30 C 74.93 74.93 74.93 D 68.25 68.25 68.25 E 44.40 44.40 44.40 F 70.00 63.50 63.50 Oil Resistance Capacity 96.00 Average 56 kg. 130.00 Good 136 kg. 156.00 Good 136 kg. G Wheel Color Black Gray Gray Brake Yes Yes Yes kg. .770 .910 1.360 Rigid Caster Part No. 65-2312* 65-2314** 65-2316** Diameter 76.00 102.00 127.00 A 98.40 92.00 92.00 B 8.30 8.30 8.30 C 74.93 74.93 74.93 D 68.25 68.25 68.25 E 44.40 44.40 44.40 F 70.00 63.50 63.50 Oil Resistance Capacity 96.00 Average 56 kg. 130.00 Good 136 kg. 156.00 Good 136 kg. G Wheel Color Black Gray Gray Brake No No No kg. .363 .910 1.270 * Wheel Material: Hard Rubber ** Wheel Material: Thermoplastic Elastomer on Plastic Core Recommended Mounting Hardware (Caster to Base Plate) Part Number 13-8520 Qty 4 Description M8 x 20mm SHCS rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 696 Floor To Frame Triangular Top Plate Casters • 40 Series compatible • Mounts directly to T-slotted proﬁles without base plates • Features both wheel and swivel locking capabilities • Maximum load capacities of 113 and 125 kg Metric Part No. 65-2337 65-2338 Diameter 102.00 127.00 A 139.70 139.70 B 104.80 104.80 C 19.00 19.00 D 31.70 31.70 E 54.00 54.00 F 31.70 31.70 Load Height 130.20 158.00 Capacity 113 kg. 120 kg. Swivel Radius 117.50 117.50 Wheel Color Gray Gray kg. 1.270 1.320 Recommended Mounting Hardware (Caster to Profile) Part Number 75-3422 Qty 3 Description M8 x 16mm BHSCS & Econ T-Nut 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 697 80/20 Inc. ® The Industrial Erector Set ® Deluxe Flange Mount Casters • 25 and 40 Series compatible • All casters have polyurethane wheels and hardened raceways for smooth motion • Wheel and swivel rotation stop when locking tab is depressed • 113 - 120 kg. load capacity • Use caster mount base plates on page 699 for mounting to T-slot proﬁles Metric 8 Swivel Caster Part No. 65-2333* 65-2334* Rigid Caster Part No. 65-2335** 65-2336** Diameter 102.00 127.00 Diameter 102.00 127.00 A 44.40 44.40 A 44.40 44.40 B 74.93 74.93 B 74.93 74.93 C 68.25 68.25 C 68.25 68.25 D 8.60 8.60 D 8.60 8.60 E 63.50 63.50 E 60.30 60.30 F G 92.20 158.00 92.20 158.00 F G Swivel Radius 117.50 117.50 Swivel Radius N/A N/A Oil Resistance Good Good Oil Resistance Good Good Capacity 113 kg. 120 kg. Capacity 113 kg. 120 kg. Wheel Color Gray Gray Brake Yes* Yes* kg. 1.134 1.474 kg. .635 .726 92.20 130.00 92.20 157.00 Wheel Brake Color Blk / Gray No Blk / Gray No * Wheel Material: Thermoplastic Elastomer on Plastic Core ** Wheel Material: Polyurethane Tread Plastic Core Recommended Mounting Hardware (Caster to Base Plate) Part Number 13-8520 Qty 4 Description M8 x 20mm SHCS rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 698 Floor To Frame Flanged Mount Caster Base Plates • 25 and 40 Series compatible • Bolts to proﬁle end or T-slot • Made of 6105-T5 clear anodized aluminum • Mounts casters on page 698 and 700 Metric Part No. 25-2418 25-2419 40-2426 40-2420 A 62.50 62.50 80.00 80.00 B 12.00 12.00 19.00 19.00 C 95.00 95.00 97.00 97.00 D 74.60 74.60 74.60 74.60 E 10.20 10.20 11.20 11.20 F 9.00 9.00 17.80 17.80 G 44.40 44.40 44.40 44.40 H 35.00 35.00 28.50 28.50 J 25.00 25.00 40.00 40.00 K 18.75 18.75 20.00 20.00 L M8 x 1.25 M8 x 1.25 M8 x 1.25 M8 x 1.25 M M6 SHCS M6 SHCS M8 SHCS M8 SHCS kg. .195 .195 .342 .342 8 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 75-3412 75-3430 Series 25 40 Qty 4 4 Description M6 x 12mm SHCS & Economy T-Nut M8 x 20mm SHCS & Economy T-Nut Recommended Bolt Assembly (Mount to Profile End) Part No. 13-6516 13-8525 Series 25 40 Qty 4 4 Description M6 x 16mm SHCS (Blue) M8 x 25mm SHCS (Blue) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 699 80/20 Inc. ® The Industrial Erector Set ® Heavy Duty Flanged Mount Casters • 40 Series compatible • Choose from swivel or rigid with load capacities ranging from 193-408 kg • 127mm or 152mm wheel diameters available – no brakes • Design allows for easy access for lubrication • Use caster mount base plates on page 701 for mounting to T-slots Metric 8 Swivel Caster Part No. 40-2700* 40-2704* 40-2708** 40-2712** Rigid Caster Part No. 40-2701* 40-2705* 40-2709** 40-2713** Diameter 127.00 152.40 127.00 152.40 A 114.30 114.30 114.30 114.30 B 91.90 91.90 91.90 91.90 C 76.20 76.20 76.20 76.20 D 66.50 66.50 66.50 66.50 E 101.00 101.00 101.00 101.00 F 10.70 10.70 10.70 10.70 G 14.30 14.30 14.30 14.30 H 165.00 190.50 165.00 190.50 Swivel Radius 98.40 116.30 98.40 116.30 Swivel Radius N/A N/A N/A N/A Oil Resistance Average Average Good Good Oil Resistance Average Average Good Good Capacity 226 kg. 249 kg. 408.2 kg. 408.2 kg. Wheel Color Gray Gray Red Red Wheel Color Gray Gray Red Red kg. 2.500 3.180 2.270 2.730 Diameter 127.00 152.40 127.00 152.40 A 114.30 114.30 114.30 114.30 B 91.90 91.90 91.90 91.90 C 76.20 76.20 76.20 76.20 D 66.50 66.50 66.50 66.50 E 101.60 101.60 101.60 101.60 F 10.70 10.70 10.70 10.70 G 14.30 14.30 14.30 14.30 H 165.00 190.50 165.00 190.50 Capacity 226 kg. 249 kg. 408.2 kg. 408.2 kg. kg. 2.040 2.500 2.040 2.270 * Wheel Material: Thermoplastic Elastomer on Plastic Core ** Wheel Material: Polyurethane Tread Plastic Core Recommended Mounting Hardware (Caster to Base Plate) Part Number 13-1520 Qty 4 Description M10 x 20mm SHCS rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 700 Floor To Frame Heavy-Duty Flange Mount Caster Plates • 40 Series compatible • Mounts heavy-duty casters on page 700 to proﬁle end or T-slot • Made of 6105-T5 clear anodized aluminum • Also serves as heavy-duty joining plate Metric Part No. 40-2147 A 146.00 B 76.20 C 34.90 D 13.00 E 40.00 F 19.00 G 100.00 H M8 SHCS J M8 x 1.25 K 11.90 kg. .683 8 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 75-3430 Series 40 Qty 4 To 8 Description M8 x 20mm SHCS & Economy T-Nut Recommended Bolt Assembly (Mount to Profile End) Part No. 13-8530 Series 40 Qty 4 To 8 Description M8 x 30mm SHCS Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 701 80/20 Inc. ® The Industrial Erector Set ® Leveling Casters • 25 and 40 Series compatible • Move and level your frame with one component Metric • Available in four sizes with load capacity ranging from 136-589 kg. • Base plates required for mounting to T-slotted proﬁles – see page 703 Part No. 65-2714 40-2715 40-2716 40-2717 Capacity 136 kg. 272 kg. 453 kg. 589 kg. A 57.91 69.85 69.85 69.85 B 72.90 89.91 95.00 95.00 C 83.82 102.11 119.90 119.90 D 60.20 77.00 92.76 92.46 E 69.85 92.08 104.78 107.95 F 88.90 117.48 136.53 123.83 G 50.04 62.00 72.14 72.14 H 21.85 29.00 31.00 31.00 J M6 M8 M10 M10 kg. .778 1.330 1.816 3.584 8 Recommended Bolt Assembly (Caster To Base Plate) Caster No. 65-2714 40-2715 40-2716 40-2717 Base Plate 25-2406 / 40-2407 40-2408 40-2409 Bolt Kit 13-6520 13-8520 13-1520 Quantity 4 4 4 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 702 Floor To Frame Leveling Casters Base Plates • 25 and 40 Series compatible • Mounts leveling casters on page 702 to the proﬁle end or T-slot • Made of 6105-T5 clear anodized aluminum • Four sizes available Metric Part No. 25-2406 40-2407 40-2408 40-2409 A 76.20 76.20 88.90 101.60 B 9.09 9.09 9.45 15.80 C 57.91 57.91 69.85 69.85 D 25.58 18.03 19.05 31.75 E 25.00 39.88 38.10 38.10 F 20.42 9.80 18.06 23.85 G 35.37 56.57 53.85 53.85 H 38.10 44.45 44.45 50.80 J 12.70 19.05 19.05 19.05 K M6 SHCS M8 SHCS M8 SHCS M8 SHCS L M6 x 1.0 M6 x 1.0 M8 x 1.25 M10 x 1.50 kg. .195 .343 .343 .343 Recommended Bolt Assembly (Mount to Profile T-Slot) Plate No. 25-2406* 40-2407 40-2408 40-2409 * 25 Series Bolt Kit Bolt Kit 75-3412 75-3430 Quantity 4 4 8 Recommended Bolt Assembly (Mount to Profile End) Plate No. 25-2406* 40-2407 40-2408 40-2409 * 25 Series Bolt Kit Bolt Kit 13-8525 13-6516 Quantity 4 4 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 703 80/20 Inc. ® The Industrial Erector Set ® Position Floor Lock • 40 Series compatible • Can be mounted to proﬁle T-slot or end by using base plates – see page 707 • Immobilize equipment with 311-445 kg force per lock through spring-loaded rubber foot pad • When properly applied, frame will not lift off ﬂoor Metric Part No. 40-2727 Retracted 115.90 Extended 142.90 Bolt Hole Spacing 66.80 x 92.20 Bolt Diameter M10 Finish Aluminum Lacquer kg. 3.400 8 Recommended Bolt Assembly (Floor Lock to Base Plate) Part Number 13-1525 AND 13-6043 Qty 4 4 Description M10 x 25mm SHCS (Blue) M10 Flat Washer (Blue) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 704 Floor To Frame Position Floor Locks contiuned These position ﬂoor locks are designed to immobilize equipment at a desired location. When the position ﬂoor locks are not in use, they remain attached without interfering with mobility. Fixture dollies, carts, or other castered applications can be locked in place by a simple foot pressure. The locking action is created when the friction surface of nearly 64.5cm2 is pressed against the ﬂoor with 311 - 445 newtons of force. Proper Application: When the weight of your application is 45.4 kg. or more per ﬂoor lock, the ﬂoor lock will remain locked in position properly. Improper Application: When the weight of your application is less than 45.4 kg. per ﬂoor lock, the ﬂoor lock may raise the casters off the ﬂoor. This is not correct. If you have questions or need design assistance call 80/20® or your local distributor for more information. Metric Installation Information: Example A When a piece of equipment has two swivel and two rigid casters, only one position lock is needed. Example B When there are four swivel casters on a piece of equipment, use at least two position ﬂoor locks mounted diagonally to each other. 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 705 80/20 Inc. ® The Industrial Erector Set ® Economy Position Floor Locks • 40 Series compatible • Can be mounted to proﬁle T-slot or end by using base plates – see page 707 • Immobilize equipment with 400-534 kg force per lock through spring-loaded rubber foot pad • Double pedals for safer operation • When properly applied, frame will not lift off ﬂoor Metric 8 Part No. 40-2723 40-2724 Retracted 152.40 177.80 Extended 171.45 196.85 Bolt Hole Spacing 66.80 x 92.20 66.80 x 92.20 Bolt Diameter M10 M10 Finish Electro-Plated Electro-Plated kg. 2.150 2.377 Recommended Bolt Assembly (Floor Lock to base Plate) Part Number 13-1525 AND 13-6043 Qty 4 4 Description M10 x 25mm SHCS (Blue) M10 Flat Washer (Blue) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 706 Floor To Frame Position Floor Lock Base Plate • 40 Series compatible • Mounts both types of position ﬂoor locks to proﬁle T-slots or ends • Made of 6105-T5 clear anodized aluminum • Mounts position ﬂoor locks found on pages 704 and 706 Metric Part No. 40-2148 A 158.00 B 92.00 C 33.00 D 16.68 E 66.65 F 19.00 G 40.00 H M8 SHCS J M10 x 1.50 K 40.00 L 19.00 M 100.00 kg. .683 8 Recommended Bolt Assembly (Mount to Profile T-Slot) Bolt Kit 75-3430 Quantity 4-8 Description M8 x 20mm SHCS & Econ T-Nut 80/20® Design Tip When mounting four swivel casters on a structure, use at least two position locks mounted diagonally to each other. When mounting two swivel and two rigid casters, only one position lock is needed. Recommended Bolt Assembly (Mount to Profile End) Bolt Kit 13-8530 Quantity 4-8 Description M8 x 30mm SHCS Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 707 80/20 Inc. ® The Industrial Erector Set ® Economy Furniture Glides • 25 and 40 Series compatible • Threads into proﬁle end or can be mounted with base plates • Nickel-plated with non-abrasive nylon base • Cost-effective modular solution for light-duty applications • See page 773 for tapping services Metric 8 Part No. 25-2186 65-2187 65-2188 65-2189 Load Capacity 113 kg. 113 kg. 113 kg. 227 kg. A M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 B 57.00 59.80 78.00 78.00 C 31.00 52.00 61.00 72.00 D 9.60 12.10 13.76 13.76 kg. .018 .051 .084 .112 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 708 Floor To Frame Large Base Glides • 25 and 40 Series compatible • Mount to proﬁles with base plates on pages 714-717 • Zinc-plated stud with glass-ﬁlled nylon base • 1740-2175 kg load capacity for leveling heavier applications • Extra large base diameter creates maximum surface area • Stems swivel 15° in all directions • See page 773 for tapping services Metric 8 Part No. 65-2183 65-2184 65-2178 65-2181 65-2182 65-2179 Load Capacity 1740 kg. 1740 kg. 1740 kg. 2175 kg. 2175 kg. 2175 kg. A M10 x 1.5 M12 x 1.75 M16 x 2.0 M10 x 1.5 M12 x 1.75 M16 x 2.0 B 50.00 50.00 50.00 80.00 80.00 80.00 C 75.00 75.00 100.00 75.00 75.00 100.00 D 114.70 114.70 139.70 114.70 114.70 139.70 E 33.30 33.30 33.30 55.70 55.70 55.70 F 18.00 18.00 18.00 18.00 18.00 18.00 G 22.00 22.00 22.00 22.00 22.00 22.00 H 6.50 6.50 6.50 9.00 9.00 9.00 kg. .120 .116 .213 .134 .153 .251 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 709 80/20 Inc. ® The Industrial Erector Set ® Mighty Mount™ • 25 and 40 Series compatible • Zinc-plated lock nut and bolt included Metric • High vibration and shock isolation with non-skid elastomer pad • 136-453 kg. maximum load capacity • Corrosion-resistant, safety yellow ﬁnish • Works great with leveling anchor base plates shown on page 718 • See page 773 for tapping services 8 Part No. 25-2205 40-2206 Load Capacity 136 kg. 453 kg. A M10 x 1.50 M12 x 1.75 B 65.00 119.50 C 40.00 40.00 D 75.00 116.00 E 8.38 9.90 F 8.38 11.20 G 17.00 18.80 kg. .495 1.160 Note: Dimensions are free height of mount before leveling with leveling bolt. Mighty Mount® is a registered trademark of Willimount Corp. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 710 Floor To Frame Economy Anti-Vibration Mounts • 25 and 40 Series compatible • Gold irridite ﬁnish with black rubber anti-vibration pad • Maximum load capacity range of 23 - 148 kg. • Level high precision or computerized machinery • See page 714-717 for base plates • See page 773 for tapping services Metric Part No. 65-2207 65-2208 65-2215 65-2209 Load Capacity 23 kg. 54 kg. 100 kg. 148 kg. A M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 B 32.00 48.00 64.00 76.00 C 89.00 95.00 99.00 105.00 D 51.00 51.00 51.00 51.00 E 48.00 53.00 58.00 68.00 F 16.00 19.00 22.00 27.00 kg. .170 .362 .717 1.167 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 711 80/20 Inc. ® The Industrial Erector Set ® Deluxe Leveling Feet • 25 and 40 Series compatible • 317-3357 kg load capacity range Metric • Threads directly into tapped proﬁle end, jam nut included • Pivots 20° to accommodate uneven ﬂoors • Base plates can also be used for mounting feet onto T-slotted proﬁles • See page 773 for tapping services 8 Part No. 25-2192 65-2212 65-2190 65-2200 65-2213 65-2202 Load Capacity 317 kg. 453 kg. 1701 kg. 2268 kg. 2721 kg. 3357 kg. A M6 x 1.0 M8 x 1.25 M10 x 1.50 M12 x 1.75 M16 x 2.0 M20 x 2.5 B 10.00 13.00 16.00 19.00 22.00 27.00 C 14.00 18.00 22.00 29.00 32.00 38.00 D 19.00 26.00 32.00 48.00 64.00 76.00 E 2.50 3.50 4.00 5.50 8.00 10.00 F 25.00 32.00 51.00 51.00 51.00 51.00 kg. .021 .047 .100 .220 .437 .769 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 712 Floor To Frame Economy Leveling Feet • 25 and 40 Series compatible • Threads directly into tapped proﬁle end, jam nut included • 475-2130 kg load capacity range • Base plates can also be used for mounting feet onto T-slotted proﬁles • See page 773 for tapping services Metric Part No. 25-2193 65-2195 65-2191 65-2201 Load Capacity 475 kg. 790 kg. 1150 kg. 2130 kg. A M6 x 1.00 M8 x 1.25 M10 x 1.50 M12 x 1.75 B 30.00 40.00 60.00 63.00 C 2.40 3.10 3.70 4.40 D 14.00 18.00 22.00 25.00 kg. .010 .022 .046 .072 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 713 80/20 Inc. ® The Industrial Erector Set ® 25 Series Base Plates • 25 Series compatible • Mounts leveling feet and threaded stem casters on to proﬁle • Made of 6105-T5 clear anodized aluminum • Attach to proﬁle end or T-slot • See page 715 for more information Metric Part No. 25-2128 25-2129 25-2137 25-2361 A 50.00 50.00 50.00 50.00 B 25.00 25.00 25.00 25.00 C 25.00 25.00 25.00 25.00 D 12.50 12.50 12.50 12.50 E 12.00 12.00 12.00 12.00 F M6 x 1.00 M8 x 1.25 M10 x 1.50 M12 x 1.75 G M6 SHCS H 25.00 25.00 25.00 25.00 kg. .039 .036 .034 .033 8 Part No. 25-2131 25-2139 25-2132 25-2362 A 50.00 50.00 50.00 50.00 B 50.00 50.00 50.00 50.00 C 25.00 25.00 25.00 25.00 D 12.50 12.50 12.50 12.50 E 12.00 12.00 12.00 12.00 F M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 G M6 SHCS H 25.00 25.00 25.00 25.00 kg. .075 .073 .073 .069 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 714 Floor To Frame 25 Series Base Plates contiuned Metric Part No. 25-2142 25-2143 25-2363 25-2364 A 50.00 50.00 50.00 50.00 B 50.00 50.00 50.00 50.00 C 25.00 25.00 25.00 25.00 D 12.50 12.50 12.50 12.50 E 12.00 12.00 12.00 12.00 F M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 G M6 SHCS H 37.50 37.50 37.50 37.50 J 12.50 12.50 12.50 12.50 kg. .077 .075 .074 .070 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 25-2128 25-2129 25-2137 25-2361 25-2131 25-2139 25-2132 25-2362 25-2142 25-2143 25-2363 25-2364 Bolt Kit 75-3412 Qty 2 Description M6 x 12mm SHCS & Econ T-Nut Recommended Bolt Assembly (Mount to Profile End) Part No. 25-2128 25-2129 25-2137 25-2361 25-2131 25-2139 25-2132 25-2362 25-2142 25-2143 25-2363 25-2364 Bolt Kit 13-6516 Qty 2 Description M6 x 16mm SHCS (Blue) 75-3412 4 M6 x 12mm SHCS & Econ T-Nut 13-6516 4 M6 x 16mm SHCS (Blue) Note: Corner tap base plate should NOT be mounted to the profile end 75-3412 3 M6 x 12mm SHCS & Econ T-Nut N/A N/A 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 715 80/20 Inc. ® The Industrial Erector Set ® 40 Series Base Plates • 40 Series compatible • Mounts leveling feet and threaded stem casters into proﬁle • Made of 6105-T5 clear anodized aluminum • Attach to proﬁle end or T-slot • See page 717 for more information Metric Part No. 40-2130 40-2135 40-2138 40-2365 A 80.00 80.00 80.00 80.00 B 40.00 40.00 40.00 40.00 C 40.00 40.00 40.00 40.00 D 20.00 20.00 20.00 20.00 E 19.00 19.00 19.00 19.00 F M10 x 1.50 M12 x 1.75 M16 x 2.00 M20 x 2.50 G M8 SHCS H 40.00 40.00 40.00 40.00 kg. .143 .143 .143 .136 8 Part No. 40-2140 40-2145 40-2366 A 80.00 80.00 80.00 B 80.00 80.00 80.00 C 40.00 40.00 40.00 D 20.00 20.00 20.00 E 19.00 19.00 19.00 F M12 x 1.75 M16 x 2.00 M20 x 2.50 G M8 SHCS H 40.00 40.00 40.00 kg. .286 .286 .277 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 716 Floor To Frame 40 Series Base Plates contiuned Metric Part No. 40-2141 40-2146 40-2367 A 80.00 80.00 80.00 B 80.00 80.00 80.00 C 40.00 40.00 40.00 D 20.00 20.00 20.00 E 19.00 19.00 19.00 F M12 x 1.75 M16 x 2.00 M20 x 2.50 G M8 SHCS H 60.00 60.00 60.00 J 20.00 20.00 20.00 kg. .291 .291 .286 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 40-2130 40-2135 40-2138 40-2365 40-2140 40-2145 40-2366 40-2141 40-2146 40-2367 Bolt Kit 75-3430 Qty 2 Description M8 x 20mm SHCS & Econ T-Nut Recommended Bolt Assembly (Mount to Profile End) Part No. 40-2130 40-2135 40-2138 40-2365 40-2140 40-1245 40-2366 40-2141 40-2146 40-2367 Bolt Kit 13-8525 Qty 2 Description M8 x 25mm SHCS (Blue) 75-3430 75-3430 4 3 M8 x 20mm SHCS & Econ T-Nut M8 x 20mm SHCS & Econ T-Nut 13-8525 N/A 4 N/A M8 x 25mm SHCS (Blue) Note: Corner tap base plate should NOT be mounted to the profile end 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 717 80/20 Inc. ® The Industrial Erector Set ® 40 Series Leveling / Anchoring Base Plates • 40 Series compatible • Provides offset hole to anchor ﬁxture to ﬂoor Metric • Made of 6105-T5 clear anodized aluminum • Mounts leveling feet to proﬁle ends • Will mount to most 80/20® T-slotted proﬁles • Use with wedge ﬂoor anchors on page 316 • See page 719 for more information Part No. 40-2165 A 80.00 B 66.70 C 13.30 D 20.00 E 20.00 F ø13.50 G ø10.00 H 40.00 J 12.00 kg. .097 8 Part No. 40-2170 40-2175 A 120.00 120.00 B 106.70 106.70 C 13.30 13.30 D 40.00 40.00 E 20.00 20.00 F 20.00 20.00 G M8 SHCS M8 SHCS H M10 x 1.50 M12 x 1.75 J ø13.50 ø13.50 K 20.00 20.00 L 19.00 19.00 kg. .223 .223 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 718 Floor To Frame 40 Series Leveling / Anchoring Base Plates contiuned Metric Part No. 40-2180 A 120.00 B 106.70 C 19.00 D 40.00 E 20.00 F 20.00 G H M8 SHCS M12 x 1.75 J ø13.50 K 80.00 L 13.30 kg. .459 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 40-2170 40-2175 40-2180 Bolt Kit 75-3430 75-3430 Qty 2 4 Description M8 x 20mm SHCS & Econ T-Nut M8 x 20mm SHCS & Econ T-Nut Recommended Bolt Assembly (Mount to Profile End) Part No. 40-2170 40-2175 40-2180 Bolt Kit 13-8525 13-8525 Qty 2 4 Description M8 x 25mm SHCS (Blue) M8 x 25mm SHCS (Blue) 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 719 80/20 Inc. ® The Industrial Erector Set ® Floor Mount Base Plates • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum • Allows for vertical adjustment by bolting directly to proﬁle T-slots • Strong, economical method of mounting frame to ﬂoor • Easily secure frame in place by adding wedge ﬂoor anchors on page 316 • Base plate slots allow for lateral adjustment Metric 8 Part No. 25-2380 25-2385 25-2387 40-2390 40-2400 40-2410 A 100.00 140.00 140.00 140.00 160.00 160.00 B 160.00 160.00 182.00 160.00 160.00 200.00 C 130.00 130.00 152.00 130.00 130.00 170.00 D 70.00 110.00 110.00 110.00 130.00 130.00 E 25.00 50.00 50.00 40.00 80.00 80.00 F 70.00 70.00 92.00 70.00 70.00 110.00 G 25.00 25.00 50.00 40.00 40.00 80.00 H 30.00 30.00 30.00 30.00 30.00 30.00 J 6.00 6.00 6.00 6.00 6.00 6.00 K 11.00 11.00 11.00 13.50 13.50 13.50 L 80.00 80.00 80.00 80.00 80.00 80.00 M N/A 25.00 25.00 N/A 40.00 40.00 N 40.00 40.00 40.00 40.00 40.00 40.00 P 12.50 12.50 12.50 20.00 20.00 20.00 Q ø7.00 ø7.00 ø7.00 ø8.30 ø8.30 ø8.30 R 140.00 140.00 140.00 140.00 140.00 140.00 S 6.00 6.00 6.00 9.00 9.00 9.00 T kg. 20.00 .395 20.00 .703 20.00 .712 20.00 .703 20.00 1.110 20.00 1.260 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 25-2380 25-2385 25-2387 40-2390 40-2400 40-2410 Series 25 25 25 40 40 40 Bolt Kit 75-3412 75-3412 75-3412 75-3500 or 75-3422 75-3500 or 75-3422 75-3500 or 75-3422 Quantity 4 8 8 4 8 8 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 720 Floor To Frame Economy Floor Mount Base Plates • 25 and 40 Series compatible • Made of 6105-T5 clear anodized aluminum • Works great with wedge ﬂoor anchors on page 316 • Very strong method of mounting frame to ﬂoor • Allows for vertical adjustment by bolting directly to proﬁle T-slots Metric 8 Part No. 25-2414 25-2416 40-2415 40-2417 A 140.00 140.00 140.00 140.00 B 80.00 80.00 80.00 80.00 C 40.00 40.00 40.00 40.00 D N/A 25.00 N/A 40.00 E 6.00 6.00 6.00 6.00 F 56.00 56.00 56.00 56.00 G 20.00 20.00 20.00 20.00 H N/A 25.00 N/A 40.00 J 25.00 50.00 40.00 80.00 K ø6.30 ø6.30 ø8.30 ø8.30 L ø10.50 ø10.50 ø13.50 ø13.50 M 22.00 22.00 28.00 28.00 N 12.50 12.50 20.00 20.00 kg. .086 .173 .140 .281 Recommended Bolt Assembly (Mount to Profile T-Slot) Part No. 25-2414 25-2416 40-2415 40-2417 Series 25 25 40 40 Bolt Kit 75-3412 75-3412 75-3500 or 75-3422 75-3500 or 75-3422 Quantity 2 4 2 4 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 721 80/20 Inc. ® The Industrial Erector Set ® Modular Machine Guarding by 80/20® • Wire mesh guarding keeps curious hands away, but still allows you to see and monitor components. • Guard’s machinery, electrical components or computers while allowing airﬂow across electronic components to keep everything looking and running cool! • Modular – easy to add onto as the application needs increase. • Looks professional and clean, while being extremely cost effective. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. Metric 8 722 Linear Motion Section #9 Pictorial Table Of Contents How To Order Bearing Guiderail System Concept Single Flange Bearings Double Flange Bearings High Cycle Bearing Concept High Cycle Single Flange Bearings High Cycle Double Flange Bearings Metric Page 724 Page 725 Page 726 Page 727- 728 Page 729 Page 730 Page 731 - 732 UniBearing™ Bearing Concept Single UniBearing™ Double UniBearing™ UniBearing™ Bearings Bearings Bearing Assemblies Custom Linear Bearings Flanged Bearing Profiles UniBearing™ Profiles Page 733 - 735 Page 736 Page 737 Page 738 Page 739 Page 740 Page 741 Standard Bearing Pads High Cycle Bearing Pads Linear Bearing Shim Stock UniBearing™ Bearing Pads Custom Bearing Pad Profiles Engineering Specifications Load Bearing Properties Page 742 Page 743 Page 744 Page 745 - 746 Page 747 Page 748 - 750 Page 749 Chemical Resistance Linear Bearing Brake Kits Linear Bearing Brake Holes Roller Wheels Roller Wheel Brackets Roller Wheel Assemblies Page 750 Page 751 Page 752 Page 753 Page 754 Page 755 9 Standard Linear Bearing Advantages • Cost-effective alternative to traditional bearings. • Designed to mate and glide on our family of T-slotted aluminum proﬁles. • Our bearings are great for unique applications such as: drawer glides, door guides, table saw fences, digital length measuring systems, optical sensing mounts, drum set cymbal mounts, work station height adjustments, etc. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 723 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Linear Bearings When ordering linear motion components from 80/20®, it is important to review the three types of bearings available and choose which is the best choice for your application. Be sure to list all brake hole locations and machining part numbers. If you would like a custom bearing, select from the bearing housing proﬁles listed on page 739. Simply provide a sketch with speciﬁc information such as overall length, and mounting hole diameter and location, along with any other additional machining. Also, select from the bearing pad proﬁles listed on page 747 to complete your custom bearing. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 9 5 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 724 U.S. Pat. No. 5,429,438 The Concept Of The Bearing & Guiderail System Linear Motion The drawing below shows the general concept for 80/20®’s linear bearing design. The bearing proﬁle is used to mount UHMW-PE bearing pads, the pads are then inserted into the T-slot of an 80/20® aluminum T-slotted proﬁle. The bearing uses the proﬁle as a “guiderail”, sliding along the proﬁle’s T-slots. Metric It is important to note that the UHMW-PE bearing pads are self lubricating, which makes this method of linear motion clean and smooth. All bearings are designed for compression loads only, and should NEVER be used to support hanging loads. * UHMW-PE is an abbreviation for Ultra High Molecular Weight Polyethylene. UHMW-PE is an easily machined, self-lubricating plastic with a low coefﬁcient of friction. For more information on UHMW-PE, refer to pages 746-750. WE AR PIG S LIKE A S N O SE 80/20® Linear Motion Advantages • • • Cost effective alternative to traditional bearings. Designed to mate and glide on our family of T-slotted aluminum extrusion proﬁles. Our bearings are great for unique applications such as: drawer glides, door guides, table saw fences, digital length measuring systems, optical sensing mounts, drum set cymbal mounts, work station height adjustments, etc. 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 725 80/20 Inc. ® The Industrial Erector Set ® Single Flange Linear Bearings Metric Part No. 25-6715 25-6415** 25-6716 25-6416** 40-6815 40-6515** 40-6816 40-6516** 9 A 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 B 8.10 8.10 8.10 8.10 12.09 12.09 12.09 12.09 C 41.20 41.20 41.20 41.20 65.10 65.10 65.10 65.10 D 10.69 10.69 10.69 10.69 17.42 17.42 17.42 17.42 E 22.50 22.50 22.50 22.50 35.38 35.38 35.38 35.38 F 39.04 39.04 39.04 39.04 54.38 54.38 54.38 54.38 G 49.75 49.75 49.75 49.75 71.80 71.80 71.80 71.80 H 16.50 16.50 16.50 16.50 19.00 19.00 19.00 19.00 J 8.00 8.00 8.00 8.00 12.00 12.00 12.00 12.00 K 22.50 22.50 22.50 22.50 32.60 32.60 32.60 32.60 L 9.80 9.80 9.80 9.80 15.24 15.24 15.24 15.24 M 33.24 33.24 33.24 33.24 52.83 52.83 52.83 52.83 N 47.00 47.00 100.00 100.00 75.00 75.00 160.00 160.00 P 11.00 11.00 12.50 12.50 17.50 17.50 20.00 20.00 Q N/A N/A 25.00 25.00 N/A N/A 40.00 40.00 R 8.23 8.23 8.23 8.23 9.50 9.50 9.50 9.50 S 1.80 1.80 1.80 1.80 2.58 2.58 2.58 2.58 kg. .091 .091 .193 .193 .333 .333 .712 .712 *25 Series: Add 25mm when using a 25-2550 profile. *40 Series: Add 40mm when using 40-4080 / 40-4080-Lite profiles or 80mm when using a 40-4012 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 726 U.S. Pat. No. 5,429,438 Double Flange Linear Bearings Linear Motion Metric Part No. 25-6725 25-6425** 25-6726 25-6426** 40-6825 40-6525** 40-6826 40-6526** A 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 B 8.10 8.10 8.10 8.10 12.09 12.09 12.09 12.09 C 41.20 41.20 41.20 41.20 65.10 65.10 65.10 65.10 D 10.90 10.90 10.90 10.90 17.42 17.42 17.42 17.42 E 20.30 20.30 20.30 20.30 32.55 32.55 32.55 32.55 F 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 G 74.15 74.15 74.15 74.15 103.12 103.12 103.12 103.12 H 16.50 16.50 16.50 16.50 19.00 19.00 19.00 19.00 J 57.12 57.12 57.12 57.12 84.10 84.10 84.10 84.10 K 22.55 22.55 22.55 22.55 32.60 32.60 32.60 32.60 L 31.25 31.25 31.25 31.25 50.00 50.00 50.00 50.00 M 23.25 23.25 23.25 23.25 41.00 41.00 41.00 41.00 N 47.00 47.00 100.00 100.00 75.00 75.00 160.00 160.00 P 11.00 11.00 12.50 12.50 17.50 17.50 20.00 20.00 Q N/A N/A 25.00 25.00 N/A N/A 40.00 40.00 R 8.45 8.45 8.45 8.45 9.51 9.51 9.51 9.51 S 1.80 1.80 1.80 1.80 2.58 2.58 2.58 2.58 kg. .096 .096 .200 .200 .317 .317 .674 .674 9 *25 Series: Add 25mm when using a 25-2550 profile. *40 Series: Add 40mm when using 40-4080 / 40-4080-Lite profiles or 80mm when using a 40-4012 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 727 80/20 Inc. ® The Industrial Erector Set ® Double Flange Linear Bearings contiuned Metric Part No. 25-6723 25-6423** 25-6724 25-6424** 40-6823 40-6523** 40-6824 40-6524** 9 A 50.00 50.00 50.00 50.00 80.00 80.00 80.00 80.00 B 8.10 8.10 8.10 8.10 12.90 12.90 12.90 12.90 C 66.20 66.20 66.20 66.20 105.30 105.30 105.30 105.30 D 10.69 10.69 10.69 10.69 17.42 17.42 17.42 17.42 E 20.30 20.30 20.30 20.30 32.55 32.55 32.55 32.55 F 8.00 8.00 8.00 8.00 9.00 9.00 9.00 9.00 G 99.30 99.30 99.30 99.30 143.30 143.30 143.30 143.30 H 16.50 16.50 16.50 16.50 19.00 19.00 19.00 19.00 J 82.30 82.30 82.30 82.30 124.30 124.30 124.30 124.30 K 22.53 22.53 22.53 22.53 32.65 32.65 32.65 32.65 L 31.25 31.25 31.25 31.25 50.00 50.00 50.00 50.00 M 23.25 23.25 23.25 23.25 41.00 41.00 41.00 41.00 N 47.00 47.00 100.00 100.00 75.00 75.00 160.00 160.00 P 11.00 11.00 12.50 12.50 17.50 17.50 20.00 20.00 Q 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 R N/A N/A 25.00 25.00 N/A N/A 40.00 40.00 S 8.23 8.23 8.23 8.23 9.51 9.51 9.51 9.51 T* 1.80 1.80 1.80 1.80 2.58 2.58 2.58 2.58 kg. .111 .111 .234 .234 .386 .386 .812 .812 *25 Series: Add 25mm when using a 25-5050 profile. *40 Series: Add 40mm when using 40-8080 profiles or 120mm when using a 40-8016 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 728 U.S. Pat. No. 5,429,438 High Cycle Linear Bearings Introduction Linear Motion Metric 40 Series High Cycle Linear Bearings contain special threaded inserts in the bearing pads. These inserts allow for a more heavy-duty bearing, capable of withstanding high cycles with sudden accelerations and decelerations. 80/20®'s standard bearings work well in almost all applications. However, if you have a rapid acceleration / deceleration, high cycle application in mind, then 80/20®'s high cycle bearings were made especially for you! Use High Cycle bearings in applications such as actuators, parts transfers, or pick-and-place operations. The High Cycle bearing is just another ﬁne feature offered by 80/20® to add more versatility to your application. High Cycle Bearing Advantages • Special threaded inserts speciﬁcally designed for sudden accelerations/decelerations. • Can be shimmed for a precise ﬁt, like all 80/20® linear bearings. • You can design your own custom High Cycle bearing. 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 729 80/20 Inc. ® The Industrial Erector Set ® High Cycle Single Flange Linear Bearings Metric Part No. 40-6830 40-6530** 40-6831 40-6531** A 40.00 40.00 40.00 40.00 B 12.09 12.09 12.09 12.09 C 65.10 65.10 65.10 65.10 D 17.42 17.42 17.42 17.42 E 35.38 35.38 35.38 35.38 F 54.38 54.38 54.38 54.38 G 71.80 71.80 71.80 71.80 H 19.00 19.00 19.00 19.00 J 12.00 12.00 12.00 12.00 K 32.60 32.60 32.60 32.60 L 15.24 15.24 15.24 15.24 M N 52.83 75.00 52.83 75.00 52.83 160.00 52.83 160.00 P Q 17.50 N/A 17.50 N/A 20.00 40.00 20.00 40.00 R 9.50 9.50 9.50 9.50 S* 2.58 2.58 2.58 2.58 kg. .333 .333 .712 .712 9 * 40 Series: Add 40mm when using 40-4080 / 40-4080-Lite profiles or 80mm when using a 40-4012 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 730 U.S. Pat. No. 5,429,438 High Cycle Double Flange Linear Bearings Linear Motion Metric Part No. 40-6835 40-6535** 40-6836 40-6536** A 40.00 40.00 40.00 40.00 B 12.09 12.09 12.09 12.09 C 65.10 65.10 65.10 65.10 D 17.42 17.42 17.42 17.42 E 32.55 32.55 32.55 32.55 F 9.00 9.00 9.00 9.00 G 103.12 103.12 103.12 103.12 H 19.00 19.00 19.00 19.00 J 84.10 84.10 84.10 84.10 K 32.60 32.60 32.60 32.60 L 50.00 50.00 50.00 50.00 M N 41.00 75.00 41.00 75.00 41.00 160.00 41.00 160.00 P Q 17.50 N/A 17.50 N/A 20.00 40.00 20.00 40.00 R 9.51 9.51 9.51 9.51 S* 2.58 2.58 2.58 2.58 kg. .317 .317 .674 .674 * 40 Series: Add 40mm when using 40-4080 / 40-4080-Lite profiles or 80mm when using a 40-4012 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 731 80/20 Inc. ® The Industrial Erector Set ® High Cycle Double Flange Linear Bearings contiuned Metric Part No. 40-6833 40-6533** 40-6834 40-6534** 9 A 80.00 80.00 80.00 80.00 B 12.90 12.90 12.90 12.90 C 105.30 105.30 105.30 105.30 D 17.42 17.42 17.42 17.42 E 32.55 32.55 32.55 32.55 F 9.00 9.00 9.00 9.00 G 143.30 143.30 143.30 143.30 H 19.00 19.00 19.00 19.00 J 124.30 124.30 124.30 124.30 K 32.65 32.65 32.65 32.65 L 50.00 50.00 50.00 50.00 M N P 41.00 75.00 17.50 41.00 75.00 17.50 41.00 160.00 20.00 41.00 160.00 20.00 Q R S 40.00 N/A 9.51 40.00 N/A 9.51 40.00 40.00 9.51 40.00 40.00 9.51 T* 2.58 2.58 2.58 2.58 kg. .386 .386 .812 .812 * 40 Series: Add 40mm when using 40-8080 profiles or 120mm when using a 40-8016 profile. ** Brake Kit Ready Bearings are pre-drilled with brake holes, refer to page 752 for additional information. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 732 U.S. Pat. No. 5,429,438 80/20® UniBearings™ Modular Linear Motion Linear Motion Metric 80/20® Inc. is proud to offer the Unibearing™ family to our linear motion line of products. Because of their geometry, UniBearing™ bearings are universal, and can quickly set all 80/20® proﬁles into motion. This concept was created due to a need to remove or install bearings quickly on an existing T-slotted aluminum structure, without taking the frame apart. UniBearing™ bearings can greatly enhance productivity in downtime or re-tooling situations. UniBearing™ bearings also create extensive modularity in the design world, allowing total ﬂexibility within an engineered structure. The unique UniBearing™ design differs from our original bearings. UniBearing™ pads are mounted using stainless steel ﬂat head socket cap screws. The screws are inserted through the pad and screwed securely into the housing. This eliminates the need for “High Cycle” bearing pads in the UniBearing™ family. The UniBearing™ family has also led to the creation of a new bearing pad. The “Double-Keyed” pad is required with the use of most UniBearing™ bearings. These versatile pads and proﬁles (pages 746-747) can also be applied to many applications outside the UniBearing™ family. UniBearing™ Bearing Advantages • The motion can be the actual bearing itself that moves or the bearing can be ﬁxed, allowing the guiderail (T-Slotted extrusion) and any associated assembly to move. • All UniBearing™ bearings come with pre-drilled brake holes to accept our Brake Kits pg 751. • A set of tapped mounting holes are provided for mounting accessories to a ﬂat surface. 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 733 80/20 Inc. ® The Industrial Erector Set ® Single UniBearing™ Bearing Concept & Construction The diagrams below illustrate how Single UniBearings™ are designed and assembled. These bearings are available in 25 and 40 Series, as sub-assemblies or complete, assembled units. All housings are extruded 6105-T5 aluminum with a clear anodize ﬁnish. All sub-assemblies include UHMW-PE pads secured with stainless steel FHSCS and mounting hardware (SHCS with economy T-Nut), along with shim kits (see page 000). Please consult page 000 for custom applications. ORDERING NOTE: T-slotted proﬁles must be ordered separately when ordering UniBearing™ sub-assemblies (page 744), but are included with UniBearing™ assemblies (page 738). rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. Metric 9 734 U.S. Pat. No. 5,429,438 Double UniBearing™ Bearing Concept & Construction Linear Motion The diagrams below illustrate how Double UniBearings™ are designed and assembled. These bearings are available in 25 and 40 Series, as sub-assemblies or complete, assembled units. All housings are extruded 6105-T5 aluminum with a clear anodize ﬁnish. All assembly and ordering tips are standard between single and double UniBearings™. Metric 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 735 80/20 Inc. ® The Industrial Erector Set ® Single UniBearing™ Bearings Metric Part No. 25-6760 25-6762 40-6860 40-6862 A 8.00 8.00 12.80 12.80 B 3.90 3.90 6.20 6.20 C 7.80 7.80 12.30 12.30 D 29.60 29.60 44.70 44.70 E 6.20 6.20 7.90 7.90 F 27.00 27.00 41.30 41.30 G 52.40 52.40 79.40 79.40 H 25.40 25.40 38.10 38.10 J 47.00 100.00 75.00 160.00 K 11.00 12.50 17.50 20.00 L 25.00 25.00 40.00 40.00 M N/A 25.00 N/A 40.00 N N/A 25.00 N/A 40.00 R 12.70 12.70 19.00 19.00 kg. .058 .120 .202 .422 Typical Machining: 9 O = 25 Series Drill & Tap for #8 FHSCS 40 Series Drill & Tap for #10 FHSCS P = 25 Series Drill & Tap Thru M6 X 1.0 (Accessory Mount) 40 Series Drill & Tap Thru M8 X 1.25 (Accessory Mount) Q = 25 Series Drill & Counterbore for Included Hardware (PN: 13-6508 - M6 X 8mm SHCS and PN: 25-1962 - M6 X 1.0 Double Economy T-Nut) 40 Series Drill & Counterbore for Included Hardware (PN: 13-8516 - M8 X 16mm SHCS and PN: 40-1982 - M8 X 1.25 Double Economy T-Nut) S = 25 Series 6.3mm (.248”) Brake Hole Typ. (Refer to Page 751 for Brakes) 40 Series 8.3 mm (.326”) Brake Hole Typ. (Refer to Page 751 for Brakes) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 736 U.S. Pat. No. 5,429,438 Double UniBearings™ Bearings Linear Motion Metric Part No. 25-6764 25-6766 40-6864 40-6866 A 7.90 7.90 12.80 12.80 B 3.90 3.90 6.20 6.20 C 7.80 7.80 12.30 12.30 D 29.60 29.60 44.70 44.70 E 6.19 6.19 7.90 7.90 F 27.00 27.00 41.30 41.30 G 79.40 79.40 120.70 120.70 H 25.40 25.40 38.10 38.10 J 47.00 100.00 75.00 160.00 K 11.00 12.50 17.50 20.00 L 25.00 25.00 40.00 40.00 M N/A 25.00 N/A 40.00 N N/A 25.00 N/A 40.00 R 12.70 12.70 19.00 19.00 kg. .075 .159 .263 .556 Typical Machining: O = 25 Series Drill & Tap for #8 FHSCS 40 Series Drill & Tap for #10 FHSCS P = 25 Series Drill & Tap Thru M6 X 1.0 (Accessory Mount) 40 Series Drill & Tap Thru M8 X 1.25 (Accessory Mount) Q = 25 Series Drill & Counterbore for Included Hardware (PN: 13-6508 - M6 X 8mm SHCS and PN: 25-3962 - M6 X 1.0 Double Economy T-Nut) 40 Series Drill & Counterbore for Included Hardware (PN: 13-8516 - M8 X 16mm SHCS and PN: 40-1982 - M8 X 1.25 Double Economy T-Nut) S = 25 Series 6.3mm (.248”) Brake Hole Typ. (Refer to Page 751 for Brakes) 40 Series 8.3 mm (.326”) Brake Hole Typ. (Refer to Page 751 for Brakes) 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 737 80/20 Inc. ® The Industrial Erector Set ® UniBearings™ Bearing Assemblies • UniBearing™ subassemblies are pre-mounted onto a T-slotted aluminum proﬁle Metric • Pre-tapped holes included in the proﬁle ends as well as in housing for accessory mounting • Shim kits are included, refer to page 744 for individual components 25-6732 25-6736 25-6730 Short Single Assembly 25-6734 Short Double Assembly Long Single Assembly Long Double Assembly 9 Part No. 25-6730 25-6731 25-6732 25-6733 25-6734 25-6735 25-6736 25-6737 40-6870 40-6871 40-6873 40-6874 40-6876 40-6877 40-6879 40-6883 Type Single Single Single Single Double Double Double Double Single Single Single Single Double Double Double Double Mounted Profile 25-2525 25-2550 25-2525 25-2550 25-2525 25-2550 25-2525 25-2550 40-4040 40-4080 40-4040 40-4080 40-4040 40-4080 40-4040 40-4080 Profile Length Short 47mm Short 47mm Long 100mm Long 100mm Short 47mm Short 47mm Long 100mm Long 100mm Short 75mm Short 75mm Long 160mm Long 160mm Short 75mm Short 75mm Long 160mm Long 160mm kg. .184 .302 .342 .346 .209 .244 .482 .493 .378 .774 1.259 1.555 .764 .920 1.565 1.861 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 738 U.S. Pat. No. 5,429,438 Custom Linear Bearings Linear Motion • Reference information for standard and custom bearing pads on the following pages How to Specify 1. Select a bearing housing. 2. Produce a sketch or drawing showing overall length, mounting hole diameter and location, and any additional machining desired. 3. Note how many bearing pads and the location for each. 4. We will provide you with a prompt quotation and delivery in 24-72 hours. Metric • See Section 11 for cut to length machining , and brake kit services 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 739 80/20 Inc. ® The Industrial Erector Set ® Single & Double Flange Bearing Proﬁles • Stock length 4m mill-ﬁnish (unanodized) material unless noted Single Flange Metric • Maximum length for anodizing material is 3m • See Section 11 for machining services Double Flange Single Flange Part No. Clear Anodized Mill-Finish 25-8520 25-8521 40-8530 40-8531 A 49.74 71.80 B 41.15 65.13 C 33.15 53.12 D 8.00 11.99 E 16.50 19.00 F 6.00 9.00 G 27.24 43.84 H 23.20 35.84 J 33.15 52.83 K 4.00 6.15 Cut To Length Part No. 65-7212 65-7212 kg. / m 1.690 3.910 9 Double Flange Part No. A B Clear Anodized Mill-Finish 25-8525 25-8526 74.15 31.20 25-8527 25-8528 99.20 31.20 40-8535 40-8536 103.12 50.00 40-8540 40-8541 143.30 50.00 C 23.20 23.20 41.00 41.00 D 8.00 8.00 9.00 9.00 E 16.50 16.50 19.00 19.00 F 4.00 4.00 6.15 6.15 G 33.15 58.20 52.82 93.01 H 25.15 50.20 36.82 77.01 J 23.25 23.25 35.84 35.84 K 27.25 27.25 43.84 43.84 Cut To Length Part No. 65-7212 65-7224 65-7224 65-7224 kg. / m 1.824 2.101 3.710 4.400 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 740 U.S. Pat. No. 5,429,438 Single & Double UniBearing™ Bearing Proﬁles • Stock length 4m mill-ﬁnish (unanodized) material unless noted • Maximum length for anodizing material is 3m • See Section 11 for machining services Linear Motion Single Double Metric Single Part No. Mill-Finish Clear Anodized 25-8580 25-8581 40-8582 40-8583 A 52.40 79.38 B 25.40 38.10 C 27.00 41.28 D 6.35 7.92 E 3.96 6.60 F 3.96 6.22 G 9.53 15.88 Cut To Length Part No. 65-7212 65-7212 kg. / m .872 1.445 9 DoublePart No. Mill-Finish Clear Anodized 25-8584 25-8585 40-8586 40-8587 A 79.38 120.65 B 27.00 41.28 C 25.40 38.10 D 6.35 7.92 E 3.96 6.60 F 3.96 6.22 G 9.53 15.88 Cut To Length Part No. 65-7212 65-7224 kg. / m 1.155 2.809 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 741 80/20 Inc. ® The Industrial Erector Set ® Standard Bearing Pads • High strength pads offer a low coefﬁcient of friction Metric • These UHMW-PE bearing pads are simple to install and replace • Available in custom lengths up to 3683mm, refer to page 747 for more information Part No. 25-6790 25-6791 25-6490 25-6491 40-6890 40-6891 40-6590 40-6591 Brake Ready No No Yes Yes No No Yes Yes Pad Color White Black White Black White Black White Black A 20.60 20.60 20.60 20.60 31.80 31.80 31.80 31.80 B 10.30 10.30 10.30 10.30 15.90 15.90 15.90 15.90 C 10.80 10.80 10.80 10.80 17.30 17.30 17.30 17.30 D 46.70 46.70 46.70 46.70 74.60 74.60 74.60 74.60 E 25.00 25.00 25.00 25.00 40.00 40.00 40.00 40.00 F 2.50 2.50 2.50 2.50 3.40 3.40 3.40 3.40 G 6.30 6.30 6.30 6.30 9.50 9.50 9.50 9.50 H 6.30 6.30 6.30 6.30 7.90 7.90 7.90 7.90 J 3.80 3.80 3.80 3.80 6.10 6.10 6.10 6.10 K 2.80 2.80 2.80 2.80 3.20 3.20 3.20 3.20 kg. .005 .005 .005 .005 .014 .014 .014 .014 Recommended Bolt Assembly (Mount to Bearing Profile) 9 Part No. 25-3625 25-3626 40-3628 40-3629 Series 25 25 40 40 Qty 2 2 2 2 Description #8 x 3/8 Pad Screw #8 x 1/2 Pad Screw #10 x 5/8 Pad Screw #10 x 3/4 Pad Screw rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 742 U.S. Pat. No. 5,429,438 High Cycle Bearing Pads • High strength pads are ideal for quick acceleration / deceleration applications • These UHMW-PE bearing pads are simple to install and replace • All required mounting hardware is included Linear Motion Metric Part No. 40-6895 40-6896 40-6595 40-6596 Brake Ready No No Yes Yes Pad Color White Black White Black A 31.80 31.80 31.80 31.80 B 15.90 15.90 15.90 15.90 C 17.30 17.30 17.30 17.30 D 74.60 74.60 74.60 74.60 E 40.00 40.00 40.00 40.00 F 9.50 9.50 9.50 9.50 G 6.10 6.10 6.10 6.10 H 7.90 7.90 7.90 7.90 J 6.30 6.30 6.30 6.30 K 1.50 1.50 1.50 1.50 L 3.20 3.20 3.20 3.20 kg. .005 .005 .014 .014 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 743 80/20 Inc. ® The Industrial Erector Set ® Linear Bearing Shim Stock • Shim typically loose ﬁtting bearings for a more precise ﬁt Metric • Stock is .13mm (.005”) thick • Slotted to ease installation • Simply loosen bearing pad and slide shims between pad and housing • Sold in packages of 10 • Shims work with all 80/20 bearings Part No. 25-6780 40-6881 Series 25 40 A 20.60 31.80 B 10.30 15.90 C 9.50 16.70 D 47.60 71.40 E 4.40 5.10 F .13 .13 kg. .001 .002 * The 40 series standard shim is also compatible with High Cycle linear bearings and UniBearings™ Bearings. 9 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 744 U.S. Pat. No. 5,429,438 UniBearing™ Bearing Pads • High strength pads offer a low coefﬁcient of friction • These UHMW-PE bearing pads are simple to install and replace • Available in custom lengths up to 3683mm – refer to page 747 for more information Linear Motion Metric Part No. 25-6705 25-6706 40-6814 40-6817 Series 25 25 40 40 Color White Black White Black A 20.60 20.60 31.80 31.80 B 10.30 10.30 15.90 15.90 C 10.80 10.80 17.30 17.30 D 46.70 46.70 74.60 74.60 E 25.00 25.00 40.00 40.00 F 2.50 2.50 3.40 3.40 G 6.30 6.30 9.50 9.50 H 6.30 6.30 7.90 7.90 J 3.80 3.80 6.10 6.10 K 2.80 2.80 3.20 3.20 Lbs. .005 .005 .014 .014 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 745 80/20 Inc. ® The Industrial Erector Set ® Double-Keyed UniBearing™ Bearing Pads • High strength pads offer a low coefﬁcient of friction Metric • These UHMW-PE bearing pads are simple to install and replace • All mounting hardware included – 25 Series - (1) 8-32 Double Econ T-Nut (2) 8-32 x 3/8” SS FHSCS 40 Series - (1) 1/4-20 Double Econ T-Nut (2) 1/4-20 x 5/8” SS FHSCS • Available in custom lengths up to 145” – refer to page 747 for more information 9 Part No. Series 25-6792 25 25-6793 25 40-6892 40 40-6893 40 Color White Black White Black A 20.60 20.60 31.80 31.80 B 10.30 10.30 15.90 15.90 C 10.80 10.80 17.30 17.30 D 46.70 46.70 74.60 74.60 E 25.00 25.00 40.00 40.00 F 1.90 1.90 3.90 3.90 G 6.20 6.20 7.90 7.90 H 7.10 7.10 11.90 11.90 J 20.60 20.60 31.80 31.80 K 3.80 3.80 4.40 4.40 L 2.80 2.80 3.20 3.20 kg. .005 .005 .014 .014 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 746 U.S. Pat. No. 5,429,438 Custom Bearing Pad Proﬁles • High strength pads offer a low coefﬁcient of friction • These UHMW-PE bearing pads are simple to machine and customize • Black and white proﬁles are available in lengths up to 3683mm • Refer to page 772 for cut to length services Linear Motion Metric Part No. 25-6700 25-6701 40-6810 40-6811 25-6702 25-6703 40-6812 40-6813 Series 25 25 40 40 25 25 40 40 Type Single-Keyed Single-Keyed Single-Keyed Single-Keyed Double-Keyed Double-Keyed Double-Keyed Double-Keyed Color White Black White Black White Black White Black A 6.30 6.30 9.50 9.50 – – – – B 2.50 2.50 3.40 3.40 – – – – C 6.30 6.30 7.90 7.90 – – – – D 10.30 10.30 15.90 15.90 – – – – E 3.80 3.80 6.10 6.10 – – – – F – – – – 1.90 1.90 3.90 3.90 G – – – – 6.20 6.20 7.90 7.90 H – – – – 7.10 7.10 11.90 11.90 J – – – – 20.60 20.60 31.80 31.80 K – – – – 3.80 3.80 4.40 4.40 kg. / m. .018 .018 .054 .054 .018 .018 .054 .054 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 747 80/20 Inc. ® Property Specific Gravity Yield Strength @ 73°F Ultimate Tensile Strength @ 73°F Break Elongation @ 73°F Yield Strength @ 250°F Ultimate Tensile Strength @ 250°F Break Elongation @ 250°F Hardness - Rockwell “R” Scale - Shore “D” Scale Flexural Modulus of Elasticity Shear Strength Izod Impact @ + 23°C @ - 140° C Environmental Stress Cracking @ F50 Water Absorption Test Method ASTM D-792 ASTM D-638 ASTM D-638 ASTM D-638 Stress Strain Diagram Stress Strain Diagram Stress Strain Diagram ASTM D-785 ASTM D-2240 Bend Creep/1 min. value ASTM D-732 ASTM D-256A ASTM D-256A ASTM D-1693 Mod ASTM D-570 The Industrial Erector Set ® Engineering Speciﬁcations On UHMW-PE Bearing Pads Unit g/cm3 p.s.i. p.s.i. % p.s.i. p.s.i. % p.s.i. p.s.i. ft-lbs/in. notch ft-lbs/in. notch hrs. Typical Value 0.94 3400 6800 450 700 3300 900 64 67 110,000 3500 No break No break 6000 NIL Metric Abrasive Resistance - Sand Slurry Test • Each material listed below was rotated 24 hours @ 1750 r.p.m. • Carbon Steel = abrasive rating of 100. • The weight loss for each material is relative to 100. • The lower the ﬁgure, the better the abrasive resistance. • 50-50 sand/water slurry. UHMW-PE .................................. 15 TFE ............................................. 72 Polycarbonate ............................ 96 Normal MW polyethylene ......... 125 Phenolic Iaminate ..................... 571 Nylon .................................31 Stainless Steel ...................84 Polyacetal ........................ 110 Phosphor bronze .............193 Hickory wood ...................967 WE AR PIG S LIKE A S N O SE High MW polyethylene ..............44 Polypropylene ...........................87 TFE/glass ﬁber ....................... 113 Yellow brass ............................409 Hi Carbon Steel ......................100 Coefﬁcient Of Friction 9 UHMW-PE Polymer has a lower coefﬁcient of friction than glass. Together with its self-lubricating characteristics it is an ideal material for bearings, bushings, valves, wear strips, or any application where sliding contact is encountered. Materials Aluminum* vs. UHMW-PE Mild Steel vs. Mild Steel Mild Steel vs. UHMW-PE UHMW-PE vs. UHMW-PE *Anodized 204 R1 Spec on extruded aluminum Static 0.12 0.30 - 0.40 0.15 - 0.20 0.20 - 0.30 Kinetic 0.016 0.25 - 0.35 0.12 - 0.20 0.20 - 0.30 Test Method ASTM D-1894 Comparison of Dynamic Coefﬁcient of Friction on Polished Steel Property UHMW-PE Dry ................................. 0.10 - 0.22 Water ............................. 0.05 - 0.10 Oil .................................. 0.05 - 0.08 FDA and USDA Approved rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 748 U.S. Pat. No. 5,429,438 Load Bearing Properties Of UHMW-PE Linear Motion Metric 9 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 749 80/20 Inc. ® The Industrial Erector Set ® Chemical Resistance Of UHMW-PE TEST SPECIMENS DURATION OF TEST + = RESISTANT / = LIMITED RESISTANT - = NOT RESISTANT Dumb-bell type 30 Days Mechanical properties not appreciably affected Decreases in yield stress and ultimate tensile strength less than 20% Decreases in yield stress and ultimate tensile strength greater than 20% Metric Reagent I. Inorganic acids Chromic acid (80%) Hydrychloric acid (conc.) Hydrocyanic acid Hydrofluoric acid Nitric acid (conc.) Nitric acid (50%) Nitric acid (20%) Phosphoric acid (85%) Sulphuric acid (conc.) Sulphuric acid (50%) II. Alkalis Aqueous ammonia Potassium Hydroxide solution Sodium Hydroxide solution III. Aqueous solutions of inorganic salts Aluminum chloride Ammonium nitrate Bleaching powder Calcium chloride Sodium carbonate Sodium chloride Sodium hypochlorite Zinc chloride IV. Organic acids Acetic acid (99%) Acetic acid (10%) Butyric acid Citric acid Formic acid Oleic acid Temperatures 20°C 50°C 80°C + + + / + + + + + + + + + + + / + / + + Reagent V. Hydrocarbons and halogenated hydrocarbons Benzene Carbon tetrachloride Cyclohexane Dichloroethylene Diesel oil n-Heptane Petroleum ether Trichloroethylene Toluene White spirit Xylene VI. Alcohols, Ketones, Ester, and Amines Acetone Aniline Benzyl alcohol Butyl alcohol Cyclohexanol Ethanol Ethyl acetate Ethylene glycol Glycerine Lauryl alcohol Propyl alcohol VII. Miscellaneous Beer Detergents in aqueous solution Distilled water Hydrogen peroxide 30% (perhydrol) Linseed oil Milk Olive oil Sea water Wine Temperatures 20°C 50°C 80°C / / + + + + / / + / / + + + / / / - + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + / + + + + + + + 9 + + + + + + + + + + + + / + + / + + + + + + + + + + + + + + + + + + + + + + + + + + Because we cannot anticipate or control the many different conditions under which our products may be used, the product information contained in this catalog should be viewed as general guidelines only and not as a recommendation to use our products in any particular situation. Although we believe that all information contained herein is reliable, certain information in this catalog may have been obtained from test results published by other parties, and consequently, we cannot guarantee the accuracy of all information contained in this catalog. In addition, particular conditions of use and reasonable lot-to-lot variations can affect performance. Users of our products should perform their own tests to determine the suitability of any product for their particular purposes. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 750 U.S. Pat. No. 5,429,438 Linear Bearing Brake Kits • Adds an adjustable stop to any bearing • Secures gliding proﬁles into semi-permanent positions • Secure lockdown capability for safety • Refer to page 752 for required machining Linear Motion Metric Part No. 25-6850 25-6851 25-6852 40-6800 40-6805 40-6806 40-6807 40-6801 40-6802 40-6803 40-6804 Series 25 25 25 40 40 40 40 40 40 40 40 Type L - Handle Hex Nut Wing Nut L - Handle L - Handle L - Handle L - Handle T - Handle Star Handle Hex Nut Wing Nut Color Black Black Black Gray Blue Red Yellow Black Black Black Black kg. .025 .030 .034 .153 .153 .153 .153 .046 .050 .034 .039 40-6800 40-6801 40-6802 9 40-6803 40-6804 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 751 80/20 Inc. ® The Industrial Erector Set ® Linear Bearing Brake Holes • Enables you to add a stop and lock linear brake onto your application Metric • Refer to page 751 for all available brake kits • Refer to page 785 - 786 for specifying brake hole machining services 9 Standard Bearing Brake Ready Bearing Part No. Bearing Part No. Size 25-6725 – Family 1 40-6825 – Family 1 40-6835 – Family 1 – 25-6425 Family 1 – 40-6525 Family 1 – 40-6535 Family 1 25-6726 – Family 2 40-6826 – Family 2 40-6836 – Family 2 – 25-6426 Family 2 – 40-6526 Family 2 – 40-6536 Family 2 25-6723 – Family 3 40-6823 – Family 3 40-6833 – Family 3 – 25-6423 Family 3 – 40-6523 Family 3 – 40-6533 Family 3 25-6724 – Family 4 40-6824 – Family 4 40-6834 – Family 4 – 25-6424 Family 4 – 40-6524 Family 4 – 40-6534 Family 4 25-6715 – Family 5 40-6815 – Family 5 40-6830 – Family 5 – 25-6415 Family 5 – 40-6515 Family 5 – 40-6530 Family 5 25-6716 – Family 6 40-6816 – Family 6 40-6831 – Family 6 – 25-6416 Family 6 – 40-6516 Family 6 – 40-6531 Family 6 * Refer to pages 785-786 for machining services Brake Kit Mounting Hole Machining Services Service Number 25-7401 40-7400 Series 25 40 Pre-Drilled or Specified Brake Hole Locations Specify* LG / LH / LI LG / LH / LI LG / LH / LI Specify* LG / LH / LI / LJ / LK / LM LG / LH / LI / LJ / LK / LM LG / LH / LI / LJ / LK / LM Specify* LN / LO / LP / LQ LN / LO / LP / LQ LN / LO / LP / LQ Specify* LN / LO / LP / LQ / LR / LS / LT / LU LN / LO / LP / LQ / LR / LS / LT / LU LN / LO / LP / LQ / LR / LS / LT / LU Specify* LA / LB / LC LA / LB / LC LA / LB / LC Specify* LA / LB / LC / LD / LE / LF LA / LB / LC / LD / LE / LF LA / LB / LC / LD / LE / LF Description 6.30 diameter drill thru one wall 8.30 diameter drill thru one wall rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 752 U.S. Pat. No. 5,429,438 Roller Wheels • 25 and 40 Series compatible • All mounting hardware included • Made of self-lubricating black nylon • P/N 40-2290 has permanently-lubricated bronze bushing – P/N 40-2280 has ball bearing hub • Mounts to proﬁle end of T-slot – ideal for guided linear motion Linear Motion Metric Part No. 25-2281 65-2282 40-2280 40-2290 Part No. 25-2281 65-2282 40-2280 40-2290 A 37.50 37.50 54.00 54.00 B 28.00 28.00 43.00 43.00 C 6.10 7.90 7.90 7.90 D 11.60 11.60 19.50 19.50 E 14.00 14.00 21.50 21.50 F 4.75 4.75 5.50 5.50 G 8.00 8.00 10.00 10.00 H 5.50 5.50 7.00 7.00 J 3.20 3.20 3.20 3.20 Rolls In 25 Series 25 Series 40 Series 40 Series K 15.90 15.90 19.00 19.00 L M N 13.20 6.80 M6 x 1.0 13.20 6.80 M6 x 1.0 16.20 10.60 M8 x 1.25 16.20 10.60 M8 x 1.25 P 1.60 1.60 1.60 1.60 Q 9.20 9.20 13.00 13.00 kg. .032 .034 .084 .075 Bearing Type Permanent Lubricated Bronze Bushing Permanent Lubricated Bronze Bushing Dual Roller Bearing Permanent Lubricated Bronze Bushing Mounts To 25 Series 40 Series 40 Series 40 Series 9 25-2281 65-2282 • 40-2290 40-2280 Phone: 260-248-8030 Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 753 80/20 Inc. ® The Industrial Erector Set ® Roller Wheel Brackets • 25 and 40 Series compatible • Hardware for mounting bracket to T-slot proﬁle included • Made of clear anodized aluminum • Mounts to T-slot proﬁle – ideal for moving framed doors and other components • See page 753 for nylon roller wheels • See page 755 for roller wheel bracket assemblies Metric 9 Part No. 25-2750 25-2752 40-2754 40-2757 A 78.00 103.00 123.30 163.30 B 53.00 78.00 83.30 123.30 C 31.10 56.10 46.70 86.70 D 47.50 64.20 73.65 81.65 E 39.00 51.50 61.65 81.65 F 17.00 25.40 24.00 40.00 G 23.45 23.45 38.30 38.30 H 12.50 12.50 20.00 20.00 J 6.40 6.40 10.20 10.20 K 12.70 12.70 19.00 19.00 L 25.40 25.40 40.00 40.00 M 13.81 13.81 20.00 20.00 N P Q 12.70 5.79 M6 x 1.00 12.70 5.79 M6 x 1.00 20.00 10.00 M8 x 1.25 20.00 10.00 M8 x 1.25 R M6 M6 M8 M8 kg. ? ? ? ? Note: Be sure to use the included washer with the roller wheels for proper spacing rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 754 U.S. Pat. No. 5,429,438 Roller Wheel & Bracket Assemblies • 25 and 40 Series compatible • All mounting hardware included for both roller wheel and mounting bracket – 25 Series – (2) M6 x 10mm LHSCS (2) P/N 25-1964, M6 Standard T-Nut 40 Series – (2) M8 x 16mm LHSCS (2) P/N 40-1984, M8 Standard T-Nut • Mounts to T-slot proﬁle – ideal for both roller wheel and mounting bracket Linear Motion Metric Individual Part No.s 25-2750 25-2752 40-2754 40-2757 25-2281 65-2282 40-2280 40-2290 25-2751 1 2 25-2753 1 2 Assembly Part No.s 40-2755 1 2 9 40-2758 1 2 40-2756 1 2 40-2759 1 2 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 755 80/20 Inc. ® The Industrial Erector Set ® Ergonomic Workstations by 80/20® • Easily add ergonomic adjustability by incorporating 80/20®’s own Linear Bearings into your design. • Mobile, adjustable and well-lit workstations that will ﬁt almost any industrial need! • Need hydraulic or pneumatic power? It’s easy with 80/20® – using our proﬁles as an easy to attach manifold . . . even if it’s an afterthought, it will look like its part of your original design! • Logon to www.8020.net and click Downloads & Links to get your FREE copy of AutoQuoterX™, 80/20®’s design software. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. Metric 9 756 Tools Section #10 Pictorial Table Of Contents Introduction To Tools How To Order Ball End Fold Out Combo Tool Ball Driver & “L” Wrench Set Ball End Power Bits Bal End “L” Hex Wrenches Cheater Pipe Metric Page 758 Page 759 Page 760 Page 760 Page 761 Page 761 Page 762 Ball End Hex Drivers “T” Ball End Hex Wrench Combination Wrenches Soft face Mallet Counterbore Cutters Access Hole Drills Access Hole Drill jigs Page 762 Page 763 Page 763 Page 764 Page 764 Page 765 Page 765 Deburring Wheels & Adapter Flanges Attitude Lapel Pins Page 766 - 767 Page 768 10 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 757 80/20 Inc. ® The Industrial Erector Set ® Introduction to 80/20® Tools Having the right tools to assemble your project will simplify your assembly job. We have tools to assemble everything in our catalog; all of the tools you’ll need are located in this section. Metric In addition to tools for assembly, we also have counterbore cutters, access hole drills and jigs for those of you who prefer to machine our T-slotted extrusions as you're building your project. If you do build your project on-site, we also have equipment to deburr your extrusions or structural shapes just like we do at 80/20®. Along with the right tools, we also have the right attitude. Check out our ATTITUDE pins on page 768. Everyone needs one! 80/20® Tool Advantages • Simple hand tools to assemble your project. • Fractional and metric tools with color-coded handles: yellow for fractional and red for metric. • Ball end wrenches for off-axis rotation. Fastener/Hex Tool Size Reference This chart is a quick reference when looking for the correct size of hex wrench for use with 80/20® fasteners. Fastener Head SHCS N/A 5/32” 3/16” 1/4” 5/16” 4mm 5mm 6mm 8mm BHSCS 3/32” 1/8” 5/32” 3/16” N/A 3mm 4mm 5mm 6mm FBHSCS N/A N/A 5/32” 3/16” N/A N/A N/A N/A N/A FHSCS N/A N/A 5/32” 3/16” 7/32” 3mm 4mm 5mm 6mm Thread Size 8-32 10-32 1/4-20 5/16-18 3/8-16 M5 M6 M8 M10 10 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 758 Tools How to Order 80/20® Tools When ordering tools, be sure to verify their compatibility with your project. If more than one person is assembling, you may need more than one of each tool. Also keep in mind space constraints and on-site machining. To order, simply include Part No. quantity, and tool description on your order, as shown in the example below. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 10 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 759 80/20 Inc. ® The Industrial Erector Set ® Ball End Fold Out Combo Tool • 25 and 40 Series compatible • Ball end hex drive allows up to 25º angled tool engagement for hard to reach fasteners • Ergonomic handle • Fractional or metric • Compact - no lost keys • For easy identiﬁcation, fractional sizes have yellow case, metric have red case Ball End Chamfered End 65-6086 65-6087 65-6088 65-6089 5mm 3/16 2mm 5/64 6mm 7/32 2.5mm 3/32 7mm 1/4 3mm 7/64 8mm 5/16 4mm 1/8 10mm 3/8 5mm 9/64 6mm 5/32 8mm 3/16 7/32 1/4 Part No. 65-6089 65-6088 65-6087 65-6086 Description Hex Head Fold Out Combo Tool Metric Hex Head Fold Out Combo Tool Ball End Fold Out Combo Tool Metric Ball End Fold Out Combo Tool kg. .172 .172 .209 .209 Metric Ball Driver and “L” Wrench Set • 25 and 40 Series compatible • Ball end hex drive allows up to 25º angled tool engagement for hard to reach fasteners • Fractional or metric • For easy identiﬁcation, fractional sizes have yellow case, metric have red case 10 Part No. 65-6106 65-6111 Description Metric Ball Driver & “L” Wrench Set Standard Ball Driver & “L” Wrench Set kg. .363 .372 Metric (mm) 65-6106 1.5 5 2 6 2.5 8 3 10 4 Standard (in) 65-6111 .050 5/32 1/16 3/16 5/64 7/32 3/32 1/4 7/64 5/16 1/8 3/8 9/64 Bondhus® is a registered trademark of the Bondhus Corp. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 760 Tools Ball End Power Bits • Allows for entry angle up to 25° • 76mm long with hex shank for power tools Metric Part No. 65-6090 65-6095 65-6091 65-6092 Size 3/16” 1/4” M5 M6 Description Hex Ball End Power Bit Hex Ball End Power Bit Hex Ball End Power Bit Hex Ball End Power Bit kg. .0192 .0196 .0192 .0196 Ball End “L” Hex Wrenches • Ball end for off-axis rotation • Long arm for maximum torque • Allows for entry angle up to 25° 10 Part No. 65-6100 65-6010 65-6040 65-6097 65-6098 65-6099 Size 5/32” 3/16” 1/4” M4 M5 M6 Description Ball End “L” Hex Wrench Ball End “L” Hex Wrench Ball End “L” Hex Wrench Ball End “L” Hex Wrench Ball End “L” Hex Wrench Ball End “L” Hex Wrench kg. .0135 .0206 .0434 .0135 .0206 .0434 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 761 80/20 Inc. ® The Industrial Erector Set ® Cheater Pipe • Gives extra torque in hard-to-reach spots • Use with a ball end “L” hex wrench • Fits over the end of a 6mm hex wrench Metric Part No. 65-6005 Description Cheater Pipe (up to 1/4”) kg. .0435 Ball End Hex Drivers • Excellent choice for quick tightening by hand • Accessibility in hard-to-reach areas • Allows for entry angle up to 25° Metric: Red-trimmed Handle 10 Part No. 65-6105 65-6020 65-6050 65-6102 65-6103 65-6104 Size 5/32” 3/16” 1/4” M4 M5 M6 Description Ball End Hex Driver Ball End Hex Driver Ball End Hex Driver Ball End Hex Driver Ball End Hex Driver Ball End Hex Driver Fractional: Yellow-trimmed Handle kg. .041 .066 .097 .041 .066 .097 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 762 Tools “T” Handle Ball End Hex Wrenches • Cushion grip for maximum torque • 254mm long arm for hard-to-reach areas • Allows for entry angle up to 25° Metric Fractional: Yellow-trimmed Handle Metric: Red-trimmed Handle Part No. 65-6000 65-6030 65-6110 65-6107 65-6108 65-6109 Size 3/16” 1/4” 5/32” M4 M5 M6 Description “T” Handle Hex Wrench “T” Handle Hex Wrench “T” Handle Hex Wrench “T” Handle Hex Wrench “T” Handle Hex Wrench “T” Handle Hex Wrench kg. .072 .172 .053 .059 .072 .172 Combination Wrenches • Used to tighten hex nuts when used with T-slot studs • 10mm ﬁts M6 hex nuts • 13mm ﬁts M8 hex nuts • Forged and chrome-plated • Made in the USA 10 Size 10 mm 13 mm Description Combination Wrench Combination Wrench kg. .0544 .0658 Part No. 65-6065 65-6080 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 763 80/20 Inc. ® The Industrial Erector Set ® Soft Face Mallet • Won’t scratch or mar aluminum • Maximum controlled striking force without rebound • Great for assembling quick frame or installing T-slot cover • One piece urethane construction • Reinforced with solid steel rod — no exposed metal • Wrap around texture for secure grip • Face diameter = 30.50mm • Made in the USA Metric Part No. 65-6055 Description Soft Face Mallet kg. .2840 Anchor Fastener Counterbore Cutters • Four ﬂute-style single ends • Made of high speed steel • Specially ground for long life • Made in the USA 10 Part No. 40-6060 25-6160 Size 20.0mm 14.3mm Description 40 Series Counterbore Cutter 25 Series Counterbore Cutter kg. .2038 .0786 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 764 Tools Access Hole Drills • Drills through extrusion for access to end fastener shown on pages 541-542 • Made in USA of highest quality high-speed steel Metric • Split point style Part No. 25-6115 40-6070 Size ø5.1 mm ø7.1 mm Description 25 Series Access Hole Drill 40 Series Access Hole Drill kg. .0110 .0250 Access Hole Drill Jigs 25-6120 25-6131 25-6136 40-6075 40-6130 40-6135 • Locates access holes precisely • Hardened dowel pins prevent rotation • Replaceable, hardened drill bushings • Locator lines for accurate hole location • Made of clear anodized 6061-T6 aluminum 25-6121 or 40-6076 Part No. 25-6120 25-6131 25-6136 25-6121 40-6075 40-6130 40-6135 40-6076 Size 5.1mm 5.1mm 5.1mm 5.1mm 7.1mm 7.1mm 7.1mm 7.1mm Description Access Hole Drill Jig for 25-2525 Access Hole Drill Jig for 25-2550 Access Hole Drill Jig for 25-5050 Replacement Bushing for 25 Series Access Hole Drill Jig for 40-4040/40-4040-Lite Access Hole Drill Jig for 40-4080/40-4080-Lite Access Hole Drill Jig for 40-8080 Replacement Bushing for 40 Series kg. .0567 .0588 .0998 .0222 .1833 .1857 .3728 .0240 10 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 765 80/20 Inc. ® The Industrial Erector Set ® Deburring Wheel • Deburr T-slotted extrusions and structural shapes • Made of gray, resin-bonded silicon carbide • Fine grade, 8.5 density • Recommend 3450 RPM • 203mm diameter — 76mm i.d. x 25.40mm wide • MSDS available on request Metric Part No. 65-6170 Description Deburring Wheel kg. .5260 NOTE: Adapter ﬂange # 65-6171 is required for this wheel to ﬁt standard bench grinders with 19mm dia. arbor — see below. Adapter Flange • Mounts Part No. 65-6170 deburring wheel to standard bench grinder • Bore diameter ﬁts 19mm dia. arbor • Mounts wheels with 76mm i.d. • Made from cast alloy to last for years • Includes inside and outside ﬂanges 10 Part No. 65-6171 Description Adapter Flange kg. .0952 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 766 Tools Hand-Held Deburring Wheel • Hand deburr T-slotted extrusions and structural shapes • Ideal for long, heavy pieces • Maximum operating speed 22,100 RPM Metric • 50.80mm diameter • Made of Grade 2S ﬁne 3M Scotch Brite™ • MSDS available on request Air Tool Sold Separately Part No. 65-6169 Description Deburring Wheel kg. .0068 NOTE: Adapter ﬂange #65-6172 shown below is required for mounting #65-6169 Hand Held Deburring Wheel — see below. Hand-Held Adapter Flange • Adapter mounts to 90° hand held die grinder • Adapter ﬂange has female 1/4-20 threads for mounting • Used for mounting Part No. 65-6169 deburring wheel 10 Part No. 65-6172 Description Adapter Flange kg. .0259 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 767 80/20 Inc. ® The Industrial Erector Set ® ATTITUDE Lapel Pins • Get your day and project started right with the RIGHT ATTITUDE 65-8020 Metric • A reminder to keep a good attitude in situations with your boss, banker, the IRS – any distraction that eats up your time and energy! 65-8030 Part No. 65-8020 65-8030 Description Deluxe ATTITUDE Lapel Pin Economy ATTITUDE Lapel Pin kg. .0180 .0180 10 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 768 Machining Services Section #11 Pictorial Table Of Contents How To Order Cut To Length End Tap Drilling Access Hole Drilling Counterbore Drilling Custom Miter Cuts Custom 45º Supports Metric Page 770 - 771 Page 772 Page 773 Page 774 - 775 Page 776 Page 777 Page 778 Miter Cut Counterbores Clearance Drill Thru Drill Thru & Counterbore Profile Drill Thru For Manifolds Door Handle Milling Services Brake Holes For Linear Bearings Panel Cut To Length Page 779 Page 780 Page 781 Page 782 Page 783 - 784 Page 785 - 786 Page 787 Wire Mesh Shearing Profile Clearance Panel Notch End Fastener Panel Notch Anchor Fastener Panel Notch Tri-Corner Panel Notch Extended Panel Notch Panel Radius Services Page 787 Page 788 Page 789 Page 790 Page 791 Page 792 Page 793 Grabber™ Catch Panel Notch Grabber™ Handle Panel Drill Thru Flush Handle Panel Drill Thru Hinge Panel Drill Thru Plastic Handle Panel Drill Thru Steel Door Handle Panel Drill Thru Panel Mount Block Panel Drill Thru Page 000794 Page 795 Page 796 Page 797 Page 798 Page 799 Page 800 Panel Retainer Panel Drill Thru 2, 3, and 4 Side Panel Cut-Outs Misscellaneous Panel Services Custom Machining Bi-Fold Door Conifguration 11 Page 801 - 802 Page 803 Page 804 Page 805 - 806 Page 807 - 808 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 769 80/20 Inc. ® The Industrial Erector Set ® How to Order 80/20® Machining Services In order to connect proﬁles together or mount accessories a machining service may be required. It is important to list all machining services on your order to avoid problems during assembly. When ordering machining services the services do not need to be listed in any speciﬁc order. Be sure to include all quantities, machining placements and include a drawing if required. Metric How To Order Shipping Method: Ordered By: Complete Address & Shipping Method Required... NO P.O. Box Part Number 25-2525 40-4040-Lite-4m 40-8016 40-8080 CM01-051006 65-2611 Quantity 2 5 4 4 2 1 .63 sm Length 469.9mm 4m 1016.0mm 914.4mm Ship To: Customer: Address: City / State: Attention: Tag: Description / Machining Price $0.008 $0.019 $0.13 $0.06 $23.00 Ext. Price $7.52 $380.00 $528.32 $219.46 $46.00 1 2 3 25-7042 in A both ends Full length profile 40-7029 one end 40-7050 style MG in W, X both ends Custom bracket per drawing #1 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311 per drawing Cut plastic panels all sides < -1220mm 25 Series anchor fastener counterbore Cut to length for 25-2525 Cut to length for 40-8016 Cut to length for 40-8080 40 Series drill access hole 5/16-18 tap service for 40-8016 Anchor fastener notch for 25 Series 40 Series M8 bright zinc end fastener w/ screw Gray T-Slot covers for 25 Series End caps for 40-8080 25 Series anchor fasteners 40 Series M8 bright zinc double economy T-nut 2 hole inside corner gusset bracket 25 Series M6 BHSCS & economy T-nut TOTAL $67.14 $10.00 $2.10 $1.85 $2.75 $2.45 $1.85 $14.45 $0.50 $1.55 $3.25 $1.75 $2.95 $0.80 $3.75 $0.42 $140.777 $67.14 $10.00 $8.40 $3.70 $11.00 $9.80 $118.40 $57.80 $1.00 $49.60 $52.00 $14.00 $11.80 $4.00 $45.00 $10.08 $1655.02 4 65-7150 25-7042 25-7005 40-7023 40-7030 40-7050 40-7029 25-7311 40-3891 25-2114 40-2050 25-3896 40-1982 25-4132 75-3404 1 4 2 4 4 64 4 2 32 16 8 4 5 12 24 5 11 Special Instructions: Must be delivered for assembly by Friday!!! NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. 1 - Proﬁles = Pages 471-526 • 2 - Custom Parts = Pages 513-526 • 3 - Panels = Pages 609-674 4 - Machining Services = Pages 769-808 • 5 - Accessories & Tools = Pages 527-608 & 675-768 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 770 Machining Services How to Order 80/20® Machining Services continued Be sure that each ordered machining service is referencing a product on your current order. For example, if your are ordering a piece of 40-4040 proﬁle that is less than 4m / 6m (stock length) your will need to include the cut-to-length service onto your order. When ﬁnished that machining order should look like the order below. Metric 40-7010 40-4040 2 2 2133mm 40-4040 Cut-To-Length 2 @ 1066.5mm To ensure that your machining services are the correct choice carefully read the notations next to the machining description. If your are having difﬁculty with machining service selections contact your local 80/20® distributor or call 260-248-8030 for free design assistance. 80/20® Machining Service Considerations • Save your time and labor cost - have 80/20® machine it for you • Easy to use instructions on how to place an order with machining • Opportunity to customize your project to your speciﬁcations • Your order will arrive at your door machined, cleaned, and ready to assemble. (Remember to order your tools!) 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 771 80/20 Inc. ® The Industrial Erector Set ® Cut-To-Length Service • All 80/20® cuts are set to a hard stop - ensuring identical length Metric • All proﬁles are deburred, washed, dried, and wrapped before shipping • Reduce shipping time and cost by ordering 2692.4mm proﬁles that can ship via UPS • All cut tolerances are +/- .38mm • Square tolerance on all cuts is .02mm per cm max Cut-To-Length For T-Slotted Proﬁles Service Part No. 25-7005 25-7000 25-7003 25-7012 25-7013 40-7010 40-7020 40-7021 40-7030 40-7023 Series 25 25 25 25 25 40 40 40 40 40 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503, 25-2504, 25-2527 & 25-2514 25-2550 & 25-5013 25-2576 25-5050 25-5010 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt, 40-4045-Lt & 40-4020 40-4080, 40-4080-Lt & 40-8020 40-4012 40-8080 40-8016 Cut Squareness .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm .02mm / cm Cut Tolerance +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm +/- .38mm Cut-To-Length For Structural Shapes Service Part No. 65-7212 65-7224 Series 25 & 40 25 & 40 Applicable Profiles Shapes w/ All Profile Sides Less Than 82 mm Shapes w/ Any Profile Side 82 mm or Greater Cut Squareness .02mm / cm .02mm / cm Cut Tolerance +/- .38mm +/- .38mm 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 772 Machining Services Proﬁle End Tap Service • T-slotted proﬁles have a tap drill diameter hole extruded through the length of the proﬁle • End taps allow for insertion of the bolt for mounting end fasteners and accessories • Call out the proﬁle’s left or right end when ordering end taps • 25 Series extruded tap drill diameter is 5mm • 40 Series extruded tap drill diameter is 6.80mm Service Part No. 25-7061 25-7063 25-7006 25-7007 25-7008 25-7009 25-7046 25-7047 25-7036 25-7037 25-7064 25-7067 25-7038 25-7039 40-7060 40-7059 40-7025* 40-7053* 40-7054* 40-7014 40-7015 40-7016 40-7017 40-7045 40-7048 40-7024* 40-7032* 40-7033* 40-7026 40-7028 40-7055 40-7056 40-7029 40-7031 Series 25 25 25 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Tap Size 1/4-20 M6 x 1.0 10-32 M5 x 0.8 10-32 M5 x 0.8 1/4-20 M6 x 1.0 1/4-20 M6 x 1.0 1/4-20 M6 x 1.0 1/4-20 M6 x 1.0 5/16-18 M8 x 1.25 3/8-16 M10 x 1.5 7/16-14 5/16-18 M8 x 1.25 5/16-18 M8 x 1.25 5/16-18 M8 x 1.25 3/8-16 M10 x 1.5 7/16-14 5/16-18 M8 x 1.25 5/16-18 M8 x 1.25 5/16-18 M8 x 1.25 Minimum Depth 1.125 1.125 .875 .875 .875 .875 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.125 1.250 1.250 1.500 1.500 1.500 1.250 1.250 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.250 1.250 1.250 1.250 1.250 1.250 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503, 25-2504 & 25-2527 25-2525, 25-2501, 25-2502, 25-2503, 25-2504 & 25-2527 25-2514 25-2514 25-5013 25-5013 25-2550 25-2550 25-2576 25-2576 25-5050 25-5050 25-5010 25-5010 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4020 40-4020 40-8020 40-8020 40-4080 / 40-4080-Lite 40-4080 / 40-4080-Lite 40-4080 / 40-4080-Lite 40-4080 / 40-4080-Lite 40-4080 / 40-4080-Lite 40-4012 40-4012 40-8080 40-8080 40-8016 40-8016 11 Metric * 3/8-16, 7/16-14 & M10 taps require a predrilling operation (included). Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 773 80/20 Inc. ® The Industrial Erector Set ® Access Hole Drilling Service • Access holes are required when using an end fastener for a proﬁle connection Metric • Machined hole gives access to the hex head of end fastener screw • Please specify quantity clearly, access holes are ordered per hole • See below for access hole designations Service Part No. 25-7051 40-7050 Series 25 40 Hole Diameter 5.5mm 7.5mm Access Hole Designations 11 Note: All access hole “Styles” are drilled to the predetermined locations (see the following page). When ordering “Open Style” (customer deﬁned location) access holes a drawing must be provided. DO NOT CHAIN DIMENSION YOUR DRAWING! Right End Left End rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 774 Machining Services Access Hole Ordering Details When ordering T-slotted proﬁles with access holes, it is important to include speciﬁc details to insure that the machining matches your speciﬁcations exactly. We have created access hole “Styles” to help make ordering this service an easier process. Reference the ordering example and the style listing (below) for the proper ordering method. Metric 40-7050 40-7010 40-4040 Step #1 Step #3 8 2 2 2133mm Step #2 Step #4 Style B In R Both Ends 40-4040 Cut-To-Length 2 @ 1066.5mm Select the style. List the proﬁle end (separately). Indicate the service number. Designate the T-slot location. These steps are a “Must do” when ordering access holes. If you require an access hole that does not apply to any of the styles listed below refer to the “Open Style” ordering example listed on the previous page. 25 Series Access Hole Drilling Styles 40 Series Access Hole Drilling Styles 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 775 80/20 Inc. ® The Industrial Erector Set ® Anchor Fastener Counterbore Service • Anchor fastener counterbores are required when using an anchor or butt fastener for a proﬁle connection Metric • Counterbore allows anchor fastener face to be ﬂush with proﬁle surface • See below for counterbore T-slot designations Service Part No. 25-7042 25-7043 40-7044 40-7049 40-7040* 40-7041* Series 25 25 40 40 40 40 Fastener Type Anchor Fastener Butt Fastener Anchor Fastener Butt Fastener Anchor Fastener Butt Fastener Counterbore Size 14.30mm Diameter x 10.70mm Deep 20.00mm Diameter x 16.70mm Deep 15 Series Counterbore Machined for 40 Series * See pages 94 and 95 for fractional anchor fasteners and butt fasteners Anchor Fastener Designations 11 Right End Left End rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 776 Machining Services Do It Your Self Counterbore Details Metric Custom Miter Cut Service • T-slotted proﬁles can be miter cut to angles of 15º to 90º or 30º to 90º for select proﬁles (with the exception of the 40-8016 proﬁle, which can only be cut to an angle of 45º across the six inch side) • Unique structural shapes may also be made with mitered end connections • Please submit a drawing of your mitered shapes with your order, this allows us to completely understand your needs Service Part No. 25-7066 25-7070 25-7071 25-7072 25-7073 40-7065 40-7075 40-7085 40-7076 40-7087 65-7261 Note: Series 25 25 25 25 25 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503, 25-2504, 25-2527 & 25-2514 25-2550 & 25-5013 25-5050 25-2576 25-5010 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt, 40-4045-Lt 40 & 40-4020 40 40-4080, 40-4080-Lt & 40-8020 40 40-8080 40 40-4012 40 40-8016 25 / 40 Structural Shapes Minimum Angle 15º 15º 15º 15º 30º 15º 30º 30º 30º 45º 15º Max Angle 90º 90º 90º 90º 90º 90º 90º 90º 90º 90º 90º Structural shape minimum angle is dependant on proﬁle size 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 777 80/20 Inc. ® The Industrial Erector Set ® Custom 45º Supports • Create 45º supports without use of external joining plates Metric • Custom lengths to your speciﬁcations up to 1220mm long • 25 Series includes M6 x 16mm SHCS, washer and economy T-nut for mounting to T-slots • 40 Series includes M8 x 20mm SHCS, washer and economy T-nut for mounting to T-slots Ordering Example: (2) 40-4080 x 600.00mm w/ #40-7090 Miter Cut and Counterbore, A = 600.00mm Service Part No. 25-7081 25-7084 25-7086 40-7080 40-7090 40-7093 Series 25 25 25 40 40 40 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503 & 25-2504 25-2550 25-2576 40-4001, 40-4002, 40-4003, 40-4004, 40-4040 & 40-4040-Lt 40-4080 / 40-4080-Lt 40-4012 A Custom Custom Custom Custom Custom Custom B 25.00 25.00 25.00 40.00 40.00 40.00 11 Note: The Center line of the counterbore matches the center line of the proﬁle’s designated T-slot. rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 778 Machining Services Miter Cut Counterbores • Counterbores available for miter cuts with angles of 30º to 60º • Length of proﬁle to be counterbored must be less than or equal to 1828mm • Each Service ordered is for one end only • Refer to section 3 for all available fasteners and page 777 for miter cuts Metric Ordering Example: (2) 40-4040 x 355mm w/ #4-07065 @ 45º Left End Per Drawing and #40-7082 Left End Service Part No. 25-7083 25-7079 25-7074 40-7082 40-7092 40-7094 Series 25 25 25 40 40 40 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503 & 25-2504 25-2550 25-2576 40-4001, 40-4002, 40-4003, 40-4004, 40-4040 & 40-4040-Lt 40-4080 / 40-4080-Lt 40-4012 Minimum Angle 30º 30º 30º 30º 30º 30º Max Angle 60º 60º 60º 60º 60º 60º 11 Note: The Center line of the counterbore matches the center line of the proﬁle’s designated T-slot. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 779 80/20 Inc. ® The Industrial Erector Set ® Clearance Drill Thru For T-Slotted Proﬁles • Provides clearance for stem casters and leveling feet without custom machining Metric • When ordering more than one drill thru DO NOT chain dimension your drawing • Refer to section 6 for all ﬂoor to frame modular solutions • See below for drill thru T-slot designations Service Part No. 65-7244 65-7246 65-7248 Series 25 & 40 25 & 40 25 & 40 Hole Diameter 6.50 mm 8.30 mm 9.50 mm Right End Ordering Example: (2) 40-4080 x 610mm w/ #65-7246 in T @ 20.00mm and 590mm from Left End Left End Clearance Drill Thru Designations 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 780 Machining Services Drill Thru & Counterbore for T-Slotted Proﬁles • Machined hole for bolting through T-slotted proﬁles • Please specify quantity clearly, drill and counterbore services are ordered per hole • See below for drill and counterbore designations Metric Service Part No. 25-7256 40-7257 Series 25 40 A 8.30 12.30 Drill Thru Diameter 6.50mm 8.30mm Spot Face Size 10.30mm 13.00mm Ordering Example: (2) 40-4040 x 610mm w/ #40-7257 in A @ 20.00mm and 590mm from Left End Right End Left End Drill Thru & Counterbore Designations 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 781 80/20 Inc. ® The Industrial Erector Set ® Drill Thru Proﬁle Wall For Manifold Plates • Reference hole locations by specifying “between” T-slot designations Metric • Refer to pages 689-690 for full offering of proﬁle pressure manifold plates and accessories • Eliminates the need for custom machining • This service drills thru one proﬁle wall only Service Part No. 25-7062 40-7068 Series 25 40 Hole Diameter 8.30mm 9.50mm Manifold Plate Drill Thru Designations 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 782 Machining Services Deluxe Door Handle Milling Service • To order specify distance from the left end to the 0.00mm point • Refer to page 630 for full offering of deluxe door handles • 40 Series compatible - handle mounts through 40mm dimension only Metric Service Part No. 65-7305 Series 40 Bore Size (Depth) ø22.20mm x (12.70mm) Deluxe Door Handle Machining Designations 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 783 80/20 Inc. ® The Industrial Erector Set ® Furniture Style Handle Milling Service • To order, specify distance from the left end to the 0.00mm point Metric • Refer to page 628 for full offering of furniture style handles • Handle mounts through 25mm and 40mm dimension only Service Part No. 65-7315 Series 25 & 40 Bore Size (Depth) ø20.60mm x (9.90mm) Furniture Style Handle Machining Designations 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 784 Machining Services Brake Holes For Linear Bearings • Easily add brearing brake kits found on page 751 • Our brake hole location system makes ordering a quick and simple process • Refer to pages 751-752 for our new line of brake kit ready linear bearings Metric Service Part No. 25-7401 40-7400 Series 25 40 Hole Diameter 6.70mm 8.70mm Brake Hole Ordering Details When ordering linear bearing brake holes, it is important to include speciﬁc details to insure the machining matches your speciﬁcations exactly. Refer to the example order below and follow these three easy steps when ordering. 40-6815 25-6724 Step #1 Step #2 Step #3 2 1 40-7400 @ LA and LC 25-7401 @ LN, LR, LQ and LU Select the bearing that ﬁts your needs. Choose a standard hole location to mount your brakes. Refer to the speciﬁcations chart on the following page for machining details. These steps are a “Must do” when ordering brake kit holes. If you require a brake hole that does not apply to any of the locations listed contact 80/20® or your local distributor for custom machining options. 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 785 80/20 Inc. ® The Industrial Erector Set ® Brake Holes For Linear Bearings continued Service Part No. 25-6715 / 25-6716* 25-6716* 25-6725 / 25-6726* 25-6726* Hole Locations LA LB LC LD LE LF LG LH LI LJ LK LM LN LO LP LQ LR LS LT LU LA LB LC LD LE LF LG LH LI LJ LK LM LN LO LP LQ LR LS LT LU X 23.50 23.50 23.50 – – – 23.50 23.50 23.50 – – – 23.50 23.50 23.50 23.50 – – – – 37.50 37.50 37.50 120.00 120.00 120.00 37.50 37.50 37.50 120.00 120.00 120.00 37.50 37.50 37.50 37.50 120.00 120.00 120.00 120.00 X* 25.00 25.00 25.00 75.00 75.00 75.00 25.00 25.00 25.00 75.00 75.00 75.00 25.00 25.00 25.00 25.00 75.00 75.00 75.00 75.00 40.00 40.00 40.00 – – – 40.00 40.00 40.00 – – – 40.00 40.00 40.00 40.00 – – – – Y – 20.30 – – 20.30 – – 37.10 – – 37.10 – – 62.10 37.10 – – 62.10 37.10 – – 32.57 – – 32.57 – – 51.65 – – 51.65 – – 91.65 51.65 – – 91.65 51.65 – Z 38.80 – 38.80 38.80 – 38.80 20.30 – 20.30 20.30 – 20.30 20.30 – – 20.30 20.30 – – 20.30 54.10 – 54.10 54.10 – 54.10 54.10 – 54.10 32.26 – 32.26 32.26 – – 32.26 32.26 – – 32.26 Metric 25-6723 / 25-6724* 25-6724* 40-6815 / 40-6830 40-6816* / 40-6831* 40-6816* / 40-6831* 40-6825 / 40-6835 40-6826* / 40-6836* 40-6826* / 40-6836* 40-6823 / 40-6833 40-6824* / 40-6834* 40-6824* / 40-6834* 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 786 Machining Services Plastic Panel Cut-To-Length • Save time and money by having 80/20® cut your plastic panels to your speciﬁc size • Refer to pages 661-670 for our full offering of plastic panels • Please submit a drawing with your speciﬁcations to 80/20® or your local distributor Metric Service Part No. 65-7150 65-7155 Description Plastic Panel Cut-To-Length All Sides ≤ 1220mm Plastic Panel Cut-To-Length All Sides > 1220mm Cut Tolerance +/- 1.52 +/- 1.52 Wire Mesh Shearing Service • Save time and money by having 80/20® shear your wire mesh panels to your speciﬁc size • Refer to pages 672-673 for our full offering of wire mesh panels • Please submit a drawing with your speciﬁcations to 80/20® or your local distributor Service Part No. 65-7095 65-7100 Description Shear Wire Mesh All Sides ≤ 1220mm Shear Wire Mesh All Sides > 1220mm Cut Tolerance +/- 1.52 +/- 1.52 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 787 80/20 Inc. ® The Industrial Erector Set ® Corner Notch / Proﬁle Clearance • Provides clearance for perpendicularly mounted T-slotted proﬁles - required when panel will mount inside the proﬁle T-slot Metric • Refer to pages 661-670 for our full offering of plastic panels • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 25-7504 40-7505 Series 25 40 Service Type Corner Notch Corner Notch A 7.90 11.20 Cut Tolerance +/- 1.52 +/- 1.52 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 788 Machining Services Corner Notch / End Fastener Clearance • Provides clearance for end fastener tabs required when panel will mount inside proﬁle T-slot Metric • Refer to pages 541-542 for our full offering of end fasteners • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 25-7502 40-7503 Series 25 40 Service Type Corner Notch Corner Notch A 6.40 8.60 B 16.50 16.50 Cut Tolerance +/- 1.52 +/- 1.52 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 789 80/20 Inc. ® The Industrial Erector Set ® Corner Notch / Anchor Fastener Clearance • Provides clearance for anchor fasteners required when panel will mount inside proﬁle T-slot Metric • Refer to pages 539 for our full offering of anchor fasteners • Be sure to design your frame so that you will be able to tighten all fasteners after panel is installed • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 25-7311 40-7312 Series 25 40 Service Type Corner Notch Corner Notch A 9.50 12.70 B 27.00 44.50 Cut Tolerance +/- 1.52 +/- 1.52 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 790 Machining Services Corner Notch / Tri-Corner Clearance • Provides clearance for tri-corner connector tabs required when panel will mount inside proﬁle T-slot Metric • Refer to page 579 for our tri-corner connector offering • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor • Available for both plastic panels and wire mesh Service Part No. 25-7515 40-7516 Series 25 40 Service Type Corner Notch Corner Notch A 8.81 12.70 Cut Tolerance +/- 1.52 +/- 1.52 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 791 80/20 Inc. ® The Industrial Erector Set ® Extended Panel Notch Service • Provides clearance for perpendicularly mounted T-slotted proﬁles Metric • Refer to pages 661-670 for our full offering of plastic panels • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor • Available for both plastic panels and wire mesh Service Part No. 25-7597 25-7598 25-7599 40-7600 40-7601 40-7602 Series 25 25 25 40 40 40 Applicable Profiles 25-2525, 25-2501, 25-2502, 25-2503, 25-2504 & 25-2527 25-2550 25-5050 40-4001, 40-4002, 40-4003, 40-4004, 40-4040, 40-4040-Lt, 40-4030-Lt & 40-4045-Lt 40-4080 / 40-4080-Lt 40-8080 Service Type Corner Notch Corner Notch Corner Notch Corner Notch Corner Notch Corner Notch A 26.50 26.50 51.50 41.50 41.50 81.50 B 26.50 51.50 51.50 41.50 81.50 81.50 Cut Tolerance +/- 1.52 +/- 1.52 +/- 1.52 +/- 1.52 +/- 1.52 +/- 1.52 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 792 Machining Services Edge Radius for Plastic Panels • Round off sharp edges of highly visible panels • Refer to pages 661-670 for our full offering of plastic panels • 4.5mm panels get a 3.2mm radius 6mm panels get a 9.5mm radius • Allows for easier insertion of panels into panel gasket, part number 65-2120 see Section 6 Metric Service Part No. 65-7500 65-7501 Description Edge Radius 4.5mm or 6mm Plastic Panels All Sides ≤ 1220mm Edge Radius 4.5mm or 6mm Plastic Panels All Sides > 1220mm Radius Tolerance +/- 1.02 +/- 1.02 Corner Radius for Panels • Round off any corner of plastic or wire mesh panels • Refer to pages 661-673 for our full offering of plastic panels and wire mesh • Specify any corner radius up to 80mm 11 Service Part No. 65-7179 Description Corner Radius All Dimensions ≤ 80mm Radius Tolerance +/- 1.52 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 793 80/20 Inc. ® The Industrial Erector Set ® Notch / Grabber™ Door Catch Clearance • Provides clearance for the Grabber™ door catch • Refer to pages 634 and 635 to see Grabber™ door catch and accessories • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric Service Part No. 65-7313 A 40.60 B 120.70 C 8.00 D 28.60 Cut Tolerance +/- .50 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 794 Machining Services Grabber™ Handle Drill Thru Service • Machines a ø50.80mm hole, allowing quick installation of the grabber handle into a plastic panel Metric • Refer to page 627 for Grabber™ door handle • Please submit a drawing with your machining speciﬁcations to 80/20® or your local distributor Service Part No. 65-7510 A 50.80 B 50.80 Hole Tolerance +/- .25 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 795 80/20 Inc. ® The Industrial Erector Set ® Flush Handle Drill Thru Service • Machines a slot thru – allowing for quick installation of the ﬂush handle into a plastic panel Metric • Refer to page 624 for our ﬂush handles • Please submit a drawing with your machining speciﬁcations to 80/20® or your local distributor Service Part No. 65-7520 65-7521 Handle Part No. 65-2056 65-2058 A 50.80 50.80 B Open Open C 15.90 15.90 D 76.20 104.78 Hole Tolerance +/- .25 +/- .25 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 796 Machining Services Adjustable / Detent Hinge Drill Thru Service • Provides thru holes for mounting adjustable and detent hinges • Refer to Section 6 for our full hinge offering • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric Service Part No. 25-7581 25-7582 40-7580 40-7583 Hinge Part No. 25-2081 25-2071 40-2080 40-2091 Series 25 25 40 40 Hinge Type Adjustable Detent Adjustable Detent A 31.75 31.75 47.75 34.03 B Open > 76.20 Open > 76.20 Open > 76.20 Open > 76.20 C 11.12 11.17 17.47 13.46 D 5.10 4.77 9.52 6.35 Hole Tolerance +/- .25 +/- .25 +/- .25 +/- .25 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 797 80/20 Inc. ® The Industrial Erector Set ® Plastic Handle Drill Thru Service • Provides thru holes for mounting plastic door handles Metric • Refer to Section 6 for full handle offering • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 40-7584 40-7585 25-7586 Handle Part No. 40-2880 / 40-2060 40-2881 / 40-2061 25-2882 / 25-2062 A 179.07 116.84 93.42 B Open Open Open C 31.75 31.75 31.75 D 9.52 9.52 7.95 Hole Tolerance +/- .25 +/- .25 +/- .25 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 798 Machining Services Steel Door Handle Drill Thru Service • Provides thru holes for mounting a steel door handle • Refer to page 625 for the steel door handle • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric C B A C L PANEL D Drill Thru (2) Service Part No. 65-7587 Handle Part No. 65-2070 A 76.20 B Open C 25.40 D 4.77 Hole Tolerance +/- .25 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 799 80/20 Inc. ® The Industrial Erector Set ® Panel Mount Block Drill Thru Service • Provides thru holes for mounting to a panel mount block Metric • Refer to page 650 for panel mount blocks • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 25-7589 40-7588 Mount Block Part No. 25-2427 40-2425 A Open Open B 8.48 10.08 C 8.00 10.00 Hole Location Tolerance +/- .25 +/- .25 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 800 Machining Services Single Panel Retainer Drill Thru Service • Provides thru holes for mounting a single panel retainer • Refer to Section 6 for panel retainers • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric Service Part No. 25-7593 40-7595 Retainer Part No. 25-2496 / 25-2512 40-2434 / 40-2515 A Open Open B 22.50 35.50 C 7.92 9.52 Hole Tolerance +/- .25 +/- .25 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 801 80/20 Inc. ® The Industrial Erector Set ® Double Panel Retainer Drill Thru Service • Provides thru holes for mounting a double panel retainer Metric • Refer to Section 6 for panel retainers • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Service Part No. 25-7594 40-7596 Retainer Part No. 25-2497 / 25-2513 40-2433 / 40-2516 A 25.40 38.10 B Open Open C 22.50 35.00 D 7.92 9.52 Hole Tolerance +/- .25 +/- .25 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 802 Machining Services 2, 3, & 4 Side Panel Cut-Outs • Provides an opening in any plastic panel or wire mesh • Perfect for adding a panel door within a panel, also allows easy access into a guard or enclosure • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric Service Part No. 65-7162 65-7163 65-7164 Description 2 Sided Cut-Out All Dimensions > 80mm 3 Sided Cut-Out All Dimensions > 80mm 4 Sided Cut-Out All Dimensions > 80mm Radius Tolerance +/- 1.01 +/- 1.01 +/- 1.01 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 803 80/20 Inc. ® The Industrial Erector Set ® Miscellaneous Panel Machining Services • Available for customizing panels applications • Please submit a drawing with your machining speciﬁcations and locations to 80/20® or your local distributor Metric Service Part No. 65-7156 65-7158 65-7159 Description Drill Thru & Countersink (Specify size) Tap Plastic Panel (Specify size) Drill Thru Plastic Panel (Specify size) Tolerance +/- .25 +/- .25 +/- .25 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 804 Machining Services Custom Machining Services 80/20® offers industry-leading custom machining services using any in-stock 80/20® product. With the combination of our experienced design team and our top of the line custom machining equipment, if you can dream it you can build it with 80/20® custom machining. Listed below is required information for ordering a custom machined part. Review the following information and reference the example drawing shown below. This will help you get an understanding of the setps required to ensure a smooth custom machining order. Metric Required Information When Ordering Custom Machining • Specify the product part number when machining an 80/20® product. • Specify the product ﬁnish - anodized, mill, oxide, or other plating. • We prefer ordinate dimensioning, with zero corner in the upper or lower left Do Not Chain Dimension Your Drawing! • CAD ﬁles are always best to send electronically, however we will accept faxes. All drawing information must be written clearly and large for easy reading. (80/20® may require a sign off on a redrawn version of your submitted print.) • Use standard 80/20® machining callouts wherever applicable. • Use three views where possible, refer to the example shown below. 11 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 805 80/20 Inc. ® The Industrial Erector Set ® Custom Machining FAQ • 80/20®’s Custom Shop uses Class 6H taps • Typical standard tolerance is .25mm, unless otherwise noted on print Metric • Shop can hold to up to .025mm • Lead times are contingent upon what is being ordered, but is typically 1-5 business days • Minimum Lot Charges are required for certain types of plating. These need to be ordered as a separate line item, and will be designated as such per the 80/20 Custom Machine Quote. • If any changes are required to a custom part number, UNDER NO CIRCUMSTANCES will we keep the same cm number. If it is revised, it MUST have a new custom machine quote number. 80/20® won’t be responsible for tracking the latest revision to custom parts. 11 rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 806 Machining Services Bi-Fold Door Conﬁguration Designing a bi-fold door using 80/20® is a much easier process than it looks. Simply remember to include the hinge and opening gaps when sizing the inside dimension of your door while taking account of your proﬁle’s size. Follow the steps listed and reference the drawing for the standard method of designing an 80/20® bi-fold door. Metric Step #1 Step #2 Step #3 Step #4 Select the proﬁle you will use for building your bi-fold door. Typically this is the same as the frame. Determine the opening width of your door. Choose your hinge type and ﬁnd the standard gap between proﬁles when using that hinge. Choose the total width for each inside door, remember to subtract the hinge and clearance gaps. 11 Take note to include all of your required fasteners, panels and machining services when placing a full bi-fold door order. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 807 80/20 Inc. ® The Industrial Erector Set ® Bi-Fold Door Application Examples Take a moment and review the bi-fold door besign shown below. Use this drawing as a reference and look over the method for ﬁguring the door dimensions. For this example we will be refering to a 40 Series application using 40-4040-lite T-slotted aluminum proﬁles. Metric How to determine the width of the narrow door Add together all of the hinge gaps, the clearance gap, and 47.00 (32.00 for 25 Series) for the overlay: (1.50 + 1.50 + 6.00 + 47.00 = 56.00) Subtract the above total from the total opening width and divide by 2: (1117.00 - 56.00 = 1061.00 ÷ 2 = 530.50) How to determine the width of the wide door 11 Take the width of the narrow door and add 47.00 (32.00 for 25 Series) for the overlay: (530.50 + 47.00 = 577.50) rtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering. 808