HT Series Profiles

HT Series Section #1 Pictorial Table Of Contents Introduction to HT Series Comparison Chart How to Order HT Series HT Profile Families Dimensional Details Tube Insert Connections HT Series Specifications HT Sereis Profiles HT Sereis Profiles Page 814 Page 816 Page 817 Page 818 Page 819 Pages 820-822 Page 823 HT Series Aluminum Profiles 9700 Square Tube 9701 Square Tube 9705 P-Tube 9706 P-Tube 9707 (Left Hand) P-Tube 9708 (Left Hand) P-Tube 9709 (Rt. Hand) P-Tube 1 Page 824 9710 (Rt. Hand) P-Tube Page 824 9725 A-Tube Page 825 9726 A-Tube Page 825 9727 A-Tube Page 825 9728 A-Tube Page 825 9715 T-Tube Page 825 9716 T-Tube Page 825 9717 T-Tube Page 826 9718 T-Tube Page 826 9735 H-Tube Page 826 9736 H-Tube Page 826 9737 H-Tube Page 827 9738 H-Tube Page 827 Page 827 Page 827 Page 828 Page 828 Page 828 Page 828 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 813 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® Introduction to HT Series Profiles 80/20®'s HT Series framing line is a natural extension of "The Industrial Erector Set ". The HT Series product is an easy-to-assemble, cost-effective modular aluminum framing system, perfect for designing carts, gravity feed racks or integrating with 80/20®'s existing T-slotted aluminum lumber. HT Series Section 1, profiles, contains information about 80/20®’s structural HT Series components. These extruded shapes, when combined with connector inserts found in Section 2, form the basic building blocks of the HT Series. Technical details, material strength, and weights for each of the extruded shapes can be found with each of the extrusion profiles found on pages 824-828. ® 1 Extruded HT Series profiles are structured around 1.50” square tubes and feature 1.50” flanges in various configurations. Each of the profiles is available with centered, pre-drilled holes at 1.50” intervals, with notches in the flanges for adjustability, with both holes and notches, or without any machining at all. See Section 7 for available machining services. 814 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series HT Series Considerations • Lightweight—perfect for applications that are mobile. • Easy to assemble and designed for simplicity—your project will be completed with a few easy steps. A wrench is all you need. • NO machining required! The pre-drilled holes allow for adjustability in your project without any extra machining. • Compatible with 15 Series profiles and accessories. Integrate the HT Series product with 15 Series T-slotted framing to impact your project costs without compromising quality. • Simple and modular—perfect for those projects that may need precision engineering. HT Series profiles are based on 1.50" hole intervals. • Makes project design EASY! HT Sereis Profiles 1 HT Series Advantages • Pre-drilled holes on 1.5" centerlines simplify design changes • Clear anodized for corrosion protection • Use standard fractional or metric sized fasteners • Deburred and washed before we ship • No welding - no fighting heat stress and warpage • Easy to fabricate - requires only simple hand tools Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 815 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® How 80/20®'s HT Series and T-Slotted Aluminum Profiles Reduce Your Fabrication Time & Cost $111.58 $164.40 $224.38 vs. HT Series 24" x 24" x 18" 1 2 3 4 vs. T-Slotted Aluminum 24" x 24" x 18" 1 2 3 4 Welded Steel Frame 24" x 24" x 18" 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 Design Time Bill of Materials Purchase materials Assemble frame per design What It Takes 12 lbs. Design Time Bill of Materials Purchase materials Assemble frame per design Build with AutoQuoterX™ What It Takes 20 lbs. • No Welding - no fighting heat stress or warpage • Pre-drilled holes located on 1.50" centerlines • Lighter in weight than 80/20®'s traditional T-slotted aluminum framing profiles • Quick and easy assembly - only simple hand tools required • HT Series frames can be integrated with T-slotted aluminum extrusions! Benefits Qty. 4 4 8 8 Description Cost 9701 x 18" 26.64 9701 x 21" 31.08 #7010 Saw Cut 15.60 #3752 5/16-18 x 1.75" 4.08 Flanged Hex Head Bolt 8 #3759 5/16-18 Flanged Hex 0.56 Head Nut 8 #4600 5/16-18 Standard 18.80 Tube Insert 8 #3111 5/16-18 x .625" 2.32 BHSCS 15 min. of labor to 12.50 assemble @ 50.00/hr. Total Project Cost $111.58 Bill of Materials • No Welding - no fighting heat stress or warpage • No priming or painting • Lightweight and easy to machine • Uses standard fractional or metric fasteners • Less engineering time required! • Easy to fabricate - only simple hand tools required • T-slot technology is industry accepted • Great aesthetic value • No expensive fabricating equipment required • Machine frames can be easily re-configured for design changes! Benefits Design Time Bill of Materials Purchase materials Cut to length De-burred Set up fixture Weld Grind Wheels Clean weld spatter Drill and/or tap for mounting stuff Degrease Mask non-paint areas Primer Coat Paint What It Takes 33 lbs. Fabricating Equipment Required • Band Saw • Grinder • Welder • Paint Booth • Skilled Labor Qty. Description 4 1 1/2" x 1 1/2" x 1/8" wall x 18" steel tube 4 1 1/2" x 1 1/2" x 1/8" wall x 21" steel tube N/A Welding Supplies, sandpaper, cleaning supplies, tape, paint, etc. 5 hrs. of labor to assemble @ 25.00/hr. Total Project Cost Qty. 4 4 8 8 Description 1515-Lite x 18" 1515-Lite x 21" #7010 Saw Cut #4301 Inside Corner Brackets 32 #3320 5/16-18 x 5/8" Flanged BHSCS & Nut 30 min. of labor to assemble @ 25.00/hr. Total Project Cost Bill of Materials Cost 32.40 37.80 15.60 34.40 19.20 25.00 $164.40 Bill of Materials Cost 34.56 40.32 24.50 125.00 $224.38 816 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series How to Order HT Series - Shop Cart HT Sereis Profiles Shipping Method: Ordered By: How To Order Ship To: Customer: Address: City / State: Attention: Tag: 1 Complete Address & Shipping Method Required... NO P.O. Box Part Number Quantity 4 4 2 Length 24” 30” 45” 9701 x 24” 9701 x 30” 9701 x 45” Description / Machining 1 2 3 4 9701 9701 9701 Price/ UOM $.37 $.37 $.37 Ext. Price $35.52 $44.40 $33.30 See Page 417-418 for How to Order Custom Parts See Page 841-856 for How to Order Panels 7010 2300 2430 3748 3961 3970 4600 4607 4701 10 4 4 4 4 4 4 4 8 Cut to length 1.5” x 1.5” 3” swivel caster w/3/8-16 stem w/brake 15 Series panel mount bracket 5/16-18 x .75 flanged hex head bolt 5/16-18 x 2.00 BHSCS w/washer & flanged hex nut 5/16-18 x 1.75 flanged hex head bolt & flanged hex nut 5/16-18 standard tube insert 3/8-16 extended tube insert 5/16-18 standard tube insert $1.85 $7.05 $3.15 $0.34 $0.71 $0.58 $2.35 $4.10 $3.15 TOTAL $18.50 $28.20 $12.60 $1.36 $2.84 $2.32 $9.40 $16.40 $25.20 $230.04 5 NOTE: Prices shown for illustration use only. Contact your distributor for a personalized quote. Special Instructions: Must be delivered for assembly by Friday!!! 1 - Profiles = Pages 813-828 • 2 - Custom Parts=Pages 61-78 • • 3 - Panels = Pages 841-856 4 - Machining Services = Pages 883-890 5 - Accessories & Tools = Pages 829-840 & 857-882 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 817 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® HT Series Profiles - With Holes The pre-drilled holes make building with this framing system EASY - without additional machining! HT Series Profiles - Without Holes Profiles without holes provide your application with a neat, clean, and aesthetically pleasing appearance. 1 Ordering HT Series Profiles without holes: • Choose from the HT Series profiles on pages 820-824 that do not have pre-drilled hole patterns • Have your profile cut to the desired length and specify the appropriate clearance drill service and style from pages 885-886 HT Series Profiles - With Flanges Profiles with flanges make your application adjustable. Flanges can be used in many different ways; the application below demonstrates the use of flanged profiles to create an adjustable rack for material handling uses. 818 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series HT Series Dimensional Detail The standards detailed here for hole sizes and centerlines apply to ALL pre-drilled HT Series extruded profiles. This machining detail also shows a typical flange notch detail that applies to ALL pre-fabricated flanges. HT Sereis Profiles The design ingenuity of the HT Series offers many benefits, including: • Compatibility with many existing 15 Series components • Construct framework without requiring machining services • Simplify modification of existing frames 1 Part No. 9708 P-Tube Left Hand shown for clarification of pre-fabricated machining. See page 821 for more information on 9708 extrusion. 15 Series Bolt Pattern Dimensions Many, but not all, compatible 15 Series components have been included in the HT Series sections of this catalog. The standards used for hole sizes and centerlines of 15 Series joining plates and inside corner brackets match the premanufactured specifications for HT Series machining exactly. This makes almost any 15 Series component a valuable addition to any HT Series frame. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 819 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® HT Series Standard Tube Insert Connection The 4600 standard tube insert, two flanged bolts and one nut are all you need for fastening all HT profiles together. This simple fastening method is the most widely used for all HT Series connections. Standard Tube Insert Kit Components Standard Tube Insert Part No. 4701 Fractional Part No. 4703 - Metric See page 827 for specifications Step 1 at right Step 1: Step 2: 1 Flanged Hex Head Bolt & Hex Nut 5/16-18 x 1.75" See Step 2 at right Step 3: Flanged Hex Head Bolt & Hex Nut 5/16-18 x 2.00" See Step 3 at right Step 4: Tool Needed The standard tube insert is used when the end of the profile is cut exactly 3/4" from the first hole centerline. 0.75" 1/2" Combination Wrench page 377 See page 886 for more details for do-it-yourself details. See page 884 for Cut to Length Services. 820 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series HT Series Standard Tube Insert with Roll Pin Connection The 4700 assembly kit contains one standard tube insert, one flanged bolt and one roll pin. This simple fastening method is ideal for applications where aesthetics are important. View the steps below to see just how clean this connection is. HT Sereis Profiles Standard Tube Insert w/ Roll Pin Step 1: Kit Components Standard Tube Insert w/ Roll Pin Part No. 4700 - Fractional Part No. 4702 - Metric See page 827 for specifications Step 1 at right Step 2: Step 3: Flanged Hex Head Bolt 5/16” x 1.50" Roll Pin See Step 2 at right 5/16-18 x 2.00" See Step 3 at right Step 4: 1 Tools Needed 1/2" Combination Wrench page 377 The standard tube insert is used when the end of the profile is cut exactly 3/4" from the first hole centerline. 0.75" See page 886 for more details for do-it-yourself details. See page 884 for Cut to Length Services. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 821 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® HT Series Extended Tube Insert Connection The 4605 extended tube insert, two flanged bolts and one nut are all you need for fastening all HT profiles together that are NOT cut at the standard 3/4" end cut. This simple fastening method is required for applications where profile lengths are not equally divisible by 1.50”. Extended Tube Insert Step 1: Step 2: 1 Extended Tube Insert Part No. 4605 - 5/16-18 Fractional Part No. 4606 - M8 x 1.25 Metric See page 826 for specifications Step 3: Step 4: The extended tube insert is used when the end of the profile is NOT cut at 3/4" from the first hole centerline. Non-standard end cuts (any cut other than 0.75") Tool Needed 1/2" Combination Wrench page 377 The illustration at right demonstrates the use of an extended tube insert (see page 830) in an HT Series profile end with irregular hole spacing. This extended insert is located at the second premanufactured hole instead of the first and will also require the use of a 3.5" connector bolt (see page 833) for fastening the two HT Series profiles together. 822 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series HT Series Specifications HT Sereis Profiles Part No. Material Finish Weight Per Foot Stock Length Estimated Area 9700 9701 9705 9706 6105-T5 Aluminum Clear Anodize #204-R1 1.043 Lbs. 97", 145" .869 Sq. In. 1.043 Lbs. 97", 145" .869 Sq. In. 9707 9708 .813 Lbs. 97", 145" .678 Sq. In. .813 Lbs. 97", 145" .678 Sq. In. 1.043 Lbs. 97", 145" .869 Sq. In. 1.043 Lbs. 97", 145" .869 Sq. In. Part No. Material Finish Weight Per Foot Stock Length Estimated Area 9709 9710 9715 9716 6105-T5 Aluminum Clear Anodize #204-R1 1.272 Lbs. 97", 145" 1.061 Sq. In. 1.272 Lbs. 97", 145" 1.061 Sq. In. 9717 9718 1 1.043 Lbs. 97", 145" .869 Sq. In. 1.043 Lbs. 97", 145" .869 Sq. In. 1.272 Lbs. 97", 145" 1.061 Sq. In. 1.272 Lbs. 97", 145" 1.061 Sq. In. Part No. Material Finish Weight Per Foot Stock Length Estimated Area 9725 9726 9727 9728 6105-T5 Aluminum Clear Anodize #204-R1 1.272 Lbs. 97", 145" 1.061 Sq. In. 1.272 Lbs. 97", 145" 1.061 Sq. In. 9735 9736 1.272 Lbs. 97", 145" 1.061 Sq. In. 1.272 Lbs. 97", 145" 1.061 Sq. In. 1.732 Lbs. 97", 145" 1.443 Sq. In. 1.732 Lbs. 97", 145" 1.443 Sq. In. Part No. Material Finish Weight Per Foot Stock Length Estimated Area 9737 9738 6105-T5 Aluminum Clear Anodize #204-R1 1.732 Lbs. 97", 145" 1.443 Sq. In. 1.732 Lbs. 97", 145" 1.443 Sq. In. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 823 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® 1.5” Square Tube Profile 9700 9701 1 Material Finish Weight Per Foot Stock Length* Estimated Area 6105-T5 Aluminum Clear Anodized .813 lbs. 97" +/- .125" 145" +/- .125" 0.678 * Request other lengths to match your specs with our Cut to Length Service (Part No. 7010) on page 880. Reference pages 884-890 for HT Series Machining Services. Part No. 9700 9701 Description 1.5" Square Tube 1.5" Square Tube Holes No Yes 824 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 1.5” P-Tube Profile HT Sereis Profiles 9705 9706 9707 (Left Hand) 9708 (Left Hand) 9709 (Right Hand) 9710 (Right Hand) 1 Material Finish Weight Per Foot Stock Length* Estimated Area 6105-T5 Aluminum Clear Anodized 1.043 lbs. 97" +/- .125" 145" +/- .125" 0.869 * Request other lengths to match your specs with our Cut to Length Service (Part No. 7020) on page 880. Reference pages 884-890 for HT Series Machining Services. Part No. 9705 9706 9707 9708 9709 9710 Description 1.5" P-Tube 1.5" P-Tube 1.5" P-Tube Left Hand 1.5" P-Tube Left Hand 1.5" P-Tube Right Hand 1.5" P-Tube Right Hand Holes No Yes No Yes No Yes Notches No No Yes Yes Yes Yes Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 825 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® 1.5” A-Tube Profile 9725 9726 1 9727 9728 Material Finish Weight Per Foot Stock Length* Estimated Area 6105-T5 Aluminum Clear Anodized 1.272 lbs. 97" +/- .125" 145" +/- .125" 1.061 * Request other lengths to match your specs with our Cut to Length Service (Part No. 7020) on page 880. Reference pages 884-890 for HT Series Machining Services. Part No. 9725 9726 9727 9728 Description 1.5" A-Tube 1.5" A-Tube 1.5" A-Tube 1.5" A-Tube Holes No Yes No Yes Notches No No Yes Yes 826 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 1.5” T-Tube Profile HT Sereis Profiles 9715 9716 9717 9718 1 Material Finish Weight Per Foot Stock Length* Estimated Area 6105-T5 Aluminum Clear Anodized 1.272 lbs. 97" +/- .125" 145" +/- .125" 1.061 * Request other lengths to match your specs with our Cut to Length Service (Part No. 7021) on page 880. Reference pages 884-890 for HT Series Machining Services. Part No. 9715 9716 9717 9718 Description 1.5" T-Tube 1.5" T-Tube 1.5" T-Tube 1.5" T-Tube Holes No Yes No Yes Notches No No Yes Yes Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 827 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Sereis Profiles 80/20 Inc. ® The Industrial Erector Set ® 1.5” H-Tube Profile 9735 9736 1 9737 9738 Material Finish Weight Per Foot Stock Length* Estimated Area 6105-T5 Aluminum Clear Anodized 1.732 lbs. 97" +/- .125" 145" +/- .125" 1.443 * Request other lengths to match your specs with our Cut to Length Service (Part No. 7021) on page 880. Reference pages 884-890 for HT Series Machining Services. Part No. 9735 9736 9737 9738 Description 1.5" H-Tube 1.5" H-Tube 1.5" H-Tube 1.5" H-Tube Holes No Yes No Yes Notches No No Yes Yes 828 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #2 Pictorial Table Of Contents Introduction to HT Series Fasteners Standard Tube Insert Extended Tube Insert Tube Insert Assembly with Hex Bolt Tube Insert Assembly with Roll Pin Roll Pin Roll Pin Punch Fastening Options Page 829 Page 830 Page 830 Page 831 Page 831 Page 832 Page 832 Hammers Bolts, Screws, Washers and Nuts Page 832 Pages 833-834 2 Introduction to HT Series Fasteners One of the most important aspects of working with the HT Series product line is the fastening method you choose. In this section you'll find everything you'll need to create secure connections that won't loosen, even in situations when application vibration is at its highest. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 829 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Fastening Options 80/20 Inc. ® The Industrial Erector Set ® Standard Tube Inserts • 5/16-18 or M8 x 1.25 internal threaded insert • Creates a secure connection when used with fastener options on page 833 • Standard tube inserts are mill-finished 6105-T5 aluminum Fasteners Not Included Step 1 Step 2 Step 3 Step 4 2 Part No. 4600 4601 Description 5/16-18 Standard Tube Insert M8 x 1.25" Standard Tube Insert Lbs. .114 .114 Extended Tube Inserts • 5/16-18 or M8 x 1.25 internal threaded insert • Use to bolt HT Series profiles together when lengths are not divisible by 1.50" (see page 822) • Tube inserts are millfinished 6105-T5 aluminum Fasteners Not Included Step 3 Step 4 Step 1 Step 2 Part No. 4605 4606 Description 5/16-18 Extended Tube Insert M8 x 1.25" Extended Tube Insert Lbs. .230 .230 830 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Tube Insert Assemblies with Hex Bolt • 5/16-18 or M8 x 1.25 internal threaded insert • 4701 tube insert assembly includes: (1) 4600, 5/16-18 standard tube insert (1) 5/16-18 x 1.75" flanged hex head bolt (1) 5/16-18 flanged hex nut (1) 5/16-18 x 2.00" flanged hex head bolt • 4703 tube insert assembly includes: (1) 4601, M8 x 1.25 standard tube insert (1) M8 x 45mm flanged hex head bolt (1) M8 x 1.25” flanged hex nut (1) M8 x 50mm flanged hex head bolt Fastening Options Part No. 4701 4703 Description 5/16-18 Standard Tube Insert Assembly w/ Bolts and Hex Nut M8 x 1.25" Standard Tube Insert Assembly w/ Bolts and Hex Nut Fasteners Included 2 Tube Insert Assemblies with Roll Pin • 5/16-18 or M8 x 1.25 internal threaded insert • 4700 tube insert assembly includes: (1) 4600, 5/16-18 standard tube insert (1) 5/16 x 1.50" roll pin (1) 5/16-18 x 2.00" flanged hex head bolt • 4702 tube insert assembly includes: (1) 4601, M8 x 1.25 standard tube insert (1) 5/16 x 1.50" roll pin (1) M8 x 50mm flanged hex head bolt Part No. 4700 4702 Description 5/16-18 Standard Tube Insert Assembly w/ Roll Pin M8 x 1.25" Standard Tube Insert Assembly w/ Roll Pin Fasteners Included Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 831 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Fastening Options 80/20 Inc. ® The Industrial Erector Set ® Roll Pins • 5/16-18 x 1.50" spring steel roll pin • Use with Part No. 4600 and Part No. 4601 standard tube inserts on page 830 • Bright zinc finish • Easily installed with an arbor press Part No. 9760 Description 5/16 x 1.50" Roll Pin Lbs. .020 Roll Pin Punch • Turned shoulder on punch allows for simplified insertion and removal of roll pin • Case-hardened installation tool • Speeds installation of roll pins Part No. 6117 Description 5/16 Roll Pin Guide and Punch Lbs. .298 2 Hard/Soft Face Hammers • Part No. 6059 dead blow hammer helps control striking face without rebounding • Hard face on Part No. 6056 provides a solid striking surface that won't damage aluminum • 6059 has a solid brass head for increased driving power 6056 6057 6059 Part No. 6056 6057 6059 Description Hard/Soft Plastic Replaceable Face Hammer Replacement Hard Faces for 6056 Brass/Plastic Face Dead blow Hammer Lbs. 1.130 .048 1.780 832 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Bolts, Screws, Washers and Nuts 5/16-18 Threaded Bolts (Bright Zinc) Part No. 3747 3748 3749 3750 3751 3752 3753 3754 3755 3940 3941 3942 3943 3944 3945 3946 3947 3948 3950 3951 3952 3953 3954 3955 3956 3957 3958 Screw Type Length .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 3.50 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 3.50 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 3.50 Lbs. .020 .024 .028 .032 .036 .039 .041 .043 .050 .015 .019 .023 .031 .038 .045 .053 .061 .102 .020 .024 .028 .032 .036 .039 .041 .043 .074 Fastening Options M8 x 1.25" Threaded Bolts (Blue Tint Bright Zinc) Part No. 13-3747 13-3748 13-3749 13-3750 13-3751 13-3752 13-3753 13-3754 13-3755 13-3940 13-3941 13-3942 13-3943 13-3944 13-3945 13-3946 13-3947 13-3948 13-3950 13-3951 13-3952 13-3953 13-3954 13-3955 13-3956 13-3957 13-3958 Screw Type Length 12mm 20mm 25mm 30mm 40mm 45mm 50mm 60mm 80mm 12mm 20mm 25mm 30mm 40mm 45mm 50mm 60mm 80mm 12mm 20mm 25mm 30mm 40mm 45mm 50mm 60mm 80mm Lbs. .010 .012 .014 .016 .020 .022 .024 .027 .033 .007 .009 .011 .012 .016 .018 .020 .023 .030 .010 .012 .014 .016 .020 .022 .024 .027 .033 Flanged Hex Head Flanged Hex Head BHSCS BHSCS 2 SHCS SHCS 5/16-18 Flanged Hex Nuts (Bright Zinc) Part No. 3759 3758 Description 5/16 -18 Flanged Hex Nut 5/16 -18 Flanged Hex Nut w/Lock Patch Lbs. .013 .013 M8 x 1.25” Flanged Hex Nuts (Blue Tint Bright Zinc) Part No. 13-3759 13-3758 Description M8 x 1.25 Flanged Hex Nut M8 x 1.25 Flanged Hex Nut w/Lock Patch Lbs. .005 .005 5/16 Flat Washers (Bright Zinc) Part No. 3760 Description 5/16 Washer Lbs. .005 M8 Flat Washers (Blue Tint Bright Zinc) Part No. 3860 Description M8 Washer Lbs. .002 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 833 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Fastening Options 80/20 Inc. ® The Industrial Erector Set ® Additional Fractional Bolt Kits Bolt Kit No. 3970 3971 3972 Bolt Kit No. 3960 3961 3962 Description 5/16-18 x 1.75" Flanged Hex Bolt w/ Flanged Hex Nut 5/16-18 x 1.75" Button Head w/ Washer and Flanged Hex Nut 5/16-18 x 1.75" Socket Head w/ Washer and Flanged Hex Nut Bolt 3752 3945 3955 Washer — 3760 3760 Hex Nut 3759 3759 3759 Description 5/16-18 x 2.00" Flanged Hex Bolt w/ Flanged Hex Nut 5/16-18 x 2.00" Button Head w/ Washer and Flanged Hex Nut 5/16-18 x 2.00" Socket Head w/ Washer and Flanged Hex Nut Bolt 3753 3946 3956 Washer — 3760 3760 Hex Nut 3759 3759 3759 Additional Metric Bolt Kits 2 Bolt Kit No. 3973 3974 3975 Bolt Kit No. 3963 3964 3965 Description M8 x 45mm Flanged Hex Bolt w/ Flanged Hex Nut M8 x 45mm Button Head w/ Washer and Flanged Hex Nut M8 x 45mm Socket Head w/ Washer and Flanged Hex Nut Bolt 13-3752 13-3945 13-3955 Washer — 3860 3860 Hex Nut 13-3759 13-3759 13-3759 Description M8 x 50mm Flanged Hex Bolt w/ Flanged Hex Nut M8 x 50mm Button Head w/ Washer and Flanged Hex Nut M8 x 50mm Socket Head w/ Washer and Flanged Hex Nut Bolt 13-3753 13-3946 13-3956 Washer — 3860 3860 Hex Nut 13-3759 13-3759 13-3759 HT Series Tips: • The Fractional Section (pages 101-103) of the 80/20 Big Book shows additional 5/16-18 fasteners that can be used in conjunction with the HT Series product line. • An arbor press makes assembling roll pins and standard inserts a simple process. A roll pin punch, shown on page 828 can also be used. • Remember that many of the 15 Series parts and accessories have ø.328 mounting holes on 1.50" centerlines. Sometimes the part you are looking for is in another section of this catalog. HT Series Fastener Tip: Use button head socket cap screws (BHSCS) and washers with inside corner brackets. 834 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #3 Pictorial Table Of Contents Bolt Pattern Dimensions 2 Hole Standard Inside Corner Bracket 2 Hole Inside Corner Gusset Bracket 4 Hole Inside Corner Bracket 4 Hole Inside Corner Gusset Bracket 3 Hole Inside Corner Bracket 2 Hole Slotted Inside Corner Bracket Joining Plates Page 835 3 Hole Slotted Inside Corner Bracket Page 836 2 Hole Joining Strip Page 836 3 Hole Joining Strip Page 836 4 Hole Joining Strip Page 836 4 Hole Joining Plate Page 837 4 Hole 90° Joining Plate Page 837 5 Hole 90° Joining Plate Page 837 7 Hole 90° Joining Plate Page 837 4 Hole Tee Joining Plate Page 838 5 Hole Tee Joining Plate Page 838 6 Hole Tee Joining Plate Page 838 7 Hole Tee Joining Plate Page 838 7 Hole Cross Joining Plate Page 839 Additional Bolt Kits 3 Page 839 Page 839 Page 839 Page 840 Page 840 Page 840 Page 840 HT Series Bolt Pattern Dimensions The following standards for hole sizes and centerlines apply to all HT Series AND 15 Series joining plates and inside corner brackets, unless otherwise noted. Joining Strips Inside Corner Brackets (except holes on angular axis) All Flat Joining Plates Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 835 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Joining Plates 80/20 Inc. ® The Industrial Erector Set ® 2 Hole Standard Inside Corner Bracket Part No. A 4302 1.310 B 1.500 C 1.500 D .250 E .328 Lbs. .085 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 2 2 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 2 Hole Inside Gusset Corner Bracket Part No. 4332 A 1.310 B 1.500 C 1.500 Lbs. .125 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 2 2 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 3 4 Hole Inside Corner Bracket Part No. 4301 A 1.310 B 3.000 C 3.000 Lbs. .170 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 4 4 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 4 Hole Inside Gusset Corner Bracket Part No. 4336 A 1.310 B 3.000 C 3.000 Lbs. .275 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 4 4 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut For more bolt assembly options, see page 840. 836 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 3 Hole Inside Corner Bracket Part No. 4376 A 1.310 B 3.000 C 1.500 Lbs. .130 Joining Plates Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 3 3 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 2 Hole Slotted Inside Corner Bracket Part No. A B C 4295 1.310 1.500 1.500 D .500 E .500 F ø.328 Lbs. .075 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 2 2 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 3 3 Hole Slotted Inside Corner Bracket Part No. A B C 4280 1.310 3.000 1.500 D .500 E .500 F ø.328 Lbs. .125 Recommended Fractional and Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 3 3 5 Description /16-18 x 2.00” BHSCS w/Washer and Hex Nut M8 x 50mm BHSCS w/Washer and Hex Nut 2 Hole Joining Strip Part No. 4307 A 1.490 B 3.000 Lbs. .105 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 x 50mm Flanged Hex Bolt w/ Hex Nut For more bolt assembly options, see page 840. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 837 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Joining Plates 80/20 Inc. ® The Industrial Erector Set ® 3 Hole Joining Strip Part No. 4306 A 1.490 B 4.500 Lbs. .160 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 3 3 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 4 Hole Joining Strip Part No. 4305 A 1.490 B 6.000 Lbs. .215 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 4 4 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 3 4 Hole Joining Plate Part No. 4367 A 3.000 B 3.000 Lbs. .210 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 4 4 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 4 Hole 90° Joining Plate Part No. 4350 A 3.000 B 4.500 C 1.500 Lbs. .260 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 4 4 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut For more bolt assembly options, see page 840. 838 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 5 Hole 90° Joining Plate Part No. 4351 A 4.500 B 1.500 Lbs. .370 Joining Plates Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 5 5 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 7 Hole 90° Joining Plate Part No. 4352 A 6.000 B 1.500 Lbs. .615 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 7 7 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 3 4 Hole Tee Joining Plate Part No. 4341 A 3.000 B 4.500 C 1.500 Lbs. .260 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 4 4 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 5 Hole Tee Joining Plate Part No. 4340 A 4.500 B 1.500 Lbs. .370 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 5 5 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut For more bolt assembly options, see page 840. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 839 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Joining Plates 80/20 Inc. ® The Industrial Erector Set Lbs. .425 ® 6 Hole Tee Joining Plate Part No. 4310 A 7.500 B 1.500 C 3.000 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 6 6 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 7 Hole Tee Joining Plate Part No. 4312 A 6.000 B 1.500 Lbs. .615 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 7 7 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut 3 7 Hole Cross Joining Plate Part No. 4335 A 7.500 B 4.500 C 1.500 Lbs. .585 Recommended Fractional and Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 7 7 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Hex Nut M8 X 50mm Flanged Hex Bolt w/ Hex Nut Additional Joining Plate Bolt Kits Fractional Bolt Assemblies: Part No. A 3960 5/16-18 x 2.00" Flanged Hex Bolt w/ Flanged Hex Nut 3961 5/16-18 x 2.00" Button Head w/ Washer and Flanged Hex Nut 3962 5/16-18 x 2.00" Socket Head w/ Washer and Flanged Hex Nut Metric Bolt Assemblies: Part No. 3963 3964 3965 A M8 x 50mm Flanged Hex Bolt w/ Flanged Hex Nut M8 x 50mm Button Head w/ Washer and Flanged Hex Nut M8 x 50mm Socket Head w/ Washer and Flanged Hex Nut These bolt kits are recommended for mounting joining plates onto 80/20®'s HT Series profiles: Bolt 3753 3946 3956 Bolt 13-3753 13-3946 13-3956 Washer — 3760 3760 Washer — 3860 3860 Hex Nut 3759 3759 3759 Hex Nut 13-3759 13-3759 13-3759 840 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #4 Pictorial Table Of Contents Introduction to HT Series Panels and Doors Aluminum Hinges HT Series Aluminum Handles Panel Mount Brackets Panel Retainers Double Panel Retainers Mesh Panel Retainers Panels & Doors Page 841 Double Mesh Panel Retainers Page 842 Page 843 Polycarbonate Panels Page 844 ABS Haircell Panels Page 845 Expanded PVC Panels Page 846 Alucobest Panels Page 847 Twin Wall Polycarbonate Panels Acrylic Panels Page 848 Alumalite® Panels Page 849 AR Polycarbonate Panels Page 849 Kydex® Panels Page 850 HDPE Panels Page 850 Expanded Metal Panels Page 851 Wire Mesh Panels Page 851 PVC Coated Wire Mesh Panels Page 852 Panel Area Calculation Chart Page 852 Page 853 Page 853 Page 854 Page 855 Page 855 4 Page 856 HT Series Compatibility What better way to create an enclosure or integrate storage into your design while using HT Series products than by using an 80/20® hinge, panel mount bracket, one of our panel choices or wire mesh options? Please take the time to review everything 80/20 has to offer. It may give you more great ideas for things you can create and problems you can solve with our products! HT Series Advantages • Create sturdy enclosures • Add storage to any application • Create OSHA-compliant guarding and enclosures Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 841 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Aluminum Hinge • HT Series compatible • Clear irridite aluminum finish matches color of aluminum profile • HT Series maximum load capacity is 70 lbs • Mount heavier doors or even two profiles side by side 4 Part No. 2085 A 3.000 B 3.000 C 1.500 D 1.625 E .328 (2) F .328 (2) G 1.500 H 1.500 J .125 K .125 Capacity 70 Lbs. Lbs. .170 Recommended Fractional or Metric Bolt Assembly: Part No. 3961 OR 3964 Qty 4 4 5 Description /16-18 x 2.00” BHSCS w/Washer & Flg. Hex Nut M8 x 50mm BHSCS w/Washer & Flg. Hex Nut 842 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 1/2“ Round Aluminum Handles • This HT Series compatible part is available in two sizes • Rigid design from drawn aluminum creates a smooth shape and durable finish • Black anodized finish Panels & Doors C D B A 4 E Tap Thru Part No. 2888 2889 A 4.500 6.000 B 5.000 6.500 C 1.500 1.500 D .500 .500 E 5/16-18 Tap x .75” Deep 5/16-18 Tap x .75” Deep Finish Black Black Lbs. .118 .146 Recommended Bolt Assembly: Part No. 3753 Qty 2 5 Description /16-18 x 2.00” Flanged Hex Head Bolt Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 843 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Panel Mount Bracket • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Mounts 1/4” panels flush • Slotted hole makes panel alignment easy • Economical panel mounting method • See pages 849-855 for panel options 4 Part No. 2430 A 1.000 B .250 C .500 D .328 E .328 F .125 Lbs. .020 Recommended Fractional Bolt Assembly: Part No. 3961 AND 3463 Qty 1 1 5 Description /16-18 x 2.00” BHSCS w/Washer & Flg. Hex Nut /16-18 x 5/8” FBHSCS w/Hex Nut 5 Recommended Metric Bolt Assembly: Part No. 3964 AND 75-3471 Qty 1 1 Description M8 x 50mm BHSCS w/Washer & Flg. Hex Nut M8 x 16mm BHSCS w/ Washer & Hex Nut 844 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Single Panel Retainers • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain plastic panels in a frame • Simplifies panel installation and removal • Requires a drill thru hole in the panel that lines up with retainer’s tapped hole(s), see page 890 Panels & Doors 4 2434 Part No. 2434 2433 A .250 .250 B .840 .840 C 1.500 1.500 D 1.379 1.379 E 2.879 2.879 F .750 – G 1.500 – H – .750 J – 1.500 K – 3.000 L .594 .594 2433 M 1.656 1.656 N 5/16-18 5/16-18 P .328 .328 Q .590 .590 Lbs. .120 .240 2434 Recommended Fractional or Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 1 1 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut 2433 Recommended Fractional or Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut Recommended Bolt Assembly to Panel: Part No. 3340 2434 (1) 2433 (2) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 845 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Double Panel Retainers • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain two plastic panels separated by a profile • Simplifies panel installation and removal • Requires a drill thru hole in the panel that lines up with retainer’s tapped hole(s), see page 890 4 2515 Part No. 2515 2516 A .250 .250 B .840 .840 C 1.500 1.500 D 1.523 1.523 E 4.520 4.520 F .750 – G 1.500 – H – .750 J – 1.500 K – 3.000 L .594 .594 2516 M 1.666 1.666 N 5/16-18 5/16-18 P .328 .328 Q .590 .590 Lbs. .195 .390 2515 Recommended Fractional or Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 1 1 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut 2516 Recommended Fractional or Metric Bolt Assembly: Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut Recommended Bolt Assembly to Panel: Part No. 3340 2515 (2) 2516 (4) 846 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Single Mesh Panel Retainers • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain wire mesh or expanded steel panels • Simplifies panel installation and removal • Panel is secured when tightened between retainer and its threaded backing plate Panels & Doors 4 2436 Part No. A 2436 .250 2435 .250 2435 S .590 .590 T .750 .750 Lbs. .175 .350 B C D E F G H J K L M N P Q R .840 1.500 1.379 2.879 .750 1.500 – – – .344 1.406 5/16-18 .500 1.500 .328 .840 1.500 1.379 2.879 – – .750 1.500 3.000 .344 1.406 5/16-18 .500 1.500 .328 Part No. 2432 2431 2436 2435 2438 2437 Lbs. .120 .240 .175 .350 .055 .110 Size 1.500 3.000 1.500 3.000 1.500 3.000 Description Mesh Retainer Mesh Retainer Mesh Retainer w/ Backing Plate Mesh Retainer w/ Dbl Backing Plate Backing Plate Dbl Backing Plate Retainer # 2436 Recommended Bolt Assembly: (Mount to Profile) Part No. Qty 1 3960 OR 3963 1 5 Description /16-18 x 2.00” Flanged Hex Head Bolt & Hex Nut M5 x 50mm Flanged Hex Head Bolt & Hex Nut Recommended Bolt Assembly: (Mount 12 Guage Wire) Part No. 3114 Quantity for 2436 2435 1 2 Description /16-18 x .75 BHSCS Retainer # 2435 Recommended Bolt Assembly: (Mount to Profile) Part No. Qty 2 3960 OR 3963 2 5 Description /16-18 x 2.00” Flanged Hex Head Bolt 5 M5 x 50mm Flanged Hex Head Bolt & Hex Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 847 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Double Mesh Retainers • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Strongest way to cost-effectively retain two wire panels separated by a profile • Simplifies panel installation and removal • Panel is secured when tightened between retainer and its threaded backing plate 4 2517 Part No. A 2517 .250 2519 .250 Part No. 2517 2519 2518 2520 2438 2437 Lbs. .195 .390 .250 .500 .055 .110 B C D E F G H J K L M N P .840 1.500 1.523 4.520 .750 1.500 – – – .344 1.416 5/16-18 .500 .840 1.500 1.523 4.520 – – .750 1.500 3.000 .344 1.416 5/16-18 .500 Size 1.500 3.000 1.500 3.000 1.500 3.000 Description Double Mesh Retainer Double Mesh Retainer Double Mesh Retainer w/ Backing Plate Double Mesh Retainer w/ Dbl Backing Plate Double Backing Plate Double Dbl Backing Plate 2519 Q 1.500 1.500 R .328 .328 S .590 .590 T .750 .750 Lbs. .195 .390 Retainer # 2517 Recommended Bolt Assembly: (Mount to Profile) Part No. Qty 1 3960 OR 3963 1 5 Description /16-18 x 2.00” Flanged Hex Head Bolt & Hex Nut M5 x 50mm Flanged Hex Head Bolt & Hex Nut Retainer # 2519 Recommended Bolt Assembly: (Mount to Profile) Recommended Bolt Assembly: (Mount 12 Guage Wire) Part No. 3114 Quantity for 2517 2519 2 4 Description /16-18 x .75 BHSCS Part No. Qty 2 3960 OR 3963 2 5 Description /16-18 x 2.00” Flanged Hex Head Bolt 5 M5 x 50mm Flanged Hex Head Bolt & Hex Nut 848 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Acrylic Panels • • • • • Cost-effective panel alternative High optical clarity Resistant to weather elements Stable up to 180º Cut plastic panels to size with 7150 or 7155 services on page 887 Part No. 2601 2602 2603 2604 2605 2606 2607 2608 Trade Name Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Lucite® / Acrylite® Color Clear Clear White White Black Black Bronze Bronze Thickness .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” Lbs. / Sq. Ft. 1.450 .840 1.450 .840 1.450 .840 1.450 .840 Stock Sheet Size 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 48” x 96” + .062 - 0 Panels & Doors Acrylic panels are a cost-effective alternative to polycarbonate. While less impact-resistant, acrylic is available in more colors, and lighter in weight. Acrylic is great in applications where optical clarity and resistance to the elements are a must. Only half as heavy as glass and only 40% as heavy as aluminum, acrylic is also easy to cut, drill, rout, and paint. Applications such as displays, signs, furniture, low-impact guarding and partitions are where acrylic makes its mark. Polycarbonate Panels Easily machinable Good optical clarity High impact resistance Stable up to 240º Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2645 2644 2609 2643 2610 2611 2612 2629 2630 Trade Name Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Lexan® / Makrolon® Color Clear Clear Clear Clear Clear Bronze Bronze Gray Gray Thickness .500 .375 .220 - .236” .118 .177” .220 - .236” .177” .220 - .236” .177” • • • • • 4 Specify sheet size when ordering Lbs. / Sq. Ft. 3.120 2.340 1.500 .737 1.150 1.500 1.150 1.500 1.150 Stock Sheet Size 48” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 60” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 48” x 96” + .875 - 0 Polycarbonate is a high performance industrial application panel. Easily machined with standard hand tools, the high impact resistance offered by polycarbonate prevents cracking, chipping, or breaking when cutting or drilling panels. Polycarbonate is best used in applications where high impact resistance is needed while offering a clear view of the enclosed device. Polycarbonate excels in industrial and manufacturing applications such as machine guards, equipment enclosures and workstations. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 849 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® ABS Haircell Panels • • • • • Lightweight Textured side hides marks and scratches Cost-effective Stable up to 180º Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2613 2614 Trade Name – – Color Black Black Thickness .236” .177” Lbs. / Sq. Ft. 1.700 1.000 Stock Sheet Size 54” x 103” + .875 -0 48” x 96” + .875 -0 ABS Haircell is a great cost-effective alternative to Acrylic and Polycarbonate. ABS Haircell has a unique textured side, which hides scratches and other marks while offering greater impact resistance than acrylic panels. Easily machined, ABS Haricell is a general purpose sheet that is well suited to almost any application, including furniture, workstations, displays, guarding and partitions. Expanded PVC Panels 4 • Low cost and lightweight • Decorative applications can be designed using several of our available colors • Stable up to 140º • Good chemical resistance • Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2615 2616 2617 2618 2619 2620 2621 2622 2623 2624 2631 2632 Trade Name Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Sintra® / Celtec® Color White White Black Black Red Red Blue Blue Gray Gray Yellow Yellow Thickness 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm 6mm 3mm Lbs. / Sq. Ft. .900 .500 .900 .500 .900 .500 .900 .500 .900 .500 .900 .500 Stock Sheet Size 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 48” x 96” + .063 - 0 Expanded PVC panels, available in 6 colors, are a low cost alternative to Acrylic and Polycarbonate panels. Expanded PVC panels are very weather-resistant and easily machined. The light impact resistance limits the usage of Expanded PVC panels to light-duty applications where contact is a minimum. Expanded PVC is great for signage, displays or exhibit panels. 850 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Alucobest Panels • Half the weight of solid aluminum, making machining easy • Smooth metallic finish is impact-resistant • Alucobest is durable and resistant to weather and elements • Stable up to 175º • Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2650 Trade Name Alucobest Color Platinum Thickness 6mm Lbs. / Sq. Ft. 1.490 Stock Sheet Size 50” x 122” Panels & Doors An aluminum composite material composed of two .020” aluminum skins bonded to a polyethelyne core, Alucobest has a smooth metallic finish similar to that of a solid aluminum panel, but at only half the weight. Offering good impact resistance, Alucobest resists buckling and warping, and is easily machined. When you need a strong, solid panel in place of a solid aluminum sheet for guarding, enclosures, or workstations, Alucobest is the answer. Twin Wall Polycarbonate Panels • • • • • Lightweight 90% light transmission Resistant to weather and elements Twin walls Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2640 Trade Name – Color Clear Thickness .236” Lbs. / Sq. Ft. .266 Stock Sheet Size 48” x 96” 4 Twin Wall Polycarbonate provides an excellent solution for a wide range of lightweight guarding, partition, and enclosure needs. At 1/6 the weight of a solid Polycarbonate panel, the light weight of Twin Wall Polycarbonate makes working with it quick and easy. Always specify the required direction for the channel orientation when ordering Twin Wall Polycarbonate panels. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 851 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Alumalite® Panels Lightweight composite panel Smooth, glossy, painted finish Water-resistant core Stable up to 120º Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2633 2634 2635 2636 Trade Name Alumalite® Alumalite® Alumalite® Alumalite® Color Blue Red Silver Yellow Thickness 6mm 6mm 6mm 6mm Lbs. / Sq. Ft. .375 .375 .375 .375 Stock Sheet Size 48” x 96” 48” x 96” 48” x 96” 48” x 96” • • • • • Alumalite®, a strong aluminum composite panel with a corrugated polyallomer core between two .016" aluminum skins, is a perfect choice for applications that require a lightweight, aesthetic looking panel. The CPA core provides Alumalite® weather-resistant properties that make this panel appropriate for indoor or outdoor applications including furniture, signs, displays, workstations, and machine guarding. 4 AR Polycarbonate Panels • • • • • Abrasion-resistant coating High impact resistantce Stable up to 240º Good visual transparency Cut plastic panels to size with 7150 or 7155 services on page 887 • See pages 887-890 for all plastic panel machining services Part No. 2641 2642 Trade Name Makrolon® AR Makrolon® AR Color Clear Clear Thickness .177” .220 - .236” Lbs. / Sq. Ft. 1.150 1.500 Stock Sheet Size 48” x 96” + .875 - 0 48” x 96” + .875 - 0 AR Polycarbonate is a standard Polycarbonate panel with an abrasion-resistant coating. This hard coat surface gives a durable impact-resistant polycarbonate panel the wearability of an acrylic sheet. AR Polycarbonate can be used to maintain a clear view of an enclosed operation on machine guards and other safety applications in high traffic areas. 852 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Kydex® Panels • Impact-resistant panel • Fire rated UL 94 V-O • Textured finish on front of panel hides marks and scratches • Available in black or yellow • Stable up to 160º Part No. 2660 2661 2662 2663 Trade Name Kydex® Kydex® Kydex® Kydex® Color Black Black Yellow Yellow Thickness .187” .250” .187” .250” Lbs. / Sq. Ft. 1.150 1.500 1.150 1.500 Stock Sheet Size 48” x 96” + .375 - 0 48” x 96” + .375 - 0 48” x 96” + .375 - 0 48” x 96” + .375 - 0 Panels & Doors Kydex® is an impact-resistant sheet that features a colored cap with a similarly colored substrate. Textured on one side, this fire retardant panel combines an aesthetic appearance with long service life. HDPE Panels • • • • Cost-effective decorative panel available in six colors Haircell texture on both sides More impact-resistant than expanded PVC panels Very good chemical resistance 4 Part No. 2651 2652 2653 2654 2655 2656 2657 2658 2666 2667 2668 2669 Trade Name – – – – – – – – – – – – Color Black Black White White Gray Gray Yellow Yellow Blue Blue Red Red Thickness .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” .220 - .236” .177” Lbs. / Sq. Ft. 1.200 .900 1.200 .900 1.200 .900 1.200 .900 1.200 .900 1.200 .900 Stock Sheet Size 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” 48” x 96” HDPE panels, available in 6 colors, are a great alternative to Expanded PVC panels. HDPE panels are weather-resistant and have excellent machining characteristics. Having two textured sides makes this panel a great option in areas where both sides of the panel are exposed. HDPE has a high coefficient of thermal expansion. Allow panels to expand and contract by using oversized mounting holes, and not captivating the panel tightly in the T-slot. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 853 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Expanded Metal Panels • Heavy-duty panel • Powder coat or carbon steel finish • Stronger than welded wire cloth • Impact-resistant • Shear expanded metal panels to size with 7095 or 7100 services on page 887 Part No. 2480 2481 2482 Material Carbon Steel Powder Coated Black Powder Coated Yellow Type Flattened Flattened Flattened Thickness .135” .140” .140” Lbs. / Sq. Ft. 1.720 1.720 1.720 Dimensions Diamond 2” x .9” Diamond 2” x .9” Diamond 2” x .9” Stock Sheet Size 48” x 96” 48” x 96” 48” x 96” 80/20®’s Expanded Metal Panels are the perfect choice for any heavy-duty guarding application. Available in a standard carbon steel finish, Expanded Metal is also stocked with a black or yellow powder coated finish. Expanded Metal surpasses Wire Mesh in strength and durability. 4 Always specify the required direction for the diamond orientation when ordering Expanded Metal Panels. 854 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Wire Mesh Panels • • • • • Great for guarding applications Low cost alternative to expanded metal panels Lightweight yet impact resistant Powder coat or carbon steel finish Shear expanded metal panels to size with 7095 or 7100 services on page 887 Panels & Doors Part No. 2470 2460 2468 2463 2467 2462 2471 2461 2479 2464 Material Carbon Steel Carbon Steel Powder Coated Blue Powder Coated Blue Powder Coated Red Powder Coated Red Powder Coated Yellow Powder Coated Yellow Powder Coated Black Powder Coated Black Wire Gauge 12 16 12 16 12 16 12 16 12 16 Thickness .200” .137” .200” .137” .200” .137” .200” .137” .200” .137” Lbs. / Sq. Ft. 1.010 .510 1.010 .580 1.010 .580 1.010 .580 1.010 .580 Dimensions Square 1” x 1” Square .50” x .50” Square 1” x 1” Square .50” x .50” Square 1” x 1” Square .50” x .50” Square 1” x 1” Square .50” x .50” Square 1” x 1” Square .50” x .50” Stock Sheet Size 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” Welded Wire Mesh Panels are a great low cost alternative to Expanded Metal Panels. While not as strong as Expanded Metal, their light weight makes working with Wire Mesh Panels quick and easy. Available in carbon steel and three powder coat colors, these Wire Mesh Panels work well for guarding and enclosure applications. 4 PVC Coated Wire Mesh Panels • Widely used in guarding and enclosure applications • Strong yet lightweight • Low wear value, won’t flake or chip • Light impact-resistant • Corrosion resistant • Shear expanded metal panels to size with 7095 or 7100 services on page 887 Part No. 2472 2474 2478 2473 2475 2477 2476 Material PVC Coated Carbon Steel Black PVC Coated Carbon Steel Black PVC Coated Carbon Steel Black PVC Coated Carbon Steel Yellow PVC Coated Carbon Steel Yellow PVC Coated Carbon Steel Grey PVC Coated Carbon Steel Grey Wire Gauge 12 16 12 12 16 12 16 Thickness .210” .140” .210” .210” .140” .210” .140” Lbs. / Sq. Ft. 1.300 .650 1.300 1.300 .650 1.300 .650 Dimensions Square 1” x 1” Square .50” x .50” Square 2” x 2” Square 1” x 1” Square .50” x .50” Square 1” x 1” Square .50” x .50” Stock Sheet Size 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” 48” x 96” +/- .50” PVC Coated Wire Mesh is the low cost alternative to Powder Coated Wire and Expanded Metal. Available in three colors, the PVC coating creates a clean look for your application while the coating prevents cuts and other injuries. PVC Wire Mesh Panels are great for use in guarding, enclosure, and machine frame applications. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 855 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Panels & Doors 80/20 Inc. ® The Industrial Erector Set ® Panel Area Calculation Chart Directions for area calculation: • Round both length and width dimensions of the panel up to the next 6" increment. • Find the length and width along the top and left side of area calculation chart. • Find the area in square feet at the intersection of the length and width dimensions. Linear Dimensions 6” 12” 18” 24” 30” 36” 6” .25 .50 .75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 12” .50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 18” .75 1.50 2.25 3.00 3.75 4.50 5.25 6.00 6.75 7.50 8.25 9.00 9.75 10.50 11.25 12.00 12.75 13.50 14.25 15.00 24” 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 17.00 18.00 19.00 20.00 30” 1.25 2.50 3.75 5.00 6.25 7.50 8.75 10.00 11.25 12.50 13.75 15.00 16.25 17.50 18.75 20.00 21.25 22.50 23.75 25.00 36” 1.50 3.00 4.50 6.00 7.50 9.00 10.50 12.00 13.50 15.00 16.50 18.00 19.50 21.00 22.50 24.00 25.50 27.00 28.50 30.00 42” 1.75 3.50 5.25 7.00 8.75 10.50 12.25 14.00 15.75 17.50 19.25 21.00 22.75 24.50 26.25 28.00 29.75 31.50 33.25 35.00 48” 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 30.00 32.00 34.00 36.00 38.00 40.00 54” 2.25 4.50 6.75 9.00 11.25 13.50 15.75 18.00 20.25 22.50 24.75 27.00 29.25 31.50 33.75 36.00 38.25 40.50 42.75 45.00 60” 2.50 5.00 7.50 10.00 12.50 15.00 17.50 20.00 22.50 25.00 27.50 30.00 32.50 35.00 37.50 40.00 42.50 45.00 47.50 50.00 4 42” 48” 54” 60” 66” 72” 78” 84” 90” 96” 102” 108” 114” 120” 856 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #5 Pictorial Table Of Contents Introduction to HT Series Accessories End Caps Anti-Rotation Plates Laminated Tabletops Tabletop Fasteners AkroBins® Gravity Rollers Accessories Page 858 Page 858 Page 859 Conveyor Tube Inserts Page 860 Building with HT Series Page 860 Gravity Roller Assembly Steps Page 861 Page 862 Connector Rods P-Tube Stopper Page 863 Page 864 Page 865 Pages 866-867 Pages 868-870 5 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 857 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® Introduction to HT Series Accessories Do you want to create a flow rack or feed system, or add hanging AkroBins® to your application? If so, you’re in the right place! The HT Series accessory section has everything you need to add these functions to your application and more! HT Series Advantages • Create carts or workstations with 80/20®'s tabletops • Easy-to-install rollers create flow racks or feed systems for any job • AkroBins® keep work surfaces neat and tidy • Call us for suggestions of how to create your own flow racks systems—our design assistance is always FREE! 5 End Caps • Can be used with all HT Series profiles • Gives your project the finishing touch • Available with printed 80/20® logo or plain • Made of molded polypropylene Part No. 9755 9755-Plain Description 1.5” Square Tube End Cap - Printed 80/20 1.5” Square Tube End Cap - Plain Lbs. .016 .016 858 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Anti-Rotation Plate • • • • Accessories For use with flanged HT Series profiles 5/16-18 or M8 x 1.25" tap thru for mounting Prevents profiles with offset loads from twisting Made of 6105-T5 anodized aluminum 5 Recommended Fractional and Metric Bolt Assembly: Part No. Qty Description 5 /16-18 x 1.75” Flanged Hex Bolt 3752 1 OR 13-3752 1 M8 X 45mm Flanged Hex Bolt For more bolt assembly options, see page 834. Part No. 4625 4626 Description 5/16-18 Anti-Rotation Plate M8 x 1.25 Anti-Rotation Plate Lbs. .046 .046 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 859 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® Laminated Table Tops • Quality 1.25" high-pressure laminate table tops • Perfect choice for completing your custom workstation • Available in gray or almond color • 1/8” PVC bumper edge coordinates with table color Gray 2800 2802 2804 2806 Part No. Almond 2801 2803 2805 2807 Size 1.25” x 30” x 48” 1.25” x 30” x 60” 1.25” x 30” x 72” 1.25” x 36” x 72” Lbs. 50.000 63.000 75.000 90.000 5 Table Top Fastening Kit • Fastening kit includes: 1 - 4295 - 15 Series slotted inside corner bracket 1 - 3760 - 5/16 bright zinc washer 1 - #14 x 1 1/4" pan head Phillips sheet metal screw Part No. 2811 Description Table Top Fastening Kit Lbs. .152 860 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series AkroBins® • Polypropylene storage bins that hang or stack • Develop your own customized storage system • AkroBins® are made in the USA • Choose from six sizes • Large label slot • In stock for immediate shipment • Available in red, blue or yellow (specify color when ordering) Accessories 5 Part No. — 2230 2240 2250 2270 2271 2272 Outside Dimensions W 4.125 4.125 5.500 11.000 8.250 8.250 Inside Dimensions W 3.437 3.437 4.375 10.000 6.562 6.562 Lbs. — .120 .250 .630 .965 1.155 2.167 L 5.375 7.375 10.875 10.875 10.750 14.750 H 3.000 3.000 5.000 5.000 7.000 7.000 L 4.750 6.750 10.250 10.250 10.000 14.000 H 2.812 2.812 4.750 4.750 6.750 6.750 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 861 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® Gravity Rollers • Anodized aluminum rollers with plastic inserts • Spring loaded pins snap easily into any HT Series profile with holes • See pages 866 - 870 for details on building your own gravity roller application 5 Part No. 9840 9841 9842 9843 9844 9845 9846 9847 9848 Description 1.625” Gravity Roller with 5/16 Round Shaft - 15” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 16.5” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 18” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 19.5” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 21” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 22.5” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 24” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 25.5” between frame 1.625” Gravity Roller with 5/16 Round Shaft - 27” between frame A 11.815 13.315 14.815 16.315 17.815 19.315 20.815 22.315 23.815 Lbs. 1.095 1.184 1.272 1.360 1.449 1.537 1.626 1.714 1.802 See page 867 to determine gravity roller sizes. 862 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Connector Rods • Use for connecting side rails on gravity roller sections • Use as a height-adjustable support with notched flanged profiles • See page 884 for connector rod tap services Accessories Recommended Fractional Bolt Assembly: Part No. 3754 Qty 2 5 Description /16-18 x 2.25” Flanged Hex Head Bolt Part No. 9820 9821 9822 9823 9824 9825 9826 9827 9828 9829 9830 9831 Description 3/4” Round Connector Rod 3/4” Round Connector Rod - 15” Opening 3/4” Round Connector Rod - 16.5” Opening 3/4” Round Connector Rod - 18” Opening 3/4” Round Connector Rod - 19.5” Opening 3/4” Round Connector Rod - 21” Opening 3/4” Round Connector Rod - 22.5” Opening 3/4” Round Connector Rod - 24” Opening 3/4” Round Connector Rod - 25.5” Opening 3/4” Round Connector Rod - 27” Opening 3/4” Round Connector Rod - 28.5” Opening 3/4” Round Connector Rod - 30” Opening A — 11.815” 13.375” 14.875” 16.375” 17.875” 19.375” 20.875” 22.375” 23.875” 25.375” 26.875” Lbs./in .087 / In. 1.032 / ea 1.162 / ea 1.292 / ea 1.423 / ea 1.553 / ea 1.684 / ea 1.814 / ea 1.944 / ea 2.075 / ea 2.205 / ea 2.335 / ea 5 See page 867 to determine connector rod sizes. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 863 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® P-Tube Stopper • Sized for use with connector rods and gravity rollers • Use as a stop for roller assemblies Recommended Fractional Bolt Assembly: Part No. 3753 Part No. 9860 9861 9862 9863 9864 9865 9866 9867 9868 Description 1.5” P-Tube Stopper - 15” between frame 1.5” P-Tube Stopper - 16.5” between frame 1.5” P-Tube Stopper - 18” between frame 1.5” P-Tube Stopper - 19.5” between frame 1.5” P-Tube Stopper - 21” between frame 1.5” P-Tube Stopper - 22.5” between frame 1.5” P-Tube Stopper - 24” between frame 1.5” P-Tube Stopper - 25.5” between frame 1.5” P-Tube Stopper - 27” between frame Qty 2 5 Description /16-18 x 2.00” Flanged Hex Head Bolt A 14.875” 16.375” 17.875” 19.375” 20.875” 22.375” 23.875” 25.375” 26.875” Lbs. 1.564 1.694 1.824 1.955 2.085 2.215 2.346 2.476 2.607 5 See page 867 to determine p-tube stopper sizes. 864 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Conveyor Tube Insert • 5/16-18 or M8 x 1.25" taps in mill finish 6105-T5 aluminum • Cross tapped hole allows for screw mounting without using hex nuts when used as a standard insert (1.50" BHSCS Shown in Example 1) • Cross tapped hole allows for fixing screw positions with hex nuts when used for height adjustments (Shown in Example 2) Recommended Fractional and Metric Bolt Assembly (For Example 2) Part No. 3754 3759 OR 13-3754 13-3759 Part No. 4615 4616 Description 5/16-18 Conveyor Tube Insert M8 x 1.25 Conveyor Tube Insert Qty 1 1 1 1 5 Accessories Description /16-18 x 2.25” Flanged Hex Bolt 5 /16-18 Flanged Hex Nut M8 X 60mm Flanged Hex Bolt M8 Flanged Hex Nut Lbs. .114 .114 Example 1 5 Example 2 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 865 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® Building with HT Series 1. Determine the measurement of the Frame Opening "A" Additional information on assembling gravity roller components can be found on pages 875-879 2. Once Frame Opening "A" is defined, utilize the diagram below and the chart on the opposite page for determining sizes and part numbers for assembling your HT Series application. Rollers "G" 5 Guide Rail P-Tube Stopper "P" Connector Rods "C" Conveyor Tube Inserts Support "S" 866 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Building with HT Series - continued Use the chart below starting with "A" to determine your part numbers for building a Gravity Roller Component. Opening “A” 15.0” 16.5” 18.0” 19.5” 21.0” 22.5” 24.0” 25.5” 27.0” Between Guide Rail Reference “B” 11.875” 13.375” 14.875” 16.375” 17.875” 19.375” 20.875” 22.375” 23.875” Connector “C” Part No. 9821 9822 9823 9824 9825 9826 9827 9828 9829 Roller “G” Part No. 9840 9841 9842 9843 9844 9845 9846 9847 9848 Stopper “P” Part No. 9860 9861 9862 9863 9864 9865 9866 9867 9868 Support “S” Part No. 9823 9824 9825 9826 9827 9828 9829 9830 9831 Accessories Part No. 9823 9842 9862 9825 Example: If "A" = 18.00" Descripton “C” 14.875” Connector Rod “G” 14.815” Gravity Roller “P” 17.875” P-Tube Stopper “S” 17.875” Support Connector Rod Assembled HT Series Gravity Flow Rack 5 Left End Finished Assembly Gravity Flow Rack Finished Assembly Right End Finished Assembly Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 867 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set • Reference page 867 for determining the sizes and parts needed for assembling a gravity flow rack. ® Gravity Roller Assembly - Steps 1-4 1 • Make sure you have all the components needed. • Lay the parts out as shown; this will help in assembling your application. • Don't forget tools! See Section 2. 2 • Start assembling the guide rails and conveyor tube inserts. • Follow the diagram steps for ease of assembly. • Always remember to tighten the fasteners with 80/20® tools! 5 3 • Once the guide rails are in place, connect the P-tube stopper "P" to the end of your application. • Insert the flanged hex bolt through the P-tube stopper and into the conveyor tube inserts. • Tighten bolts. 4 • The guide rails and the P-tube stopper are assembled and ready for the framing support. • Place the connector rod between the guide rails. Remember, there is no designated hole, just preference. • Once in place, tighten the flanged hex bolt for a sturdy framing application! 868 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Gravity Roller Assembly - Steps 5-8 • Once the right end assembly is finished, complete the opposite end. • Again, using conveyor tube inserts, complete the left end of the guide rails. • Thread the flanged hex head bolt through the guide rail and insert to create a mounting point. • Fix in place with the flanged hex nut. • Your conveyor is almost finished! • Push the ends of your rollers "G" and snap into the desired holes, one end at a time. • Decide where you want to place the rollers, then insert one at a time. Accessories 5 6 • With the roller assembly completed, build the frame assembly. • Remember to check all bolts to make sure they are tightened and in place. 7 5 • Once the conveyor and frame are assembled, select the support "S" components. • Insert a flanged hex bolt into both ends of the support. Remember to allow room on both ends for inserting into the notches. • Once complete, decide on how high or low you need the conveyor to be. Then place the assembled support into the desired notches. 8 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 869 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Accessories 80/20 Inc. ® The Industrial Erector Set ® Assembled Gravity Flow Rack Final Assembly Steps for Attaching Roller Assemblies to Frames 1 The flanged hex bolts rest in the notches 2 The roller assembly rests on the support 5 3 Finished Gravity Flow Rack! The HT Series gravity flow rack is easy to assemble, but if you still have questions, 80/20® offers FREE design assistance and customer service representatives to assist you at ANY time during your designing or assembly process. Call 80/20® today! 870 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #6 Pictorial Table Of Contents Introduction to HT Series Floor to Frame Extended Tube Inserts Threaded Stem Swivel Casters Flange Mount Casters Deluxe Flange Mount Casters Economy Furniture Glides Large Base Glides Floor to Frame Page 871 Economy Anti-Vibration Mounts Page 872 Deluxe Leveling Feet Page 873 Economy Leveling Feet Page 874 Wedge Floor Anchors Page 875 Slotted Economy Floor Mount Base Plates Page 876 Page 877 Page 878 Page 879 Page 880 Page 881 Page 882 Introduction to HT Series Floor to Frame Why do we call this section “Floor To Frame”? It’s simple. In this section you’ll find everything you need to complete your project from the floor to the frame. All 80/20® “Floor To Frame” products are made from the highest quality materials to meet or exceed your demanding application requirements. Whether you’re using them in an office environment or on the plant floor, 80/20®’s “Floor-To-Frame” products will stand up to the challenge. 6 HT Series Advantages • 80/20®'s casters add mobility and adjustability to any project • Floor-To-Frame: just one more reason to make 80/20® your one-stop shop • With 80/20®'s caster inserts, you know you have the right product for the right application • Many different leveling feet and casters to choose from Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 871 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Extended Tube Inserts • Seven internal thread sizes • Can be used with many fractional or metric parts from throughout this catalog • Extended tube inserts are made from mill-finish 6105-T5 Aluminum • Fasten in place with roll pins or bolts with hex nuts Recommended Fractional and Metric Bolt Assembly: Part No. Qty Description 5 /16-18 x 1.50” Roll Pin 9760 1 OR 5 3970 1 /16-18 x 1.75” Flanged Hex Bolt w/Flanged Hex Nut OR 3973 1 M8 x 45mm Flanged Hex Bolt w/Flanged Hex Nut For more bolt assembly options, see page 834 6 Part No. 4605 4606 4607 4608 4609 4610 4611 A 5/16-18 M8 x 1.25” 3/8-16 M10 x 1.50” 7/16-14 M12 x 1.75” 1/2-13 Description Extended Tube Insert Extended Tube Insert Extended Tube Insert Extended Tube Insert Extended Tube Insert Extended Tube Insert Extended Tube Insert Lbs. .230 .230 .225 .225 .220 .220 .220 Step 1 Step 2 872 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Threaded Stem Swivel Casters • HT Series compatible • Mounts directly to extended tube inserts • Maximum load capacity ratings from 70 - 200 lbs. • Brake kits are included with select casters • Oil resistant Zinc-Plated Steel Bracket w/Black Nylon Wheel Floor to Frame 6 Part No. 2298 2299 2300 2310 2305 2306 2307 Thread 3/8-16 3/8-16 3/8-16 7/16-14 7/16-14 7/16-14 7/16-14 A 1.620 2.000 3.000 4.000 4.000 5.000 5.000 B 2.150 2.500 3.500 4.680 4.563 5.630 5.630 C Brake No 1.5 Yes Swivel Radius 1.625 1.812 2.375 3.187 3.187 3.687 3.687 Max Load Lbs. (Kg) 154.00 (70.00) 110.00 (50.00) 165.00 (75.00) 220.00 (100.00) 175.00 (85.00) 225.00 (110.00) 200.00 (97.00) Lbs. (Kg.) 0.29 (.130) 0.35 (.159) 0.55 (.248) 1.21 (.547) 1.25 (.567) 1.28 (.580) 1.80 (.816) Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 873 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Flange Mount Casters • HT Series compatible • Choose from rigid or swivel casters, with brake kits on all swivel casters • Maximum load capacity ratings range from 125-280 lbs. Swivel Caster Part No. 2317* 2318** 2321*** 2323*** Diameter 3.000 3.000 4.000 5.000 Diameter 3.000 3.000 4.000 5.000 A 3.630 3.630 3.630 3.630 A 3.630 3.630 3.630 3.630 B .328 .328 .328 .328 B .328 .328 .328 .328 C 2.950 2.950 2.950 2.950 C 2.950 2.950 2.950 2.950 D 2.687 2.687 2.687 2.687 E 1.750 1.750 1.750 1.750 D 2.687 2.687 2.687 2.687 F 2.375 2.375 2.375 2.375 E 1.750 1.750 1.750 1.750 G 3.750 3.750 5.130 6.218 F 2.375 2.375 2.375 2.375 Oil Resistance Capacity Average 150 Lbs. Average 220 Lbs. Good 255 Lbs. Good 280 Lbs. G 3.750 3.750 5.130 6.218 Wheel Color Black Black Gray Gray Swivel Brake Radius Yes 2.687 Yes 2.687 Yes 3.500 Yes 4.000 Wheel Color Black Black Gray Gray Brake No No No No Lbs. 1.500 1.500 2.500 3.000 Lbs. 1.500 1.500 2.000 2.500 6 Rigid Caster Part No. 2311* 2312** 2314*** 2316*** Oil Resistance Capacity Average 150 Lbs. Average 220 Lbs. Good 255 Lbs. Good 280 Lbs. * Wheel Material: Soft Rubber ** Wheel Material: Hard Rubber *** Wheel Material: Thermoplastic Elastomer on Plastic Core Recommended Mounting Hardware (Caster to Profile) Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut 874 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Deluxe Flange Mount Casters • HT Series compatible • All casters have polyurethane wheels with hardened raceways for smooth motion • Brake presses to lock swivel and wheel, press to unlock • 250 - 265 Lb. load capacity range Floor to Frame 6 Swivel Caster Part No. 2333* 2334* Rigid Caster Part No. 2335* 2336* Diameter 4.000 5.000 Diameter 4.000 5.000 A 1.750 1.750 A 1.750 1.750 B 2.950 2.950 B 2.950 2.950 C 2.687 2.687 C 2.687 2.687 D .340 .340 D .340 .340 E 2.375 2.375 E 2.375 2.375 F 3.630 3.630 F 3.630 3.630 G 5.125 6.218 G 5.125 6.218 Swivel Radius 4.625 4.625 Swivel Radius N/A N/A Oil Resistance Very Good Very Good Oil Resistance Very Good Very Good Capacity Wheel Brake Lbs. Color 250 Lbs. Blk / Gray Yes* 2.500 265 Lbs. Blk / Gray Yes* 3.250 Capacity Wheel Brake Lbs. Color 250 Lbs. Blk / Gray No 2.125 265 Lbs. Blk / Gray No 2.625 * Wheel Material: Polyurethane Tread Plastic Core Recommended Mounting Hardware (Caster to Profile) Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flg. Hex Head Bolt & Flg. Hex Nut M8 x 50mm Flg. Hex Head Bolt & M8-1.25 Flg. Hex Nut Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 875 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Economy Furniture Glides • HT Series compatible • Mounts directly to extended tube inserts • Nickel-plated with non-abrasive nylon base • Cost-effective, modular solution for light-duty applications • See page 830 for extended tube inserts 6 Part No. 2187 2188 2189 Part No. 65-2187 65-2188 65-2189 Load Capacity 250 Lbs. 250 Lbs. 500 Lbs. Load Capacity 113 kg. 113 kg. 227 kg. A 5/16-18 3/8-16 1/2-13 A M8 x 1.25 M10 x 1.5 M12 x 1.75 B 2.570 2.460 2.540 B 59.80 78.00 78.00 C 2.030 2.400 2.800 C 52.00 61.00 72.00 D .578 .468 .542 D 12.10 13.76 13.76 Lbs. .139 .179 .269 kg. .051 .084 .112 876 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Large Base Glides • HT Series compatible • Zinc-plated stud with glass-filled nylon base • 4000-5000 lb. load capacity for leveling heavier applications • Extra large base diameter creates maximum surface area • Stems swivel 15° in all directions • See page 830 for extended tube inserts Floor to Frame 6 Part No. 2183 2184 2181 2182 Part No. 65-2183 65-2184 65-2178 65-2181 65-2182 65-2179 Load Capacity 4000 Lbs. 4000 Lbs. 5000 Lbs. 5000 Lbs. Load Capacity 1740 kg. 1740 kg. 1740 kg. 2175 kg. 2175 kg. 2175 kg. A 3/8-16 1/2-13 3/8-16 1/2-13 A M10 x 1.5 M12 x 1.75 M16 x 2.0 M10 x 1.5 M12 x 1.75 M16 x 2.0 B 1.970 1.970 3.150 3.150 B 50.00 50.00 50.00 80.00 80.00 80.00 C 3.000 3.000 3.000 3.000 C 75.00 75.00 100.00 75.00 75.00 100.00 D 4.430 4.430 4.430 4.430 D 114.70 114.70 139.70 114.70 114.70 139.70 E 1.320 1.320 2.190 2.190 E 33.30 33.30 33.30 55.70 55.70 55.70 F .700 .700 .700 .700 F 18.00 18.00 18.00 18.00 18.00 18.00 G 1.430 1.430 1.430 1.430 G 22.00 22.00 22.00 22.00 22.00 22.00 H .256 .256 .354 .354 H 6.50 6.50 6.50 9.00 9.00 9.00 Lbs. .184 .256 .266 .338 kg. .120 .116 .213 .134 .153 .251 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 877 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Economy Anti-Vibration Mounts • HT Series compatible • Gold irridite finish with black rubber antivibration pad • 100 - 240 lbs. load capacity range • Level high precision or computerized machinery • See page 830 for extended tube inserts 6 Part No. 2207 2208 Part No. 65-2207 65-2208 Load Capacity 100 Lbs. 240 Lbs. Load Capacity 23 kg. 54 kg. A 3/8-16 1/2-13 A M10 x 1.50 M12 x 1.75 B 1.250 1.875 B 32.00 48.00 C 3.500 3.750 C 89.00 95.00 D 2.000 2.000 D 51.00 51.00 E 1.500 1.750 E 48.00 53.00 F .562 .625 F 16.00 19.00 Lbs. .320 .800 kg. .170 .362 878 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Deluxe Leveling Feet • 3,750 - 5,000 lbs. load capacity range • Pivots 20° to accommodate uneven floors • See page 830 for extended tube inserts Floor to Frame 6 Part No. 2194 2190 2200 Part No. 65-2212 65-2190 65-2200 Load Capacity 3750 Lbs. 3750 Lbs. 5000 Lbs. Load Capacity 453 kg. 1701 kg. 2268 kg. A 5/16-18 3/8-16 1/2-13 A M8 x 1.25 M10 x 1.50 M12 x 1.75 B .625 .625 .750 B 13.00 16.00 19.00 C .875 .875 1.125 C 18.00 22.00 29.00 D 1.250 1.250 1.875 D 26.00 32.00 48.00 E .188 .188 .250 E 3.50 4.00 5.50 F 2.000 2.000 2.000 F 32.00 51.00 51.00 Lbs. .220 .220 .510 kg. .047 .100 .220 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 879 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Economy Leveling Feet • 1,750 - 4,700 lbs. load capacity range • See page 830 for extended tube inserts 6 Part No. 2195 2191 2201 Load Capacity 1750 Lbs. 2550 Lbs. 4700 Lbs. A 5/16-18 3/8-16 1/2-13 B 1.500 2.000 2.500 C .109 .141 .172 D .750 .875 1.063 Lbs. .050 .085 .180 880 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Wedge Floor Anchors • Mount fixture directly to floor • Hex nut and washer included • Made of high strength carbon steel Floor to Frame Part No. 2906 2907 2908 A 1/2-13 1/2-13 1/2-13 B 3.750 5.500 7.000 C 2.250 3.000 4.500 D* 2.250 2.250 2.250 Lbs. .228 .309 .378 * (D) dimension is the minimum embedment. 6 Step #1 Step #1 Step #2 Step #3 Step #2 Step #3 Drill hole: Depth is embedment length plus 1/2”. Diameter is the wedge anchor size. Clean out the hole. Thread nut on end of anchor to protect threads during installation. Hammer anchor to a depth so that threads are below the floor surface. Hand tighten nut, then 3 to 4 full turns with a wrench. Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 881 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Floor to Frame 80/20 Inc. ® The Industrial Erector Set ® Economy Floor Mount Base Plates • HT Series compatible • Made of 6105-T5 clear anodized aluminum • Strong, economical method of mounting frame to floor • Easily secure frame in place by using floor anchors on page 881 6 Part No. 2413 A 5.000 B 2.250 C 1.500 D .500 E .250 F 2.000 G .688 H .750 J 1.500 K ø.328 L ø.531 M 1.125 Lbs. .265 Recommended Bolt Assembly Part No. 3960 OR 3963 Qty 2 2 5 Description /16-18 x 2.00” Flanged Hex Bolt w/ Flanged Hex Nut M8 x 50mm Flanged Hex Bolt w/ Flanged Hex Nut 882 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Section #7 Pictorial Table Of Contents Introduction to HT Series Machining Services Cut to Length Tap Connector Rod Ends Access Hole Drilling Axis Designation for Access Holes Do It Yourself Details Panel Cutting Service Machining Services Page 883 Wire Mesh Shearing Page 884 Extended Panel Notch Page 884 2, 3 & 4 Side Panel Cut Outs Page 885 Miscellaneous Panel Machining Services Page 885 Page 886 Page 887 Page 887 Page 888 Page 889 Page 890 Introduction to HT Series Machining Services As a one-stop shop, we strive to meet all your framing needs. That’s why we offer machining services to assist you in professionally completing your project. In this section you’ll find those machining services specific to the HT Series product group. Typically, when using HT Series profiles with premanufactured mounting holes, only cut-to-length services will be required. However, when choosing HT Series profiles without premanufactured mounting holes, you will also want to specify drilled access holes to connect profiles together. In addition, this section includes everything you’ll need to know for sizing and making any specialized cuts required when using panel or wire mesh options. HT Series Advantages • By using 80/20®'s machining services department, your order will arrive on time and ready to assemble... every time! • Let us do the cutting and drilling for you...we're the experts! • If you want to do it yourself, we'll provide you everything you need to know to do it right! • Panels cut sized to your exact specifications. No one does it better than 80/20®. 7 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 883 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Machining Services 80/20 Inc. ® The Industrial Erector Set ® Cut-to-Length Service • All cuts set to a hard stop - identical in length • All profiles are deburred, washed, dried, and wrapped • Tolerance on cut lengths is +/-.015" Part No. 7010 7020 7021 7001 Description 1.5” x 1.5” T-Slot and Tube Cut to Length 1.5” x 3” T-Slot and Tube Cut to Length 1.5” x 4.5” T-Slot and Tube Cut to Length Cut to Length 3/4” Round Connector Rods Tap Connector Rod Ends • All extruded rods have the tap drill diameter extruded through the center • Allows for tapping ends to mount accessories • Connector rod extruded tap drill diameter is .267" • Please specify tap services by calling out left end, right end (tap service charge is per end) 7 Part No. 7105 7106 Taps per End 1 1 Tap Size (Min. Depth) 5/16-18 (1.25”) M8 x 1.25” (1.25”) Profile Part No. 9820 9820 884 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Access Hole Drilling Service • Access holes are required when making a connection through HT Series • Use whenever you need a profile mounted at locations other than 1.5" increments • .328 diameter thru holes for mounting HT Series fasteners Part No. 7246 Description HT Series Access Hole (per hole) Machining Services OPEN STYLE Ordering Example: (2) 9700 x 27.625" w/ #7246 in R @ .75" and 10.125" from Left End, 7246 in S @ 9.25" from Left End See page 882 for Do It Yourself Details Axis Designation for Access Holes 7 Right End Left End Left End Right End Note: All profile end views are looking at Left End. It is important to note the orientation of the notches. Ex: 9709 Ex: 9707 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 885 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Machining Services 80/20 Inc. ® The Industrial Erector Set ® HT Series Do It Yourself Details When ordering HT Series profiles with access holes, it is important to include specific details to ensure the machining is done exactly the way you want it. In Section 1, Extruded Profiles, we have shown you "How To Order" profiles. The steps below will describe how to list the access hole machining service properly with the profiles. 7246 style HA 1 2 Indicate the service number. See page 890. Select the style. See below. Designate which axis of the material - See page 890. List Left End and Right End. 9700 2 @ 6.00" in R,S Right End 3 4 1. 2. 3. 4. These four steps are a “must do” to order access holes. There are more styles and examples listed below. If you need other access holes drilled which are different than any of the “styles”, refer to the open style ordering example on the previous page. Read carefully. Ordering Example: 9700: 2 @ 23.5" 7246 Style HB in R Left End, 7246 Style HA in R Right End. Translation: You are ordering two 23.5" pieces of 9700 profile with an access hole at .75" and 2.25" in axis R in the Left End and an access hole .75" in axis R from the Right End. All HT Series access holes are .328 drill thru STYLE "HA" STYLE "HB" 7 Note: Style “HA” and “HB” are drilled to the dimensions shown. The open style requires a customer-supplied drawing showing hole locations. Specify hole locations from one end only. DO NOT chain dimension, please. 886 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series Plastic Panel Cutting Service • Save time and money by having 80/20® cut plastic panels to your specific size • Refer to pages 849-855 for our full offering of plastic panels • Please submit a drawing with your machining specifications to 80/20® or your local distributor • Use 7151 or 7153 service for cutting panels thicker than 1/4” (.250”, 6mm) Part No. 7150 7155 Description Cut Plastic Panels ALL Sides ≤ 48” Cut Plastic Panels ANY Side > 48” Cut Tolerance +/- .063 +/- .063 Machining Services For Plastic Panels Thicker Than 1/4” Part No. 7151 7153 Description Cut Thicker Plastic Panels ALL Sides ≤ 48” Cut Thicker Plastic Panels ANY Side > 48” Cut Tolerance +/- .063 +/- .063 Wire Mesh Shearing Service • Save time and money by having 80/20® shear wire mesh panels to your specific size • Refer to pages 849-855 for our full offering of wire mesh panels • Please submit a drawing with your machining specifications to 80/20® or your local distributor 7 Part No. 7095 7100 Description Shear Wire Mesh ALL Sides ≤ 48” Shear Wire Mesh ANY Side > 48” Cut Tolerance +/- .063 +/- .063 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 887 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Machining Services 80/20 Inc. ® The Industrial Erector Set ® Extended Panel Notch Service • Provides clearance for perpendicularly mounted T-slotted profiles • Refer to pages 849-855 for our full offering of plastic panels • Please submit a drawing with your machining specifications and locations to 80/20® or your local distributor • Available for both plastic panels and wire mesh Part No. 7600 Applicable Profiles 1.5” x 1.5” Profiles Service Type Corner Notch A 1.56 B 1.56 Cut Tolerance +/- .060 7 888 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com HT Series 2, 3, & 4 Side Panel Cut-Outs • Provides an opening in any plastic panel or wire mesh • Perfect for adding a panel door within a panel, also allows easy access into a guard or enclosure • Please submit a drawing with your machining specifications and locations to 80/20® or your local distributor • Refer to pages 849-855 for our full offering of plastic panels Machining Services 7 Part No. 7162 7163 7164 Description 2 Sided Cut-Out All Dimensions > 3.000” 3 Sided Cut-Out All Dimensions > 3.000” 4 Sided Cut-Out All Dimensions > 3.000” Tool Radii Size .125 .125 .125 Cut Tolerance +/- .040 +/- .040 +/- .040 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 889 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Machining Services 80/20 Inc. ® The Industrial Erector Set ® Miscellaneous Panel Machining Services • Available for customizing panels applications • Please submit a drawing with your machining specifications and locations to 80/20® or your local distributor 7 Hinges – left side of drawing This Service No. Mount this Part No. 7580 .......................... 2080 7583 .......................... 2091 Please Note: 7580 and 7583 WILL require your HT Series profile to have 7246 access holes from page 885-886 specified for mounting. Handles – right side of drawing This Service No. Mount this Part No. 7584 ............................2060 7585 ............................2061 7586 ............................2062 7587 ............................2070 7510 ............................2730 7520 ............................2056 7521 ............................2058 Other Plastic Panel Machining Services 7150 – Cut Panel < 48” any side 7155 – Cut Panel > 48” any side Panel Retainers – top of drawing This Service No. Mount this Part No. 7595 ....................... 2434 / 2515 7596 ....................... 2433 / 2516 890 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com