Pneumatic Linear Slides

CATALOG LS-03 Pneumatic Linear Slides Product Index Introduction– Engineering considerations for product selection ........ 4 -7 Quick reference guide to Fabco-Air linear slides .............. 8 New attachment method for dovetail style sensors................................................... 9 “GB” Series – Construction & engineering data ... 10, 11 Order guide ......................................... 12 Tooling and stop options ..................... 12 Position sensing options ..................... 13 Dimensions ................................... 14, 15 Model Guide Size Shaft Dia. 375 500 750 3/8" 1/2" 3/4" Bore 12mm 20mm 32mm Standard Stroke Lengths 1/2, 1, 1-1/2, 2, 3, 4, 5, 6, 7, 8, 9, 10 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 GB750 with adjustable stop collars and bumpers EG500 with dovetail style sensors “E” Series – Construction & engineering data ... 16, 17 Order guide ................................... 18, 19 Stop and shock options ................. 18, 19 Position sensing options ..................... 19 “EO” (on-board style) dimensions ....... 20 “EG” (gantry style) dimensions............ 21 Model Guide Size Shaft Dia. 375 500 625 750 3/8" 1/2" 5/8" 3/4" Bore 5/8" 1-1/2" 2" Standard Stroke Lengths (mm) 25, 50, 75, 100 25, 50, 75, 100, 150, 200, 250, 300, 350, 400 25, 50, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500 1-1/16" 25, 50, 75, 100, 150, 200, 250 EO500 with hydraulic shock absorbers “L & S” Series – “L” series model shown with cushions Construction & engineering data ... 22, 23 Order guide .................................. 24, 25 “S” series dimensions.......................... 26 “L” series dimensions .......................... 27 Position sensing options ..................... 25 Tooling and stop options ............... 25, 28 Cushions ............................................. 29 How to order summary ........................ 29 Model Guide Size Shaft Dia. 250 375 500 750 1000 1250 3–1250 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/4" Bore 5/16" 5/8" 3/4" 1-1/16" 1-1/2" 2" 3" Standard Stroke Length 1/2", 1", 1-1/2", 2", 3", 4" 1/2", 1", 1-1/2", 2", 3", 4", 5", 6" 1", 2", 3", 4", 6", 8", 10", 12" 1", 2", 3", 4", 6", 8", 10", 12" 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1 to 4 by 1" incr., 6 to 24 by 2" incr. “S” series model shown with cushions “SE” Series – Construction & engineering data ... 30, 31 Order guide .................................... 32-34 Dimensions ................................... 36, 37 Thin parts placer ..................... 31, 34, 35 3-Position, tandem cylinder models .... 35 Adjustable stop options ................. 34, 41 Dial-A-Stroke® option ..................... 42 Position sensing options ......... 33, 38, 39 Stop and shock options ............ 34, 40-42 Hi-thrust (Multi-Power®) slides ............ 41 How to order summary .................. 42, 43 Specifications subject to change without notice or incurring obligations Model Guide Size Shaft Dia. 250 375 500 625 750 1000 1500 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/2" Bore 1/2" 3/4" 1-1/8" 1-1/8" 2" 2-1/2" 3-1/4" 1/2" 1" 1" 1" 1" 8" 1" 8" 2" to to to to to to to to to Standard Stroke Length 4" 6" 10" 10" 6" 18" 6" 20" 30" by by by by by by by by by 1/2" 1" 1" 1" 1" 2" 1" 2" 2" increments increments increments increments increments increments increments increments increments 11-29-05 “SE” series model shown with dowel hole/slot options on surfaces 2, 3 & 4 Page 2 “EZ” Series – Construction & engineering data ... 44, 45 Order guide .................................... 46-51 Dimensions .................................... 52-55 Thin parts placer ................................. 55 3-Position, tandem cyl. models ........... 54 Adjustable stop options ....................... 51 Position sensing options ... 48, 49, 56, 57 Tooling, stop and shock options ................ 50, 51, 58-62 Applications ......................................... 63 How to order summary .................. 64, 65 Model Guide Size Shaft Dia. 250 375 500 625 750 1000 1500 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/2" Bore 1/2" 3/4" 1-1/8" 1-1/8" 2" 2-1/2" 3-1/4" 1/2" 1" 1" 1" 1" 8" 1" 8" 2" Standard Stroke Length to to to to to to to to to 4" 6" 10" 10" 6" 18" 6" 20" 30" by by by by by by by by by 1/2" 1" 1" 1" 1" 2" 1" 2" 2" increments increments increments increments increments increments increments increments increments EZ625 with J72B electronic sensors “EZP” Series – (pick & place) Construction & engineering data EZP5025 ........................................ 66 EZP7550 ........................................ 67 Order guide .................................... 68-72 Position sensing options ............... 70, 71 Tooling, stop & shock options ....... 72, 73 Dimensions EZP5025 ........................................ 74 EZP7550 ........................................ 75 3-position tandem cyl. models............. 76 Toolbar / transition plates for parallel gripper mounting ............... 77 EZP5025 EZP7550 “TS” Series – Construction & engineering data ... 78, 79 Order guide .................................... 80-82 Dimensions .................................... 82-83 Air cushion .................................... 78, 86 Bolt-on options .............................. 84, 85 Position sensing options ............... 81, 85 Rod scraper............................. 80, 84, 86 How to order summary .................. 86, 87 Model Size 112 150 200 250 325 400 Bore 1-1/8" 1-1/2" 2" 2-1/2" 3-1/4" 4" Guide Shaft Dia. 1/4" 3/8" 1/2" 5/8" 3/4" 1" Standard Strokes in 1” Increments 1" to 10" 1" to 12" 1" to 15" 1" to 20" 1" to 20" 1" to 20" TS200-3.0-MH3-TGSB-S03SB-H2R-H3L-RPB Other Fabco-Air Linear Guided Motion Products Global Series® Cylinders Guided Toolplate models Catalog # GC-15 Pancake® Cylinders with External Guide Pins (Option “G”) See Catalog # CV9 Square 1® Cylinders with External Guide Pins (Option “G”) See Catalog # CV9 11-29-05 Specifications subject to change without notice or incurring obligations Page 3 FABCO-AIR Linear Slides F abco-Air offers a wide assortment of linear slides, each suited to a vast variety of applications. But how does one know which slide to select? This section of the catalog will guide you through the selection process by providing useful information and helpful hints. Factor 4 – Bearings & Guide Shafts Linear ball bearings vs. sleeve type bearings. . . Linear ball bearings provide three major benefits: 1. Precision and accuracy - linear ball bearings can operate with little or no “play”, providing precise, repeatable motion. 2. Smooth, low friction motion - linear ball bearings can handle even severe overhung loads without sticking or binding. Rolling elements mean no sliding friction. 3. Long life - reduced friction provides long service life, especially on long strokes with high loads. Sleeve type bearings – Duralon® or Rulon® 1. Sleeve bearings work best when used to support “carriage” type loads (where load is applied equally to the four bearings) 2. Sleeve bearings can handle moderate overhung loading. Heavy overhung loads can cause bearing to wear “egg-shaped”. 3. Sleeve bearings must have running clearance between I.D. and guide shaft. Therefore, some “play” will be exhibited at the toolbar. The closer the bearing-to-bearing spacing and/or the longer the stroke, the more free play motion at the toolbar. Helpful bearing selection hints • Long stroke, high speed applications are best handled by linear ball bearings. • Short stroke, high cycle rate applications are best handled by Sleeve Type bearings. (example: 1" stroke @ 200 cycles per minute). Short, fast reciprocating motion can shorten the life of linear ball bearings and/or guide shafts because the inertia of the ball circuit causes “skidding” when direction is rapidly reversed. Selecting a linear slide involves five factors Factor 1: Bore size of cylinder (determines power factor and linear thrust) Factor 2: Guide Shaft Diameter (determines slide's load capacity) Factor 3: Stroke (select from standard available strokes, or Fabco-Air can provide special stroke lengths) Factor 4: Bearing Type and Guide Shaft material (linear ball bearing or sleeve type bearing; guide shaft material is matched to bearing type and application environment) Factor 5: Selection of slide series (determines physical layout of the cylinder, bearings, guide shafts, toolbar/ toolplate) Factors 1 through 3 – Bore, Guide Shaft Size & Stroke In this catalog, each slide series is detailed in its own section. Engineering information can be found at the beginning of each section, detailing cylinder bore size, guide shaft size, and standard strokes, as well as loading information listing how much load can be supported at a given stroke and what amount of shaft deflection can be expected. Refer to this data to determine correct model size required for your application. Page 4 Specifications subject to change without notice or incurring obligations 1-4--99 – Engineering Considerations for Product Selection Steel shell linear ball bearings – Yes! Inexpensive linear ball bearings – No! Fabco-Air linear ball bearing slides use high quality, high precision “steel shell” bearings that provide superior load support. Here's why. . With steel shell bearings, the bearing load is distributed back to the housing bore via the entire bearing O.D. The ball bearing's I.D. is unaffected by the housing bore size, therefore providing a very precise “fit” to the guide shaft. Bearing-to-shaft pre-load can be accurately established and maintained. Steel shell Problem: bearing load is distributed back to the housing bore through small, crown shaped “bumps” on the load plates. High loads and/or sudden impacts cannot be supported by such a small area, causing the crowns to deform the housing bore. Furthermore the ball bearing's I.D. is DIRECTLY affected by the housing bore size. Enlarged housing bores, whether caused by deformation or by improperly finished I.D.s will cause bearing “slop” and toolbar “play”. Plastic shell Load-plate type ball circuit Housing Housing Plastic shell Ball circuit Load-plate type ball circuit Steel shell Ball circuit Clearance spaces Crown shaped “Bump” Fabco-Air's steel shell bearing construction Plastic and load-plate type bearing construction Competitor's slides, equipped with bearings with plastic housings and load-plate type ball circuit construction can be problematic. This self aligning bearing concept is useful in applications where misalignment is likely. But it is unnecessary and often detrimental when used with packaged linear slides in which bearing housings are machined to such a high degree of accuracy. Conversely, bores that are too small, such as when closed up by over anodizing, will increase the pre-load to the shaft. Excessive pre-load causes bearing overload and premature bearing and/or shaft failure. Some recently developed plastic housing linear ball bearings have a ring or band in the center to help support the load. This feature still does not have support equal to the steel shell bearings used on Fabco-Air slides, and because the ring is “split”, the bearing's I.D. is still directly affected by the final housing bore diameter. 1-4-99 Specifications subject to change without notice or incurring obligations Page 5 FABCO-AIR Linear Slides Factor 4 – continued Linear Ball Bearing Loading and Life Expectancy Many slide applications involve an overhung load applied to the end of the guide shaft. In almost all of these cases, the slide's load capacity is determined by the strength of the guide shaft and its ability to resist bending. Linear ball bearings are not the limitation because their load capacities dramatically exceed the bending strength of the guide shafts. Linear Ball Bearing Load Capacities For Shaft Diameters of Rolling Load Ratings .250" . . . . . . . . . . . . . . . 60 lbs each bearing .375" . . . . . . . . . . . . . . . 64 lbs each bearing .500" . . . . . . . . . . . . . . . 177 lbs each bearing .625" . . . . . . . . . . . . . . . 272 lbs each bearing .750" . . . . . . . . . . . . . . . 300 lbs each bearing 1.000" . . . . . . . . . . . . . . . 410 lbs each bearing 1.500" . . . . . . . . . . . . . . . 900 lbs each bearing Example: from the load sizing guide found on page 45, a model EZ1000 slide with 2.0" stroke has a recommended overhung load of 200 pounds (produces .005" max. toolbar deflection or less). This load is supported by two linear bearings rated at 410 lbs each, 820 lbs total - which translates to a “safety factor” of more than 4 to 1! For a 20" stroke with the same .005" deflection, the load sizing guide gives a load recommendation of 4 pounds – a factor of over 200 to 1! Linear ball bearings provide precise “no play” motion and long life is assured because it is loaded only to a small fraction of its capacity. Life expectancy is 3 million to over 10 million cycles. This general cycle life can be predicted regardless of its stroke because the linear ball bearing is being so lightly loaded, compared to its rated capacity. Cycle life is determined as much by the number of “ball circuit reversals” as any other factor, including inches of total shaft travel. Loading of Sleeve Bearings Sleeve type bearings offer simplicity and low cost. They are ideal for moderate overhung loads, and can easily handle high loads in moderate speed carriage load applications. Fabco-Air's superior Duralon® bearing offers increased performance over other sleeve bearing materials. Selflubricating, low friction Duralon® is a composite of Teflon®/Dacron® fabric liner bonded to filament-wound, high strength fiberglass and epoxy shell. Duralon® is resistant to corrosion, moisture, and temperature to 325° F. It has outstanding physical properties, very low friction, and will not gall or score guide shaft material. Duralon® bearings are provided as standard on “GB” and “L & S” Series slides, and are available as an optional substitution (specify option code “X”) on all other FabcoAir linear slides. Rulon® bearings can be substituted for linear ball bearings by specifying option code “W”. These bearings have an anodized aluminum shell with a Rulon® liner, and are available for users preferring this type of bearing material. Guide Shaft Material Selection The “GB” and “L & S” series slides are provided standard with pre-chrome plated stainless steel shafting. This material is supplied on other slides when option “X” (Duralon®) or option “W” (Rulon®) is specified. Slides with linear ball bearings are supplied with case hardened and ground steel (1045) shafting (shaft surface acts as inner race for the linear ball bearings). Models “E” and “SE” use a slightly larger tolerance material than “EZ” and “TS” slides, to provide a controlled pre-load for “no-play” motion. When option “Z”, stainless steel shafting, is specified for use with linear ball bearings, a 440C case hardened and ground stainless material is supplied, ground to the same tolerance as 1045 shaft would be for that slide model. Note: 1045 shafting is hardened to 60-65 RC, while 440C stainless is hardened to 52-56 RC. Higher loaded slides may have a slight shaft life expectancy reduction with the 440C material. Page 6 Pancake®, Square-1®, & Multi-Power® are registered trademarks of FABCO-AIR Inc. Global Series™ is a trademark of FABCO-AIR Inc. Specifications subject to change without notice or incurring obligations Teflon® & Dacron® are registered trademarks of DuPont. Duralon® is a registered trademark of Rexnord. Rulon® is a registered trademark of Furon APD Dixon 1-4-99 – Engineering Considerations for Product Selection Moisture Environments – Application Tips Coolant splash, water spray, and humidity applications can be handled by several methods. Duralon® and prechrome stainless steel shafting can be used. When linear ball bearings are used, Fabco-Air can supply units greased with a special moisture displacing lubricant and corrosion resistant plated guide shafts. than 1"), high cycle applications. Short, fast reciprocating motion tends to make the recirculating balls skid on the guide shaft when direction is reversed quickly, due to the inertia of the balls travelling in their track. A sleeve bearing may be superior in those applications. Fabco-Air offers both linear ball and sleeve bearings on most slide and pick & place models. High speeds can cause heat buildup in the air cylinder caused by the friction of the seals. To minimize friction, most Fabco-Air slides are equipped with high quality, 80 durometer nitrile (Buna N) lip-type seals. Slides can be operated non-lubricated, but life expectancy is increased on high speed applications by using lubricated air. High speed can cause damaging impact forces when the slide suddenly stops at the end of stroke. Adjustable stops should be used wherever possible to absorb impact externally rather than allowing the piston to bottom out inside the cylinder. “TS200” models and larger, “EG500” models and larger, and “L & S 500” models and larger are available with air cushions to help decelerate the slide near end of stroke. Also, most slide models are available with either urethane bumpers or hydraulic shock absorbers. Urethane bumpers are an inexpensive way to absorb moderate impact forces while providing quieter operations. Precision end of stroke stop positioning is not possible though, as allowance must be made for the urethane to deform. High loads at high speeds are best decelerated using hydraulic shock absorbers. Hydraulic shocks can be sized to the application, and provide a reliable way of decelerating a load over a given distance, bringing the motion to a safe, smooth stop in much the same way that a car is braked to a uniform stop (linear motion energy is converted to heat and dissipated). Hydraulic shocks are used in conjunction with adjustable stops. End of stroke stop positioning is precise (within .001") and pistons are not bottomed out in the cylinder. Linear energy remaining at the end of stroke after the hydraulic shock has decelerated the load is absorbed safely by the adjustable stop in the form of a minor impact force. With proper shock sizing, moderate to heavy loads can be operated at speeds up to 24 inches per second – and lighter loads even faster. Page 7 Operating Speed Considerations An often overlooked aspect in the selection of linear slides is the speed at which it will operate. It can be difficult to obtain true and accurate speed information, yet ignoring speed factors can have disastrous results. Safe speed range is generally 6 to 8 inches per second if no external stop options are utilized. A 12" stroke in 2 seconds is approximately 6"/second speed. It is approximate speed because we have not taken into account acceleration and deceleration time. On shorter strokes, ignoring acceleration/deceleration can be very misleading. A 1" stroke in 0.16 second is an average speed of 6"/ second, but in reality, mid-stroke speed is much higher because a good portion of time was accelerating up to speed. It then requires a higher speed to travel that same distance in the 0.16 second time span. This higher speed develops severe impact forces when it suddenly stops at the end of stroke. Machine cycle speed can also be misleading. Cycling at 30 parts per minute is a comfortable speed for moderate strokes. But, is the slide reciprocating at a uniform speed, or does it dwell (remain stationary) for part of the cycle? If so, the slide has to operate at a higher speed to make up for the time lost during dwell. High speeds can be handled safely and reliably with the right combination of bearings/shaft, adjustable stops, and bumpers or hydraulic shock absorbers. Here are some tips: Handling High Speeds High speeds are best accomplished using linear ball bearings, as they can handle speeds up to 100 inches of travel per second. One exception is on short stroke (less 1-4-99 Specifications subject to change without notice or incurring obligations FABCO-AIR Linear Slides Factor 5 – Quick Reference Guide to Slide Selection Each Fabco-Air slide series is shown here for size and layout comparison. For size comparison, drawings are to scale, showing 4" stroke slides with 1/2" diameter guide shafts. “GB” Series (sleeve bearings) Air cylinder is machined into bearing block. Standard features include bottom, side & rear mounting holes, top & side ports. Toolbar with top, front, and bottom mounting holes. “E” Series (Linear ball bearings*) Metric linear slides with non-repairable air cylinders. One set of parts can make either of two styles of slide: “EO” (cylinder on-board) toolbars reciprocate; “EG” (gantry style) bearing block reciprocates. Reasons to select: Rugged block slide, featuring replaceable Duralon® bearings, repairable built-in cylinder, interchangeable bolt pattern. Dual port locations, multiple mounting surfaces. Four inch stroke or less. Reasons to select: “EO” Series – metric interchangeable with “European” slides and offers (as standard) additional longer stroke lengths, linear ball bearings, short overall length. “EG” Series – metric gantry style slide, linear ball bearings, provides moving saddle slide arrangement with a compact overall length. GB500-4 EO500-100 (4" stroke) EG500-100 (4" stroke) “L & S” Series (Sleeve bearings) An inexpensive series using non-repairable air cylinders. The “L” Series is similar to the “EZ” Series while the “S” Series is similar to the “SE”. Note: Sleeve bearings need clearance to operate. Therefore some toolbar play exists. “L” & “S” slides are not intended for ultraprecision applications. S500-4.0-MH1 Reasons to select: Used for applications where the extreme precision of a linear ball bearing slide is not required. “S” Series – Shorter than “L”, but less capacity and more “play”. L500-4.0-MH1 “L” Series – high load capacity. Less “play” than “S” because bearings are further apart. “SE” Series (Linear ball bearings*) A shortened version of the “EZ” Series to save length. Cylinder is built into the bearing block which houses four linear ball bearings. SE500-4.0-MS1 Reasons to select: Shorter than “EZ”. Good load capacity. Wide spacing of guide shafts to resist torsional load. Linear ball bearings at each end of bearing block provide “no-play” precision motion. “EZ” Series (Linear ball bearings*) Rugged slide with guide shafts either side of integral air cylinder. The bearings are spaced further apart as stroke increases, providing exceptional bearing support. EZ500-4.0-MH1 Reasons to select: Wide spacing of guide shafts to resist torsional load. Good load capacity. Provides “no-play” precision motion. Widest choice of tooling, stop, and shock options. Reasons to select: Used where space is limited. High load capacity. Linear ball bearings at each end of cylinder provide “no-play” precision motion. Many tooling options available. 1-20-99 “TS” Series (Linear ball bearings*) Very compact. It is the only linear ball bearing slide available that is “built into” the air cylinder. Page 8 TS200-4.0-MV2 Specifications subject change without notice incurring obligations *Note: Linear ball bearing slides aretoalso availableorwith sleeve bearings as substitutions – Engineering Considerations for Product Selection New Attachment Method for Dovetail Style Sensors Introducing the universal sensor system Now, one magnetically operated electronic sensor* can be used across the board on all pneumatic elements of your equipment design projects – on every cylinder, every linear slide, every gripper, and every press requirement. This dovetail style sensor can be installed into integral dovetail slots on Fabco-Air Pancake® and Square 1® cylinder products, plus “GB” series slides and Global Series™ air cylinders equipped with magnetic pistons. The same sensor can be specified on Fabco-Air “SPG” series parallel grippers and the square or round body angular grippers. By utilizing Fabco-Air's new and unique “double dovetail slot extruded aluminum rail”, shown in the photo (right), these same sensors can be used on “EG” (Gantry style), “L & S”, “SE”, “EZ”, “EZP”, and “TS” series slide products by simply specifying a sensor option code in the catalog number. The extruded rail and dovetail sensors can also be purchased separately and installed on nearly any tube and tie-rod or “non-repair“ type cylinder equipped with magnetic piston band. How it works An extruded aluminum rail with two side-by-side dovetail slots is attached to the cylinder body with a special adhesivebacked foam tape. The sensor inserts into one of the dovetail Reed switch Dovetail rail slots, is positioned as desired, and locked in place with a hex socket screw. Double rail design allows side by side placement of the sensors to accommodate even the shortest stroke cylinders. This compact and easy to install sensor mounting system is now available on the following Fabco-Air linear slide series: “E” (Gantry style only), “L & S”, “SE”, “EZ“, ”EZP” and “TS”. *Note: Reed switch also available on most series. Dovetail rail (tinted blue for illustration purposes) Typical installation The photo above shows an “SE” series linear slide with rail attachment and two sensors. Installation is quick and easy, and can be removed and remounted by simply peeling off and installing new tape. High-performance tape was originally developed for automotive trim parts, and provides a reliable attachment method with the convenience of “peel and stick” type tape. Sensor adjustment is accomplished by simply sliding switch to proper position and locking the set screw at the wire exit end of the switch (photo above right). To order the rail separately. . . Use catalog number “ER – (length in inches)”. Example: ER–12.06 (overall length = 12 1/16") Rail is provided complete with adhesive foam tape. To install, peel tape backing and apply to cylinder tube. To order sensors for “ER” extruded rail, see page 13 of this catalog. 1-4-99 Specifications subject to change without notice or incurring obligations Page 9 “GB” Series Linear Slides Repairable, built-in air cylinder Tapped holes top, C'bore/thru hole from bottom (2) Interchangeable, offer Top Ports and Side Ports are Standard Bearing blockAnodized aluminum 4mm keyhole sensor mounting slots (2) Guide shafts (2) Pre-chrome stainless steel Mounting: C'bore and thru hole for SHCS 4 places (6 places for long strokes) ToolbarAnodized aluminum Standard slip fit dowel hole & slot for precision tooling alignment Tapped holes at front, C'bore/thru hole from back (4) Replaceable Duralon® sleeve bearings (4) Retract bumpers (2) Internal extend bumper (1) hidden Rear tapped mtg. holes (4) Bottom tapped mounting holes (4) Slip fit dowel hole/slot C'bore & thru hole for SHCS (4) C'bore & thru hole for SHCS (2) Side tapped mtg. holes (4) Slip fit dowel hole/slot Gap Mounting Surface Toolbar is slightly narrower than the bearing block to allow side mounting without interference between the toolbar and the mounting surface. A gap of 0.030" is typical. Two sensor mounting slots are standard. They accept “round profile” magnetically operated sensors (shown on pages 12 & 13) which fit flush or below the bearing block surface. Check list of NEW Key Features of “GB” Series Block Style Slides ✔ Longer strokes: GB375 - Now 1/2" thru 6" strokes GB500 - Now 1" thru 10" strokes GB750 - Now 1" thru 10" strokes ✔ Two 4mm keyhole sensor mounting slots ✔ New round profile sensors with advanced technical features Check list of Standard Features ✔ Tapped/thru hole combination mounting holes top & bottom ✔ Tapped holes front face of toolbar (4) ✔ Anodized toolbar and bearing block ✔ Extend and retract bumpers ✔ Replaceable sleeve bearings ✔ Side tapped mounting holes in body ✔ Slip fit dowel holes/slots on bottom and side of body ✔ Toolbar is slightly narrower than body, allowing side mounting of slide with clearance between toolbar and mounting surface ✔ Slip fit dowel hole/slot on front face of toolbar ✔ Top and side ports ✔ Rear tapped holes in body - can be used for rear flange mounting ✔ Toolbar has square pattern front face tapped holes (4) that are also counterbored at back for thru bolt mounting ✔ Toolbar has vertical tapped/counterbored mounting holes Fabco-Air has incorporated a truly superior bearing material, Duralon®, for smooth performance and longer product life. Duralon® is a composite of a Teflon®/Dacron® fabric liner bonded to a supporting filament-wound, high strength, fiberglass and epoxy resin shell. Resistant to corrosion, moisture and temperature to 325°F, the bearing is reliable in any environment. It has an extremely high load bearing capacity, very low friction, and will not gall or score the piston rod (see physical properties in the table below). Check list of versatile Options Availability ✔ V – Viton seals allow operation to 325°F ✔ E – Magnetic piston for position sensing ✔ T1 – “Blank” toolbar ✔ A – Pair of clamp collars with rubber bumpers for extend adjustable stop ✔ B – Rear clampbar with rubber bumpers for extend adjustable stop (instead of collars) ✔ C – Tapped guide shafts at rear ✔ D – Rear stopbar, stop bolt and stop plate for adjustable extend stop ✔ F – Rear toolbar; same as front toolbar with matching hole pattern Exceptional Guide Shaft Bearings – The better the bearing, the more cycle life you can expect from your slides. Duralon® Bearings Excel Load Capacity (psi) Machine Design 1972/73 Bearing Reference Issue Porous Bronze ............ 4,500 Porous iron ................ 8,000 Phenolics ................... 6,000 Nylon® ....................... 1,000 TFE ............................ 500 Reinforced Telfon® .... 2,500 *TFE fabric ................ 60,000 Polycarbonate ............ 1,000 Acetal ........................ 1,000 Carbon-graphite ........ 600 Friction Properties SlipCoefficient stick Steel-on-steel ............... .50 Yes Bronze-on-steel ............. .35 Yes Sintered Bronze-on-steel with mineral oil ...... .13 No Bronze-on-steel with mineral oil ...... .16 No Copper lead alloy-on-steel .22 Yes Acetal-on-steel ............. .20 No Nylon-on-steel ............. .32 Yes Duralon-on-steel .......... .05 - .16 No Printed with permission by Rexnord Corp. Duralon® is a registered trademark of Rexnord Corp. 11-29-05 * Shows Duralon bearing classification. Not to be used for design purposes. Page 10 Specifications subject to change without notice or incurring obligations ring longer strokes & more features than other block-style slides Engineering Data Model Guide Shaft Diameter Bore Power Factor Extend Power Factor Retract GB375 3/8" 12 mm (.472") .17 .13 GB500 1/2" 20 mm (.787") .49 .37 GB750 3/4" 32 mm (1.260") 1.25 0.94 Pressure Rating: Maximum operating pressure is 150 psi Air Output Force: Output Force = Pressure X Power Factor Speed: Safe speed range is determined by a number of factors. The most important consideration is total reciprocating weight. High loads combined with high speeds can develop severe and damaging impact loads. For speeds over 10 inches per second use extend bumpers (Options "A" or "B"). Accuracy: GB Series Slides feature replaceable, high performance, self lubricating Duralon® sleeve bearings and special ground guide shafts. Straightness tolerance is .0015" per foot of guide shaft. Repeatability of extend stroke is .001" with Option "D". Model Number GB375 GB500 GB750 W E I G H T ( lbs. ) Stroke (inches) 1/2 .58 – – 1 1-1/2 2 .74 .88 1.03 1.78 – 2.36 3.83 – 4.96 3 4 5 6 7 8 9 10 1.32 1.61 1.90 2.19 – – – – 2.96 3.55 4.14 4.74 5.33 5.93 6.52 7.12 6.11 7.23 8.36 9.50 10.63 11.76 12.90 14.02 Load Sizing Guide LOAD GB Series FULLY EXTENDED Load Limits: Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/decelerated. DO NOT OVERLOAD – Overloading can cause reduced product life, shaft bending and loss of position accuracy, as well as seal and bearing failure. CAUTION: Heavy reciprocating loads can cause damaging impact forces at end of stroke. It may be necessary to use stop collars and/or bumpers, or reduce speeds to avoid damage to slide and/or tooling. Model Number GB375 GB500 GB750 S A F E L O A D S ( lbs. ) Stroke (inches) 1/2 6.0 6.0 1 6.0 6.0 17.0 17.0 42.0 42.0 1-1/2 6.0 6.0 2 6.0 6.0 17.0 17.0 42.0 42.0 3 6.0 6.0 17.0 17.0 42.0 42.0 4 3.5 6.0 12.0 17.0 42.0 42.0 5 3.0 6.0 10.0 16.0 34.0 40.0 6 7 2.5 6.0 6.0 3.0 12.0 8.0 26.0 18.0 35.0 28.0 8 9 10 Maximum Deflection .005" .015" .005" .015" .005" .015" 2.5 2.0 1.5 6.0 4.0 2.5 10.0 7.0 4.0 21.5 15.0 10.0 11-29-05 Specifications subject to change without notice or incurring obligations Page 11 “GB” Series Linear Slides Model Number Code Series Model Size Stroke Options – Order Guide GB 500 – 10.0 – AET1 Model Guide Shaft Bore Size Diameter 375 3/8" 12mm 500 1/2" 20mm 750 3/4" 32mm Power Factor Extend Retract .17 .13 .49 .37 1.25 1.94 Standard Stroke Lengths (inches) 1/2, 1, 1-1/2, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 Helpful hints: • Model size = guide shaft diameters in three decimal places. • Force (pounds) at toolbar = (power factor) x (psi) • Operating pressure range: 20 to 150 psi. Option Descriptions A– Pair of clamp collars with rubber bumpers for extend adjustable stop (Bumpers may be removed if not desired) D– Rear stopbar, stop bolt and stop plate for adjustable extend stop (includes Option “C”) Option “D” Option “A” B– Rear clampbar with rubber bumpers for alternate extend adjustable stop (instead of collars) - bumpers may be removed if not desired E– Magnetic piston for position sensing (Operating temperature range: –4°F to 176°F) Order magnetic sensors separately. See page 13. Option “B” Option “E” C – Tapped guide shafts at rear F– Rear toolbar; same as front toolbar with matching hole pattern (will be blank if “T1” specified; includes Option “C”) Option “C” Option “F” T1 – “Blank” toolbar (no mounting holes) – No charge V– Viton seals. Increases operating temperature limit to 325°F Special Option: Proximity Switches – consult factory. Page 12 Specifications subject to change without notice or incurring obligations 12-2-05 Precise position sensing Magnetically Actuated Sensors – Use with Option “E” Sensors fit flush or below the bearing block surface Two 4mm keyhole slots Round Profile Sensors feature surge supression, polarity protection, LED indicator, and extremely fast switching speeds. They slide into mating 4mm keyhole slots on the top face of the bearing block and are easily positioned and locked in place with a set screw. They are offered in two styles: a quick connect style with a 6 inch pigtail and male connector, or a prewired style with a 9 foot lead. Female Cordsets are available in both 3 and 4 pin configurations in 2 and 5 meter lengths. Specify Option E and order sensors and cordsets separately from the tables below. 3-pin, quick connect style sensor shown Sensor Dimensions (mm unless noted) LED Indicator 6 in. 8mm Male Quick Connect 13.0 to center of Sensing Area for Reed Style 7.0 to center of Sensing Area for Electronic Style LED Indicator 4.5 Reed Style 5.8 Electronic Style 9 ft. Prewired sensor shown with 9 ft. lead 3 pin cordset shown with sensor pigtail ø3.8 8mm Female Cordsets for Quick Connect Sensors 25 All sensors feature surge supression, polarity protection, LED indicator, and extremely fast switching speeds. Cordset Description 2 meters, 3-Pin 5 meters, 3-Pin 2 meters, 4-Pin 5 meters, 4-Pin Part No. CFC-2M CFC-5M CFC4-2M CFC4-5M Magnetic Sensors – Electrical Characteristics Sensor Type Reed Switch for PLC's w/LED (current limiting) Electronic LED and Sourcing Electronic LED and SInking Electronic LED & Dual Output Sinking or Sourcing Function SPST Normally Open PNP Normally Open NPN Normally Open Normally Open NPN or PNP Output Switching Voltage 5-120V AC/DC 50/60 Hz 6-30 VDC Switching Current 0.04 Amp max 0.005 Amp min. 0.2 Amp max. Switching Power 4 Watts max. Switching Speed 0.5 ms operate 0.1 ms release 1.5µs operate 0.5µs release 1.5µs operate 0.5µs release 1.5µs operate 0.5µs release Voltage Drop 2.5 Volts Part Numbers Prewired 9 ft. Part No. 9C49-000-002 Quick Connect Part No. 9C49-000-302 Requires 3 pin cordset 9C49-000-331 Requires 3 pin cordset 9C49-000-332 Requires 3 pin cordset 9C49-000-350 Requires 4 pin cordset 6 Watts max. 1.5 Volts 9C49-000-031 6-30 VDC 6-30 VDC 0.2 Amp max. 0.2 Amp max. 6 Watts max. 6 Watts max. 1.5 Volts 9C49-000-032 1.5 Volts 9C49-000-050 11-30-05 Specifications subject to change without notice or incurring obligations Page 13 “GB” Series Linear Slides Dimensions H E J + (2 x Stroke) D + Stroke U – 2 U V DD Slip fit dowel hole/slot "S" dia. x "T" deep F – 2 L EE F "BB" Tapped thru 4 places "BB" Tapped hole x "R" deep 2 places TT Dowel Slots – Detail W+Stroke 2 W + Stroke "X" Tapped mounting hole x "Y" deep 4 places Slip fit dowel hole/slot "S" dia. x "T" deep B GG E – 2 HH JJ K1 C RR1 RR2 AA MM G G – 2 SS XX XX C'Bore & thru hole for "M" SHCS 4 places (6 places for long stroke - see page 15) "P" Port 4 places "BB" Tapped hole x "FF" deep 4 places K2 .03 (Typ.) Z O N C'Bore & thru hole for "CC" SHCS 4 places L – 2 L – 2 L Ø Guide Shafts C'Bore & thru hole for "CC" SHCS 2 places L A Slip fit dowel hole/slot "S" dia. x "T" deep Stroke 1/2 1 "Q" Tapped mounting hole x "R" deep 4 places (6 places for long stroke - see page 15) "XX" Dimension (varies with stroke) 1-1/2 2 3 4 5 6 7 8 9 10 Slide Dimensions Model 375 500 750 Model 375 500 750 Bore mm 12 20 32 S 1/8 3/16 1/4 Bore Inch 0.47 0.78 1.26 T .12 .18 .25 U Ø Guide Shaft Dia 3/8" 1/2" 3/4" V W A B C Model 375 1.247 1.875 2.375 2.875 3.875 4.875 5.875 6.875 – – – – Model 500 – 2.375 – 3.375 4.375 5.375 6.375 7.375 8.375 9.375 10.375 11.375 Model 750 – 2.125 – 3.125 4.125 5.125 6.125 7.125 8.125 9.125 10.125 11.125 D E F G H J K1 K2 L M N .562 .625 .812 O .79 1.20 1.74 RR1 .92 1.17 1.58 P 10 - 32 1/8 NPT 1/8 NPT RR2 1.34 1.83 2.43 Q 10 - 24 1/4-20 5/16-18 SS .372 .500 .500 R .50 .63 .88 TT .372 .375 .500 11-30-05 1.625 1.00 2.25 1.375 .500 2.188 .812 .56 2.125 1.50 3.00 1.875 .750 2.938 1.250 .88 2.875 2.00 4.00 2.125 1.000 3.938 1.750 1.19 X Y Z AA BB CC DD 2.44 1.125 .500 .875 #6 3.31 1.500 .750 1.250 #10 4.06 2.000 1.000 1.688 1/4" EE FF GG HH JJ MM .750 .187 1.000 8 - 32 .38 .85 1.125 .187 1.500 10-24 .44 1.22 1.500 .250 1.625 1/4-20 .50 1.69 .625 6 - 32 1.000 10-24 1.375 1/4-20 #4 .500 1.000 .25 .625 .187 .688 .875 #6 .750 1.500 .50 1.125 .187 .875 1.250 #10 1.000 2.000 .50 1.000 .500 1.156 1.688 Page 14 Specifications subject to change without notice or incurring obligations Slide and Options Dimensions L LL Dimension Variations for longer stroke models Stroke "LL" Dimension (varies with stroke) 3 4 5 6 7 8 9 10 Model 375 2.188 3.188 4.188 5.188 – – – – Model 500 – – 4.000 5.000 6.000 7.000 8.000 9.000 Model 750 – – 3.125 4.125 5.125 6.125 7.125 8.125 Hole for ‘M’ SHCS and ‘Q’ tapped hole 6 places Option “A” Stop Collars A C Aluminum Collar Model 375 500 750 A .34 .41 .50 B .88 1.13 1.50 C .31 .44 .56 D .06 .13 .19 Bumper D "B" Diameter Option “B” Rear Clampbar B A C Model 375 500 750 A .38 .50 .50 B .75 1.25 1.75 C .41 .63 .88 D 2.19 2.94 3.94 D Option “C” Tapped Guide Shafts at Rear Option “D” Rear Stopbar, Stopbolt & Stop Plate F Model 375 500 750 A B C D .50 .63 .88 E F G H C "A" SHCS D 8-32 .38 .25 10-32 .50 .31 5/16-24 .63 .38 2.13 .13 10–24 1.25 2.75 .13 1/4–20 1.59 3.75 .13 5/16–18 1.31 "G" Stopbolt Thread Stop Plate* Stopbar* Jam Nut E H available adjustment "A" Tapped hole x "B" deep *Note: Stopbar & Stop Plate are steel 11-29-05 Specifications subject to change without notice or incurring obligations Page 15 “E” Series Linear Slides Either of two slide styles can be made from a single set of parts. Users can inventory less. . . and assemble specific models only as needed. Dowel pins engage Bearing block– has slip-fit dowel hole & slot for precision alignment floating rod coupler in “gantry” style shown here Four thru tapped mounting holes, plus counterbored for SHCS The linear ball bearing Basic slide construction consists of a bearing block with four (4) pre-loaded, sealed, linear ball bearings, two (2) case hardened and ground guide shafts (Straightness .0015" per foot; 9 - 14 microinches RMS), and front and rear toolbars. Toolbars and bearing block are clear anodized aluminum. Mounting surfaces are machined for squareness. Tapped holes on all mounting surfaces are standard. Slip-fit dowel holes/slots assure repeatedly precise tooling attachment. Power is provided by a “cartridge” style, nose mounted, stainless steel body air cylinder. Rear toolbar Dowel slot Flange mounting plate is used when cylinder is mounted to rear toolbar in “gantry” style configurations. It is not used in “EO” thruster styles. Dowel Hole Guide shafts (2) Nose mounted double acting air cylinder (Available with air cushions only on “EG” style Models 500, 625 & 750) Front toolbar Dowel slot Stepped holes with press-fit threaded steel bushings for mounting stop bolts and hydraulic shock absorbers (2 here and 2 on rear toolbar) Notch for stopbolt jam nut wrench clearance Floating rod coupler has groove to engage locking pins either at front toolbar or at rear of bearing block as shown above Unique shock absorber lockplate (shown tinted blue for illustration purposes) eliminates the often "difficult-to-access" shock absorber jam nut “EO” On Board Thruster Style Top Port “EG” Gantry Style Slide Side Port The cylinder and its floating rod coupler can be installed "on board" by threading the cylinder nose into the bearing block housing and pinning the rod coupler to the front toolbar. O-rings seal against the cylinder body forming a chamber around its retract port accessed by connecting top, bottom and side ports in the bearing block. Unused ports get plugged. In this configuration the bearing block is fixed and the toolbars reciprocate. The rear toolbar has an oversized hole allowing it to pass freely back and forth over the cylinder body. Page 16 These same components, with the simple addition of a flange mounting plate on the nose of the air cylinder, are used to convert the unit into a gantry style slide. The cylinder flange is bolted to standard tapped holes in the rear toolbar; the floating rod coupler is pinned to the rear of the bearing block via standard dowel holes. With the toolbars and the cylinder remaining stationary, the bearing block acts as a reciprocating carriage. 11-22 -98 Specifications subject to change without notice or incurring obligations slide system that cuts inventory requirements for machine builders Engineering Data Model Guide Shaft Diameter Bore Power Factor Extend Power Factor Retract Weight, lbs. @ zero stroke Add per inch of stroke Standard Strokes (mm) EO375 EG375 EO500 EG500 EO625 EG625 EO750 EG750 3/8" 1/2" 5/8" 3/4" 5/8" 1-1/16" 1-1/2" 2" .31 .89 1.77 3.14 .28 .81 1.62 2.83 1.15 1.23 2.76 2.92 5.29 5.67 12.33 13.05 .07 .07 .18 .18 .23 .23 .41 .41 25-100 by 25 25-100 by 25 25-100 by 25 25-100 by 25 150-250 by 50 150-400 by 50 150-500 by 50 • Pressure Rating: Maximum operating pressure is 150 psi Air • Output Force: Output Force = Pressure x Power Factor • Speed: Safe speed range is determined by a number of factors. The most important consideration is total reciprocating weight. High loads combined with high speeds can develop severe and damaging impact loads. For speeds over 10 inches per second use optional shock absorbers. • Accuracy: E Series Slides feature pre-loaded linear ball bearings for play-free operation. Each bearing has.0001"/.0003" pre-load built in with special ground guide shafts. Straightness tolerance is .0015" per foot of guide shaft. Repeatability of stroke is .001" with optional stop bolts. Note: Floating rod coupler necessarily has some built-in "end play". This "backlash" is taken out at end of stroke with optional stop bolts. Load Sizing Guide EO Series – On Board Style LOAD 1 EG Series – Gantry Style LOAD 2 FULLY EXTENDED MID POSITION Load Limits: Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/decelerated. DO NOT OVERLOAD – overloading can cause reduced product life, shaft bending and loss of position accuracy, as well as seal and bearing failure. CAUTION: Heavy reciprocating loads can cause damaging impact forces at end of stroke.It may be necessary to use adjustable stop bolts and hydraulic shock absorbers, or air cushions (“EG” only), or reduce speeds to avoid damage to slide and/or tooling. Model Number 375 Load Type Load 1 Load 2 S A F E L O A D S ( lbs. ) Stroke (mm) 25 10.0 10.0 13.0 13.0 29.0 29.0 36.0 36.0 58.0 58.0 73.0 73.0 100.0 100.0 127.0 127.0 50 10.0 10.0 13.0 13.0 29.0 29.0 36.0 36.0 58.0 58.0 73.0 73.0 100.0 100.0 127.0 127.0 100 150 200 75 6.0 10.0 10.0 10.0 13.0 13.0 13.0 13.0 6.0 3.0 24.0 12.0 8.2 29.0 29.0 16.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 36.0 7.8 44.0 28.0 12.0 58.0 58.0 34.0 20.0 73.0 73.0 73.0 62.3 73.0 73.0 73.0 73.0 72.0 55.0 20.0 12.0 100.0 100.0 56.0 36.0 127.0 127.0 127.0 89.0 127.0 127.0 127.0 127.0 250 300 350 400 450 500 500 Load 1 Load 2 625 Load 1 Load 2 750 Load 1 Load 2 1.4 4.8 23.4 36.0 4.0 11.0 36.4 73.0 8.0 26.0 64.0 127.0 2.3 6.1 24.5 73.0 5.0 12.0 36.5 120.0 1.3 4.0 18.3 45.0 4.0 9.0 30.3 95.0 0.8 2.8 14.5 43.8 2.2 6.4 22.0 65.3 1.8 1.5 5.8 4.0 18.0 17.0 50.4 46.2 Maximum Deflection .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" 12-15-98 Specifications subject to change without notice or incurring obligations Page 17 “E” Series Linear Slides Helpful hint: Model Size = guide shaft diameter in 3 decimal places – Order Guide Options = Dovetail sensor mounting rail (EG Models only). See page 19. Magnetic band on cylinder piston is standard. Sensors must be ordered separately. C = Air cushions (“EG500, EG625 & EG750” only) V = Viton cylinder seals W* = Rulon® linear shaft bearings X* = Duralon® linear shaft bearings Z = Pre-chromed stainless steel guide shafts (Cannot be used with linear ball bearings) Note: *Sleeve bearings can be substituted for standard linear ball bearings. Options (Leave blank if none desired) Adjustable Stopbolt Insert E Style O = "On Board" Cylinder G = "Gantry" Cylinder Mounting U = Unpowered (No Cylinder) Model Number Code Series Style Model Size Stroke Shock Absorber Insert & Lockplate E O 500 – 25 – V – AM10 – SM12 Model Size 375 500 625 750 Guide Shaft Diameter 3/8" 1/2" 5/8" 3/4" Bore 5/8" 1-1/16" 1-1/2" 2" Standard Stroke Length (mm) 25, 50, 75, 100 25, 50, 75, 100, 150, 200, 250 25, 50, 75, 100, 150, 200, 250, 300, 350, 400 25, 50, 75, 100, 150, 200, 250, 300, 350, 400, 450, 500 Model Size 375 Adjustable Stopbolt Insert M = Metric F = Fractional Inch Thread Size Code from table below. Number = metric or 1/16's in inch Shock Absorber Insert M = Metric F = Fractional Inch Thread Size Code from table below. Number = metric or 1/16's in inch 1. Select code numbers for the thread sizes corresponding to the stopbolt and shock absorber to be used. Your slide will be furnished with thread inserts and shock absorber lockplates installed. 2. If no inserts are desired, model number ends with integral options. 3. Blank, un-threaded inserts and lock plates are available for custom thread sizes. Thread sizes for each model cannot exceed maximums shown in the chart. 4. Order stopbolts and shocks separately, or provide your own. Stopbolt Insert Thread Size Code – AM08 AM08 AM10 AM10 AM12 AM10 AM12 AM18 Metric – M8 x 1.0 M8 x 1.0 M10 x 1.0 M10 x 1.0 M12 x 1.0 M10 x 1.0 M12 x 1.0 M18 x 1.0 Code AF04 AF05 AF05 AF06 AF06 AF08 AF06 AF08 AF12 Inch 1/4 - 28 5/16 - 24 5/16 - 24 3/8 - 24 3/8 - 24 1/2 - 20 3/8 - 24 1/2 - 20 3/4 - 16 Shock Absorber Insert Thread Size Inch Metric Code Code SM10 SM12 SM14 SM14C‡ SM12 SM14 SM14C‡ SM14 SM14C‡ SM20 SM25 SM27 M10 x 1.0 M12 x 1.0 M14 x 1.0 M14 x 1.5 M12 x 1.0 M14 x 1.0 M14 x 1.5 M14x 1.0 M14 x 1.5 M20 x 1.5 M25 x 1.5 M27 x 3.0 SF06 SF07 SF08 SF09 SF07 SF08 SF09 SF08 SF09 SF12 SF16 3/8 - 32 7/16 - 28 1/2 - 20 9/16 - 18 7/16 - 28 1/2 - 20 9/16 - 18 1/2 - 20 9/16 - 18 3/4 - 16 1.0 - 12 500 625 750 Note ‡: Denotes coarse thread "BF" Style Stopbolt Must be ordered separately Jam Nut (Included) "WM" Style Stopbolt with Actuator Pin Must be ordered separately Jam Nut (Included) Annular Groove "H" Hex "AH2" Housing with Sensor "WM" Stopbolt Hex Socket L L Actuator Pin T Hydraulic Shock Absorber Part No. Thread BF05 5/16 - 24 BF06 3/8 - 24 BF08 1/2 - 20 L 2.50 3.00 3.50 This stopbolt is for use with Actuator Housing #AH2 and "Dovetail" style sensors. See opposite page. Actuator housing will attach to this stopbolt with a set screw engaging annular groove. L T Part No. Thread H Hex WM08 M8 x 1.0 7/16" 1.56" .19" WM10 M10 x 1.0 7/16" 1.56" .19" WM12 M12 x 1.0 5/8" 2.94" .31" Page 18 Specifications subject to change without notice or incurring obligations 12-15-98 w w Shock Absorber and Sensor Accessories Hydraulic Shock Absorbers‡ – Order separately by part numbers from this chart Ace Brand Enidine Brand For use on Fabco-Air Part # Fabco-Air Part # Thread Size these models – ES06 3/8 - 32 375 AS08 ES08 1/2 - 20 500, 625 AS16 ES16 1.0 - 12 750 ‡ Note: These are general purpose shocks stocked by Fabco-Air. Other sizes, brands, etc., are available by special order. Lockplate replaces jam nut and is provided with slide when insert is specified Model EO750-200 shown with Shock Absorbers Magnetic Piston Position Sensing – For "EG" Style Slides Only Magnetically operated reed switches and electronic sensors are available in two mounting styles: one is fastened to the cylinder barrel with a band clamp (not included with sensor – must be ordered separately); the other with an adhesive-backed mounting rail with dovetail slots (Option “E”). A magnetic band on cylinder piston is standard. Clamp On Style Sensors Sensor Prewired 9 ft. Quick Disconnect Part No.* Type Part No. LED Electrical Characteristics Reed 9-2A197-1003 Yes 5-120 VAC/VDC, 0.5 AMP Max, 10 Watt Max, SPST N.O. 3.5 voltage drop 9-2A197-1303 Electronic 9-2A197-1031 Yes Sourcing, PNP, 6-24 VDC, 0.5 Amp Max, 1.0 voltage drop 9-2A197-1331 Electronic 9-2A197-1032 Yes Sinking, NPN, 6-24 VDC, 0.5 Amp Max, 1.0 voltage drop 9-2A197-1332 Universal Band Clamp – Part Number 800-A00-000 – must be ordered separately *Note: Quick disconnect style switches are supplied with male connector. Order female cordsets separately. Model EG375 shown above with Clamp On Style Sensors; below with Dovetail Style Dovetail Style Sensors – requires Option –E: Dovetail Mounting Rail (See description page 9) Sensor Prewired 9 ft. Quick Disconnect Electrical Characteristics Type Part No.* LED Part No. Reed 949-000-301 No 0-120 VDC/VAC, 0.5 Amp Max current, 10 Watt Max, 0 Voltage Drop 949-000-001 Reed 949-000-302 Yes 5-120 VDC/VAC, 0.03 Amp Max current, 4 Watt Max, 2.0 Voltage Drop 949-000-002 Electronic 949-000-031 949-000-331 Yes Sourcing PNP 6-24 VDC, 0.20 Amp Max current, 0.5 Voltage Drop Electronic 949-000-032 949-000-332 Yes Sinking NPN 6-24 VDC, 0.20 Amp Max current, 0.5 Voltage Drop *Note: Quick disconnect styles are supplied with 6 inch pigtail with male connector. Order female cordsets separately. Female Cordsets for Quick Disconnect Length Part No. 1 Meter CFC-1M 2 Meters CFC-2M 5 Meters CFC-5M Stopbolt Actuated Sensors – For "EO", "EG" and "EU" Style Slides Stopbolt Actuated Sensors... are comprised of three separate components: • WM style stopbolt with actuator pin. • Part #AH2 - Actuator Housing which attaches to any of the three sizes of WM style stopbolts. • Dovetail style reed switch or electronic switch that mounts in a dovetail slot in the actuator housing. Dovetail Sensor #AH2 Actuator Housing Jam Nut (Included) .79 .27 .12 .54 How they work... • Actuator housing #AH2 contains a spring loaded magnetic plunger. • This housing attaches to the stopbolt with a set screw engaging a groove. Loosening the set screw allows the housing to swivel during stopbolt adjustment. • Reed or electronic switches mount in the housing dovetail slot. • At the end of stroke, the stopbolt actuator pin pushes the magnet plunger to actuate the sensor. .50 Stopbolt Actuator Pin 1.75 w w Guide to Ordering Slides with Stopbolt Actuated Sensors 1. Order slide with AM08, AM10, or AM12 threaded inserts. 2. Order required quantity of Code "WM" stopbolts w/actuator pin in a matching thread size. 3. Order required quantity of #AH2 Actuator Housings. 4. Order required quantity of Dovetail Sensors. Select desired Electrical characteristics and wire type from the table above. 1-20-99 Specifications subject to change without notice or incurring obligations Page 19 “E” Series Linear Slides Series “EO” (On Board Style) Dowel Slots – Detail M J3 .03 (Typ.) "P" Extend port (1). "EO" Slides are shipped with a pipe nipple and coupler to "extend" rear port beyond rear toolbar travel, allowing right-angle air fittings to be used without interference from reciprocating toolbar. B1 W + Stroke Stroke + 2mm (.08) E J1 "P" Retract port See Note 1 Note 1: Retract ports on this and opposite side are shipped with underflush hex socket type pipe plugs installed in each. Slip fit dowel slot for F5 dia dowel x F8 deep this side x F9 deep opposite side "P" Retract port (3, plug unused) Slip fit dowel hole/slot for F5 dia. dowel x F10 deep L3 L8 L7 L4 F1 Tapped thru mounting hole 6 places L2 D D – 2 D D – 2 L6 L5 K2 L1 J2 Stop bolt location C K1 for cylinder extend Shock location for cylinder extend Stop bolt location for cylinder retract F1 Tapped thru mounting hole and F2 Thru hole 4 places, F3 Dia. C'Bore x F4 deep 8 places Shock location for cylinder retract Slip fit dowel hole/slot for F5 dia. dowel x F4 deep this side and opposite side R2 Slip fit dowel hole for F5 dia. dowel x F6 deep this side x F7 deep opposite side F2 Dia. thru hole F3 Dia. C'Bore x F4 deep from opposite side 2 places "A" Dia. shafts S H O-Ring seals against cyl. body G – 2 G G – 2 Dowel pin (2) connects floating rod coupler to toolbar (shown partially installed for clarity) N Q Q R1 O'Ring Annular groove connects retract ports (3) in bearing block allowing cylinder retract port to be in any position B1 Dimensions Per Standard Strokes – "On Board" Style Stroke Model 375 500 625 750 25 (.98) 136.8 (5.39) 165.3 (6.51) 178.5 (7.03) 221.9 (8.74) 50 (1.97) 187.2 (7.37) 215.7 (8.49) 228.9 (9.01) 272.3 (10.72) 75 (2.95) 237.6 (9.36) 266.2 (10.48) 279.2 (10.99) 322.7 (12.70) 100 (3.94) 150 (5.91) 200 (7.87) 250 (9.84) 300 (11.81) 350 (13.78) 400 (15.75) 450 (17.72) 500 (19.69) 288 (11.34) 316.5 (12.46) 417.3 (16.43) 518.2 (20.40) 619 (24.37) 329.7 (12.98) 430.5 (16.95) 531.3 (20.92) 632.1 (24.88) 732.9 (28.85) 833.7 (32.82) 934.5 (36.79) 373.1 (14.69) 473.9 (18.66) 574.7 (22.63) 675.5 (26.59) 776.3 (30.56) 877.1 (34.53) 977.9 (38.50) 1078.7 (42.47) 1179.5 (46.44) Slide Dimensions Not Affected by Stroke Model Bore Ø A 375 500 625 750 5/8 1-1/16 1-1/2 2 C D E F1 M6 X 1.0 M6 X 1.0 M6 X 1.0 M10 X 1.5 5 5 5 8 F2 (.20) (.20) (.20) (.32) F3 9.2 (.36) 9.2 (.36) 9.2 (.36) 13.5 (.53) F4 5.4 (.21) 5.4 (.21) 5.4 (.21) 8.3 (.33) F5 F6 (.375) 51 (2.008) (.500) 70 (2.758) (.625) 86 (3.386) (.750) 120 (4.724) 18 (.71) 52 (2.05) 20 (.79) 80 (3.15) 20 (.79) 90 (3.54) 25 (.98) 125 (4.92) Millimeters Inches Note: Chart is Dual Dimensioned. Example: 51 (2.008) F7 F8 5.3 (.21) 4.0 (.16) 7.9 (.31) 8.0 (.31) F9 2.8 (.11) 3.0 (.12) 2.7 (.11) 4.0 (.16) F10 5.6 (.22) 6.4 (.25) 6.4 (.25) 10.0 (.39) G 28 (1.10) 40 (1.58) 50 (1.97) 72 (2.84) H 12 ( .47) 20 ( .79) 20 ( .79) 26.5 (1.04) J1 31.8 (1.25) 30.9 (1.22) 55.0 (2.17) 76.2 (3.00) J2 9.5 ( .38) 17.5 ( .69) 22.0 ( .87) 30.1 (1.19) J3 22.0 ( .87) 30.0 (1.18) 37.2 (1.47) 46.0 (1.81) 5.0 5.6 (.22) 3.3 (.13) 5.0 4.0 (.16) 4.0 (.16) 6.0 7.9 (.31) 3.8 (.15) 8.0 10 (.39) 7.6 (.30) Page 20 Specifications subject to change without notice or incurring obligations 12-15 -98 Metric and (Inch) Dimensions Series “EG” (Gantry Style) "P" Retract port (1) may be oriented as desired by rotating cylinder body Dowel Slots – Detail "P" Extend port (1) M .03 (Typ.) Ports in bearing block are non-functional in "EG" Mounting style W + Stroke Stroke + 2mm (.08) D D – 2 L2 E Slip fit dowel hole/slot for F5 dia.dowel x F10 deep L3 L8 L7 L4 F1 Tapped thru mounting hole 6 places B2 D D – 2 Slip fit dowel slot for F5 dia. dowel x F8 deep this side x F9 deep opposite side Integral Option "C" Cushion (shown here) includes top K1 in-line ports C Z Stop bolt location for cylinder retract L6 L5 K2 L1 Shock location for cylinder retract Stop bolt location for cylinder extend F1 Tapped thru mounting hole and F2 Thru hole 4 places, F3 Dia. C'Bore x F4 deep 8 places Shock location for cylinder extend Slip fit dowel hole/slot for F5 dia. dowel x F4 deep this side and opposite side R2 Slip fit dowel hole for F5 dia. dowel x F6 deep this side x F7 deep opposite side F2 Dia. thru hole F3 Dia. C'Bore x F4 deep from opp. side 2 places "A" Dia. shafts S H G – 2 G O-Ring groove G – 2 N Q Q Dowel pins (2) connect floating rod coupler to rear of bearing block R1 B2 Dimensions Per Standard Strokes – "Gantry" Style Stroke Model 375 500 625 750 25 (.98) 188 (7.40) 245.4 (9.66) 268.1 (10.56) 346.5 (13.64) 50 (1.97) 238.4 (9.39) 295.7 (11.64) 318.5 (12.54) 396.9 (15.63) 75 (2.95) 288.8 (11.37) 346.1 (13.63) 368.9 (14.52) 447.3 (17.61) 100 (3.94) 150 (5.91) 200 (7.87) 250 (9.84) 300 (11.81) 350 (13.78) 400 (15.75) 450 (17.72) 500 (19.69) 339.2 (13.36) 396.5 (15.61) 497.3 (19.58) 598.1 (23.55) 698.9 (27.52) 419.5 (16.52) 520.1 (20.48) 620.9 (24.45) 721.7 (28.41) 822.5 (32.38) 923.3 (36.35) 1024.1 (40.32) 497.7 (19.59) 598.4 (23.56) 699.3 (27.53) 800.1 (31.50) 900.9 (35.47) 1001.7 (39.44) 1102.5 (43.41) 1203.3 (47.37) 1304.1 (51.34) Slide Dimensions Not Affected by Stroke K1 72 (2.84) 96 (3.78) 120 (4.72) 160 (6.30) K2 87 (3.43) 116 (4.57) 140 (5.51) 195 (7.68) L1 28 (1.10) 40 (1.58) 50 (1.97) 72 (2.84) L2 L3 L4 29 (1.14) 38 (1.50) 48 (1.89) 30 (1.18) L5 L6 L7 10.5 (.41) 13.0 (.51) 17.0 (.67) 20.0 (.79) L8 8 (.32) 13 (.51) 19 (.75) 20 (.79) 22 ( .87) 14 (.55) 28 (1.10) 20 (.79) 35 (1.38) 27.5 (1.08) 44 (1.73) 35 (1.38) 42 (1.65) 51 (2.01) 60 (2.36) 70 (2.76) 70 (2.76) 86 (3.39) 100 (3.94) 120 (4.72) Millimeters Inches Note: Chart is Dual Dimensioned. Example: 37.2 (1.47) M 28 (1.10) 38 (1.50) 54 (2.13) 68 (2.68) N 29 (1.14) 39 (1.54) 55 (2.17) 70 (2.76) P 10 - 32 1/8 NPT 1/8 NPT 1/4 NPT Q 27.5 (1.08) 37.5 (1.48) 53.5 (2.11) 68.0 (2.68) R1 1.5 (.06) 1.5 (.06) 1.5 (.06) 2.0 (.08) 1 1 1 2 R2 (.04) (.04) (.04) (.08) S 15 (.59) 15 (.59) 15 (.59) 25 (.98) W Z Model 375 500 625 750 72 (2.83) N/A 102 (4.02) 27.0 (1.06) 112 (4.41) 22.2 ( .88) 152 (5.98) 20.6 ( .81) 1-6-99 Specifications subject to change without notice or incurring obligations Page 21 “L”&“S” Series Linear Slides Basic Model Selection “S” Series (short) – single bearing block design, short overall length. (Photo this page) “L” Series (long) – double bearing block design, increased bearing support. (Photo on next page) Determine load capacity required and select a slide with appropriate guide shaft diameters and bearing block design. Use the convenient sizing guide at the right to determine safe loading and shaft deflections for various stroke lengths. “S” Series- pictured here “L” Series- photo on next page Pre-lubricated: All cylinders are factory lubricated with special high endurance oil. Pre-Tested: The quality of each assembly is assured by testing each unit for leakage and binding resistance prior to shipment. Bearing Block: Clear anodized aluminum with precision machined mounting surfaces. Choice of Mounting Styles: Thru mounting holes (shown) –MH1 Bottom tapped mounting holes –MH2 Flange mount style (“S” only) –MF1 Side tapped mounting holes –MV1/MV2 Air Cushions (see photos page 29): Available on all models except “250” and “375” sizes Piston Rod Assembly: Ground & Polished Type 303 Stainless Steel Magnetic Piston Band: Standard on all units (except 5/16" bore) for position sensing. Electronic sensors and reed switches are offered as accessories. End Caps: High strength, clear anodized aluminum alloy Cylinder Body: Type 304 Stainless Steel tubing Front Toolbar Clear anodized aluminum, machined top & front for squareness. Tapped mounting holes top & front are standard. Code – T1: Optional blank toolbar (no mounting holes) Codes –T5 & T6: Optional toolbars for joining dissimilar slides together for X-Y motion. Floating Coupler: Prevents cylinder rod binding ensuring higher cycle life. Buna-N U-Cup Rod & Piston Seals: U-Cup seals provide low breakaway friction and extended seal life. Standard seals are Buna-N; Viton seals are available for high temperatures. Guide Shafts: Large diameter hard chrome plated stainless steel shafts act as the inner race for the precision Duralon® sleeve bearings and provide a rigid attachment point for the toolbar. Shaft Bearings: High performance, self-lubricating, Duralon® sleeve bearings provide smooth guided action for long life. Duralon® is a registered trademark of Rexnord Corp. Engineering Data Model S250 L250 S375 L375 S500 L500 S750 L750 S1000 L1000 S1250 L1250 S3-1250 L3-1250 Guide Shaft Diameter 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/4" Bore 5/16" 5/8" 3/4" 1-1/16" 1-1/2" 2" 3" Power Factor Extend .07 .31 .44 .89 1.77 3.14 7.07 Power Factor Retract .06 .28 .39 .81 1.62 2.84 6.63 Weight, lbs. @ zero stroke .17 .19 .46 .57 1.00 1.22 1.89 2.38 6.04 6.33 10.16 11.47 18.15 17.97 Add per inch of stroke .04 .07 .07 .13 .18 .25 .30 .54 .53 .96 .59 1.02 .71 1.14 Standard Strokes 1/2" to 2" by 1/2" 1/2" to 2" by 1/2" 1" to 4" by 1" 1" to 4" by 1" 3" & 4" 3" to 6" by 1" 6" to 12" by 2" 6" to 24" by 2" Pressure Rating: Maximum operating pressure is 150 psi Air Output Force: Output Force = Pressure X Power Factor Speed: Safe speed range is determined by a number of factors. The most important consideration is total reciprocating weight. High loads combined with high speeds can develop severe and damaging impact loads. For speeds over 10 inches per second use optional extend and retract bumper package and/or air cushions. Accuracy: The toolbar rod coupler design allows clearance for piston rod float to protect against binding. At full extension, the toolbar will exhibit a small amount of axial end play. The actual toolbar travel may vary slightly from nominal as a result. In applications requiring extreme accuracy, adjustable stop collars should be used in conjunction with a longer stroke length to eliminate the effect of end play. Running clearances are required between the sleeve bearings and guide shafts. The minimal resultant toolbar free play due to these running clearances is not included in the tabulated load limits (see table on next page). Page 22 Specifications subject to change without notice or incurring obligations 11-21-98 Low cost, yet rugged, sleeve bearing type linear slides Load Sizing Guide S Series – Single Bearing Block (Short) MAX LOAD IN POUNDS Model L500 Double bearing block series shown with urethane bumpers FULLY EXTENDED L Series – Double Bearing Block (Long) MAX LOAD IN POUNDS FULLY EXTENDED Wider space between bearing blocks increases guide shaft support Load Limits: Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/decelerated. DO NOT OVERLOAD – overloading can cause reduced product life, shaft bending and loss of positional accuracy, as wellas seal and bearing failure. CAUTION: Heavy reciprocating loads can cause damaging impact forces at end of stroke.It may be necessary to use stop collars and/or bumpers, or air cushions (except “250” and “375” model sizes), or reduce speeds to avoid damage to slide and/or tooling. Model Number S250 L250 S375 L375 S500 L500 S750 L750 S1000 L1000 S1250 L1250 S3-1250 L3-1250 1/2" 3.7 3.7 5.0 5.0 7.5 7.5 10 10 1" 3.7 3.7 5.0 5.0 7.5 7.5 10 10 18.7 18.7 25 25 30 30 40 40 55 55 70 70 95 95 125 125 220 220 280 280 11/2" 3.0 3.7 4.0 5.0 7.5 7.5 10 10 2" 2.1 3.7 2.5 5.0 7.5 7.5 10 10 18.7 18.7 22 25 30 30 40 40 55 55 70 70 95 95 125 125 220 220 280 280 3" 1.5 3.0 1.7 5.0 4.8 7.5 6.0 10 14 18.7 15 25 20 30 35 40 55 55 70 70 95 95 125 125 220 220 280 280 S A F E L O A D S ( lbs. ) Stroke 4" 6" 8" 10" 12" 14" 1.0 2.0 1.2 3.0 2.5 1.5 7.5 4.5 3.5 2.5 10 7.0 5.8 2.5 2.0 1.2 0.8 16 6.8 4.5 2.1 1.7 7.0 3.0 2.5 1.5 1.0 25 8.0 5.0 2.5 2.0 13 5.0 3.0 2.5 2.0 30 28 15 8.5 5.0 23 10 5.5 4.0 2.5 40 35 19 10 6.0 55 20 12 10 8.2 7.0 55 55 50 35 18 12.0 70 32 25 16.4 12 10.5 70 70 70 40 22 18.0 95 95 95 45 25 16.6 95 95 95 95 95 54.0 125 125 125 70 39 26.0 125 125 125 125 125 84.0 220 150 105 55 35 23.0 220 220 220 150 122 74.0 280 256 130 70 39 26.0 280 280 280 190 136 84.0 16" 18" 20" 22" 24" Maximum Deflection .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" 5.0 7.5 8.0 15.0 10.9 39.0 17.0 60.0 15.3 55.0 17.0 60.0 2.0 5.0 5.4 11.0 8.0 22.7 12.5 35.5 11.2 31.8 12.5 35.5 1.6 4.5 3.1 6.0 5.1 17.5 8.0 27.5 8.0 27.5 8.0 27.5 0.9 2.8 1.4 4.0 4.5 13.0 7.0 18.5 7.0 18.5 7.0 18.5 0.5 0.9 0.7 1.7 3.9 8.5 5.5 16.0 5.5 16.0 5.5 16.0 1-4-99 Specifications subject to change without notice or incurring obligations Page 23 “L”&“S” Series Linear Slides Step 1 Model Number Will End Here If No Options Are Desired – Order Guide Leave Blank If No Integral Options Are Desired Select a slide series (“L” or “S”) of a size to meet loading considerations. Determine stroke length, mounting style, plus any optional toolbar, mounting bars or integral options (such as Viton seals). Helpful hint: Model size = guide shaft diameter in 3 decimal places. (LSeries Model Size – 8.0 – MH1T1 or S) 500 Mounting Style & Stroke Optional Toolbar Model Size 250 375 500 750 1000 1250 3–1250 Guide Shaft Bore Standard Stroke Length Diameter 1/4" 5/16" 1/2", 1", 1-1/2", 2", 3", 4" 3/8" 5/8" 1/2", 1", 1-1/2", 2", 3", 4", 5", 6" 1/2" 3/4" 1", 2", 3", 4", 6", 8", 10", 12" 3/4" 1-1/16" 1", 2", 3", 4", 6", 8", 10", 12" 1" 1-1/2" 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1-1/4" 2" 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1-1/4" 3" 1 to 4 by 1" incr., 6 to 24 by 2" incr. – VOptions Integral Integral Option Codes – V Viton Cylinder Seals – P In-line Top Ports Top Port (“S” Series only. . . Standard feature on S3-1250 Model only) "S" Series – C Air Cushions (500 size & larger) Details on pg. 29. Mounting Styles Toolbar Configurations (For all mounting styles) Optional toolbars, including blanks for machining custom mounting holes, may be substituted for standard toolbars at no additional cost. All “L & S” Slides of the same model size can be joined together for 2-axis motion using the standard toolbars. T5, T6 & T7 Horizontal motion toolbars with special mounting holes are available for joining Toolbar Option Codes dissimilar “L” & “S” – T1 = Blank Toolbar (no mounting holes). Series models. For joining dissimilar models, specify the horizontal toolbar. Horizontal Slide Vertical Slide – T5 for L750 or S750 L500 or S500 – T6 for L1000 or S1000 L750 or S750 – T7 for L1250 or S1250 L1000 or S1000 or L3-1250 or S3-1250 To order: Add “Option Code” to Mounting Style. Example: L750 – 10.0 – MH2T5 Note: When an “L” Series slide is to be used for the vertical motion, use MH1BP mounting style on the vertical slide. Both bearing blocks need to be attached to a mounting surface for stability. Allen Bolts attach this vertical unit with MH1 mounting to the toolbar of the horizontal unit. – MH1 Thru Mounting Holes (4) "S" Series "L" Series – MH1BP (“L” Series Only) Package includes Base Mounting Plate attached to the MH1 bearing block "L" Series – MH2 Tapped Mounting Holes (4 on opposite side) "S" Series "L" Series –MF1 Front Flange Tapped Holes (4) Mtg Holes (“S” Series Only) "S" Series – MV1 Side Tapped Mounting Holes (4) Optional “B1” Mounting Bars w w w "S" Series "L" Series For use with MV1 or MV2 mounting styles for both “L” & “S” Slides. – MV2 Side Tapped w/Ports on opposite side "S" Series "L" Series "S" Series "L" Series To Order: Add “B1” to mounting style. Example: S375 – 4.0 – MV1B1 Page 24 Specifications subject to change without notice or incurring obligations 12-15-98 Building the Model Number in 3 Easy Steps Step 2 A magnetic piston band is standard on all units (except 250 models) for position sensing. Magnetically operated electronic sensors and reed switches are offered as accessories. Step 3 What tooling will be required? Will stroke adjustability be needed? Step 2: Sensing Options Step 3: Tooling & Stop Options w (4Digits) Sensor Codes w – J73B (Use “S000” if NO Sensors are desired) Select a code for sensor type and indicate position Example: J73 – RT – KE Rear Toolbar (“L” Series only) Specifying –T1 blank toolbar in “Step 1” also designates blank rear toolbar (–RT) – RT B { E = Extend position only R = Retract position only B = Both extend & retract positions Rear Toolbar Magnetically operated sensors are not available on “L” or “S” 250 Models. Proximity Switches can be installed on any model as a special order. Consult factory. – PL Toolplate (“L” Series only) Includes plate, stand offs, and the RT rear toolbar. Toolplate Electronic Sensors & Magnetic Reed Switches These sensors are actuated by a magnetic band that is standard on all “L” and “S” Series slides (except 250 Models) and are available in 2 mounting styles – Clamp On or Dovetail in prewired or quick disconnect versions. Stand Off Rear Toolbar Options for either “L” or “S” Series Stop Collars are used for stroke adjustment. “J” Style “E” Style Clamp-on style pre-wired and quickdisconnect sensors (Dual sensors require 2" or longer stroke). Dovetail style pre-wired and quick-disconnect sensors are compatible with any stroke. – KE = Stop Collars extend only – KR = Stop Collars retract only – KB = Stop Collars both extend and retract "S" Series Dim. T "L" Series “J” Clamp-on Style Sensor Code 9 Ft. Prewired J70 J72 J74 Quick Disconnect * J71 J73 J75 Sensor Type Reed Electronic Electronic KR KB = BOTH KE KR KB = BOTH KE LED Yes Yes Yes Electrical Characteristics 5-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, SPST N.O.,3.5 Voltage Drop Sourcing PNP 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Sinking NPN 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Use of “KR” reduces useable stroke length by thickness (Dim. “T”) of collar. Use of “KE” in conjunction with “PL” or “RT” tooling option (on “L” Series only) reduces available stroke by thickness of collar. Model 250 Dimension “T” .28 375 500 750 1000 1250 3-1250 .34 .41 .50 .50 .50 .50 “E” Dovetail Style Sensor Code 9 Ft. Prewired E70 E72 E74 E76 E800 Quick Disconnect * E71 Electrical Characteristics 5-120 VDC/VAC, 0.03 Amp Max, 4 Watt Max, 2.0 Voltage Drop Electronic Yes Sourcing PNP 6-24 VDC, 0.20 Amp Max, E73 0.5 Voltage Drop Electronic Yes Sinking NPN 6-24 VDC, 0.20 Amp Max, E75 0.5 Voltage Drop No 0-120 VDC/VAC, 0.5 Amp Max, E77 Reed 10 Watt Max, 0 Voltage Drop Dovetail Style Mounting Rail (Customer to furnish Sensors) Sensor Type Reed LED Yes Urethane Bumpers – – UE = Bumpers extend only and stop collars – UR = Retract only, no stop collars – UB = Bumpers both ends with stop collars extend "S" Series "L" Series UR UB = BOTH UE UR UB = BOTH UE *Order cordsets separately as follows: Part No. CFC-1M is 1 meter cable with female connector. Part No. CFC-2M is 2 meter cable with female connector. Part No. CFC-5M is 5 meter cable with female connector. 1-20-99 Note: With “PL” or “RT” tooling option (“L” Series only), the stop collar of the “UE” bumper option is deleted because the rear toolbar provides the bumper stop. For pricing, use the cost of a “UR” option in place of the “UE” option (“UE” option includes the cost of bumper washers and the stop collars). Note: On models 750 & smaller, allow for a Urethane thickness of 1/8”. On models 1000 & 1250, allow for a Urethane thickness of 1/4”. Specifications subject to change without notice or incurring obligations Page 25 “L”&“S” Series Linear Slides Series S (Short) – Single Bearing Block Compact Single Bearing Block Design Provides Short Overall Length Model S3-1250 Model S3-1250 features individual bearing blocks connected by 4 tie rods. On MH1 & MH2 mounting style models K (shown), the rear bearing block and its mounting holes are "wider" than the front block. H MH1 (Thru Hole) & MH2 (Tapped Hole) Mounting Styles E G Tie Rods (4) B + Stroke D M D – 2 E S1 + Stroke S + Stroke "P" Port 8.50 10.00 K L Integral Option "P" Top Port shown here in blue MH1 Thru Mounting Holes "F" Dia. (4) MH2 Tapped Mtg Holes "T" x "U" Deep From Opposite Side (4) Sensor Clearance Notches 1.75 M J N J – 2 H G "T" Tapped Thru (4) MF1 (Front Flange) Mounting Style MV1 & MV2 Mounting Styles (Side Tapped Mtg. Holes) MV1 Shown. MV2 has retract port on opposite side. W – 2 KF KV W N1 C V V – 2 "T" Tapped x "U" Deep Mtg. Holes (4) Standard Rear Port "A" Dia. Guide Shafts Optional "B1" Mounting Bars R1 M1 R "P" Port X H3 H1 G1 H2 "T" Tapped x "U" Deep Mtg. Holes (4) "F" Dia. Mounting Holes (4) Model P Port R R1 S S1 1.31 1.40 2.20 1.75 1.02 2.13 1.38 T #6-32 #8-32 #10-24 1/4-20 3/8-16 1/2-13 1/2-13 U V W X “S” Series Dimensional Data Model S250 S375 S500 S750 S1000 S1250 S3-1250 S250 S375 S500 S750 S1000 S1250 S3-1250 #10-32 .312 .937 .77 #10-32 .375 1.125 .86 1/8 NPT .562 1.500 1.63 1/8 NPT .750 1.875 1.37 1/8 NPT 1.000 2.500 .20 1/4NPT 1.250 3.375 .75 3/8 NPT 2.500 5.125 N/A .25 .312 2.062 .25 .38 .437 2.688 .25 .50 .625 3.375 .38 .75 .750 4.625 .50 .88 1.000 6.750 .63 1.00 1.250 9.000 .75 1.00 2.500 9.000 .75 Bore 5/16 5/8 3/4 1-1/16 1-1/2 2 3 A 1/4 3/8 1/2 3/4 1 1-1/4* 1-1/4* B 2.25 2.37 3.50 4.00 5.75 6.63 8.13 C D E F G .500 .750 1.000 1.250 2.500 3.000 4.250 G1 .688 1.125 1.562 2.000 3.000 3.000 4.250 H H1 H2 H3 .31 .44 .50 .63 .63 .75 .88 .16 .19 .22 .25 .38 .75 .88 .50 .62 .75 1.00 1.25 1.75 1.75 .25 .31 .38 .50 .63 .88 .88 J 0.56 0.68 0.75 1.00 1.50 2.00 2.00 K 1.75 2.25 2.75 3.88 5.50 7.50 7.50 KF KV L M M1 .63 .75 1.00 1.25 1.75 2.25 4.00 1.25 1.50 2.00 2.50 3.25 4.50 6.25 N .594 .718 .875 1.125 1.625 2.125 3.000 N1 1.500 1.875 2.375 3.188 4.750 6.250 6.250 1.312 .25 1.00 .144 1.625 .38 1.50 .177 2.000 .50 2.00 .196 2.750 .62 2.50 .266 4.000 1.00 3.75 .406 5.500 1.25 4.50 .531 5.500 1.25 6.00 .531 2.38 2.38 .781 3.00 3.00 .937 3.75 3.75 1.187 5.13 5.13 1.500 7.50 7.50 2.250 10.00 10.00 3.062 10.00 10.00 3.062 *Note: S1250 & S3-1250 models feature hollow guide shafts (1/4" wall thickness) for dynamic weight savings Page 26 Specifications subject to change without notice or incurring obligations 1-20-99 Mounting Style Dimensions Series L (Long) – Double Bearing Block Dual Bearing Blocks Provide Greater Stability and Increased Loading Capacity MH1 (Thru Hole) & MH2 (Tapped Hole) Mounting Styles Does NOT Include Base Plate J J – 2 D – 2 D B + (2 x Stroke) S + Stroke "P" Port E P6 C K L "A" Dia. Shafts M H G + Stroke MH1BP Mounting Style MH1BP Mounting Style (Includes Base Plate) "T" Tapped Thru (4) MH1 Thru Mounting Holes "F" Dia. (4) MH2 Tapped Mtg Holes "T" x "U" Deep (4) Opposite Side "T" Thread SHCS Included with MH1BP only (Shown this view only) N P5 MH1BP Mounting Style Includes Base Plate P1 P3 "T" Tapped Mtg. Holes (4) P2 + Stroke P4 + Stroke "F" Dia. Thru Mtg. Holes (4) MV1 & MV2 Mounting Styles (Side Tapped Mtg. Holes) MV1 Shown. MV2 has ports on opposite side. "F" Diameter Mounting Holes (4) Optional "B1" Mtg. Bars N1 KV "A" Dia. Shafts "T" Tapped x "U" dp (4) MV1 Mounting Style with B1 Mounting Bars R R1 M1 X E – 2 G1 + Stroke Model P3 .94 1.25 1.37 1.87 2.38 2.93 3.03 P4 P5 P6 R R1 .937 1.125 1.500 1.875 2.500 3.375 5.125 S 2.38 3.06 4.31 4.63 5.38 7.36 7.56 T U X .25 .25 .38 .50 .63 .75 .75 “L” Series Dimensional Data Model Bore A B C D E .50 .62 .75 1.00 1.25 1.75 1.75 L250 L375 L500 L750 L1000 L1250 L3-1250 .500 .25 .562 .25 1.562 .38 0.875 .50 0.625 .75 1.500 1.00 1.500 1.00 1.25 .312 2.00 .375 2.50 .562 3.00 .750 4.00 1.000 5.00 1.250 5.00 2.500 #6-32 .31 #8-32 .38 #10-24 .50 1/4-20 .75 3/8-16 .88 1/2-13 1.00 1/2-13 1.00 F .144 .177 .196 .266 .406 .531 .531 G 1.75 2.18 3.31 3.37 4.13 5.86 5.81 G1 H 1.87 2.44 3.56 3.62 4.13 5.61 5.81 .31 .44 .50 .63 .63 .75 .88 J .56 .68 .75 1.00 1.50 2.00 2.00 K KV L M .63 .75 1.00 1.25 1.75 2.25 4.00 M1 1.25 1.50 2.00 2.50 3.25 4.50 6.25 N .594 .718 .875 1.125 1.625 2.125 3.000 N1 1.500 1.875 2.375 3.188 4.750 6.250 6.250 P Port #10-32 #10-32 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 3/8 NPT P1 .69 .94 1.00 1.38 1.63 2.19 2.28 P2 1.000 1.187 2.312 1.875 2.125 3.000 3.000 1/4 3.25 L250 5/16 3/8 4.37 L375 5/8 1/2 5.50 L500 3/4 L750 1-1/16 3/4 6.00 1 7.75 L1000 1-1/2 1-1/4* 10.25 L1250 2 1-1/4* 10.50 L3-1250 3 1.312 .25 1.625 .38 2.000 .50 2.750 .62 4.000 1.00 5.500 1.25 5.500 1.25 1.75 2.38 .781 2.25 3.00 .937 2.75 3.75 1.187 3.88 5.13 1.500 5.50 7.50 2.250 7.50 10.00 3.062 7.50 10.00 3.062 *Note: L1250 & L3-1250 models feature hollow guide shafts (1/4" wall thickness) for dynamic weight savings 1-5-99 Specifications subject to change without notice or incurring obligations Page 27 “L”&“S” Series Linear Slides –RT Rear Toolbar Option ("L" Series Only) B C C – 2 D A –PL Toolplate Option ("L" Series Only) F E K L J + (2 x Stroke) "H" Thread SHCS (4) E B B – 2 "H" Tap Thru (4) Note: If “T1” blank toolbar is specified for front, then rear toolbar will also be blank. Stop Collars: "– KE, –KR & –KB" T1 'U' Outside Diameter Low profile switch clamp with side-access clamp screw allows switch repositioning with toolplate in place. Optional Toolbars: "–T5, –T6 & –T7" T5 is used on a 750 Model for attaching a 500 Model to create 2-axis motion. T6 is used on a 1000 Model for attaching a 750 Model to create 2-axis motion. T7 is used on a 1250 and 3-1250 Model for attaching a 1000 Model to create 2-axis motion. #10-24 Tap Thru (2) 1.187 V Clearance Flat (except 1250 models) Stop Collar Dim. T1 KB = BOTH KR "S" Series KE KR KB = BOTH "L" Series KE -T5 1.500 1/4-20 Tap Thru (4) Urethane Bumpers: "– UE, –UR & –UB" Note: Extend Bumper (–UE) includes Stop Collar as shown -T6 2.250 .625 3/8-16 Tap Thru (2) T2 T2 T2 -T7 UB = BOTH UR UE "S" Series UR UB = BOTH "L" Series UE Tooling & Stop Options Dimensional Data Model L or S250 L or S375 L or S500 L or S750 L or S1000 L or S1250 L or S3-1250 Bore 5/16 5/8 3/4 1-1/16 1-1/2 2 3 A 2.06 2.56 3.38 4.63 6.25 8.50 8.50 B .25 .38 .50 .63 1.00 1.25 1.25 C .56 .69 .75 1.00 1.50 2.00 2.00 D 1.312 1.625 2.000 2.750 4.000 5.500 5.500 E .781 .937 1.187 1.500 2.250 3.062 3.062 F 1.25 2.00 2.50 3.00 4.00 5.00 5.00 H #6-32 #8-32 #10-24 1/4-20 3/8-16 1/2-13 1/2-13 J 2.88 3.81 5.31 5.88 7.38 9.86 10.06 K .25 .25 .38 .50 .75 1.00 1.00 L 1.03 1.03 1.13 1.13 1.13 1.13 2.00 T1 .28 .34 .41 .50 .50 .50 .50 T2 1/8 1/8 1/8 1/8 1/4 1/4 1/4 U .63 .88 1.13 1.50 1.75 2.06 2.06 V .25 .31 .44 .56 .75 N/A N/A 1-7-99 Page 28 Specifications subject to change without notice or incurring obligations – Options & “How to Order” Summary Cushions: Integral Option Code –C (Available on all “L & S” models except “250” and “375”) Air fitting included with cushion option Retract Port Extend Port When cushion option is specified, the air cylinder is rotated in the bearing block(s) as shown in photographs. Ports are placed at an angle. Cushion needle valve is 90° to the port. The “S” bearing block is notched for port and needle valve clearance. “S” model cylinders with cushions (S500 and larger) include in-line ports (Option “P”). Clearance notches Cushions on an “S” Series slide Needle Valve Adjustment Screw Cushions on an “L” Series slide Step 1 L500 How to Order Summary – 6.0 Select a stroke (Special strokes also available) Step 2 – J72B Sensor Options Step 3 – PL –KE Select Tooling & Stop Options – MH1BP –V Select "L" or "S" Series. Select model size based on guide shaft diameter Model Size 250 375 500 750 1000 1250 3-1250 Model 250 375 500 750 1000 1250 3-1250 Guide Shaft Bore Diameter 1/4" 5/16" 3/8" 5/8" 1/2" 3/4" 3/4" 1-1/16" 1" 1-1/2" 1-1/4" 2" 1-1/4" 3" Standard Stroke Length 1/2", 1", 1-1/2", 2", 3", 4" 1/2", 1", 1-1/2", 2", 3", 4", 5", 6" 1", 2", 3", 4", 6", 8", 10", 12" 1", 2", 3", 4", 6", 8", 10", 12" 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1 to 4 by 1" incr., 6 to 24 by 2" incr. 1 to 4 by 1" incr., 6 to 24 by 2" incr. Choose Select Integral Option Mounting Style & Toolbar Integral Options V – Viton Seals P – In-line top ports ("S" Series only) C– Air cushions (Model "500" & larger) Tooling & Mounting Options – MH1 Thru hole mounting – MH1BP ("L" Series only ) Base mounting plate attached to MH1 bearing blocks – MH2 Tapped hole mounting – MF1 Front flange mount (“S” Series only) – MV1 Side tapped mounting holes – MV2 Side tapped with ports on opposite side – MV1B1 Side tapped mounting holes with base mounting bars – MV2B1 Side tapped, ports on opposite side & base mounting bars Sensor Options S000 indicates NO SENSORS desired Note: Indicate sensor location in the box ( ). E= Extend, R=Retract, B=Both Extend & Retract Band Clamp Style Sensor Options* J70 Reed Switch prewired J71 Reed w/quick disconnect J72 Electronic Sourcing, prewired J73 Electronic Sourcing, w/quick disconnect J74 Electronic Sinking, prewired Electronic Sinking, J75 w/quick disconnect Caution: Dual Sensors require 2" or longer stroke Tooling Options – RT Rear toolbar ("L" Series Only) – PL Toolplate ("L" Series Only) Stop Collars – KE Extend only – KR Retract only – KB Extend & retract Bumpers – UE Extend only – UR Retract only – UB Extend & retract Toolbars – T1 Blank Toolbar – T5 Toolbar for Model 750 for attaching a Model 500 – T6 Toolbar for Model 1000 for attaching a Model 750 – T7 Toolbar for Model 1250 or 3-1250 for attaching a Model 1000 Cordsets w/Female Connector – Order as separate items CFC-1M 1 meter cable CFC-2M 2 meter cable CFC-5M 5 meter cable Dovetail Style Sensor Options* E70 Reed Switch prewired * Not available E71 Reed w/quick disconnect on “250” models E72 Electronic Sourcing, prewired E73 Electronic Sourcing, w/quick disconnect E74 Electronic Sinking, prewired E75 Electronic Sinking, w/quick disconnect E76 Reed Switch prewired E77 Reed w/quick disconnect E800 Dovetail style mounting rail (Customer supplies the sensors) Note: 1) Dovetail sensors compatible with all strokes 2) Proximity Switches are available as a special order. Consult factory. w 1-8-99 Specifications subject to change without notice or incurring obligations Page 29 “SE”Series Linear Slides Compact design – The SE Series Linear Slide was designed to fit precision motion applications where only limited space is available. The SE consists of a rugged, clear anodized, aluminum bearing block with four, pre-loaded, sealed linear ball bearings supporting hardened guide shafts and a front toolbar. (Optional sleeve-type, linear bearings are available. Code – X: Duralon®; Code –W: Rulon®) An integral air cylinder built into the rear of the bearing block powers the toolbar. The SE slide’s compact design and precision construction make it ideal for many machine applications where slide loads are moderate and a minimum overall length is necessary. Bearing Block Clear anodized aluminum with precision machined mounting surfaces. Thru-hole mounting (4) this side with tapped holes (4) on the opposite side. Ideal for applications Precision guide shafts Straightness .0015” per foot. Standard case hardened (Rc 61 - 65) and ground (9 - 14 microinches RMS). Optional stainless steel Code – Z. Optional Dowel Hole/Slot Code –D Optional slip fit dowel holes and slip fit dowel slots allow for repeatably precise slide mounting and/or attachment of end tooling. Option may be specified at any or all of the five surface locations shown in blue. Side tapped mounting holes in body (four on each side). Dowel Surface 3 Dowel Surface 2 Bottom View– showing optional dowel holes and slots on surface 1, 2 & 4 (Dowel Code –D124) Dowel Surface 4 this side Surface 5 Opposite Side Stainless steel piston rod – End of piston rod is piloted into the back of the toolbar by a precision machined counterbore. A socket head cap screw completes attachment to the toolbar. This design eliminates piston rod side loads, increasing cylinder seal life and improving performance. Slip fit dowel hole Dowel Surface 1 Front Toolbar Clear anodized aluminum, machined top & front for squareness. Tapped mounting holes (top & front) are standard. Optional slip fit dowel holes and slip fit dowel slots assure repeatably precise tooling attachments. Code – T1: Optional blank toolbar (no mtg holes) Codes –T3 or T4: Optional toolbars for joining dissimilar slides together. SE and EZ Series can be combined for 2-axis motion. Dowel Surface 2 Dowel Surface 4 Tapped mounting holes (4) Engineering Data Model Guide Shaft Diameter Bore Power Factor Extend Power Factor Retract Weight, lbs. @ zero stroke . Weight per inch of stroke Standard Strokes SE250 1/4" 1/2" .20 .17 .41 .06 SE375 3/8" 3/4" .44 .39 .99 .13 SE500 1/2" 1-1/8" .99 .88 2.79 .21 1" to 10" by 1" increments SE625 5/8" 1-1/8" .99 .88 4.16 .27 1" to 10" by 1" increments Slip fit dowel slot SE750 3/4" 2" 3.14 2.84 10.50 .52 1" to 6" by 1" increments; 8" to 18" by 2" increments SE1000 1" 2-1/2" 4.91 4.47 19.79 .81 1" to 6" by 1" increments 8" to 20" by 2" increments SE1500 1-1/2" 3-1/4" 8.30 7.51 56.72 1.60 2" to 30" by 2" increments 1/2" to 4" by 1" to 6" by 1/2" increments 1" increments Pressure Rating: Maximum operating pressure is 150 psi Output Force: Output Force in Pounds = Pressure X Power Factor Speed: Safe speed range is 6 to 8 inches per second. Speeds from 8 to 20 inches per second are obtainable with the hydraulic shock absorber or urethane bumper option. For higher speeds, and/or heavy reciprocating load applications, consult factory. Accuracy: SE Series Slides feature pre-loaded linear ball bearings for play-free operation. Each bearing has .0001"/.0003" pre-load built in with special ground guide shafts. The built-in air cylinder will stroke +.015"/–.000" of nominal stroke. Repeatability of stroke is ±.001". Straightness tolerance is .0015" per foot of shaft. Page 30 Specifications subject to change without notice or incurring obligations 12-16-98 with moderate side loads & minimum overall length requirements The Flexibility of Creating Custom 2-Axis Motion – All like model SE Series slides (except the SE500) can be joined together to create a 2-axis motion device using standard toolbars. The bearing block of the vertical slide is easily bolted to the toolbar of the horizontal slide because the bolt hole patterns in the bearing blocks and the toolbars are identical. A no-cost, optional toolbar (T3) is available for joining two SE500s. Because all SE Series slides (except the SE250) share identical toolbars with their “EZ” Series cousins, an “SE” slide is also easily combined with an “EZ” unit. Optional, no-cost toolbars (T3 & T4) are available for mixing and matching dissimilar “SE” and EZ” models. (See Toolbar Configurations in the order guide). Horizontal motion toolbar Transition plate Allen bolts attach the vertical motion bearing block to the horizontal motion toolbar Two Model SE375 slides shown joined together Horizontal unit Model SE625 Vertical unit Model SE375 Thin parts placer Thin Parts Placer – Standard transition plates are available for joining two SE Series slides to create extremely compact 2-axis motion devices. The bearing block of the vertical unit is bolted to the transition plate which is mounted to the toolbar of the horizontal unit. In cases where wider bearing separation is required on the horizontal unit (for longer strokes, heavier overhung loading, etc.), an EZ Series slide may also be combined with an SE Model. Load Sizing Guide LOAD FULLY EXTENDED Chart indicates safe loading with standard linear ball bearings Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/decelerated. – DO NOT OVERLOAD – Overloading can cause reduced product life, shaft bending and loss of positional accuracy, as well as bearing and seal failure. CAUTION: Heavy reciprocating loads can create damaging impact forces at end of stroke. It may be necessary to use stop collars, bumpers, or hydraulic shock absorbers – or reduce speeds. SAFE Model Number SE250 SE375 SE500 1" 4.0 17 28 28 84 120 120 150 150 150 2" 3" 2.4 1.8 10 4.0 28 12 28 28 44 24 120 60 120 110 84 44 150 124 150 150 100 280 300 200 470 470 Stroke 5" 4" 1.3 2.5 6.0 4.0 18 12 12 8.0 36 24 70 50 28 16 76 56 140 88 56 114 200 80 220 470 4" 600 800 800 6" L O A D S (lbs. ) Stroke 7" 8" 9" 10" 12" 14" 16" 18" 20" Maximum Deflection .005" .015" .005" .015" .005" .015" .030" .005" .015" .030" .005" .015" .030" .005" .015" .030" .005" .015" .030" SE625 SE750 SE1000 SE1500 2.8 6.8 6.0 16 32 12 34 60 20 56 96 44 120 270 6" 510 600 800 4.0 12 22 9.0 26 56 3.0 8.2 16 7.8 20 38 12 36 40 36 80 130 8" 300 385 650 1.8 6.0 12 5.6 16 29 1.4 4.8 9.6 4.0 11 22 8.0 26 40 24 50 96 10" 200 340 600 5.0 12 30 12 36 60 12" 125 300 550 4.0 2.2 1.8 9.0 6.4 5.8 19 17.2 12 8.0 6.0 5.0 4.0 24 17 13 12 46 38 32 30 18" 24" 30" 76 50 10 124 70 30 202 104 40 12-16-98 Specifications subject to change without notice or incurring obligations Page 31 “SE”Series Linear Slides Step 1 – Order Guide Leave Blank If No Integral Options Are Desired Select a slide model size, stroke length, mounting style, plus any optional toolbar, attachment (B1), or integral options (such as Viton seals). Helpful hint: The model size = guide shaft diameter in 3 decimal places. Model Number Will End Here If No Options Are Desired Step 1: Basic Slide Model Series Model Size Stroke SE500 – 5.0 (–Optional Tandem ) – MS1T1 Cylinder Stroke Mounting Style & Optional Toolbars Model Size 250 375 500 625 750 1000 1500 Guide Shaft Bore Diameter 1/4" 1/2" 3/8" 3/4" 1/2" 1-1/8" 5/8" 1-1/8" 3/4" 1" 1-1/2" 2" 2-1/2" 3-1/4" Standard Stroke Length 1/2" 1" 1" 1" 1" 8" 1" 8" 2" to to to to to to to to to 4" 6" 10" 10" 6" 18" 6" 20" 30" by by by by by by by by by 1/2" 1" 1" 1" 1" 2" 1" 2" 2" increments increments increments increments increments increments increments increments increments – VZ Integral Options – MS1 Standard Mounting Includes: • Tapped mounting holes • Thru mounting holes Side Tapped • Side tapped mounting holes Mounting Holes 4 Each Side 3-Position Tandem Cylinder Slides (Not available on SE250 or SE375) Note: See pages 34 & 35 for principle of operation Primary Cylinder Stroke Secondary Cylinder Stroke Sensor locations – use “M” in the Box ( ) if mid-position sensor is required (3 sensors). Note: “M” (mid-position) is not available with “S50, S51, S60” sensors. All sensors are located on the primary cylinder, which also contains the magnetic piston band for “E” & “J” options. Shock options “D, E & F” are not available on tandem units. Thru Hole Mounting and Tapped Mounting Holes on opposite side Base Mounting Bar Option Toolbar Configurations Optional toolbars T1, T3, & T4 may be substituted for standard toolbars at no additional cost. All like models of SE Slides (except SE500) can be joined together for 2axis motion using the standard toolbars. Use Option T3 to join two SE500 models. All “SE” Slides (except SE250) share identical toolbars with their “EZ” Series cousins. Thus an “SE” slide is easily combined with an “EZ” slide for 2-axis motion. T3 or T4 horizontal motion toolbar with special mounting holes is available for joining dissimilar models. Allen Bolts attach the vertical motion unit to the mounting bar of the horizontal motion unit. Toolbar Option Codes – T1 = Blank Toolbar (no mounting holes). For joining dissimilar models, specify the horizontal toolbar. Horizontal Slide Vertical Slide – T3 for SE500 SE500 or EZ500 – T4 for SE1000 SE500, EZ500, SE750, or EZ750 To order: Add “Option Code” to Mounting Style. Example: SE1000 – 10.0 – MS1T4 Page 32 Specifications subject to change without notice or incurring obligations ▼ ▼ ▼ Ordering example: SE750 – 5.0 – 2.0 – MS1 – J72 ■ M – MS1B1 Optional Base Mounting Bars Integral Option Codes D – Dowel Hole/Slot Code & Location(s) Available on any or all of the 5 mounting surfaces shown in blue on page 30. Example: D13 specifies dowel hole/slot on bottom surface of bearing block (Surface #1) and on top surface of toolbar (Surface #3). Hydraulic Cylinder Seals (150 psi max.) Viton Cylinder Seals H– V– Bearing Options Sleeve bearings can be substituted for standard linear ball bearings. W– Rulon® Shaft Bearings X– Duralon® Shaft Bearings Guide Shaft Options Y– Hollow Guide Shafts Case hardened & ground #52100 tubular steel available on SE750 Models and larger. Z– Stainless Steel Guide Shafts: shaft material compatible with bearing type will be provided. Bearing Type Shaft Material Std. linear ball brgs. 440C hardened & ground SS Option "W" Rulon® sleeve Hard chrome plated SS Option "X" Duralon® sleeve Hard chrome plated SS S– Grease fittings, Side T– Grease fittings, Top 1-8-99 Building the Model Number in 3 Easy Steps Step 2 Add sensors. Choices include proximity switches, snap action mechanical switches, 3-way air pilot switches, magnetically operated electronic sensors and reed switches. Complete with sensors – or brackets only. ▼ ▼ Sensor Codes (Use “S000” if NO Sensors are desired) Step 2: Sensing Options Select a code for sensor type and indicate position Example: SO3 B { E = Extend position only R = Retract position only B = Both extend & retract positions M = 3 sensors (See note 1) – SO3B (4 Digits) Model number will end here if no Shock, Stop, or Bumper Options are desired. Continue on to Step 3 if you need any of these options. • Sensors beginning with the letter “S” (Prox, Snap Action, Air Pilot) are actuated by “dogs” clamped to the guideshafts. • Sensors beginning with the letter “J” or “E” (Electronic sensors and reed switches) are actuated by a magnetic band on the piston. Note 1: Mid position “M” not available on SE250 or SE375 with prox options (S01 thru S42). “M” not available on any model with S50, S51, or S60. Prox Switches w/Brackets & Actuators Prewired style “S01, S03, S05,S07” Proximity Switch w/Brackets & Actuators Prewired w/ Quick Disconnect Quick Disconnect Thread 6' Leadwire w/2 M cord set without cord set Size Electrical Characteristics 110v AC, 2-wire, w/LED 24v DC, 2-wire, w/LED (NPN/PNP) 24v DC, 3-wire, w/LED (PNP) Sourcing 24v DC, 3-wire, w/LED (NPN) Sinking Switch actuator has steel sensing flag Quick disconnect style “S02, S04, S06, S08” is furnished with straight 2M cord set. For “S12, S14, S16, S18” order straight or right angle cord set separately. S01 S03 S05 S07 S02 S04 S06 S08 S40 S41 S42 S12 S14 S16 S18 12mm 12mm 12mm 12mm Proximity Switch Brackets & Actuators Only 12mm Customer supplies the switches 8mm Customer supplies the switches 5mm Customer supplies the switches Conduit Fitting Style Housing Snap Action Mechanical Switches Prewired w/ 6' Leadwire Electrical Characteristics SPDT 10 amp. capacity (N/A on SE250/SE375) Female Cordsets w/2 Meter Leadwire for 12mm Proximity Switches Option Straight Rt. Angle Code Cordset P/N Cordset P/N S12 PCS01-2M PCS02-2M S14 PCS03-2M PCS04-2M S16 PCS05-2M PCS06-2M S18 PCS05-2M PCS06-2M S50 S51 4 meter and 6 meter cord sets are also available. Please consult factory. Air Pilot Switch S60 Miniature 3-way air valve (N/A on SE250/SE375) Snap Action Mechanical Switches Pre-wired style housing "S50" Magnetic Piston & Clamp-On Sensors (“J”) Single sensor –1" stroke min; Dual sensors –2" stroke min. Not available on SE250. 9 Ft. Quick Disconnect Sensor w/5M cord set Prewired Type J70 J71 Reed J72 J74 J73 J75 LED Electrical Characteristics Yes 5-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, SPST N.O., 3.5 Voltage Drop Electronic Yes Sourcing PNP 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Electronic Yes Sinking NPN 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Switch actuator Conduit fitting style housing "S51" Air Pilot Switches "S60" Magnetic Piston & Dovetail Style Sensors (“E” ) For 1" Stroke & longer on all bores; Reed sensors not available on SE250 or SE375 9 Ft. Quick Disconnect Sensor Prewired w/5M cord set Type Reed E70 E71 E72 E74 E76 E73 E75 E77 LED Yes Electrical Characteristics 5-120 VDC/VAC, 0.03 Amp Max, 4 Watt Max, 2.0 Voltage Drop Sourcing PNP 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop Sinking NPN 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop 0-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, 0 Voltage Drop Switch actuator 3-way air limit valve attached to mounting plate Electronic Yes Electronic Yes Reed No Clamp On Style Sensors “J70 – J75” Dovetail Style Sensors “E70 – E77” Magnetic Piston J800 Customer supplies the sensors and mounting clamps E800 Includes Dovetail Mounting Rail; customer supplies the sensors 1-5-99 Sensor clamps mount on the cylinder tie rods Adhesive backed, double dovetail rail (tinted blue for illustration) bonds firmly to cylinder body; dovetail sensors slide and lock into mating slots in the rail. Specifications subject to change without notice or incurring obligations Page 33 “SE”Series Linear Slides Step 3 Standard mounting brackets are available for Ace or Enidine. Stop collars are available for adjustablility of stroke. – Order Guide Thin Parts Placers Standard transition plates are available for joining two SE Series slides to create extremely compact 2-axis motion devices. The bearing block of the vertical unit is bolted to the transition plate which is mounted to the toolbar of the horizontal unit. In cases where wider bearing separation is required on the horizontal unit (for longer strokes, heavier overhung loading, etc.), an EZ Series slide may also be combined with an SE Model. Step 3: Shock, Stop, & Bumper Options – AB – KE Shock Absorbers Options For SE500 through SE1500 Slides Indicate desired option quantity/location in the box ( ) as follows: E = Extend position; R = Retract position; B = Option located in both extend and retract position. (Stop collars are shown for position only and must be specified separately if desired.) Extend Shock Extend Shock Dog Extend Shock Extend Shock Dog Stop Collar Std. Location Retract Shock Std. Location Retract Shock Dog SE500, Stop Collar Standard Location Alternate Location Codes Codes A .............. Ace Shocks ................ D B ............ Enidine Shocks.............. E C ...... Brackets & Actuators only ...... F (Customer supplies the shocks) Insert R or B in box Insert E, R or B in box Std. Location Retract Shock Shock Dog Extend Shock Shock Dog Alternate Location Retract Shock Alternate Location Dual Retract Shock SE625, SE750 and SE1000 Slides Alternate Location Retract Shock (For Base Mount, etc.) Order transition plates by part number shown in the chart below. Order slides and accessories separately. ➚ ➚ SE1500 Slides Only Std. Location Dual Retract Shock Stop Collar Dual Extend Shock Trans. Plate P/N TPL01 TPL02 Horizontal Slide SE250 SE375 Vertical Slide SE250 SE250 "A" Dimension 1.63 1.63 "B" Dimension .63 .63 "C" Dimension .56 .56 • for Dual Shocks Model SE1500 only: Insert "X" after code letter to denote Dual Shocks Example: "DXB" provides four shocks – 2 standard location extend shocks and 2 alternate location retract shocks KR KE UKR UE 3-Position Tandem Cylinder Models Available on SE500, SE625, SE750, SE1000 and SE1500 KR KB = Both KE UR UKR UB = Both UE UKB = Both w/collars Stop Collars for stroke adjustment. Urethane Bumpers Bumpers not compatible with prox, snap-action, or air pilot switches. If sensors are desired use magnetically operated "J" or "E" Options. Extend bumpers not compatible on SE375 with "J" Type Sensors. – KE = Extend only – KR = Retract only – KB = Extend & retract Extend stop collars not compatible on SE375 with "J" Type Sensors. Use of “KR” reduces useable stroke length on SE250 & SE375. SE250 stroke loss = 3/16”; SE375 stroke loss = 1/8”. – UE = Extend only w/stop collars – UR = Retract only, no stop collars – UB = Both w/stop collars extend –UKR= Retract only with stop collars –UKB= Both with stop collars both Bumpers result in some stroke loss. See page 41. Principle of Operation Generally, when two 4-way valves are used to actuate a 3-position slide, separate regulators supply each valve. A self-relieving regulator, upstream of the valve controlling the primary cylinder, is set at 20 to 40 psi lower than the secondary cylinder supply. Page 34 Specifications subject to change without notice or incurring obligations 5-16-07 Flexibility in creating custom linear motions Slide Combinations – Transition Plate Part Numbers – Dimensions Vertical Motion Slide A C L Horizontal Motion Slide Transition Plate Spacer, if required, is supplied with transition plate B This "gap" allows standard sensors and/or shocks to be added to vertical motion without interference NOTE: Vertical Motion Slide is on same centerline as Horizontal Motion Slide as seen in this view C TPL03 SE375 SE375 2.00 1.00 .75 TPL04 SE500 SE250 1.63 .63 .75 TPL05 SE500 SE375 2.00 1.00 .75 TPL06 TPL07 TPL08 TPL09 TPL10 SE500 SE625 SE625 SE625 SE750 SE500 SE375 SE500 SE625 SE375 3.25 2.00 3.25 3.38 2.00 1.50 1.00 1.50 1.50 1.00 1.00 .75 1.00 1.00 1.13 TPL11 SE750 SE500 3.25 1.50 1.13 TPL12 SE750 SE625 3.38 1.50 1.13 TPL13 SE750 SE750 5.00 2.25 1.75 TPL14 SE1000 SE500 3.25 1.50 1.50 TPL15 TPL16 TPL17 TPL18 TPL19 SE1000 SE1000 SE1000 SE1500 SE1500 SE625 SE750 SE1000 SE750 SE1000 3.38 5.00 6.00 5.00 6.00 1.50 2.25 2.75 2.25 2.75 1.50 1.75 2.00 2.00 2.25 1 Full Retract Port 1 2 Mid-Position Port 3 3 Full Extend Port 4 Port 2 High pressure applied to secondary valve Low pressure applied to primary valve Open to atmosphere Step 1 – In the retract position, ports 1 & 3 are pressurized. Step 2 – High pressure applied at port #4 will override pressure at port #1 and extend the secondary cylinder to its full stroke pushing the primary cylinder forward to mid-position. Exhaust air from the primary cylinder is forced back through the valve and out the self-relieving regulator to atmosphere. Step 3 – Shifting the primary cylinder's 4way valve to apply pressure to port #2 extends the slide to full extend position, "uncoupling" the primary piston from the secondary piston rod. The slide can now be retracted to its midposition by shifting the primary valve (retracting the primary piston until it stops against the extended secondary piston rod) – or the slide can be fully retracted by shifting both the primary and secondary valves. 7-19-99 Specifications subject to change without notice or incurring obligations Page 35 “SE”Series Linear Slides Standard Mounting Style –MS1 M N J BB Offset J – 2 BB Offset J – 2 "AA" Piston Rod Dia. Q B4 Surface #3 Optional Dowel "T" Tapped Hole Thru (4) and Slot B4 L Optional Dowel K Hole B4 Optional Dowel Slot Surface #2 BB Offset W – 2 W B4 Optional Dowel Hole on Centerlines Surface #4 GG B4 Optional Dowel Slot on Centerlines "V" Tapped x "Z" Deep (4) C4 Optional Dowel Slot on Centerlines B + Stroke J R E "P" Port (On Centerline as shown except SE250 only is offset .16 as dimensioned) "P" Port Z Z – 2 U .16* (*SE250 only) KK C "A" Dia. Guide Shaft H X G Y "F" Dia. Mounting holes (4) "FF" Tapped x "ZZ" deep. (8) S BB Offset SE250 Only – Optional Dowel Detail .141 1 .14 le Ho 88 .188 .1 Surface #2 HH U .188 8 .18 Surface #3 C4 Optional Dowel Hole on Centers Surface #1 Surface #5 Mounting Style: "–MS1B1" (Base Mounting Bars) Note: On the SE250 Model with optional proximity switch, the Base Mounting Bars will be assembled in the alternate mounting position. D Alternate Mounting Position Sl ot .141 1 .14 Toolbar dowel holes/slots are offset outward from tapped mounting hole as shown here. B4 Optional Dowel Hole/Slot on Centerlines E2 C'Bore for "J2" SHCS F2 “SE” Series Dimensional Data On the SE500 through Dowel Access Holes SE1000 Models the Base Mounting Bar A2 B2 Option cannot be used with S50, S51 or S60 sensing options. C2 F2 G2 Dia. Thru H2 Model Bore A SE250 SE375 SE500 SE625 SE750 SE1000 SE1500 1/2 1/4 3/4 3/8 1-1/8 1/2 1-1/8 5/8 3/4 2 2-1/2 1 3-1/4 1-1/2 A2 B B2 C 1.625 2.000 2.750 3.250 4.500 5.500 7.500 C2 D E E2 .50 .50 .75 .75 1.00 1.25 1.25 F .173 .204 .266 .266 .406 .531 .656 F2 .25 .25 .38 .38 .50 .63 .63 G .875 .750 2.000 3.000 2.750 3.000 4.500 G2 H H2 .136 .173 .196 .196 .406 .531 .531 .25 .38 .50 .50 .75 1.00 1.25 1.250 1.500 2.250 3.250 3.250 3.750 5.750 J .50 .75 1.00 1.00 1.50 2.00 2.50 J2 K L .875 1.000 1.750 1.750 2.750 3.250 4.250 M .75 1.00 1.50 1.50 2.50 3.00 4.00 N .625 .875 1.250 1.250 2.000 2.500 3.250 P Port #10-32 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 5-16-07 1.38 3.13 1.063 1.75 4.50 1.375 2.50 6.00 2.000 2.50 7.00 2.000 4.00 8.63 3.250 5.00 10.38 4.000 6.00 13.75 5.000 .16 .25 1.75 .19 .25 2.00 .25 .38 3.00 .25 .38 4.00 .38 .75 4.25 .50 1.00 5.00 .50 1.00 7.00 #5 2.38 #8 3.00 #10 4.00 #10 4.75 3/8 6.38 1/2 8.00 – 11.00 Page 36 Specifications subject to change without notice or incurring obligations Mounting Style Dimensions 3-Position Tandem Cylinder Models Available on SE500, SE625, SE750, SE1000 and SE1500 B3 C3 + Stroke of Primary Cylinder D3 C4 + Stroke of Secondary Cylinder E3 1 2 3 4 Tandem Model Dimensions F3 + Stroke of Primary Cylinder A3 + Stroke of Primary Cylinder + Stroke of Secondary Cylinder Model SE500 SE625 SE750 SE1000 SE1500 A3 B3 C3 .75 .75 1.12 1.12 1.50 C4 .75 .75 1.12 1.12 1.75 D3 E3 F3 7.75 4.50 8.75 5.50 11.00 6.50 13.50 7.75 17.75 10.25 1.00 .75 5.50 1.00 .75 6.50 1.25 1.00 7.75 2.00 1.50 9.12 2.25 2.00 12.25 Dowel Holes Fabco-Air Dowel Holes feature a slip fit dowel hole and a slip fit dowel slot, allowing 2 dowels to be pressed into the mounting surface or the end tooling. This "hole and slot" method provides precision alignment, yet dowel pin centerlines do not have to be held at a critical dimension. Dowel holes/slots may be located on any of the five surfaces shown at the right and in blue on the dimension drawings on page 36. Surface #5 Surface #1 Surface #3 Surface #2 Slip Fit for Dowel Size 1/8 3 /16 1/4 1/4 3/8 3/8 1/2 Depth B4 Dowel Dimensions Model SE250 SE375 SE500 SE625 SE750 SE1000 SE1500 Slip Fit for Dowel Size 3/32 1/8 3/16 3/16 1/4 5/16 3/8 Depth .09 .12 .16 .16 .25 .37 .43 C4 Dowel Dimensions Surface #4 .12 .18 .25 .25 .37 .37 .50 Dowel Slot Detail .03 (Typ.) Integral Option: "–Y" (Hollow Guide Shafts) Tubular guide shafts are available on SE750, SE1000 and SE1500. They can be used to reduce reciprocating weight – or to run air and/or electrical lines through the shafts. Q .25 .38 .63 .63 .63 .75 1.00 5-16-07 R .13 .25 .50 .50 .75 .75 .75 S .13 .62 .50 .50 .87 1.25 1.50 T #8-32 #10-24 1/4-20 1/4-20 3/8-16 1/2-13 5/8-11 U .875 1.000 1.562 1.750 2.750 3.250 4.250 V #10-24 1/4-20 1/4-20 1/4-20 3/8-16 1/2-13 5/8-11 W .500 .688 1.125 1.125 1.750 2.125 3.000 X .19 .19 .38 .38 .50 .63 .50 Y Z AA BB FF GG HH KK ZZ 1.375 .50 .187 .141 #5-40 .375 .50 1.625 .75 .250 .250 #8-32 .750 .38 2.250 .75 .375 .313 #10-24 1.250 .88 3.250 .75 .375 .313 #10-24 2.250 .88 3.250 1.00 .625 .500 3/8-16 1.750 1.25 3.750 1.50 .750 .688 1/2-13 1.750 1.63 6.000 1.50 1.000 .875 1/2-13 3.000 2.00 1.24 .19 1.50 .25 1.47 .38 1.47 .38 2.44 .75 2.94 1.00 3.94 1.00 Internal Diameters are as follows: SE750 SE1000 SE1500 – – – .44 ± .02 .60 ± .03 .89 ± .05 Specifications subject to change without notice or incurring obligations Page 37 “SE”Series Linear Slides Note: Proximity Switches shown are 12mm. Options S01, S03, S05 & S07 prewired styles are supplied with 6 ft. lead wire. Options S02, S04, S06 & S08 quick disconnect style are supplied with straight 2 meter cord set. Options S12, S14, S16, S18 are quick disconnect style without cord sets. S40, S41 & S42 are brackets and actuators only, no switches. Proximity Switch for SE250 1.55 Prox. Switch Dog (Actuates both the Extend and Retract Sensors) Retract Position Sensor Proximity .75 SHCS (2) Prox. Bracket Extend Position Sensor (Prewired styles shown gray; Quick Disconnect styles with Straight Cord Sets shown blue) Prox Bracket Attachment Screws: Remove these screws if thru mounting hole bolts are used .13 Thru Mounting Hole Bolts Tapped Mounting Holes Proximity Switch for SE500 & SE625 Prox. Switch Dog Retract Position Sensor (Bracket mounting holes are standard on all models) Proximity Prox. Switch Dog 10° (TYP) .75 Extend Position Sensor (Prewired styles shown gray; Quick Disconnect styles with Straight Cord Sets shown blue) .75 Prox. Switch Dog Page 38 Specifications subject to change without notice or incurring obligations 1-20-99 Proximity Switch, Snap Action & Air Pilot Switch Options Switch for SE375 Prox. Switch Dog (Actuates extend sensor) Prox. Bracket Snap Action Mechanical Switch for SE500 thru SE1500 .75 Switch Dog Prewired Type Housing Extend Position Sensor (Prewired styles shown gray; Quick Disconnect styles with Straight Cord Sets shown blue) Bracket Attachment Screws (Bracket mounting holes in bearing block are standard on all models) 2.00 (TYP) A .50 Retract Position Sensor (Actuated by sensing the end of guide shaft) 1.12 Prewired Type Housing Conduit Type Housing 1.19 1/2-14 NPT Conduit Connection Switch .50 Dog Switch Dog Air Pilot Switch for SE500 thru SE1500 Models Switch for SE750 thru SE1500 Retract Position Sensor (Bracket mounting holes are standard on all models) .45 .13 Switch Dog 3-Way Air Limit Valve (Fabco-Air Model MSV-2) Shown In Actuated Position 2.00 (TYP) .58 A 1.19 3-Way Air Limit Valve Prox. Switch Dog Extend Position Sensor (Prewired styles shown gray; Quick Disconnect styles with Straight Cord Sets shown blue) Mounting Plate SHCS (2 Per Valve) Switch Dog #10-32 Ports Snap Action & Pilot Switch Dimensions Model SE500 SE625 SE750 SE1000 SE1500 A 1.06 .94 .75 .44 .00 1-20-99 Specifications subject to change without notice or incurring obligations Page 39 “SE”Series Linear Slides Shock Absorber Options SE500 thru SE1000 Models Standard Location – Codes (Insert E, R or B) A Ace Shocks Enidine Shocks B Brackets & Actuators only C EXTEND SHOCK C "D" Threaded Shock A B 1 4 Extend Shock Actuator E F RETRACT SHOCK Alternate Location – Codes (Insert R or B) Ace Shocks D E Enidine Shocks F Brackets & Actuators only EXTEND SHOCK EXTEND SHOCK DOG ALTERNATE RETRACT SHOCK (Stops on Guide Shaft) Retract Shock Actuator 1 3 4 Shock Mounting Block 2 4 3 Extend shock mounting package Alternate retract shock mounting package Stop collars are compatible with all shock mounting packages. 2 Standard retract shock mounting package Model A B C 1.44 1.44 1.75 2.88 D 1/2-20 1/2-20 1.0-12 1.0-12 E .19 .19 .38 .38 F 1.88 2.12 3.00 3.53 SE500 .62 .75 SE625 .62 .75 SE750 1.25 1.38 SE1000 1.25 1.38 SE1500 Model – Standard and Dual Shock Options Standard Location – Option Codes (Insert E, R or B) Single Shock Dual Shocks AX Ace Shocks A B BX Enidine Shocks CX Brackets & Actuators only C RETRACT SHOCK EXTEND SHOCK 1.0-12 Threaded Shock Standard Retract Shock Position 3.75 Retract Shock Actuator 2.00 Extend Shock Position Alternate Retract Shock Position Extend Shock Actuator 4.63 4.63 DUAL RETRACT SHOCK DUAL EXTEND SHOCK Alternate Location – Option Codes (Insert R or B) Single Shock Dual Shocks D DX Ace Shocks E EX Enidine Shocks F FX Brackets & Actuators only EXTEND SHOCK ALTERNATE RETRACT SHOCK ALTERNATE DUAL RETRACT SHOCK DUAL EXTEND SHOCK 1.38 Dual Extend Shock Actuator This shock mounting bracket is required only with applicable dual shock options .50 This retract shock mounting bracket (shaded blue) is required only with applicable alternate location, dual shock options Page 40 Specifications subject to change without notice or incurring obligations 1-20-99 Shock Absorbers, Stops, Bumpers and Multi-Power ® Units Stop and Bumper Options Stop Collars – SE250 thru SE1500 Models Bumpers – SE250 thru SE1500 Models Retract Stop Extend Stop T1 Retract Bumper (1) Extend Bumpers (2) T2 Bumper options use of a combination of urethane washers and stop collars to create a cushioned stop. Bumpers are ideal for applications in which space limitations preclude use of hydraulic shock absorbers. Note: The Bumper Option is NOT compatible with standard proximity switch, snap action switch or air pilot options. Extend stop collars or bumpers are not compatible on SE375 with "J" Type sensors. Note 1: Retract stop collars reduce useable stroke length on SE250 & SE375. SE250 stroke loss = 3/16". SE375 stroke loss = 1/8" Model SE250 SE375 SE500 SE625 SE750 SE1000 SE1500 T1 .31 .38 .41 .44 .50 .50 .56 T2 1/8 1/4 5/16 1/4 1/4 1/4 1/4 Note 2: Bumper stroke losses all models. Code UE = 1/16"; Code UR = 1/8"; Code UB = 3/16" Note 3: Bumper stroke losses SE250 & SE375. Code UKR = 5/16" for SE250; Code UKR = 1/4" for SE375 Multi-Power ® “Hi-Thrust” Slides Get Increased Thrust Without Increasing the Cylinder Bore Fabco-Air incorporates its famous Multi-Power® cylinder on SE and EZ Series slide models to increase slide thrust. For example, a 2-stage Multi-Power® cylinder on an SE750 Model increases thrust from 314 to 584 pounds at 100 psi supply pressure. The sketch at the right shows a cutaway view of a 3-stage Multi-Power® slide which would effectively raise thrust to over 850 pounds at the same 100 psi supply! OAL Increases as stages are added Baffles NEW The cut-away view (left) illustrates the Multi-Power® principle in a 3-stage slide. Three pistons attached to a common shaft nearly triple the output force of a conventional cylinder ! How it works The cylinder uses multiple pistons attached to a common shaft. Each piston is isolated within its own chamber by means of baffles integral with the outer cylinder wall. Unique internal porting allows air pressure to simultaneously energize all pistons – thus multiplying the slide's thrust. Contact the factory for applicable Multi-Power® solutions for your high force requirements. Shown above is an SE1000, 4-stage Multi-Power® slide capable of producing 1,830 pounds extend force at 100 psi supply pressure. A conventional cylinder would yield only 491 pounds of force at the same supply pressure. Note: Adding additional stages does increase the overall cylinder length. 5-16-07 Specifications subject to change without notice or incurring obligations Page 41 “SE”Series Linear Slides Specials Alternate Adjustable Retract Stroke An adjusting screw with a thread sealing locknut mounted in the rear end cap provides a simple, yet rugged adjustment of the cylinder stroke in the retract direction. The fine thread of the adjusting screw provides precision adjustment. Step 1 SE500 Indicate “SE” series. Select model size based on guide shaft dia. – 5.0 Rear Piston Rod Extension This special configuration consists of a modified rear end cap with rod seal and an extended piston rod, allowing various special application uses. By adding a simple compression spring and clamp collar, a vertical load can be held in midposition and powered either downward or upward. Other uses include special sensing and/or position feedback devices attached to the extended piston rod. An extended rear piston rod added to a tandem cylinder option allows the slide to have a mid-position adjustment capability. Select a stroke (Special strokes also available) Alternate Adjustable Extend Stroke Fabco-Air's popular Dial-A-Stroke® can be applied to most SE Series models for precise adjustability of extend strokes. place without damaging the threads. Precision adjustment is achieved with fine pitch threads on the adjustment rod. The stop flange is mounted on the end of the adjustment rod so the nut will not come off during adjustment. Model Guide Shaft Size Diameter 250 1/4" 375 3/8" 500 1/2" 625 5/8" 750 3/4" 1000 1" 1500 1-1/2" Bore 1/2" 3/4" 1-1/8" 1-1/8" 2" 2-1/2" 3-1/4" Operator Safety – The stop tube, adjustment nut with skirt, and minimum clearances combine to eliminate pinch points. Construction – Stop Flange Adjustment Rod Adjustment Nut with Mating Fine Pitch Thread Adjustment Nut Skirt Stop Tube .50" Min. Clearance when Fully Stroked Plastic Plug Lock Screw Model Standard Stroke Length SE250 1/2" to 4" by 1/2" increments SE375 SE500 SE625 SE750 1" to 6" by 1" increments 1" to 10" by 1" increments 1" to 10" by 1" increments 1" to 6" by 1" increments by 2" increments by 1" increments by 2" increments by 2" increments Adjustment – Adjustment settings are simplified by convenient scale markings. Contact Surfaces Totally Enclosed 8" to 18" SE1000 1" to 6" 8" to 20" SE1500 2" to 30" The stop tube is black anodized aluminum – the adjustment nut is blackened steel with a black anodized aluminum skirt – the stop flange is red anodized aluminum: all for corrosion resistance and appearance. The adjustment nut, steel for long life, includes a lock screw with a plastic plug so the adjustment nut can be locked in Page 42 Specifications subject to change without notice or incurring obligations 12-16 -98 How to Order Summary Step 2 –MS1 T3 Choose Mounting Style & Toolbars Step 3 – CB – KE Select Shock Absorber, Bumper, and Adjustable Stop Options – VZS Select Integral Options – S03B Sensor Options Sensor Options S000 – Indicates NO SENSORS desired Mounting Styles MS1 = Standard Mounting Includes: • Tapped mounting holes • Thru mounting holes • Side tapped mounting holes MS1B1 = Base Mounting Bars (1 Pair) Note: Indicate sensor location in the box ( ). E= Extend, R=Retract, B=Both Extend & Retract , M=3 Sensors S01 thru S18 12mm Prox Switch w/Brackets & Actuators – Choose desired electrical characteristics – Choose pre-wired or quick disconnect with or without cord set S40 thru S42 Prox Switch Brackets & Actuators Only, no Switches. – Choose 12mm, 8mm, or 5mm S50 , S51 (E, R or B only) Snap Action Mechanical Switches – Choose pre-wired or with conduit fitting S60 (E, R or B only) Air Pilot Switch J70 thru J75 (Not available on SE250) Magnetic Piston and Clamp-on Sensors. – Choose reed or electronic (PNP or NPN) – Choose pre-wired or quick disconnect with cord set Single sensor – 1" stroke min. Dual sensors – 2" stroke min. J800 Magnetic Piston Only, No Sensors E70 thru E77 Magnetic Piston & Dovetail Style Sensors – Choose reed or electronic (PNP or NPN) – Choose pre-wired or quick disconnect with cord set. Requires 1" or longer stroke. Reed switches not available on SE250 or SE375. E800 Magnetic Piston & Dovetail Mounting Rail (attached) only, no sensors. Requires 1" or longer stroke Shock Options Specify E, R, or B in box ( ). A – Ace Shocks B – Enidine Shocks C – Brackets and actuators only Alternate Location Specify R or B D – Ace Shocks E – Enidine Shocks F – Brackets and actuators only Dual Shock Options for Model SE1500 only Specify E, R, or B in box AX – Ace Shocks BX – Enidine Shocks CX – Brkts & actuators Alternate Location Specify R, or B in box DX – Ace Shocks EX – Enidine Shocks FX – Brkts & actuators Other Options KE – KR – KB – UE – Stop collars, extend Stop collars retract Stop collars both Bumpers extend with stop collars UR – Bumpers retract only without stop collars UB – Bumpers both ends w/stop collars extend UKR – Bumper retract only with stop collars UKB – Bumpers both ends with stop collars both ends Toolbars – T1 = Blank Toolbar – T3 = Toolbar for Model SE500 to attach an SE500 or an EZ500 – T4 = Toolbar for Model SE1000 to attach an SE500, EZ500, SE750 or EZ750 Integral Options D – Dowel Hole and Slot Specify Surface Location(s) 1, 2, 3, 4, or 5 in box(es) H– Hydraulic Cylinder Seals V– Viton Cylinder Seals Bearing Options W– Rulon® Sleeve Bearings X– Duralon® Sleeve Bearings Guide Shaft Options Y– Hollow Guide Shafts Z– Stainless Steel Guide Shafts S– Grease fittings, Side T– Grease fittings, Top 1-20-99 Specifications subject to change without notice or incurring obligations Page 43 “EZ”Series Linear Slides Optional Dowel Hole/Slot Cylinder Endcaps Unique design – Integral air cylinder with end caps Clear anodized aluminum with that serve as rugged housings for the linear ball Code –D precision machined mounting surface bearings. Cylinder stroke is nominal +.015” / –.000” Optional slip fit dowel holes and slip fit dowel with ± .001” repeatability. slots allow for repeatably precise slide Choice of endcap mounting styles mounting and/or attachment of end tooling. Code – MH1: Thru- hole mounting (shown) Option may be specified at any of the five Code – MH2: Bottom tapped mounting hole surface locations (1 – 4, 6) listed here. Code – MF1/MF2/MF3: Flange mount styles #1 – MH1/MH2 end cap mounting surface Code – MV1/MV2: Side tapped hole mounting (bottom mounting surface) #2 – Toolbar face #3 – Toolbar top #4 – MV1/MV2 end cap mounting surface (side mounting surface) Dowel Surface 3 #6 – MF1/MF2/MF3 end cap mounting surface (flange face) Dowel Surface 2 Precision guide shafts Straightness .0015” per foot Standard case hardened (Rc 61 - 65) and ground (9 - 14 microinches RMS) Optional stainless steel Code – Z Precision linear ball bearings Standard sealed ball bearings with full steel bearing shell. Optional sleeve-type, linear bearings Code – X: Duralon®; Code –W: Rulon® Stainless steel piston rod – End of piston rod is piloted into the back of the toolbar by a precision machined counterbore. A socket head cap screw completes attachment to the toolbar. This design eliminates piston rod side loads, increasing cylinder seal life and improving performance. Front Toolbar Clear anodized aluminum, machined top & front for squareness. Tapped mounting holes (top & front) are standard. Optional slip fit dowel holes and slip fit dowel slots assure repeatably precise tooling attachments. Code – T1: Optional blank toolbar (no mtg holes) Codes –T3 or T4: Optional toolbars for joining dissimilar slides together. SE and EZ Series can be combined for 2-axis motion. Engineering Data Model Guide Shaft Diameter Bore Power Factor Extend Power Factor Retract Weight, lbs. @ zero stroke Weight per inch of stroke Standard Strokes EZ250 1/4" 1/2" .20 .17 .46 .06 1/2" thru 4" by 1/2" incr. EZ375 3/8" 3/4" .44 .39 1.10 .18 1" thru 6" by 1" incr. EZ500 1/2" 1-1/8" .99 .88 2.40 .32 1" thru 10" by 1" incr. EZ625 5/8" 1-1/8" .99 .88 3.35 .44 1" thru 10" by 1" incr. EZ750 3/4" 2" 3.14 2.84 8.31 .74 1"- 6" by 1" 8"-18" by 2" EZ1000 1" 2-1/2" 4.90 4.47 19.10 1.19 1"- 6" by 1" 8"-20" by 2" EZ1500 1-1/2" 3-1/4" 8.27 7.51 53.30 2.60 2" thru 30" by 2" incr. Max Operating Pressure: 150 psi Output Force: Output Force in Pounds = Pressure x Power Factor Speed: Speeds up to 24 inches per second are obtainable by utilizing an optional stop package in conjunction with urethane bumpers or hydraulic shocks. Moderate reciprocating loads can be safely cycled up to 12 inches per second by utilizing an adjustable stop option without bumpers or shocks. Except for light loads and moderate speeds, operating EZ slides without an adjustable stop option is not recommended. Moderate to heavy loads should not be stopped by bottoming the piston against the end cap. Important note: Most linear slide failures are caused by severe, damaging impact loads (which act like a “slide hammer” on the piston rod). Proper slide model sizing, use of adjustable stops and/or shocks/bumpers, and operating the slide at the lowest possible air pressure will insure successful operation and long product life. Accuracy: EZ Series slides feature linear ball bearings for near play free operation. Each bearing has .0005" max “play” or less. The built-in air cylinder will stroke +.015" / –.000" of nominal stroke. Stroke repeatability is ±.001". Guide shaft straightness tolerance is .0015" per foot of shaft. Bearings in the “EZ” series slides are housed in the cylinder end caps. As the stroke increases, the pairs of bearings become spaced further apart, increasing bearing load capacity. Note: when comparing “EZ” charted Load #1 capacities to “SE” model/ stroke equivalents, ratings are identical because the limiting factor is the strength of the guideshaft to resist bending, not the linear ball bearing capacity. When sleeve type bearings (code “X” or “W”) are specified, the “EZ's” additional bearing separation can be a significant factor in improving bearing life and reducing toolbar “play” in Load #1 applications. Page 44 Specifications subject to change without notice or incurring obligations 1-5-99 Ideal for high precision, high load carrying capacity applications Load Sizing Guide LOAD 2 LOAD 1 (Tool Plate Load) LOAD 3 (Tool Plate Load) LOAD 2 FULLY EXTENDED (Carriage Load) LOAD 3 (Carriage Load) Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/ decelerated. – DO NOT OVERLOAD – Overloading can cause reduced product life, shaft bending and loss of positional accuracy, as well as bearing and seal failure. CAUTION: Heavy reciprocating loads can create damaging impact forces at end of stroke. It may be necessary to use adjustable stops, bumpers, or hydraulic shock absorbers – or reduce speeds. Center support can be added to EZ500 and larger slides. Center support dramatically reduces deflection and increases load capacity on long stroke applications. SAFE Model EZ250 Load Type Load 1 Load 2 EZ375 Load 1 Load 2 EZ500 Load 1 1" 4.0 17 40 48 28 28 60 79 84 120 120 136 290 290 290 150 150 150 240 420 420 420 2" 2.4 10 24 44 28 28 36 79 44 120 120 72 210 290 290 84 150 150 140 420 420 420 100 280 280 180 450 480 480 200 470 470 240 600 600 600 3" 1.8 4.0 8.0 38 12 28 14 60 24 60 110 44 120 220 264 44 124 150 84 250 420 420 4" 1.3 2.5 4.0 19 6.0 18 8.6 33 12 36 70 24 84 160 144 28 76 140 60 160 310 420 56 114 200 64 190 360 480 80 220 470 110 320 600 600 4" 600 800 800 825 920 920 920 5" 6" LOADS 7" Stroke 8" 9" (lbs. ) 10" 12" 14" 16" 18" 20" Maximum Deflection .005" .015" .005" .015" .005" .015" .005" .015" .005" .015" .030" .005" .015" .030" .005" .005" .015" .030" .005" .015" .030" .005" .005" .015" .030" .005" .015" .030" .005" .005" .015" .030" .005" .015" .030" .005" Load 2 EZ625 Load 3 Load 1 Load 2 EZ750 Load 3 Load 1 4.0 12 3.6 18 8.0 24 50 21 60 116 126 16 56 88 40 120 220 245 Load 2 EZ1000 Load 3 Load 1 Load 2 Load 3 2.8 6.8 2.0 13 6.0 16 32 14 44 80 84 12 34 60 36 84 170 184 20 56 96 42 110 200 380 44 120 220 80 210 400 540 6" 510 600 800 800 920 920 920 4.0 12 22 12 29 64 72 9.0 26 56 22 60 120 115 EZ1500 Load 1 Load 2 Load 3 3.0 8.2 16 8.0 24 48 56 7.8 20 38 17 56 96 100 12 36 60 36 80 140 200 36 80 130 66 156 280 430 Stroke 12" 124 300 550 434 750 920 850 1.8 6.0 12 7.0 20 37 49 5.6 16 29 12 34 70 72 1.4 4.8 9.6 5.4 15 28 36 4.0 11 22 10 30 60 64 8.0 26 40 15 44 76 136 24 50 96 50 100 200 320 5.0 12 30 12 24 50 76 12 36 60 42 90 150 210 18" 76 124 202 275 480 590 450 4.0 9.0 19 8.0 17 35 60 8.0 24 46 38 76 124 156 2.2 6.4 12.2 7.0 14 26 42 6.0 17 38 32 50 100 90 24" 50 70 104 195 335 410 250 1.8 5.8 12 6.0 12 24 34 5.0 13 32 30 40 80 84 4.0 12 30 24 36 70 70 30" 10 30 40 60 90 115 85 .005" .015" .030" .005" .015" .030" .005" Single Overhead Support Beam– On stroke lengths longer than ten times the guide shaft diameter (Example: EZ625 is .625 x 10 = 6-1/4" stroke), a single beam increases “Load 1” by a factor of 1.9 to 1 . 1-20-99 Twin Overhead Support Beam– On stroke lengths longer than ten times the guide shaft diameter (Example: EZ1000 is 1 x 10 = 10" stroke), a twin beam increases “Load 1” by a factor of 2.7 to 1. Specifications subject to change without notice or incurring obligations Page 45 “EZ”Series Linear Slides – Order Guide Step 1 Select a slide model size, stroke length, endcap mounting style, plus any optional toolbar, mounting bar (B1) or integral option (such as Viton seals, etc.). Helpful hint: The model size = guide shaft diameter in 3 decimal places. Step 1: Basic Slide Model Series Model Size EZ 750 – 5.0 Guide Shaft Diameter 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/2" Bore 1/2" 3/4" 1-1/8" 1-1/8" 2" 2-1/2" 3-1/4" 1/2" 1" 1" 1" 1" 8" 1" 8" 2" Stroke ( – OPTIONAL TANDEM CYLINDER STROKE ) Model Size 250 375 500 625 750 1000 1500 Standard Stroke Length to to to to to to to to to 4" 6" 10" 10" 6" 18" 6" 20" 30" by by by by by by by by by 1/2" 1" 1" 1" 1" 2" 1" 2" 2" increments increments increments increments increments increments increments increments increments 3-Position Tandem Cylinder Slides (Not available on SE250) Note: See pages 34 & 35 for principle of operation Ordering example: EZ750 – 5.0 – 2.0 – MH2 – S03B – RC01CB Primary Cylinder Stroke Secondary Cylinder Stroke Secondary stroke cylinder Primary stroke cylinder Cut-away view of EZ625 tandem slide Sensor locations– use “M” in the Box ( ) if mid-position sensor is required (3 sensors). Note: “M” (mid-position) is not available with “S50, S51, S60” sensors. All sensors are located on the primary cylinder, which also contains the magnetic piston band for “E” & “J” options. Mid-position “M” prox sensor is not available on “EZ375” models with “S01” through “S47” prox options (consider using “E” style sensors if mid-position sensing is required). Port Locations: Top ports are standard on all tandem models. A top and bottom port combination is available for the EZ500 and EZ625 as a “special” order at no additional charge. Consult factory. Optional “B1” Mounting Bars For use with MV1 or MV2 Mounting style To Order with Slide: Add “B1” to mounting style Example: EZ500 – 5.0 – MV1B1 Floating Rear Bearing Block Option (NOT available on EZ250) Front Bearing Block D Rear Bearing Block Puts maximum stroke within shortest possible envelope. To order: add “FRBB” after end cap mounting style and specify dimension “D”. Ordering example: EZ500 – 5.0 – MH2 – FRBB (D3.5) Options available: Sensing options are limited to magnetically operated "E" & "J" Options. Tooling, Stop, and Shock options are NOT available. Page 46 Rear floating bearing block can be positioned anywhere along the cylinder tube. See details on page 53. Specifications subject to change without notice or incurring obligations 1-8-99 ▼ Building the Model Number in 3 Easy Steps Step 2 Model Number Will End Here If No Options Are Desired Leave Blank If No Integral Options Are Desired Please turn the page – MV1B1T1 Endcap Mounting Styles MH1 Thru Mtg Holes Mounting Style & Toolbars – VZX Integral Options Integral Option Codes D Continue on to step 2 if you want to add Sensing Options. ▼ – Dowel Hole/Slot Code & Location(s) Available on any of the 5 mounting surfaces shown in blue on page 44. Example: D13 specifies dowel hole/slot on bottom surface of bearing blocks and on top surface of toolbar. Hydraulic Cylinder Seals (150 psi max.) Viton Cylinder Seals MH2 Tapped Mtg Holes MF1 Front Flange Mtg H– V– Bearing Options MF2 Rear Flange Mtg Sleeve Bearings can be substituted for standard linear ball bearings. W– Rulon® Shaft Bearings X– Duralon® Shaft Bearings Guide Shaft Options Y– Hollow Guide Shafts Case hardened & ground #52100 tubular steel available on EZ750 Models and larger. Z– Stainless Steel Guide Shafts: shaft material compatible with bearing type will be provided. Bearing Type Shaft Material Std. linear ball brgs. 440C hardened & ground SS Option "W" Rulon® sleeve Hard chrome plated SS Option "X" Duralon® sleeve Hard chrome plated SS MF3 Front & Rear Flange Mtg MV1 Side Tapped Mtg Holes ▼ ▼ MV2 Side Tapped w/Ports on Opp. Side Toolbar Configurations Optional toolbars, including blanks (with no holes), may be substituted for standard toolbars at no additional cost. All like models of EZ Series Slides (except EZ375 & EZ500) can be joined together for two-axis motion using standard toolbars. Toolbars with special mounting holes for joining dissimilar models are shown in the table at right. (Also see note 1) Toolbar Option Codes – T1 = Blank Toolbar (no mounting holes). For joining dissimilar models, specify one of the horizontal toolbars listed below: Horizontal Motion Vertical Motion – T2 for EZ375 EZ375 – T3 for EZ500 EZ500 or SE500 – T4 for EZ1000 EZ500, SE500, EZ750, or SE750 Note 1 – Using an “EZ” slide for the vertical motion is recommended only for light loads, short vertical strokes or slow horizontal speeds. For more severe applications, a special base plate should be attached to the endcaps of the vertical motion “EZ” slide. One end of this plate is “sandwiched” between face of horizontal motion's toolbar and the front endcap of the vertical motion “EZ” slide. Rear endcap is attached to plate's opposite end. “EZ” Series Slides are also easily combined with the “SE” Series Slides. All EZ Series Slides except EZ250 share identical tooling mounting bars with their SE Series cousins. To order: Add “Option Code” to Mounting Style. Example: EZ1000 – 10.0 – MH2T4 Page 47 12-17-98 Specifications subject to change without notice or incurring obligations ▼ “EZ”Series Linear Slides – Order Guide Step 2 Add sensors. Choices include proximity switches, snap action mechanical switches, 3-way air pilot switches, magnetically operated electronic sensors and reed switches. Available complete with sensors – or mounting brackets only if you are furnishing the sensors. Sensor Codes (Use “S000” if NO Sensors are desired) ▼ ▼ Step 2: Sensing Options Model Number Ends Here If No Other Options Desired Select a code for sensor type and indicate position – SO3B (4 Digits) Example: SO3 B { E = Extend position only R = Retract position only B = Both extend & retract positions M = 3 sensors (See note 1) • Sensors beginning with the letter “S” (Prox, Snap Action, Air Pilot) are actuated by “dogs” clamped to the guideshafts. • Sensors beginning with the letter “J” or “E” (Electronic sensors and reed switches) are actuated by a magnetic band on the piston. Note 1: Mid position “M” not available on EZ250 or EZ375 with prox options. “M” not available on any model with S50, S51, or S60. Proximity Switch w/Brackets & Actuators Snap Action Mechanical Switches Prewired style housing "S50" Prewired w/ Quick Disconnect Quick Disconnect Thread 6' Leadwire w/2 M cord set without cord set Size Electrical Characteristics 110v AC, 2-wire, w/LED 24v DC, 2-wire, w/LED (NPN/PNP) 24v DC, 3-wire, w/LED (PNP) Sourcing 24v DC, 3-wire, w/LED (NPN) Sinking S01 S03 S05 S07 S40 S41 S42 S02 S04 S06 S08 S45 S46 S47 S12 S14 S16 S18 See note 2 See note 2 See note 2 Conduit Fitting Style Housing 12mm 12mm 12mm 12mm Proximity Switch Brackets & Actuators Only 12mm Customer supplies the switches 8mm Customer supplies the switches 5mm Customer supplies the switches ▼ ▼ Switch actuator Conduit fitting style housing "S51" Snap Action Mechanical Switches Prewired w/ 6' Leadwire Electrical Characteristics SPDT 10 amp. capacity (See note 3) S50 S51 Air Pilot Switches "S60" 3-way air limit valve attached to mounting plate Switch actuator Air Pilot Switch S60 Miniature 3-way air valve (See note 3) Magnetic Piston & Clamp-On Sensors (“J”) Single sensor –1" stroke min; Dual sensors –2" stroke min. Not available on EZ250. 9 Ft. Quick Disconnect Sensor w/5M cord set Prewired Type J70 J71 Reed J72 J74 J73 J75 LED Electrical Characteristics Yes 5-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, SPST N.O., 3.5 Voltage Drop Electronic Yes Sourcing PNP 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Electronic Yes Sinking NPN 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Magnetic Piston & Dovetail Style Sensors (“E” ) For 1" Stroke & longer on all bores; Reed sensors not available on EZ250 or EZ375 9 Ft. Quick Disconnect Sensor Type Prewired w/5M cord set E70 Reed E71 LED Yes Electrical Characteristics 5-120 VDC/VAC, 0.03 Amp Max, 4 Watt Max, 2.0 Voltage Drop Sourcing PNP 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop Sinking NPN 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop 0-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, 0 Voltage Drop Note 2: Codes S45, S46 and S47 are available on EZ500 & EZ625 models only. This is an alternative prox bracket location to accommodate the extra length of the quick disconnect cordset. See page 56 for details. Note 3: Not available on EZ250 or EZ375 Not available on EZ500 with MV1 or MV1B1 mounting styles Not available on EZ625 with MV1B1 mounting style E72 E74 E76 E73 E75 E77 Electronic Yes Electronic Yes Reed No Magnetic Piston J800 Customer supplies the sensors and mounting clamps E800 Includes Dovetail Mounting Rail; customer supplies the sensors 12-17-98 Page 48 Specifications subject to change without notice or incurring obligations Building the Model Number in 3 Easy Steps Continue on to step 3 if you want to add Tooling, Stop, or Shock Options. ▼ ▼ Prox Switches w/Brackets & Actuators Switch actuator has steel sensing flag Prewired style “S01, S03, S05,S07” ▼ Female Cordsets w/2 Meter Leadwire for 12mm Proximity Switches Option Straight Rt. Angle Code Cordset P/N Cordset P/N S12 PCS01-2M PCS02-2M S14 PCS03-2M PCS04-2M S16 PCS05-2M PCS06-2M 4 meter and 6 meter cord S18 PCS05-2M PCS06-2M sets are also available. Consult factory. Quick disconnect style “S02, S04, S06, S08” is furnished with 2M cordset. For “S12, S14, S16, S18” order straight or right angle cordset separately. Clamp On Style Sensors “J70 – J75” ▼ Sensor clamps mount on the cylinder tie rods ▼ Dovetail Style Sensors “E70 – E77” Adhesive backed, double dovetail rail (tinted blue for illustration) bonds firmly to cylinder body; dovetail sensors slide and lock into mating slots in the rail. 12-17-98 Specifications subject to change without notice or incurring obligations Page 49 “EZ”Series Linear Slides – Order Guide Continued Step 3 Select a tooling option to adapt the slide to the application. Is stroke adjustability required? Select from four adjustable stop options. Are hydraulic shock absorbers needed? Standard mounting brackets are available for both Ace and Enidine. You can order complete shock assemblies – or brackets only if you are furnishing the shocks. To have a valid model number all (6) positions in this section must be filled in with a character. Step 3:Tooling, Stop, & Shock Options ▼ – RC (Tooling Option) 01 (Stop Option) AB (Shock Option) Select a Tooling Option Code – RC Code – RT Rear Toolbar Note: Specifying “T1” blank toolbar in “Step 1” also designates a blank rear toolbar (– RT) ▼ Stop Options 01 U1 02 01 U1 01 U1 02 03 01 U1 02 03 01 U1 02 03 Shock Options A B C Rear Clampbar Extend shocks not available AR BR CR A A A B B B C C C D D D E E E F F F Code – BL Tall Blocks Code – CS CS is NOT Available on EZ250 or EZ375 S type sensors not available on EZ500/625/750 w/center support Code – PL Toolplate Code – PS PS is NOT Available on EZ250 or EZ375 S type sensors not available on EZ500/625/750 Standard Material is Aluminum* Toolplate & Ctr. Support 01 U1 02 03 A B C D E F Code – TB Twin Beam *1018 CRS available at no additional cost 01 U1 02 A B C TB is Available on EZ625 and larger models Standard Material is Aluminum* Code – SB Single Beam *1018 CRS available at no additional cost SB is Available on EZ625 and larger models. Not available with MF1, MF2, or MF3 endcaps “VB” shaft mounting blocks 01 U1 02 A B C Code – VB Vertical Shaft Mtg. Blocks “B2” mounting bars VB is only available with MH1 or MH2 endcaps – VBB2 w/mounting bars 03 D E F Page 50 Specifications subject to change without notice or incurring obligations 1-20-99 Completing Step 3 of the Model Number General shock notes: 1) Shocks not available on EZ250 model. 2) Shocks not available on EZ375-MF3 3) 1/2” –20 thread shocks/brackets are used on EZ375, EZ500 & EZ625. 4) 1”–12 thread shocks/brackets are used on EZ750, EZ1000 & EZ1500. Shock Option Details Adjustable Stop Option Details The Step 3 chart on the opposite page indicates what stops are available for each tooling option. A tooling option must be selected before a stop option can be specified. The Step 3 chart on the opposite page indicates what shocks are available for each tooling option. • Indicate shock quantity/location in the box ( ) as follows: E = Extend only; R = Retract only; B = Both ext. & retract. Some shock options do not require a tooling option (EZ375 models, or "retract shock only"). Fill in Tooling/Stop option position with zeros if shocks are desired without tooling options. Example: EZ375-6.0-MH1-S000-0000BB Code 00 – Code 01 – ▼ This code indicates no stops desired. Flange Nuts ▼ Code NO – Indicates no shocks STD. EXTEND SHOCK STD. EXTEND DUAL SHOCK Standard Shock Location STD. RETRACT DUAL SHOCK LOCATION Code U1 – Reduces noise and provides an impact absorbing stop cushion. It is the same stop as Type “01” with a urethane washer slipped onto the threaded rod against the flange nut. Urethane Washers Code 02 – Is a modification of Type “01” where a stop bolt is added for the extend stop. It positions both extend and retract adjustments next to each other at the back of the slide. Provides easier, more accessible adjustment in cases where a tooling option would cover the extend flange nut in a Type “01” stop. Advantage: Quiet operation Note: Stopping accuracy is limited to approximately ±.025” because of the compressibility of the washer. Alternate Shock Location (Recommended when using “BL, CS, PL, PS, or VB” Tooling) ALTERNATE RETRACT SHOCK LOCATION STD. EXTEND SHOCK STD. EXTEND DUAL SHOCK Stop Bolt Stop Plate Stroke repeatability within .001” Note: EZ1500 models with Type “01” stop are available with a Dual Shock Option (2 extend and/or 2 retract shocks). Sensors S01 thru S60, when used with dual shocks are re-located. Both sensors are mounted to the front end cap. Code 03 – Can only be used with “BL”, “CS”, “PL”, “PS”, or “VB” tooling options. Uses stop bolts at each end. On applications where the front & rear tall blocks are fixed and the cylinder Stop Bolt is a reciprocating carriage, this “03” Stop Bolt Stop Plates option eliminates the threaded stop Stroke repeatability within .001” rod which otherwise would also be reciprocating and require special guarding. PROX. SWITCH DOG DUAL PROX. BRACKET DUAL SNAP SWITCHES Standard Location Alternate Location AX ............. Ace Shocks .................. DX BX .......... Enidine Shocks ............... EX CX ... Brackets & Actuators only ....... FX 1-20-99 Specifications subject to change without notice or incurring obligations ▼ Allows complete adjustment over the entire stroke length from full to zero stroke. Threaded rod (with two flange nuts serving as the stops) is fastened to cylinder endcap and passes thru a clearance hole in rear tooling. Stroke repeatability within .001” SHOCK DOG ATTACHED TO GUIDE SHAFT STD. RETRACT SHOCK LOCATION Standard Location Alternate Location A .............. Ace Shocks .................... D B ........... Enidine Shocks .................. E C .... Brackets & Actuators only .......... F ➚ (Customer supplies the shocks) Insert E, R or B in box ALTERNATE RETRACT DUAL SHOCK LOCATION ➚ (Customer supplies the shocks) Insert E, R or B in box ▼ ➚▼ ➚ Page 51 “EZ”Series Linear Slides MH Mounting Styles – MH1 (Thru Hole) – MH2 (Tapped Hole) Top View Bottom View "T" x "U" Deep Tapped Mtg. Holes (4) MH2 Style M N J J – 2 BB Offset BB Offset J – 2 B + (2 x Stroke) J R Q S S "P" Port (2) "A" Dia. Shafts B4 Dowel Hole Option Surface #2 "T" Tapped Thru (4) B4 L Dowel Hole Option K1 Surface #3 C V C4 Dowel Hole/Slot Option on Centers on Surface #1 G + Stroke BB Offset H BB Offset "Y" Piston Rod Dia. H Switch Mtg. Holes (Except EZ250) G + Stroke E + Stroke "F" Dia. Thru Mtg. Holes (4) MH1 Style EZ250 Only – Optional Dowel Detail .141 1 .14 e Hol 93 .193 .1 Surface #2 Ordering Examples: EZ500-4.0-MH1D12 Specifies dowel hole/slots on bottom mounting surface (#1) and toolbar face (#2) EZ500-4.0-MH1D3 Specifies dowel hole/slot on toolbar top (#3) only EZ500-4.0-MH2 Specifies tapped hole mounting with no dowel hole/slots MF Mounting Styles –MF1 (Front Flange) – MF2 (Rear Flange) – MF3 (Front & Rear Flange) 3 .19 Surface #3 .193 Sl ot .141 .14 1 M W W – 2 "T" Tapped Thru Mounting Holes (4) Q E + Stroke S S S – 2 Ordering Examples: EZ500-4.0-MF1 Specifies front flange mounting with no dowel hole/slots EZ500-4.0-MF2D26 Specifies rear flange with dowel hole/slot on toolbar face (#2) and end cap mounting surface (#6) Dowel Hole/Slot Option Surface #6 "P" Port (2) "A" Dia. Shafts Toolbar dowel holes/slots are offset outward from tapped mounting holes as shown here. Dowel Slots – Detail K2 Z Switch Mtg. Holes (Except EZ250 .03 (Typ.) Dowel Hole/Slot Option Surface #6 “EZ” Series Dimensional Data Model Bore EZ250 EZ375 EZ500 EZ625 EZ750 EZ1000 EZ1500 Page 52 1/2 3/4 1-1/8 1-1/8 2 2-1/2 3-1/4 A 1/4 3/8 1/2 5/8 3/4 1 1-1/2 A1 .25 .38 .50 .50 .75 1.00 1.25 B 3.00 4.50 6.12 6.12 8.50 11.69 15.25 B1 N/A 2.25 2.50 2.50 3.38 4.62 6.25 C 2.0000 2.0000 2.7500 3.2500 4.5000 5.5000 7.5000 C1 1.75 2.25 3.00 3.00 4.50 6.00 8.00 D1 N/A .968 1.437 1.562 1.500 2.062 3.062 D2 N/A .688 .688 .688 1.062 1.062 1.187 E 1.25 2.25 2.75 2.75 3.62 5.12 7.25 E1 N/A 2.12 2.69 2.88 3.91 5.19 6.38 F .173 .204 .266 .266 .406 .531 .656 F1 1.250 1.750 2.375 2.375 3.500 4.500 6.000 G H J K1 2.75 3.00 4.00 4.75 6.38 8.00 11.00 K2 3.75 4.12 5.50 6.25 8.38 11.00 14.75 K3 3.38 3.75 5.00 5.75 7.87 10.00 13.50 11-29-05 .75 .25 .50 1.50 .38 .75 1.75 .50 1.00 1.75 .50 1.00 2.38 .62 1.50 3.12 1.00 2.00 4.25 1.50 2.50 Specifications subject to change without notice or incurring obligations Mounting Style Dimensions MV Side Tapped Mounting Styles MV1 – (Ports as Shown) MV2 – (Ports Opposite Side) J M J – 2 R Q S "P" Port (2) B + (2 x Stroke) S S – 2 "A" Dia. Shafts K1 L Optional “B1” Mounting Bars K3 C Dowel Slot Detail "T" Tapped Thru (4) A1 W – 2 W "Y" Piston Rod Dia. H H J – 2 J F Dia. Thru (4) Switch Mtg. Holes (Except EZ250) G + Stroke E + Stroke G + Stroke Surface #4 Dowel option with clearance in B1 bars "T" Tapped x "U" Dp. Mounting Holes (4) .03 (Typ.) C1 Ordering Examples: Clearance hole for dowel option C4 Dowel EZ500-4.0-MV1 Specifies side tapped mounting EZ500-4.0-MV2B1D4 Specifies ports opposite side, base mounting bars, and dowel hole/slot on mounting surface #4 F1 FRBB – Floating Rear Bearing Block MH1/MH2 Mounting Only J R H Specify "D" D1 (Min.) D2 + Stroke (Max.) Notes: 1) Not available on EZ250 model 2) EZ1000 available with MH2 mounting only 3) Dowel Hole/Slot option in bearing block not available 4) Both bearing blocks must be fastened to a common baseplate to form a rigid assembly MIN B1 + Stroke D + E1 + Stroke MAX Ordering Example: EZ500-5.0-MH2-FRBB (D3.5) Base Plate (not provided) B4 Dowel Dimensions L 1.250 1.000 1.750 1.750 2.750 3.250 4.250 1-6-99 C4 Dowel Dimensions Slip Fit for Dowel Size 1/8 3/16 1/4 1/4 3/8 3/8 1/2 Depth M .75 1.25 1.50 1.50 2.50 3.00 4.00 N .625 1.000 1.250 1.250 2.000 2.500 3.250 P 10-32 1/8 NPT 1/8 NPT 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT Q .25 .40 .38 .38 .50 1.00 1.50 R .38 .50 .50 .50 .75 .75 .75 S .50 .75 1.00 1.00 1.25 2.00 3.00 T U V 1.250 1.125 1.562 1.750 2.750 3.250 4.250 W .437 .875 1.000 1.000 1.750 2.000 2.750 Y Z Slip Fit for BB Dowel Size 3/32 1/8 3/16 3/16 1/4 5/16 3/8 Depth 8-32 .50 10-24 .56 1/4-20 .75 1/4-20 .75 3/8-16 1.12 1/2-13 1.50 5/8-11 2.00 .187 3.437 .141 .250 3.750 .250 .375 5.000 .313 .375 5.750 .313 .625 7.625 .500 .750 10.000 .688 1.000 13.500 .875 .09 .12 .16 .16 .25 .37 .43 .15 .18 .25 .25 .37 .37 .50 Page 53 Specifications subject to change without notice or incurring obligations “EZ”Series Linear Slides EZ375 Tandem Cylinder Model FOR ADJUSTABLE STOP OPTION 7.12 + (2 x Stroke of Primary Cylinder) + Stroke of Secondary Cylinder 2.25 + Stroke of Primary Cyl. 1.50 + Stroke of .38 Primary Cylinder .75 .50 .75 .75 1/8 NPT Port (4) .75 + Stroke of Secondary 1.00 Cyl. .75 .49 3-Position Slides Note 1 .36 Note: Port centerline is .02 to the rear of mounting hole centerline 4.50 + (2 x Stroke of Primary Cyl.) [Without adjustable stops] 3/8" Dia. Shafts Note 1: Same as stroke of primary cylinder (Adjustable stop package allows adjustment of end of stroke positions only - mid-position is fixed) EZ500, EZ625, EZ750, EZ1000, EZ1500 Tandem Cylinder Models FOR ADJUSTABLE STOP OPTION BB + (2 x Stroke of Primary Cylinder) + Stroke of Secondary Cylinder E + Stroke of Primary Cylinder HH + Stroke of G + Stroke of Primary Cylinder JJ K secondary Cyl. Note 1 FF H LL Square P Port (4 places) B +( 2 x Stroke of Primary Cyl. ) [Without adjustable stops] "A" Dia. Shafts “EZ” 3-Position Tandem Cylinder Dimensional Data Model EZ500 EZ625 EZ750 EZ1000 EZ1500 Page 54 Bore 1-1/8 1-1/8 2 2-1/2 3-1/4 A B BB 7.50 7.50 10.62 14.31 18.56 E 2.75 2.75 3.62 5.12 7.25 FF 1.50 1.50 2.25 2.75 3.25 G 1.750 1.750 2.375 3.125 4.250 H .50 .50 .62 1.00 1.50 HH .75 .75 1.12 1.12 1.25 JJ K LL P 1/2 6.12 5/8 6.12 3/4 8.50 1 11.69 1-1/2 15.25 1.00 .75 1.47 1/8 NPT 1.00 .75 1.47 1/8 NPT 1.00 1.16 2.44 1/4 NPT 1.50 1.56 2.94 1/4 NPT 2.00 2.06 3.94 3/8 NPT 1-5-99 Specifications subject to change without notice or incurring obligations Two-axis motion where space is limited “EZ” Series Thin Parts Placers The thin parts placer uses a transition plate to join two "EZ" Series slides together to form a narrow profile pick-and-place unit. This option used in conjunction with the MV1 or MV2 mounting styles is ideal for applications where a conventional "EZP" pick-and-place unit will not fit tight space limitations. Listed below are standard model combinations joining two standard "EZ" models together as shown in the dimensional drawing. Other combinations can be made. Please call for details. B+ (2 x Stroke of the Vertical Motion) D Tooling option "–SB", the single beam overhead support option, can be used with the thin parts placer to increase stability and load capacity on long stroke applications. .25 A + (2 x Stroke of the Horizontal Motion) C "F" Centerline Offset ( + Positive shown here) See inset note below. E Transition Plate How to Order: Drawing and chart show transition plates used to join "EZ" Series slides to form a Thin Parts Placer. Order by designating Plate Number for the combination desired, followed by a dash (–) and stroke length of the vertical motion slide. Plate ordering example: TPL 38 / 25 – 4.0 Horiz. Slide EZ375 Vert. Slide EZ250 Vertical Slide Stroke Length "F" Centerline Offset ( – Negative offset shown here) Some slide combinations have an offset below centerline as shown here.These are listed as negative numbers in the chart below. Note: Catalog number is for plate only. Order slides and their accessories separately. Transition Plates, Model Designations and Dimensions Plate No. 38/25 50/25 50/38 62/25 62/38 62/50 75/38 75/50 75/62 100/50 100/62 100/75 150/75 Horizontal Motion EZ375 EZ500 EZ500 EZ625 EZ625 EZ625 EZ750 EZ750 EZ750 EZ1000 EZ1000 Slide Vertical EZ250 EZ250 EZ375 EZ250 EZ375 EZ500 EZ375 EZ500 EZ625 EZ500 EZ625 Motion Slide EZ1000 EZ1500 EZ750 18.85 8.50 7.71 .78 .75 .25 EZ750 22.41 8.50 8.71 .78 .75 .00 A B C D E F 1-20-99 8.38 3.00 4.12 1.12 .25 .00 10.00 3.00 4.50 1.12 .25 –.13 9.90 4.50 4.28 .78 .25 .13 10.00 3.00 4.50 1.12 .25 –.13 9.90 11.21 4.50 6.12 4.28 5.09 .78 1.09 .38 .38 .13 .25 12.28 4.50 5.16 .78 .50 –.13 13.59 6.12 5.96 1.09 .50 .00 14.21 6.12 6.21 .97 .50 .00 16.78 6.12 6.84 1.09 .50 –.25 17.41 6.12 7.09 .97 .50 –.25 Specifications subject to change without notice or incurring obligations Page 55 “EZ”Series Linear Slides Proximity Switch for EZ250 Models MH1 / MH2 Mounting Styles Note: For all EZ250 models – Right angle quick disconnect cordsets are provided with S02, S04, S06, S08 – and “M” mid-position prox is not available. MF1 Mounting Style .30 .56 Typ. MV1 / MV2 Mounting Styles MF2 Mounting Style Proximity Switch for EZ375 Models MH1 / MH2 / MV1 / MV2 / MF1 / MF2 / MF3 Mounting Styles Note: For all EZ375 models – Right angle quick disconnect cordsets are provided with S02, S04, S06, S08 – and “M” mid-position prox is not available. MF3 Mounting Style .75 Typ. Proximity Switch for EZ500 & EZ625 Models MH1 / MH2 / MV1 / MV2 / MF1 / MF2 / MF3 Mounting Styles .75 Typ. 10° Mid-position prox and bracket Dog – actuates retract prox Retract prox bracket Mid-position prox and bracket Straight "Quick-disconnect" cordsets provided with S02, S04, S06, S08 Extend prox bracket Dog – actuates extend and mid-position prox and optional retract shock absorber Extend prox bracket Dog – actuates extend, retract and mid-position prox and optional retract shock absorber Pre-wired style (S01, S03, S05, S07, S40, S41, S42) Page 56 Quick disconnect style S02, S04, S06, S08, S12, S14, S16, S18, S45, S46, S47 1-8-99 Specifications subject to change without notice or incurring obligations Proximity Switch, Snap Action & Air Pilot Switch Options Note: Proximity switches shown on these pages are 12mm. Options S01, S03, S05, S07 prewired style are supplied with 6 foot leadwire. Options S02, S04, S06, S08 quick disconnect style are supplied with 2 meter cordsets, in either straight or right angle depending on model size. Options S12, S14, S16, S18 are quick disconnect style without cordsets (order cordsets separately from chart on page 49). Options S40, S41, S42 are prox brackets and actuators only (no switches). Options S45, S46, S47 are available on EZ500 and EZ625 models only, and provide brackets and actuators only (no switches) in an alternate location required to accommodate the longer cordsets of quick disconnect style prox switches. Proximity Switch for EZ750, EZ1000 & EZ1500 Models MH1 / MH2 / MV1 / MV2 / MF1 / MF2 / MF3 Mounting Styles .75 Typ. Note: Right angle quick disconnects provided with S02, S04, S06, S08 Standard prox switch locations for EZ750, EZ1000 and EZ1500 Prox switch locations for EZ1500 when dual shock absorbers are used Snap Action Mechanical Switch for EZ500, EZ625, EZ750, EZ1000 & EZ1500 Note: Not available on EZ500 with MV1 mounting style Not available on EZ625 with MV1B1 mounting style 1.19 1.12 1/2 NPT Conduit Connection Switch Dog 2.00 (TYP) A .50 .50 Air Pilot Switch for EZ500, EZ625, EZ750, EZ1000 & EZ1500 Note: Not available on EZ500 with MV1 mounting style Not available on EZ625 with MV1B1 mounting style .45 .13 3-Way Air Limit Valve (Fabco-Air Model MSV-2) shown in actuated position Switch Dog 1.19 A C of slide L C of slide L Switch Dog .75 Prewired Type Housing 1.19 Switch Dog Conduit Type Housing 2.00 (TYP) 3-Way Air .58 Limit Valve Mounting Plate Switch Dog #10-32 Ports Switch Dog SHCS (2 Per Valve) Snap Action & Air Pilot Switch Dimensions Model EZ500 EZ625 EZ750 EZ1000 EZ1500 A 3.06 3.31 3.94 4.44 5.50 12-17-98 Specifications subject to change without notice or incurring obligations Page 57 “EZ”Series Linear Slides Code “–RC” Rear Clampbar for EZ250 Model Bumper Washer "U1" Only (1 Each Stop Nut) Stop Nut "01", "U1" Only J + Stroke Code “–RC” Rear Clampbar for EZ375 Model Stop Nut "01", "U1" Only Retract Shock Actuator Dog Bumper Washer "U1" Only (1 Each Stop Nut) "F1" Thread A "F1" Thread K Extend Stop Bolt Adjustment Range C C "F2" Thread Stop Bolt "02" Only G Extend Shock Actuator Dog H "E" Thread J + Stroke B A H Stop Bolt and Stop Plate "02" Only "F2" Thread K Extend Stop Bolt Adjustment Range B "Set screw" type recessed hex socket "02" only Code “–RC” Rear Clampbar for EZ500, 625, 750 & 1000 Models J + Stroke Stop Nut "01", "U1" Only "F1" Thread A "E" Shock Thread Code “–RC” Rear Clampbar for EZ1500 Model "F1" Thread Stop Nut "01", "U1" Only A D D C Stop Bolt "02" Only Retract Shock Actuator Dog G B H Bumper Washer "U1" Only (1 Each Stop Nut) "E" Shock Thread K "F2" Thread Extend Adjustment Range C H Bumper Washer "U1" Only (1 Each Stop Nut) "E" Shock Thread Shock Actuator Dog J + Stroke G K "F2" Thread Stop Bolt "02" Only Extend Adjustment Range B Model EZ250 EZ375 EZ500 EZ625 EZ750 EZ1000 EZ1500 Page 58 A .38 .50 .62 .62 1.25 2.00 2.50 B .50 .75 1.00 1.00 1.50 2.00 2.50 C .62 .53 .86 .88 1.38 1.62 2.12 D N/A N/A .72 .75 1.14 1.41 1.88 E N/A 1/2-20 1/2-20 1/2-20 1.0-12 1.0-12 1.0-12 F1 #10-24 #10-24 1/4-20 1/4-20 3/8-16 1/2-13 5/8-18 F2 #8-32 #10-24 1/4-20 1/4-20 3/8-16 1/2-13 5/8-11 G N/A .75 .81 .81 1.25 1.31 1.38 H .13 .13 .25 .25 .38 .50 .50 J .81 .81 1.12 1.12 2.44 3.56 4.50 JJ .94 1.06 1.94 1.94 2.69 3.88 4.81 K L M N NN 1.250 1.000 1.750 1.750 2.750 3.250 4.250 1-5-99 .69 2.94 1.25 4.38 1.25 5.88 1.25 5.88 1.31 8.25 1.03 11.44 1.22 15.00 2.00 .25 3.00 .31 4.00 .38 4.00 .38 5.00 .50 6.00 .75 6.00 1.00 Specifications subject to change without notice or incurring obligations Tooling, Stop and Shock Option Dimensions Codes “–RT” Rear Toolbar (all models) "JJ" + Stroke R U Guide Shafts Under Flush R U "F1" Thread Tooling Mtg. Surface Top and Outside End NN "Z" Tapped thru (4) (Note: If "T1" Blank Toolbar is specified for front, then rear toolbar will also be blank.) "E" Thread Codes “–BL, –CS, –PL & –PS” “BL” Tall Blocks (all models) “CS” Tall Blocks w/Center Support (note 1) “PL” Toolplate (all models) “PS” Toolplate & Center Support (note 1) U L + (2 x Stroke) T + (2 x Stroke) "F1" Thread "E" Thread D M V C D NN C Note 1 – Not available on EZ250 and EZ375 Models "Z" Thread / SHCS (4) R Q W1 + Stroke (This Dimension Staggered on EZ1000 Model only) S "Y" Thread/SHCS (2) K "F2" Thread Stop Bolt "–02" only Extend Adjustment Range "ZZ" Thread Depth W2 + Stroke Center Supports Toolplate "Tall Blocks" N X O P "YY" Thread Depth G H H O 1.50 2.25 2.75 2.75 3.88 4.50 5.75 5-16-07 P 1.38 2.00 2.50 2.50 3.38 4.00 5.00 Q .88 1.25 1.50 1.50 2.25 2.75 3.25 R .50 .75 1.00 1.00 1.50 2.00 2.50 S .38 .50 1.00 1.00 1.25 2.00 2.50 T U V W1 N/A N/A 2.88 2.88 3.88 5.05 6.88 W2 N/A N/A 2.88 2.88 4.25 5.59 6.88 X .75 1.00 1.25 1.25 1.38 1.50 1.75 Y N/A N/A #8-32 #8-32 1/4-20 5/16-18 3/8-16 YY N/A N/A .31 .38 .50 .40 .56 Z #8-32 #10-24 1/4-20 1/4-20 3/8-16 1/2-13 5/8-11 ZZ Model 2.50 .25 N/A 3.75 .38 N/A 4.88 .50 3.25 4.88 .50 3.25 6.88 .75 4.25 9.44 1.00 5.25 12.50 1.25 7.75 .38 EZ250 .50 EZ375 .62 EZ500 .62 EZ625 .75 EZ750 1.25 EZ1000 1.75 EZ1500 Page 59 Specifications subject to change without notice or incurring obligations “EZ”Series Linear Slides Code “–TB” Twin Beam (Available on EZ625 and larger models) Stop Nut “01” only A + (2 x Stroke) E F + Stroke (see note 1) Dowel Slots – Detail .03 (Typ.) Note 1: On “EZ625” models only, this dimension is 1.0" longer than standard “EZ625” models without the “TB” option. Optional Prox Brackets Twin Support Beams (Aluminum Standard) C G Stop Bolt “02” only D B Dowel Surface "D2" Center Supports J/2 J/2 J J H Mounting Holes "L" tapped x "M" deep (6) K (Same as standard toolbar) Optional Dowel Hole/Slot slip fit to "MM" dowel pin x "NN" Deep Optional Shock Absorbers Model EZ625 EZ750 EZ1000 EZ1500 A 6.87 8.25 11.44 15.00 B 1.00 1.00 1.25 1.50 C 1.00 1.25 1.50 2.00 D 4.25 6.09 7.44 10.13 E 2.00 2.88 3.75 4.75 F 2.75 2.38 3.13 4.25 G 3.75 5.12 6.00 7.75 H .75 1.25 1.50 2.00 J .750 1.000 1.125 1.375 K 1.750 2.750 3.250 4.250 L 1/4-20 3/8-16 1/2-13 5/8-11 M .75 1.00 1.50 1.50 MM 3/16 1/4 5/16 3/8 NN .16 .25 .37 .43 Page 60 Specifications subject to change without notice or incurring obligations 5-16-07 Tooling, Stop and Shock Option Dimensions Code “–SB” Single Beam (Available on “EZ625” and larger models) Here an EZ750 Model with a single beam (shown with MV1 mounting style, "02" adjustable stops, "B1" mounting bars, shock absorbers and proximity switches) is joined by a simple adapter plate to a vertical motion SE Series Slide to form a pick & place device. An SPG 200, parallel jaw gripper is attached to the toolbar of the vertical motion slide. Note 2: On EZ625 model only, this dimension is 1.0" longer than standard EZ625 without the “SB” option. R + (2 x Stroke) S T Optional prox switches Optional shock absorbers Center Support clamps to guide shaft and attaches to beam Single Support Beam (Aluminum is standard) Dowel Surface "D2" Dowel Surface "D3" Y W "Z" Tapped thru (4) Optional Dowel Hole/Slot – see page 52, "B4" dowel dimensions P N + Stroke (see note 2) Type "01" stops shown MV1 / MV2 Mounting style Side Tapped End Caps shown phantom Model EZ625 EZ750 EZ1000 EZ1500 N 2.750 2.375 3.125 4.250 P R S .500 .750 1.000 1.250 T 1.500 1.500 2.000 2.500 W Y Z 1/4-20 3/8-16 1/2-13 5/8-11 2.000 6.50 2.875 8.31 3.750 11.44 4.750 15.00 1.750 6.50 2.750 9.00 3.250 11.00 4.250 14.12 1-9-99 Specifications subject to change without notice or incurring obligations Page 61 “EZ”Series Linear Slides Code "–VB" Vertical Shaft Mounting Blocks Here at the left an EZ625 Model with “VB” vertical mounting blocks (shown with "03" stop bolts, "B2" mounting bars, and shock absorbers) is joined by a simple adapter plate to a smaller SE Slide to form a two-axis motion device similar to the lift-and-carry mechanism shown on the opposite page. EZ750, EZ1000 & EZ1500 Have 3 tapped mounting holes EZ250, EZ375, EZ500 & EZ625 Have 2 tapped mounting holes Optional shock absorbers "VB" Vertical mounting blocks A G M H "J" Thread E G D C H "F" Dia thru hole 2 places B K "B2" Base mounting bar (Ground steel with black oxide finish) "L" + (2 x Stroke) "03" Type stops Model EZ250 EZ375 EZ500 EZ625 EZ750 EZ1000 EZ1500 Page 62 A .38 .38 .50 .50 .75 1.00 1.25 B .50 .75 1.00 1.00 1.50 2.00 2.50 C 2.38 3.00 3.88 3.88 5.38 7.50 9.00 D 1.875 2.500 3.250 3.250 4.375 6.000 7.000 E .500 .625 .875 .875 1.250 2.000 2.250 F .173 .204 .266 .266 .406 .531 .656 G .406 .531 .750 .750 .625 .750 1.250 H .531 .812 1.000 1.000 1.625 1.875 2.000 J #8-32 x .38 #10-24 x .50 1/4-20 x .62 1/4-20 x .62 5/16-18 x .75 3/8-16 x 1.00 1/2-13 x 1.25 K .88 1.25 1.50 1.50 2.12 2.75 3.50 L 2.50 3.75 4.88 4.88 6.94 9.44 12.50 M N/A N/A N/A N/A .812 .937 1.000 1-20-99* Specifications subject to change without notice or incurring obligations Applications. . . Here are a few ways standard EZ Series Slides can be custom configured to precisely fit your application. Two Slides on a Common Shaft Lift and Carry Mechanism Parts Adapter plate Track Product Mounting plate attached to slide end caps Check Probes VB Shaft mounting blocks "Comb" Guide shafts Left hand slide Modified Toolbar Right hand slide Tall blocks (Code BL) Riser blocks Station table top An electrical test is performed by bringing check probes in from both sides to contact the terminal screws on a transformer. A pair of guide shafts extend through a modified toolbar positioned in the center and supporting two individual slides. Both of the slide's piston rods are attached to the center toolbar. Depending on the transformer model tested, either the left or right (or both) sets of check probes can be activated to contact the product. One EZ Series Slide joined by a simple adapter plate to a second, smaller EZ Slide forms a two-axis motion device that carries a “comb” which engages parts in an overhead feeder track. The parts are lifted slightly so that work can be performed on them (assembly, checking, ink branding, etc.). The horizontal motion shuttles the parts forward and pushes a part off the end of the track. Next the vertical unit retracts, lowering the “comb” while the horizontal unit returns ready to repeat the cycle. Tandem Cylinder Pick & Place Adapter plate Optional single support beam (Code "SB") on EZ Series horizontal motion Pallet Lift Station Extended guide shafts act as dowels Pallet Pallet bushing EZ Series tandem cylinder vertical motion Parts nest Indexing dial 3 SPG Series Gripper Parts track 1 2 MV1Mounting style with B1 Mtg bars MF1 Front flange mount This pick & place application features a three-position tandem cylinder on the vertical motion allowing the track fed parts to be picked up at one level and placed into the nest on the dial at a lower level. 1 is retract position for tandem cylinder; 2 is mid position; 3 is extend position. 12-18-98 An EZ Series Slide with front flange mounting (MF1) used as a pallet lift mechanism on a conveyor type assembly system. Extra length guide shafts extend through the slide's toolbar and act as locating dowels that engage pallet bushings to provide precise pallet positioning. Page 63 Specifications subject to change without notice or incurring obligations “EZ”Series Linear Slides Step 1 EZ750 Indicate “EZ” series. Select model size based on guide shaft dia. – 5.0 –MV1 B1 T1 – VZX Select Integral Options Select a stroke (Special strokes also available) Model Guide Shaft Size Diameter 250 1/4" 375 3/8" 500 1/2" 625 5/8" 750 3/4" 1000 1" 1500 1-1/2" Bore 1/2" 3/4" 1-1/8" 1-1/8" 2" 2-1/2" 3-1/4" Mounting Styles MH1 = MH2 = MF1 = MF2 = MF3 = MV1 = MV2 = Thru Hole Mounting Tapped Hole Mounting Front Flange Mounting Rear Flange Mounting Front & Rear Flange Mounting Side Tapped Mounting Holes Side Tapped with Ports on Opposite Sides MV1B1 = Side Tapped Mounting Holes with Base Mounting Bars (1 Pair) MV2B1 = Side Tapped Mounting Holes with Ports on Opposite Sides and Base Mounting Bars (1 Pair) Model Standard Stroke Length 1/2" 1" 1" 1" 1" 2" 1" 2" 2" increments increments increments increments increments increments increments increments increments Integral Options D – Dowel Hole and Slot Specify Surface Location(s) 1, 2, 3, 4, or 6 in box(es) H– Hydraulic Cylinder Seals V– Viton Cylinder Seals Bearing Options W– Rulon® Sleeve Bearings X– Duralon® Sleeve Bearings Guide Shaft Options Y– Hollow Guide Shafts Z– Stainless Steel Guide Shafts EZ250 1/2" to 4" by EZ375 1" to 6" by EZ500 1" to 10" by EZ625 1" to 10" by 1" to 6" by EZ750 8" to 18" by EZ1000 1" to 6" by 8" to 20" by EZ1500 2" to 30" by Toolbars – T1 = Blank Toolbar – T2 = Toolbar for Model EZ375 to attach an EZ375 – T3 = Toolbar for Model EZ500 to attach an SE500 or an EZ500 – T4 = Toolbar for Model EZ1000 to attach an SE500, EZ500, SE750 or EZ750 Page 64 Specifications subject to change without notice or incurring obligations 12-17-98 How to Order Summary Step 2 – S03B Sensor Options Step 3 –RC 01 AB Select Tooling Options Select Stop Option Sensor Options S000 – Indicates NO SENSORS desired Note: Indicate sensor location in the box ( ). E= Extend, R=Retract, B=Both Extend & Retract , M=3 Sensors S01 thru S18 12mm Prox Switch w/Brackets & Actuators – Choose desired electrical characteristics – Choose pre-wired or quick disconnect with or without cord set S40 thru S47 Prox Switch Brackets & Actuators Only, no Switches. – Choose 12mm, 8mm, or 5mm S50 , S51 (E, R, or B only) Snap Action Mechanical Switches – Choose pre-wired or with conduit fitting S60 (E, R, or B only) Air Pilot Switch Tooling Options RC – RT – BL – CS – Rear Clampbar Rear Toolbar Tall Blocks Tall Blocks w/Center Support PL – Toolplate PS – Toolplate with Center Support TB – Twin Beam SB – Single Beam VB – Vertical Shaft Mounting Blocks VBB2 – Vertical Shaft Mounting Blocks w/Mounting Bars Stop Options 00 – No stops desired 01 – Threaded Rod with Flange Nuts U1 – 01 Stop with Urethane Washers 02 – Threaded Rod with Retract Flange Nut and an Extend Stop Bolt 03 – Extend and Retract Stop Bolts Select Shock Option Shock Options N0 – Indicates NO SHOCKS desired J70 thru J75 (Not available on EZ250) Magnetic Piston and Clamp-on Sensors. – Choose reed or electronic (PNP or NPN) – Choose pre-wired or quick disconnect with cordset Single sensor – 1" stroke min. Dual sensors – 2" stroke min. J800 Magnetic Piston Only, No Sensors E70 thru E77 Magnetic Piston & Dovetail Style Sensors – Choose reed or electronic (PNP or NPN) – Choose prewired or quick disconnect with cordset. Requires 1" or longer stroke. Reed switches not available on EZ250 or EZ375. E800 Magnetic Piston & Dovetail Mounting Rail (attached) only, no sensors. Requires 1" or longer stroke Specify E, R, or B in box ( ). A – Ace Shocks B – Enidine Shocks C – Brackets and actuators only Alternate Location D – Ace Shocks E – Enidine Shocks F – Brackets and actuators only Dual Shock Options for Model EZ1500 only AX – Ace Shocks BX – Enidine Shocks CX – Brackets and actuators only Alternate Location DX – Ace Shocks EX – Enidine Shocks FX – Brackets and actuators only 1-9-99 Specifications subject to change without notice or incurring obligations Page 65 “EZP” Series Pick & Place Units EZP5025 “H01" Adjustable stops Cylinder Endcaps Clear anodized aluminum with precision machined mounting surface Choice of endcap mounting styles Code – MH1: Thru- hole mounting (shown) Code – MH2: Bottom tapped mounting hole Code – MF1/MF2/MF3: Flange mount styles Code – MV1/MV2: Side tapped hole mounting “V04” Adjustable downstop Std. Strokes 1" – 5" Optional Dowel Hole/Slot Code –D Optional slip fit dowel holes and slip fit dowel slots allow for repeatably precise slide mounting and/or attachment of end tooling. Option may be specified at any of the four surface locations (1, 2, 4 or 6) listed here. #1 – MH1/MH2 end cap mounting surface (bottom mounting surface) #2 – Toolbar bottom #4 – MV1/MV2 end cap mounting surface (side mounting surface) #6 – MF1/MF2/MF3 end cap mounting surface (flange face) ¬ ¬ 1.0 1.4 1.4 1.4 1.4 10 HORIZONTAL MOTION Same component parts as an EZ500 slide. (shown with “H01” adjustable stops) Engineering Data Max Operating Pressure: 150 psi EZP5025 Specifications Horizontal Guide Shaft Diameter 1/2" Bore 1-1/8" Power Factor Extend .99 Power Factor Retract .88 Standard Strokes 1" thru 10" (Specials available) by 1" incr. Ship weight, lbs. Zero stroke 3.62 Add per inch of stroke .32 Vertical 1/4" 1-1/8" .90 .90 1" thru 5" by 1" incr. .12 Vertical Stroke Page 66 ¬ St an da rd VERTICAL MOTION Compact “TS” Style slide (shown with “V04” adjustable downstop) St ro ke s1 "– 10 " ¬ Note: Each axis is designated horizontal or vertical as shown. However, unit can be mounted in any attitude required by your application Toolbar Clear anodized aluminum, machined bottom & front for squareness. Bottom mounting surface features 4 tapped mounting holes, plus c'bores at top for thru hole mounting. Front face has 2 tapped mounting holes. Optional slip fit dowel hole and slot (bottom surface only) assure repeatably precise tooling attachments. Code – T1: Optional blank toolbar (no mounting holes) Output Force: Pounds = Pressure x Power Factor Speed: Speeds up to 24 inches per second are obtainable by utilizing an optional stop package in conjunction with urethane bumpers or hydraulic shocks. Moderate reciprocating loads can be safely cycled up to 12 inches per second by utilizing an adjustable stop option without bumpers or shocks. Except for light loads and moderate speeds, operating EZP Pick & Place units without an adjustable stop option is not recommended. Moderate to heavy loads should not be stopped by bottoming the piston against the end cap. Important note: Most failures are caused by severe, damaging impact loads (which act like a 5 4 3 2 1 1.0 1.6 3.8 8.7 9.9 1 SA 1.0 1.6 3.8 8.7 9.9 2 FE LOADS 1.0 1.0 1.0 1.0 1.0 1.6 1.6 1.6 1.6 1.6 3.8 3.8 3.8 3.8 3.8 8.7 8.7 8.0 6.0 4.0 9.9 9.9 8.0 6.0 4.0 3 4 5 6 7 Horizontal Stroke (lbs. ) 1.0 1.0 1.6 1.6 3.0 1.8 3.0 1.8 3.0 1.8 8 9 ¬¬¬ Load Sizing 1-26-99 Specifications subject to change without notice or incurring obligations built tough with the most advanced features and options EZP7550 “V01” Adjustable stops Cylinder Endcaps Clear anodized aluminum with precision machined mounting surface Choice of endcap mounting styles Code – MH1: Thru-hole mounting (shown) Code – MH2: Bottom tapped mounting hole Code – MF1/MF2/MF3: Flange mount styles Code – MV1/MV2: Side tapped hole mounting “H01” Adjustable stops Optional Dowel Hole/Slot Code –D Optional slip fit dowel holes and slip fit dowel slots allow for repeatably precise slide mounting and/or attachment of end tooling. Option may be specified at any of the five surface locations (1, 2, 3, 4 or 6) listed here. #1 – MH1/MH2 end cap mounting surface (bottom mounting surface) Std. #2 – Toolbar bottom Strokes #3 – Toolbar front face #4 – MV1/MV2 end cap mounting 1" – 10" surface (side mounting surface) #6 – MF1/MF2/MF3 end cap mounting surface (flange face) ¬ Toolbar Clear anodized aluminum, machined bottom and front for squareness. Bottom mounting surface has 2 tapped mounting holes. Front face has 2 tapped mounting holes. Optional slip fit dowel hole and slot (available on front and/or bottom mounting surfaces) assure repeatably precise tooling attachments. Code – T1: Optional blank toolbar (no mtg holes) “slide hammer” on the piston rod). Proper model sizing, use of adjustable stops and/or shocks/ bumpers, and operating the unit at the lowest possible air pressure will insure successful operation and long product life. Guides 1-26-99 ¬¬¬ Vertical Stroke Accuracy: EZP Pick & Place units feature linear ball bearings for near play free operation. Each bearing has .0005" max “play” or less. The builtin air cylinder will stroke +.015" / –.000" of nominal stroke. Stroke repeatability is ±.001". Guide shaft straightness tolerance is .0015" per foot of shaft. Bearings in the EZP Pick & Place units are housed in the cylinder end caps. As the stroke increases, the pairs of bearings become spaced further apart, increasing bearing load capacity. 10 9 8 7 6 5 4 3 2 1 1.4 1.8 3.0 4.0 6.0 8.0 12.0 24.0 44.0 84.0 1 Specifications subject to change without notice or incurring obligations ¬ 1.4 1.8 3.0 4.0 6.0 8.0 12.0 24.0 44.0 84.0 2 VERTICAL MOTION Same component parts as an EZ500 slide. (shown with “V01” adjustable stops) ¬ Sta a nd rd S ke tro s1 1 "– 8" ¬ HORIZONTAL MOTION Same component parts as an EZ750 slide. (shown with “H01” adjustable stops) EZP7550 Specifications Horizontal Guide Shaft Diameter 3/4" Bore 2" Power Factor Extend 3.14 Power Factor Retract 2.84 Standard Strokes 1" to 6" by 1" (Specials available) 8" to 18" by 2" Ship weight, lbs. Zero stroke 9.98 Add per inch of stroke .74 Vertical 1/2" 1-1/8" .99 .88 1" thru 10" by 1" incr. .32 SAFE LOADS 1.4 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.8 1.8 1.8 1.8 3.0 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0 12.0 8.0 24.0 24.0 24.0 20.0 12.0 8.0 44.0 44.0 28.0 20.0 12.0 8.0 60.0 56.0 28.0 20.0 12.0 8.0 3 4 5 6 8 10 Horizontal Stroke (lbs. ) 1.4 1.4 1.8 1.8 3.0 3.0 4.0 4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0 4.0 5.0 4.0 12 14 1.4 1.8 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 16 1.4 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 18 Page 67 “EZP” Series Pick & Place Units – Order Guide Step 1 Select a pick-and-place model size, horizontal & vertical stroke lengths, horizontal endcap mounting style, plus any optional toolbar, mounting bar (B1) or integral option (such as Viton seals, etc.) Helpful hint: The first two digits in the part number = the guide shaft diameter of the horizontal motion to two places; the second pair = the guide shaft diameter of the vertical motion to two places. Step 1: Basic Pick & Place Model EZP7550 – 5H Model Horiz. Stroke Model EZP5025 EZP7550 Motion Horizontal Vertical Horizontal Vertical Guide Shaft Diameter 1/2" 1/4" 3/4" 1/2" Bore 1-1/8" 1-1/8" 2" 1-1/8" 1" 1" 1" 8" 1" OPTIONAL 2V ( CYLINDER TANDEM ) – MH2 STROKE Vert. Stroke Mounting Style Standard Stroke Length to 10" to 5" to 6" to 18" to 10" by by by by by 1" 1" 1" 2" 1" increments increments increments increments increments 3-Position Tandem Cylinder Pick & Place Units (Tandem cylinder NOT available on vertical motion of EZP5025) Note: See pages 34 & 35 for principle of operation Endcap Mounting Styles MH1 Thru Mtg Holes Ordering example: Horizontal Motion Vertical Motion Horizontal Motion Sensors Vertical Motion Sensors EZP7550 – 6 – 4H 2 – 1V – MH2 – S03M S03E – PLH02ABV03DB Primary Cyl. Stroke Secondary Cyl. Stroke Secondary Cyl. Stroke Primary Cyl. Stroke MH2 Tapped Mtg Holes Sensor locations– use “M” in the Box ( ) if mid-position sensor is required (3 sensors). - Note: “M” (mid-position) is not available with “S50, S51, S60” sensors. All sensors are located on the primary cylinder, which also contains the magnetic piston band for “E” & “J” options. Mid-position “M” prox sensor is not available on vertical motion of EZP5025 models with prox options (consider using “E” or “J” style sensors if mid-position sensing is required. Port Locations: Top ports are standard on the horizontal motion on all tandem models. The horizontal motion of the EZP5025 Pick & Place is available with a top and bottom port combination as a “special” order at no additional charge. Consult factory. MF1 Front Flange Mtg Holes MF2 Rear Flange Mtg Holes MF3 Front & Rear Flange Mtg Optional “B1” Mounting Bars For use with MV1 or MV2 Mounting style w MV1 Side Tapped Mtg Holes To Order with EZP Unit: Add “B1” to mounting style of horizontal motion. Example: EZP7550 – 5H 2V – MV1B1 MV2 Side Tapped w/Ports on Opp. Side Page 68 Specifications subject to change without notice or incurring obligations 1-26-99 Building the Model Number in 3 Easy Steps Step 2 Please turn the page w T20 Toolbar Options – V Integral Options Toolbar Options Blank toolbar (no holes) is available as a no cost substitution. Code T1 Blank toolbar Ordering example: EZP7550-5H2V-MH2T1 Grippers EZP5025 and EZP7550 model pick & place units are available with transition plate or toolbar that will directly mount a Fabco-Air “SPG” Series parallel gripper (see catalog #GR-7 for gripper details). Mounting details are shown on page 77 of this catalog. Specify toolbar code here; order gripper separately. Integral Options D – Dowel Hole & Slot Code & Location(s) Available on any of the mounting surfaces shown on page 66 & 67. Example: D12 specifies dowel holes/slots on bottom surface of bearing block and on bottom surface of toolbar. H– Hydraulic Cylinder Seals (150 psi max.) V– Viton Cylinder Seals Bearing Options Sleeve Bearings can be substituted for standard linear ball bearings. Model EZP5025 Code T10 Transition plate for “SPG 100” gripper T20 Transition plate for “SPG 200” gripper T30 Transition plate for “SPG 300” gripper Model EZP7550 Code T20 Toolbar to mount “SPG 200” gripper T30 Toolbar to mount “SPG 300” gripper W– Rulon® Shaft Bearings X– Duralon® Shaft Bearings Guide Shaft Options Y– Hollow Guide Shafts Case hardened & ground #52100 tubular steel available on EZP7550 horizontal motion. Z– Stainless Steel Guide Shafts: shaft material compatible with bearing type will be provided. Bearing Type Shaft Material Std. linear ball brgs. 440C hardened & ground SS Option "W" Rulon® sleeve Hard chrome plated SS* Option "X" Duralon® sleeve Hard chrome plated SS* *Note: Except EZP5025 vertical motion will be 440C material To order a combination of these options, use multiple letters. Example: –D2XVZ specifies that a dowel hole, Duralon® shaft bearings, Viton seals and stainless steel guide shafts are built into the basic pick & place unit. Page 69 1-26-99 Specifications subject to change without notice or incurring obligations w Model Number Will End Here If No Options Are Desired Continue on to step 2 if you want to add Sensing Options “EZP” Series Pick & Place Units – Order Guide Step 2 Add sensors. Choices include proximity switches, snap action mechanical switches, 3-way air pilot switches, magnetically operated electronic sensors and reed switches. Available complete with sensors – or mounting brackets only if you are furnishing the sensors. Model Number Ends Here If No Other Options Desired Step 2: Sensing Options Sensor Codes (Use “S000” if NO Sensors are desired) Select a code for sensor type and indicate position w w – SO3B S03E Horiz. Motion Vert. Motion Example: SO3 B { E = Extend position only R = Retract position only B = Both extend & retract positions M = 3 sensors (See note 1) • Sensors beginning with the letter “S” (Prox, Snap Action, Air Pilot) are actuated by “dogs” clamped to the guideshafts. • Sensors beginning with the letter “J” or “E” (Electronic sensors and reed switches) are actuated by a magnetic band on the piston. Note 1: Mid position “M” not available on vert. motion of EZP5025 with prox options. “M” not available on any model with S50, S51, or S60. EZP5025 showing snap action (vert. motion) and air pilot switches (horiz. motion) Snap action mechanical switch “S50” Proximity Switch w/Brackets & Actuators Prewired w/ Quick Disconnect Quick Disconnect Thread 6' Leadwire w/2 M cordset without cordset Size Electrical Characteristics 110v AC, 2-wire, w/LED 24v DC, 2-wire, w/LED (NPN/PNP) 24v DC, 3-wire, w/LED (PNP) Sourcing 24v DC, 3-wire, w/LED (NPN) Sinking S01 S03 S05 S07 S40 S41 S42 S02 S04 S06 S08 S45 S46 S47 S12 S14 S16 S18 See note 2 See note 2 See note 2 Conduit Fitting Style Housing 12mm 12mm 12mm 12mm Proximity Switch Brackets & Actuators Only Actuator dog for extend air limit valve 3-way air limit valve “S60” (Fabco-Air Model MSV-2) attached to mounting plate 12mm Customer supplies the switches 8mm Customer supplies the switches 5mm Customer supplies the switches EZP7550 showing snap action (horiz. motion) and air pilot switches (vert. motion) Prewired style snap action switch “S50” Snap action switch with conduit style housing “S51” Actuator dog for retract air limit valve 3-way air limit valve “S60” (Fabco-Air Model MSV-2) Note 2: Codes “S45, S46 & S47” available on horizontal motion of EZP5025 and vertical motion of EZP7550 only Note 3: Not available on horizontal motion of EZP5025 with “MV1” or “MV1B1” mounting style w w Snap Action Mechanical Switches Prewired w/ 6' Leadwire Electrical Characteristics SPDT 10 amp. capacity (See note 3) S50 S51 Air Pilot Switch S60 Miniature 3-way air valve (See note 3) Magnetic Piston & Clamp-On Sensors (“J”) Single sensor –1" stroke min; Dual sensors –2" stroke min. 9 Ft. Quick Disconnect Sensor w/5M cordset Prewired Type J70 J71 Reed J72 J74 J73 J75 LED Electrical Characteristics Yes 5-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, SPST N.O., 3.5 Voltage Drop Electronic Yes Sourcing PNP 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Electronic Yes Sinking NPN 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Magnetic Piston & Dovetail Style Sensors (“E” ) For 1" Stroke & longer on all bores. 9 Ft. Quick Disconnect Sensor w/5M cordset Prewired Type E70 E71 Reed E72 E74 E76 E73 E75 E77 Electronic Electronic Reed LED Yes Yes Yes No Electrical Characteristics 5-120 VDC/VAC, 0.03 Amp Max, 4 Watt Max, 2.0 Voltage Drop Sourcing PNP 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop Sinking NPN 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop 0-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, 0 Voltage Drop Magnetic Piston J800 Customer supplies the sensors and mounting clamps E800 Includes Dovetail Mounting Rail; customer supplies the sensors Page 70 Specifications subject to change without notice or incurring obligations 1-26-99 Continued Building the Model Number in 3 Easy Steps Step 3 Please turn the page w w EZP7550 model showing both styles of proximity switches Prewired style proximity switch Prox actuator dog for extend prox switch Quick disconnect style proximity switch “S02, S04, S06, S08” is furnished with 2M cordset. For “S12, S14, S16, S18” order straight or right angle quick disconnect cordsets separately. Female Cordsets w/2 Meter Leadwire for 12mm Proximity Switches Option Straight Rt. Angle Code Cordset P/N Cordset P/N S12 PCS01-2M PCS02-2M S14 PCS03-2M PCS04-2M S16 PCS05-2M PCS06-2M 4 meter and 6 meter cord S18 PCS05-2M PCS06-2M sets are also available. Consult factory. w “E” style dovetail sensors slide and lock into mating slots in extruded aluminum, adhesive-backed, double dovetail rail which is bonded firmly to cylinder body. w “J” style clamp-on sensors mount on tie rod EZP7550 model showing “J” & “E” styles of magnetically operated sensors 1-26-99 Specifications subject to change without notice or incurring obligations Page 71 w Continue on to step 3 if you want to add Tooling, Stop, or Hydraulic Shock Options. “EZP” Series Pick & Place Units– Order Guide Step 3 Select a tooling option to adapt the pick & place unit to the application. Is stroke adjustability required? Select from four adjustable stop options. Are hydraulic shock absorbers needed? Standard mounting brackets are available for both Ace and Enidine. You can order complete shock assemblies – or brackets only if you are furnishing the shocks. All 12 positions in this section must be filled with a character to be a valid model number. A tooling option must be selected before a stop and/or shock option can be specified. Step 3:Tooling, Stop, & Shock Options w – RC (Tooling Option) H02 (Horiz. Stop) AB (Horiz. Shock ) V02 (Vert. Stop) CE (Vert. Shock) Select a Tooling Option Code – RC w Rear Clampbar Available Stop and Shock Options Horiz. Stop Horiz. Shock Vert. Stop Vert. Shock H00 = None desired H01 HU1 H02 N0 = None desired A B C V00 = None desired V04 Downstop only For Model EZP5025 Includes clampbar on horizontal & vertical motions. N0 = None desired A B C Code – RC Rear Clampbar For Model EZP7550 Includes clampbar on horizontal & vertical motions. H00 = None desired H01 HU1 H02 N0 = None desired A B C V00 = None desired V01 VU1 V02 N0 = None desired A B C Code – BL Tall Blocks For Model EZP7550 Vertical Motion Includes clampbar on horizontal motion. H00 = None desired H01 HU1 H02 N0 = None desired A B C V00 = None desired V01 VU1 V02 V03 N0 = None desired A B C D E F Code – PL Toolplate For Model EZP7550 Vertical Motion Includes clampbar on horizontal motion. H00 = None desired H01 HU1 H02 N0 = None desired A B C V00 = None desired V01 VU1 V02 V03 N0 = None desired A B C D E F Page 72 Specifications subject to change without notice or incurring obligations 1-26-99 Continued EZP7550 5H 2V MH2 = EZP7550 P&P model = Horizontal stroke = Vertical stroke = Tapped mounting holes Horizontal motion T20 = Toolbar for SPG200 Completing Step 3 of the Model Number V = Viton seals SO3BS03E = 12mm prox switches 24 VDC, 2-wire 6 ft. prewired leads. Horiz. motion = extend & retract positions. Vert. motion = extend only. RC = Rear clampbar on horiz.& vert. motion H02 = Horizontal stop package AB = Ace shocks, standard location (horizontal motion, extend & retract) V02 = Vertical stop package CE = Shock brackets only, standard location (vertical motion, extend only) Completed model number EZP7550–5H2V–MH2T20–V–SO3BS03E–RCH02ABV02CE Adjustable Stop Option Details The Step 3 chart on the opposite page indicates what stops are available for each tooling option. Indicate H or V in the box ( ) . w Code Code Allows complete adjustment over the entire stroke length from full to zero stroke. Threaded rod (with two flange nuts serving as the stops) is fastened to cylinder endcap. Flange nuts provide the adjustments. General shock notes: 1) EZP5025 uses 1/2"–20 thread shocks/brackets on horizontal and vertical motions. 2) EZP7550 uses 1/2" –20 thread shocks/brackets on vertical motion, and 1"–12 thread on horizontal motion. 3) EZP5025 vertical motion shock option is only available with 2" or longer vertical strokes. 00 – 01 – This code indicates no stops desired. Shock Option Details The Step 3 chart on the opposite page indicates what shocks are available for each tooling option. Indicate shock quantity/location in the box ( ) as follows: E = Extend only; R = Retract only; B = Both extend and retract. Stroke repeatability within .001” w Code N0 – Indicates no shocks Code Reduces noise and provides an impact absorbing stop cushion. It is the same stop as Type “01” with a urethane washer slipped onto the threaded rod against the flange nut. U1 – Standard Shock Location Advantage: Quiet operation Note: Stopping accuracy is limited to approximately ± .025” because of the compressibility of the urethane washer. Vertical motion view EZP5025 Vertical motion view EZP7550 Code Stroke repeatability within .001” Code 03 – Code V04 – Stop bolt at one end – Downstop only. For use with EZP5025 vertical motion only. For use with “BL” or “PL” tooling options on Model EZP7550. Stroke repeatability within .001” 1-26-99 Specifications subject to change without notice or incurring obligations w Is a modification of Type “01” where a stop bolt is added for the extend stop. It positions both extend and retract adjustments next to each other at the back of the motion. Provides easier, more accessible adjustment in cases where a “PL” or “BL” tooling option would cover the extend flange nut in a Type “01” stop. 02 – Horizontal motion view Standard Location Alternate Location A .............. Ace Shocks .................... D B ........... Enidine Shocks .................. E C .... Brackets & Actuators only .......... F À (Customer supplies the shocks) Insert E, R or B in box Alternate Shock Location for Vertical Motion of EZP7550 Recommended when using “BL” or “PL” Tooling Àw Page 73 “EZP” Series Pick & Place Units EZP5025 MH1, MH2 Mounting Style 2.7500 1.562 (Guide shafts) (Mounting holes) 4.00 2.00 1.00 6.12 + (2 x Stroke) 2.75 + Stroke .63 1/8 NPT Port 4 Places Extend shock position .50 "01" Type stop "H01" "MH1" – .266 Dia. thru mounting hole "MH2" 1/4–20 x .75 deep from opp. side (4) Extend shock position Retract shock actuator dog 1.75 + Stroke "V04" – Adjustable down stop Retract shock position "02" Type stop "H02" Bumper "HU1" only Optional Dowel Hole/Slot – Dimensions "D1" – See model EZ500 page 52 "D2" – Per drawing below Slip fit dowel hole/slot 3/16" Dia. x 3/16" Deep .500 .500 1/4" Dia. Guide Shafts Retract shock position 1.25 Retract shock actuator pin .75 + Stroke 1/2" Dia. Guide Shafts 4.94 + (2 x Stroke) Dowel Slots – Detail .03 (Typ.) 1.50 1.25 .63 Horizontal Stroke .50 C L Vertical Stroke C L .875 1.50 Dowel surface "D1" Dowel surface "D2" .312 1/4–20 tapped thru mounting hole, C-Bore for #10 SHCS (4) 1.250 1.875 2.50 1/4–20 x 7/16 deep tapped mtg. hole (2) MF1, MF2, MF3 Mounting Style Dowel surface "D6" See dimensions for model EZ500 page 52 5.50 Dowel surface "D6" MV1, MV2 Mounting Style 3.000 MV1 shown MV2 has ports on opposite side 1/4–20 tapped thru mounting hole (4 places each endcap) Dowel surface "D4" See dimensions for model EZ500 page 53 1/4–20 x .75 deep tapped mounting hole (4 places) 1.000 1.50 .75 .50 1.000 1.50 5.000 .75 1.75 + Stroke Page 74 Specifications subject to change without notice or incurring obligations 7-7-99 Dimension drawings EZP7550 MH1, MH2 Mounting Style 6.38 2.750 (Mounting holes) 4.5000 (Guide shafts) "01" Type stop "H01" Optional Dowel Hole/Slot – Dimensions "D1" – See model EZ750 page 52 "D2" & "D3" – See model EZ500 page 52 8.50 + (2 x Stroke) 2.25 1.25 .63 Bumper "HU1" only Extend shock position 3.63 + Stroke 1.25 "01" Type stop "V01" Extend shock position .63 6.12 + (2 x Stroke) "02" Type stop "V02" Bumper "VU1" only Retract shock position Shock actuator dog 1/2" Dia. Guide Shafts Shock actuator dog 2.38 + Stroke Retract shock position "02" Type stop "H02" "MH1" – .406 dia. thru mounting hole (4) "MH2" – 3/8-16 x 1.12 deep from opp. side (4) 1.00 3.00 + Stroke Horizontal Stroke 1.25 1.25 1.750 2.7500 (Guide Shafts) 4.00 .50 1.00 Dowel surface "D3" Vertical Stroke .63 1.00 Dowel surface "D1" Dowel surface "D2" 3/4" Guide Shafts MF1, MF2, MF3 Mounting Style Dowel surface "D6" See dimensions for model EZ750 page 52 8.38 Dowel surface "D6" MV1, MV2 Mounting Style 4.688 3/8–16 tapped thru mounting hole (4 places each endcap) Dowel surface "D4" See dimensions for model EZ750 page 53 3/8–16 x 1.13 deep tapped mounting hole (4 places) 1.750 2.50 .63 2.38 + Stroke 1.750 1.00 7.625 2.50 1-26-99 Specifications subject to change without notice or incurring obligations Page 75 “EZP” Series Pick & Place Units 8.00 + [2 x Stroke of primary cylinder] + Stroke of secondary cylinder (with adjustable stop option) EZP5025 with Tandem horizontal motion 6.12 + [2 x Stroke] (without adjustable stops) 2.75 + Stroke 2.00 .75 + Stroke of primary cylinder of secondary cylinder 1.00 1.00 1.47 .50 4.94 + (2 x Stroke) 1.25 1.75 + Stroke of primary cylinder .69 Note* Note*: Same as stroke of primary cylinder (Adjustable stop package allows adjustment of end-of-stroke position only; Mid-position is fixed) .75 + Stroke "01" Type stop "H01" 1.25 .63 1.50 10.62 + [2 x Stroke of primary cylinder] + [Stroke of secondary cylinder] (with adjustable stop option) EZP7550 with Tandem horizontal motion and Tandem vertical motion 8.50 + [2 x Stroke of primary cylinder] (without adjustable stops) 2.25 1.25 3.63 + Stroke of primary cylinder 1.13 1.00 + Stroke of secondary cylinder "01" Type stop "H01" 2.44 "01" Type stop "V01" 7.50 + [2 x Stroke of primary cylinder] + [Stroke of secondary cylinder] 1.47 (with adjustable stop option) 6.12 + [2 x Stroke of primary cyl.] (without adjustable stops) .75 + Stroke of secondary cyl. .63 .69 Note 2.38 + Stroke of primary cylinder 1.00 Note * * 1.00 Note Same as stroke of primary cylinder (Adjustable stop package allows adjustment of end-of-stroke position only. Mid-position is fixed.) * 3.00 + Stroke of primary cylinder 1.25 2.50 1.25 Page 76 Specifications subject to change without notice or incurring obligations 7-7-99 Tandem cylinder models & units with “SPG” Grippers EZP5025 with “SPG" Series Parallel Gripper Ordering example: EZP5025 – 3H1V – MH1T20 – D12 T20 is transition plate for SPG200 gripper D12 is optional dowel hole/slot in horizontal mounting surface and dowel hole/slot in bottom toolbar surface Transition Plate Options Code Gripper Model T10 T20 T30 SPG100 SPG200 SPG300 .437 Model SPG 200 Synchronous Parallel Gripper 200 PSI Max Toolbar Transition Plate (Weight = .18 lbs) SPG100, SPG200 or SPG300 Fabco-Air Parallel Gripper (See Catalog #GR-7) Note: When ordering “SPG” Gripper specify Option “A” (Center dowel pin) if doweling to transition plate is desired EZP7550 with “SPG" Series Parallel Gripper Ordering example: EZP7550-6H5V-MH1T30 T30 is toolbar with mounting holes for SPG300 gripper. (T20 & T30 are supplied with center dowel hole as a standard feature) Toolbar Options Code T20 T30 Gripper Model SPG200 SPG300 Toolbar Model SPG 300 Synchronous Parallel Gripper 200 PSI Max Transition plate not required – Gripper bolts to either T20 or T30 toolbar SPG200 or SPG300 Fabco-Air Parallel Gripper (See Catalog #GR-7) Note: When ordering “SPG” Gripper specify Option “A” (Center dowel pin) if doweling to toolbar is desired 7-7-99 Specifications subject to change without notice or incurring obligations Page 77 “TS”Series Linear Slides Tie Rods Stainless steel End Caps Precision machined aluminum alloy, clear anodized finish. (Shown with Optional Cushion – Code C). Choose from ten mounting style and port location combinations. Twin Guide Shafts Straightness .0015” per foot Standard case hardened (Rc 61 - 65) and ground (9 - 14 microinches RMS) Optional stainless steel Code – Z Tube seals O-rings provide a positive tube seal and allow the tube to rest directly against the end cap groove for a positive and precise mechanical joint. Cylinder Tube Hard coated aluminum alloy. Optional Shaft Mounting Blocks Sturdy aluminum blocks clamp onto shafts to provide a tooling mounting point. (–H2 block shown) Optional Adjustable Stops Hex bolt and jam nut provide a convenient end of stroke adjustment. Stop Plate - Code “SP” Cushion Adjust Needle valve Ports Standard NPT thread with choice of location. Optional Air Cushion Available on TS200 models and larger Precision linear ball bearings Four sealed ball bearings ( two in each end cap) with full steel bearing shell are standard. Optional sleeve-type, linear bearings Code – X: Duralon®; Code –W: Rulon® Shaft Seals Four lip seals for positive sealing, low friction and long cycle life. Mounting Holes (not shown) Stainless steel screw thread inserts prevent “thread stripping”. Piston – Aluminum alloy for reduced reciprocating weight. Piston is heat shrunk press fit to shafts and pinned. Because shafts are guided at each end, there is no piston-to-cylinder contact, eliminating piston scuffing. Piston seals are lip type Buna N. Shaft Clamp Block with Stop Bolt Engineering Data Model Bore Power Factor Ext. & Retract Guide Shaft Diameter Weight, lbs. @ zero stroke Add lbs per inch of stroke Standard Strokes TS112 1-1/8" .89 1/4" .88 .12 Tapped guide shafts (Not available with Option "Z") Optional Tapped Guide Shafts Tapped guide shaft ends can be provided at one or both ends. This option includes ground shaft ends so that end tooling can be attached directly to the shaft ends. An optional retainer plate is also available and can be used in conjunction with any of the Shaft Clamp Mounting Blocks to provide positive mechanical attachment of the block to the guide shafts. Optional retainer plate Prox Option shown here. Note spring-loaded actuator plate TS150 1-1/2" 1.55 3/8" 2.05 .25 TS200 2" 2.75 1/2" 3.96 .40 TS250 2-1/2" 4.29 5/8" 7.03 .59 TS325 3-1/4" 7.41 3/4" 11.76 .82 TS400 4" 10.99 1" 22.02 1.29 1" to 10" by 1" incr. 1" to 12" by 1" incr. 1" to 15" by 1" incr. 1" to 20" by 1" incr. 1" to 20" by 1" incr. 1" to 20" by 1" incr. Pressure Rating: Maximum operating pressure is 150 psi Air Output Force: Output Force = Pressure x Power Factor Speed: Safe speed range: without cushions – 6 to 8 inches per second; with cushions – 8 to 16 inches per second. Tandem hydraulic shock absorbers can be provided for speeds exceeding 18 inches per second, or for heavy reciprocating weights. Contact factory for application assistance. Load Limits: Safe loading involves a combination of factors including: bearing capacity, shaft strength and allowable deflection, life expectancy, how the load is applied, and how fast the load is accelerated/decelerated. – DO NOT OVERLOAD – Overloading can cause reduced product life, shaft bending and loss of positional accuracy, as well as bearing and seal failure. CAUTION: Heavy reciprocating loads can create damaging impact forces at end of stroke. It may be necessary to use adjustable stop bolts, air cushions, or special hydraulic shock absorbers – or reduce speeds. Page 78 Specifications subject to change without notice or incurring obligations 1-7-99 Compact, Precision Slides Housed Within Cylinder Bodies Load Sizing Guide (Horizontal Shafts) LOAD 1 (Vertical Shafts) LOAD 2 FULLY EXTENDED FULLY EXTENDED Load Limits: Chart shows maximum loading for precision applications. Load (in pounds) will produce .005” deflection or less. Additional loading will cause increased shaft deflection, especially on long strokes. If your application does NOT require that shaft deflection be held to less than .005”, TS Series slides can be loaded higher than charted values. Consult factory for maximum safe load capacities. Model Load Number Type Load 1 TS112 Load 2 Load 1 TS150 Load 2 Load 1 TS200 Load 2 Load 1 TS250 Load 2 Load 1 TS325 Load 2 Load 1 TS400 Load 2 1" 9.9 17 13 23 58 71 74 89 180 216 320 384 2" 8.7 16.1 11.5 19 54 63 69 78 170 210 280 376 3" 3.8 7.6 7.0 14 26 42 61 69 160 202 240 367 4" 1.6 5.5 4.2 8.2 13 26 30 60 98 196 200 365 5" 1.0 2.0 2.2 4.4 8.0 16 18 36 62 124 143 286 6" 0.5 1.0 1.5 3.0 4.0 8.0 11 22 34 68 86 176 7" 0.4 0.8 1.2 2.4 3.5 7.0 8.0 16 21.5 43 64 128 8" 0.3 0.5 0.8 1.6 3.1 6.2 5.0 10 12.5 25 42 84 Stroke 9" 10" 0.1 0.1 0.3 0.3 0.7 0.5 1.4 1.0 2.5 1.9 5.0 3.8 4.8 4.6 9.6 9.2 10.5 8.5 21 17 32 22 64 44 11" 12" 13" 14" 15" 16" 17" 18" 19" 20" 0.3 0.6 1.6 3.2 3.8 7.6 7.6 15.2 17 34 0.2 0.5 1.3 2.6 3.1 6.2 6.1 12.2 12.5 25 1.1 2.2 2.5 5.0 4.9 9.8 11.2 22.4 1.0 2.0 2.1 4.2 3.8 7.6 10 20 0.4 0.8 1.6 3.2 3.3 6.6 9.6 19.2 1.2 2.4 2.8 5.6 9.2 18.4 0.7 1.4 2.5 5.0 7.2 14.4 0.6 1.2 2.1 4.2 5.2 10.4 0.5 1.0 1.8 3.6 4.6 9.2 0.4 0.9 1.5 3.0 4.0 8.0 LOAD 3 Tooling Plate or Carriage Load for Horizontal Shafts Y LOAD 3 (Tool Plate Load) LOAD 4 Tooling Plate or Carriage Load for Vertical Shafts Y (Tool Plate Load) (Carriage Load) LOAD 4 (Carriage Load) Strokes longer than charted below are NOT reccommended. shaded area indicates standard strokes; indicates non-standard strokes. Model Number Tooling Plate / Carriage Load – (Maximum loads in pounds at mid-stroke producing .005” deflection or less) 2" 3" 4" 5" 6" 7" 8" 9" 10" 11" 12" 13" 14" 15" 16" 17" 18" 20" Stroke 1" 10 12 14 16 18 Y(inches) 8 20 22 24 26 TS112 Load 3 11 10.5 8.3 6.9 4.7 3.2 2.6 2.0 1.5 1.0 Load 4 17 16.5 16 15.5 12.7 6.5 5.7 3.3 2.4 1.8 Y(inches) 9.25 11.25 13.25 15.25 17.25 19.25 21.25 23.25 25.25 27.25 29.25 31.25 TS150 Load 3 14.8 14 13.8 11.6 10.1 8.5 6.5 4.5 3.7 3.0 2.5 2.0 Load 4 23.0 22.3 21.6 20.8 18.9 17.1 13.0 9.1 7.6 6.0 4.6 3.2 Y(inches) 10.63 12.63 14.63 16.63 18.63 20.63 22.63 24.63 26.63 28.63 30.63 32.63 34.63 36.63 38.63 52 38 24.5 20.2 16 12 8.0 7.5 6.9 6.6 6.3 5.9 5.1 4.0 TS200 Load 3 58 63 55 46.1 39.5 32 24 16 15 13.8 13.2 12.5 11.2 9.8 7.5 Load 4 71 Y(inches) 11.88 13.88 15.88 17.88 19.88 21.88 23.88 25.88 27.88 29.88 31.88 33.88 35.88 37.88 39.88 41.88 43.88 45.88 49.88 48 36 29.5 23 19.5 16 13 10 9.8 9.6 9.4 9.2 7.7 6.2 3.1 TS250 Load 3 74 69.2 64.5 60 85 81 77 73 69.5 59 46 39 32 26 20 19.6 19.2 18.8 18.4 15.4 12.4 5.9 Load 4 89 4" Stroke 2" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" Y(inches) 15 19 23 27 31 35 39 43 47 51 55 59 63 67 71 TS325 68 43 25 20.5 16.5 14.3 12.2 10 7.8 6.8 5.8 5.0 Load 3 180 120 93 50 41 33 28.6 24.4 20 15.6 13.6 11.6 10 Load 4 216 192 168 124 80 4" 6" 8" 10" 12" 14" 16" 18" 20" 22" 24" 26" 28" 30" 32" 34" 36" Stroke 2" TS400 Y(inches) 18.25 22.25 26.25 30.25 34.25 38.25 42.25 46.25 50.25 54.25 58.25 62.25 66.25 70.25 74.25 78.25 82.25 86.25 64 44 35 26 23 20 18.7 16.5 13.5 10.5 9.2 8.0 6.8 Load 3 320 246 172 128 84 70 52 46 40 37 33 27 21 18 16 13.5 Load 4 384 364 344 256 168 128 88 12-16-98 Specifications subject to change without notice or incurring obligations Page 79 “TS”Series Linear Slides – Order Guide Step 1 Select a model size with guide shaft diameters required by loading/deflection considerations – or with cylinder bore/ thrust requirements. Determine stroke and mounting required. Select built-in cylinder options: Air Cushions, Tapped Guide Shafts, Stop Plates, Metallic or Urethane Scrapers. Helpful hint: Model number indicates cylinder bore size in 2 place decimals. Example: the TS112 cylinder bore is 1.12". Step 1: Basic Slide Model Series Model Size Model Size 112 150 200 250 325 400 Guide Shaft Diameter 1/4" 3/8" 1/2" 5/8" 3/4" 1" Model Number Will End Here If No Options Are Desired Leave Blank If No Integral Options Are Desired T S 2 0 0 – 12 – MH2 Stroke Mounting Style & Port Locations Bore 1-1/8" 1-1/2" 2" 2-1/2" 3-1/4" 4" Standard Strokes in 1” Increments 1" to 10" 1" to 12" 1" to 15" 1" to 20" 1" to 20" 1" to 20" –D –V –TGSB Integral Options Integral Option Codes to separate D – Dowel Hole/Slot in Mounting Surface V – Viton Cylinder Seals Z – Stainless Guide Shafts, 440C hardened, ground Bearing Options Sleeve Bearings can be substituted for the standard linear ball bearings. Use “dashes” Mounting Style & Port Locations MH1 Right Hand End W – Rulon® Shaft Bearings X – Duralon® Shaft Bearings For the options shown below, indicate the desired location in the box ( ) as follows: L = Left hand end only; R = Right hand end only; B = Both ends MV1 Right Hand End Horizontal Shafts, Side Ports High – Opposite Sides Vertical Shafts, Side Ports on Center – Opposite Sides Left Hand End Left Hand End Tapped Guide Shafts Code TGS Not available with Option “Z” MH2 Horizontal Shafts, Side Ports High & Low – Same Side MV2 Vertical Shafts, Side Ports on Center – Same Side Stop Plate Code SP required for use with stop bolt unless one of the prox options S01 – S42 is used. + cushion length Use 2-digit number to specify length as a number of 1/8" increments. Not available for TS112 or TS150 Max. Cushion Lengths TS325: 2-1/4" (18 eighths) TS200: 1-5/8" (13 eighths) TS400: 3" (24 eighths) TS250: 2" (16 eighths) Example: For a TS250 with 1" cushions at both ends, the cushion code is – CB08 Air Cushions Code C MH3 Horizontal Shafts, Top Ports on Center MV3 Vertical Shafts, Top Ports – Staggered Rod Scrapers, Metallic Code MS Rod Scrapers, Urethane Code US see page 86 MH4 Horizontal Shafts, Bottom Ports on Center MV4 Vertical Shafts, Bottom Ports – Staggered Optional Attachments Prox Switch “B1” Bars “B2” Bars MF1 / MF2 Flange Mount Ports on Center MF1 – thru holes MF2 – tapped holes “B1” Mounting Bars for MV or MH Mounting “B2” Mounting Bars For Use With Side Proximity Switch Option and MV or MH Mounting. (B2 not required, and therefore not available, on TS400 models.) w w w To Order with Slide: Add “B1” or “B2” to mounting style. Example: TS250 – 12 – MH1B2 Page 80 Specifications subject to change without notice or incurring obligations 1-20-99 Building the Model Number in 3 Easy Steps Step 2 Determine the type of position sensing needed. Choices include proximity switches, or magnetically operated electronic sensors and reed switches. Available complete with sensors – or mounting brackets only if you are furnishing the sensors. Model Number Ends Here If No Bolt-on Options Are Desired Top Prox Location LH End RH End Step 2: Sensing Options Proximity Switches w/Brackets & Actuators – S03TB (5 Digits) – Use S0000 if no Sensing Options Are Desired) Slide Mtg. Surface Side Prox Locations Model number ends here if no Bolt-on Options are desired. Continue on to Step #3 if you need any of these options. w Code followed by switch location in 1st box ( ): T = top surface; S = side surface, and quantity in 2nd box ( ): L = left end only; R = right end only; B = both ends. Prox switches are available complete with 12mm switches and actuators (SO1 thru S18), or brackets & actuators only (S40 S42). All mounting styles have top & side prox locations available except MH3 & MV3 have side locations only. Side mounted switches have both switches on the same side except MH1 & MV1 which have switches located on opposite sides. Proximity Switch w/Brackets & Actuators Prewired w/ 6' Leadwire Quick Disconnect Quick Disconnect Thread w/2 M cord set without cord set Size Prox Switches w/Brackets & Actuators Prox switch requires a tooling option with stop bolt (or customer tooling) to drive the switch actuator plate Electrical Characteristics 110v AC, 2-wire, w/LED 24v DC, 2-wire, w/LED (NPN/PNP) 24v DC, 3-wire, w/LED (PNP) Sourcing 24v DC, 3-wire, w/LED (NPN) Sinking S01 S03 S05 S07 S02 S04 S06 S08 S40 S41 S42 S12 S14 S16 S18 12mm 12mm 12mm 12mm Proximity Switch Brackets & Actuators Only 12mm Customer supplies the switches 8mm Customer supplies the switches 5mm Customer supplies the switches 3 4 2 Attachment Surface(s) LH RH End End w Spring loaded actuator plate Prox bracket Spring loaded actuator plate 12mm pre-wired prox switch For “S12, S14, S16, S18” order straight or right angle cord set separately. Magnetically Actuated Sensors Electronic sensors & reed switches are available as a package Slide Mtg. Surface 1 complete with magnetic piston. Sensors J70 thru J75 are tie rod mounted; Sensors E70 thru E77 are dovetail style and mounted in a rail on the cylinder body. The two boxes ( ) indicate location & quantity. First box indicates attachment surface: 1, 2, 3 or 4. In the 2nd box, L = left end, R = right end, B = both ends. Example: J703R has one top-mounted sensor on the right end. Magnetic Piston & Clamp-On Sensors (“J”) 9 Ft. Prewired J70 J72 J74 Quick Disconnect w/5M cord set J71 J73 J75 Sensor Type LED Electrical Characteristics Reed Yes 5-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, SPST N.O., 3.5 Voltage Drop Electronic Yes Sourcing PNP 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Electronic Yes Sinking NPN 6-24 VDC, 0.50 Amp Max, 1.0 Voltage Drop Female Cordsets w/2 Meter Leadwire for 12mm Proximity Switches Option Straight Rt. Angle Code Cordset P/N Cordset P/N S12 PCS01-2M PCS02-2M S14 PCS03-2M PCS04-2M S16 PCS05-2M PCS06-2M S18 PCS05-2M PCS06-2M 4 meter and 6 meter cord sets are also available. Consult factory. Clamp On Style Sensors “J70 – J75” Magnetic Piston & Dovetail Style Sensors (“E” ) 9 Ft. Prewired E70 E72 E74 E76 Quick Disconnect Sensor w/5M cord set Type LED E71 Reed Yes E73 E75 E77 Electronic Yes Electronic Yes Reed No Electrical Characteristics 5-120 VDC/VAC, 0.03 Amp Max, 4 Watt Max, 2.0 Voltage Drop Sourcing PNP 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop Sinking NPN 6-24 VDC, 0.20 Amp Max, 0.5 Voltage Drop 0-120 VDC/VAC, 0.5 Amp Max, 10 Watt Max, 0 Voltage Drop Sensor clamps mount on the cylinder tie rods Dovetail Style Sensors “E70 – E77” Magnetic Piston ; customer supplies the sensors J8000 Magnetic piston only. E80 0 Includes dovetail mounting rail; Specify location 1, 2, 3 or 4 in box ( ) Adhesive backed, double dovetail rail bonds firmly to cylinder body; dovetail sensors slide and lock into mating slots in the rail. 1-20-99 Specifications subject to change without notice or incurring obligations Page 81 “TS”Series Linear Slides On-Center Port Locations (“MH3, MH4, MV1, MV2”) Step 3: Bolt-on Options V “P” Port w – H2R – H3L – RPB Bolt-on Options Specify Left Hand, Right Hand, or Both with “L”, “R”, or “B” in boxes ( ). Use “dashes” to separate options. Corner Port Locations (“MH1, MH2, MV3, MV4”) V W "P" Port Horizontal Shaft Mounting Block H1 H2 without stop bolt with stop bolt (shown) See Note 1 Vertical Shaft Mounting Block V1 V2 without stop bolt with stop bolt (shown) See Note 1 “Dowel Hole/Slot Option (Code “–D ”) for “MH” & “MV” mounting styles Mounting Surface Dowel Slot .03 Typ Shaft Clamp Block with Stop Bolt H3 Stop bolt is used for stroke adjustment. See Note 1 Note 1: The aluminum end caps of the TS slide cannot be used as a stopbolt contact surface. A steel stop plate must be used. Specify either Integral Option “SP” or Prox Option “S01 – S42” Slip Fit Hole for "Y" Dia. Dowel x "Z" Depth Slip Fit Slot for "Y" Dia. Dowel x "Z" Depth Tapped Guide Shafts (Code “–TGS T – Thread U – Depth ”) Retainer Plate RP Retainer plate. Must be used in conjunction with "TGS" option and one of the accessory blocks. Retainer Plate F Shaft ends ground flush to each other Tooling Mounting Plate Cannot be used with top ports, with top proximity switch bracket, or with "J" Style sensor options “TS” Series Dimensional Data Vertical Shaft View Horizontal Shaft View PL V Tooling mounting plate and pair of vertical shaft mounting blocks. PL H Tooling mounting plate and pair of horizontal shaft mounting blocks. In first box ( ) use an “A” to specify Aluminum, or an S “ to specify Steel. In the second box ( ) use “1” meaning without Stop Bolt, or a “2” meaning with Stop Bolt. Model Bore TS112 TS150 TS200 TS250 TS325 TS400 1-1/8 1-1/2 2 2-1/2 3-1/4 4 Shaft Dia. S A AA B 3.50 4.25 5.13 5.88 6.50 8.25 3.94 4.75 5.88 6.75 7.50 9.38 .969 1.125 1.562 1.875 2.000 2.750 BB 1.125 1.500 1.875 2.000 2.500 3.250 C 1.562 2.000 2.000 2.125 2.500 2.750 CC 2.000 2.750 3.375 4.000 5.250 6.250 D DD 1.38 1.44 1.81 2.19 2.44 3.13 1.81 1.94 2.56 3.06 3.44 4.25 .249 .374 .499 .624 .749 .999 Page 82 Specifications subject to change without notice or incurring obligations 7-19-99 Mounting Style Dimensions Horizontal Shafts Mounting Style “–MH ” H ±.001 R + (2 x Stroke) F D D F + Stroke G ±.002 K Thread L Deep J E SQ “S” Dia. +.0005 –.0000 B C + Stroke A + Stroke Vertical Shafts Mounting Style “–MV ” R + (2 x Stroke) F D D F + Stroke H ±.001 N ±.002 J E SQ K Thread L Deep B C + Stroke A + Stroke “S” Dia. +.0005 –.0000 Flange Mounting Style “–MF1 & MF2” (“MF1” – Thru hole mounting) (“MF2” – Tapped hole mounting) MF1 – KK Dia. (4 Holes) MF2 – K Thread x L deep BB FF V DD D D V F + Stroke RR + (2 x Stroke) CC H ±.001 GG JJ E SQ “P” Port .03 Typ. E Dowel Hole/Slot Option (Code "–D") Slip fit for "Y" diameter dowel x "Z" deep M AA + Stroke “S” Dia. +.0005 –.0000 E 1.500 2.000 2.500 3.000 3.750 4.500 F 1.25 1.50 1.75 2.00 2.25 3.00 FF 1.00 1.75 1.75 2.00 2.50 3.00 G .750 1.000 1.250 1.500 1.875 2.250 GG 2.375 3.250 4.000 5.000 6.500 7.500 H .562 .750 1.000 1.375 1.875 2.250 J .562 .812 1.000 1.250 1.750 2.250 JJ K KK L .203 .266 .328 .391 .453 .531 .38 .50 .63 .63 .63 .75 M 1.000 1.250 1.750 2.000 2.250 2.500 N .469 .625 .750 .812 .937 1.125 P Port 1/8 NPT 1/4 NPT 1/4 NPT 1/4 NPT 3/8 NPT 3/8 NPT R RR T U V W .38 .44 .50 .63 .75 .88 Y Z 1.63 #10-24 2.13 1/4-20 2.63 5/16-18 3.25 3/8-16 4.00 7/16-14 4.75 1/2-13 6.00 6.19 #4-40 .38 7.25 8.00 #8-32 .50 8.63 9.38 #10-24 .63 9.88 10.75 1/4-20 .63 11.00 12.25 5/16-18 .88 14.25 15.38 3/8-16 .88 .28 3/16 .18 .41 1/4 .25 .50 1/4 .25 .63 1/4 .25 .75 3/8 .37 .88 3/8 .37 1-20-99 Specifications subject to change without notice or incurring obligations Page 83 “TS”Series Linear Slides Horizontal Shaft Mounting Block (Code “–H1 (Code “–H2 ” without stop bolt) ” includes stop bolt) Shaft Clamp Block with Stop Bolt (Code “–H3 ”) H L K ± .001 J G G _ 2 M – Thread N – Depth H R G P – Hex Bolt Size Q – Hex Bolt Length P – Jam Nut Optional Stop Plate (Code "SP ") Spacer – only on some models P – Hex Bolt Size Q – Hex Bolt Length P – Jam Nut Optional Stop Plate ( Code "SP " ) Spacer – only on some models Vertical Shaft Mounting Block (Code “–V1 (Code “–V2 ” without stop bolt) ” includes stop bolt) Stop Plate (Code “–SP ”) G H L T ±.001 S P – Hex Bolt Size Q – Hex Bolt Length P – Jam Nut Optional Stop Plate (Code "SP ") Spacer – only on some models G _ 2 M – Thread N – Depth Clearance holes in plate for guide shafts Y Steel "–SP" Plate “TS” Series Dimensional Data Model TS112 TS150 TS200 TS250 TS325 TS400 Bore 1-1/8 1-1/2 2 2-1/2 3-1/4 4 A .250 .250 .375 .375 .500 .625 AA .16 .16 .23 .25 .31 .50 B1 .75 .75 1.00 1.00 1.25 1.25 B2 1.25 1.50 1.50 2.00 2.25 N/A BB .13 .13 .19 .19 .25 .38 C1 2.50 3.50 4.00 5.00 5.75 7.00 C2 3.25 4.00 4.50 5.50 6.38 N/A CC .40 .51 .64 .71 .81 1.09 D1 2.000 2.750 3.250 4.000 4.750 5.750 D2 2.750 3.250 3.750 4.500 5.375 N/A DD .75 .75 .75 .75 .75 .75 E F G GG 1.625 2.125 2.625 3.125 3.875 4.750 .218 .656 .63 .281 .750 .75 .344 .750 .75 .406 .875 1.00 .469 1.125 1.00 .531 N/A 1.50 Page 84 Specifications subject to change without notice or incurring obligations 1-20-99 Option Dimensions Tooling Mounting Plate Package (Code “–PL (Code “–PL V H ” for vertical shafts) ” for horizontal shafts) Base Mounting Bars –B1 & –B2 (For use with “MH” or “MV” mounting) H L GG X W + (2 x Stroke) SHCS "M" Thread (4) B1 V G _ 2 B2 Prox Switch C1 G D1 D2 "E" Dia. "B1" Bar F C2 A ± .001 "B2" Bar In the first box ( ) of the option code an "A" or an "S" specifies Aluminum or Steel. In the second box ( ) a "1" signifies stop bolts not desired; a "2" specifies stop bolts at each end. Base mounting bars are made from ground steel stock with black oxide surface treatment. Note: Use “B2” option when side mounted prox bracket would interfere with “B1” mounting holes. Retainer Plate (Code “–RP YY ”) Prox Switch (Codes “S01 ” thru “S42 BB Plate Thickness ”) Stop bolt (threads into "H3" block; jam nut fastens "RP" to "H3". See Note 1) "–H3" Block Shown Y (clamps to guide shafts) Prox switch actuator plate is spring loaded and rides on flanged bushings. Prox switch option requires a tooling option with stop bolt (or customer tooling) to drive the actuator plate. Bolt-on tooling options "H2, V2, & H3" include stop bolt. Steel Actuator Plate CC DD Steel "–RP" Plate (bolts to shaft ends) SHCS "Z" Thread Retainer plate option must be used in conjunction with “TGS” tapped guide shafts option and one of the bolt-on accessory blocks (“H1, H2, H3, V1, V2”). Provides positive mechanical attachment of the block to the guide shafts. Note 1: Socket head cap screw is used to fasten “RP” to clampblocks without stop bolt. Flanged Bushing Gap* AA *Note: Gap = "AA" – "BB" H 1.50 2.00 2.50 3.00 3.75 4.50 J 1.25 1.75 2.06 2.38 3.00 3.75 K .875 1.125 1.375 1.625 2.000 2.500 L 1.125 1.500 1.875 2.375 3.062 3.750 M #10-24 1/4-20 5/16-18 5/16-18 3/8-16 3/8-16 N .44 .50 .63 .63 .63 .88 P #10-24 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 Q 1.50 2.50 2.50 3.00 3.50 4.00 R .75 1.25 1.50 1.50 2.00 2.50 S 1.59 2.09 2.59 3.09 3.84 4.69 T .594 .750 .875 .937 1.062 1.375 V .250 .250 .375 .375 .500 .750 W 5.88 7.12 8.38 9.62 10.75 14.00 X 1.19 1.44 1.63 1.88 2.12 2.88 Y YY .13 .13 .19 .19 .25 .38 .50 .75 1.00 1.00 1.00 1.50 Z #4-40 #8-32 #10-24 1/4-20 5/16-18 3/8-16 Bore 1-1/8 1-1/2 2 2-1/2 3-1/4 4 Model TS112 TS150 TS200 TS250 TS325 TS400 1-20-99 Specifications subject to change without notice or incurring obligations Page 85 “TS”Series Linear Slides Air Cushion Option Available on TS200 Models and larger Construction – The cushion option consists of a needle valve adjacent to the port,a spud attached to the piston, and a lip type seal that acts both as a seal and a check valve. Operation – As the slide nears the end of stroke, the spud enters the check seal, closing off the exhaust port and forcing the captured air to exhaust through the adjustable needle valve, providing a smooth, controlled deceleration. On the return stroke, the pressurized air collapses the rim of the lip seal allowing full air flow and providing a quick breakaway. Cushion length can be specified. Long cushion spud allows slide to be adjusted to stop short of full Needle Valve stroke, and still have plenty of Flow Path controlled cushioning. Ordering Code “C ” (location L, R, or B in box) plus a 2-digit number to specify the cushion length as a number of 1/8" increments. Maximum cushion lengths are shown below; minimum cushion length is 3/4". Model Max. Cushion Lengths TS200 . . . 1-5/8" . . (13 eighths) TS250 . . . 2" . . . . . (16 eighths) TS325 . . . 2-1/4" . . (18 eighths) TS400 . . . 3" . . . . . (24 eighths) Check Valve (Lip type seal) Spud (tinted blue for illustration purposes) Cut-away view of Model TS200-7-MH3-CL13 showing air cushion details Step 1 TS200 Indicate “TS” series Select model size from chart below – 12.0 – MH2 Choose Mounting Style & port locations Model Size 112 150 200 250 325 400 Guide Shaft Bore Diameter 1-1/8" 1/4" 1-1/2" 3/8" 2" 1/2" 2-1/2" 5/8" 3-1/4" 3/4" 4" 1" Select a stroke (Special strokes also available) Mounting Styles MH1 Horizontal Shafts, Side Ports High Opposite Sides MH2 Horizontal Shafts, Side Ports High & Low Same Side MH3 Horizontal Shafts, Top Ports on Center MH4 Horizontal Shafts, Bottom Ports on Center MV1 Vertical Shafts, Side Ports on Center Opposite Sides MV2 Vertical Shafts, Side Ports on Center Same Side MV3 Vertical Shafts, Top Ports – Staggered MV4 Vertical Shafts, Bottom Ports, Staggered Example: For a TS250 with 1-1/2" cushions at both ends, the cushion code is – CB12 Rod Scraper Available on all TS sizes Construction – The rod scraper option consists of a steel plate attached to the tie rods that houses a pair of exclusion rings (metallic or urethane) which will effectively remove contaminants that may cling to the guide shafts in severe environments (such as metal cutting machinery applications where "sticky" coolant is used). The optional proximity switches and adjustable stop bolts (shown elsewhere in this catalog section) cannot be used with the scraper option. Magnetically actuated sensors (Codes "J" & "E") are compatible with the scraper option. Special adjustable stops can be provided. Please contact the factory or your local Fabco-Air distributor. For use with MH or MV only [ –B1 Mounting Bars –B2 Mounting Bars (except TS400) MF1 Thru hole mounting MF2 Tapped hole mounting Flange Mount Ports on Center Model TS112 TS150 TS200 TS250 TS325 TS400 1" 1" 1" 1" 1" 1" Standard Stroke Length to to to to to to 10" 12" 15" 20" 20" 20" by by by by by by 1" 1" 1" 1" 1" 1" increments increments increments increments increments increments Ordering Code “MS ” Metallic Rod Scraper (location L, R, or B in box) Code “US ” Urethane Rod Scraper (location L, R, or B in box) Specifications subject to change without notice or incurring obligations Page 86 “MS” Metallic scraper shown here 1-7-99 How to Order Summary Step 2 –D –V –TGSB Select Integral Options Step 3 – H2R – H3L – RPB – S03TB Sensor Options Bolt-on Options Integral Options D– Dowel Hole and Slot V– Viton Cylinder Seals Z– Stainless steel guide shafts, 440C hardened and ground Bearing Options Sleeve bearings can be substituted for the standard linear ball bearings W– Rulon® Sleeve Bearings X– Duralon® Sleeve Bearings For the options shown below, indicate the desired location in the box ( ) as follows: L = Left hand end only; R = Right hand end only; B = Both ends Sensor Options S000 – Indicates no sensors desired Proximity Switches w/Brackets & Actuators Note: Indicate switch location in the 1st box "T" = top surface; "S"= side surface Indicate switch quantity in the 2nd box "L"= Left end, "R"= Right end, "B"= Both ends SO1 thru S18 12mm Prox Switch w/Brackets & Actuators – Choose desired electrical characteristics – Choose pre-wired or quick disconnect with or without cord set S40 thru S42 Prox Switch Brackets & Actuators Only, no Switches. – Choose 12mm, 8mm, or 5mm Horizontal Shaft Mounting Block Specify L, R, or B in box ( ). H1 – without stop bolt H2 – with stop bolt (Requires “SP” or any prox option) Vertical Shaft Mounting Block Specify L, R, or B in box ( ). V1 – without stop bolt V2 – with stop bolt (Requires “SP” or any prox option) Shaft Clamp Block with Stop Bolt Specify L, R, or B in box ( ). H3 – stop bolt is used for stroke adjustment. (Requires “SP” or any prox option) Retainer Plate Specify L, R, or B in box ( ). RP – retainer plate must be used in conjunction with TGS option and one of the accessory blocks – H1, H2, H3, V1, or V2 Tooling Mounting Plate Specify Aluminum or Steel in first box ( ) with "A" or "S". In second box ( ) use "1" meaning without stop bolt, or "2" meaning with stop bolt. PL V –Tooling mounting plate and pair of vertical mounting blocks. PL H –Tooling mounting plate and pair of horizontal mounting blocks. Tapped Guide Shafts TGS – Not available with option "Z" Stop Plate SP – Required for use with Stop Bolt unless one of the prox options S01 – S42 is used Air Cushions (TS200 and larger) C + 2 digits to express cushion length in number of 1/8 increments Rod Scrapers, Metallic MS – see page 86 Rod Scrapers, Urethane US – see page 86 Magnetically Actuated Sensors Note: Indicate switch location in the 1st box Indicate surface location "1, 2, 3, or 4" Indicate quantity in the 2nd box "L"= Left end, "R"= Right end, "B"= Both ends J70 thru J75 Magnetic Piston and Clamp-on Sensors. – Choose reed or electronic (PNP or NPN) – Choose pre-wired or quick disconnect with cord set J8000 Magnetic Piston Only, No Sensors E70 thru E77 Magnetic Piston & Dovetail Style Sensors – Choose reed or electronic (PNP or NPN) – Choose pre-wired or quick disconnect with cord set. E80 0 (Surface location "1, 2, 3, or 4" in box) Magnetic Piston & Dovetail Mounting Rail (attached) only, no sensors. 1-7-99 Specifications subject to change without notice or incurring obligations Page 87