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Sai Deepa Rock Drills Pvt.Ltd

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Sai Deepa Rock Drills Pvt.Ltd Powered By Docstoc
					I.S.O.9001:2000
Company
Introduction
Sai Deepa Rock Drills
   Established in the year 2001

   I.S.O.9001:2000 organization

   Products – Rock-drilling Tools and Mining Equipments

   Location - Hyderabad in India,
   Sectors served – Water-Drilling, Mining and Construction
    Industries.
Introduction
   Totally integrated production facility
          Raw Material to final products –Under One roof

   Products
          DTH Bits,
          DTH Hammers,
          Integral Drill Steels,
          Drifter Bits etc.


   Promotors:N.Ranga Rao and Mr. P. Suresh,
          Both Metallurgical Engineers having over three
           decades of experience.
Advantage- Sai Deepa Rock Drills
   Best raw material used

   Latest Manufacturing technology to produce world class
    products.

   Dedicated Research and Development Activity

   Aim – Customer satisfaction by:
           Quality
           Delivery
           Price
Infrastructure
   Plant Building Area:
       Covered     50,000 Sq. Feet.

   Factory Location:
        Plot No.106, I.D.A., Phase – II
        Cherlapally, Hyderabad-500051
        A.P., INDIA.

   Connected Load:
       1000 H.P.
Major Plant & Machinary
1. Open-Die Forging Hammer- 2 ton capacity
2. Closed-Die Forging Hammer -2 ton capacity
3. CNC Turning machines
4. CNC Milling Machines
5. Seal-Quenching Furnaces
6.   Auto Band Saw Machines
7 . 100 ton Hydraulic Forging Press
8. Induction Heating Furnace
9. Honing Machines
10.Centerless Grinding Machines
11.Fully Equipped Metallurgical and Chemical Laboratory
Plant capacity: Annual
    Down the Hole Button Bits                15,000 Nos
    Down the Hole Hammers                     6,000 Nos
    Integral Drill Steels                    12,000 Nos
    Drifter Bits                             20,000 Nos
    Extension Equipments                     10,000 Nos
     (Shank Adapters, Various types of
      Coupling Sleeves , Drifter Bits etc.)

 Company has the capacity to produce and supply DTH
 Hammers of sizes 3” to 8” and DTH Bits of the sizes 2” to 18”
 of high quality at most competitive prices.
INFRASTRUCTURE
CLOSED DIE FORGEING HAMMER
CNC TURNING CENTER
CNC TURNING CENTER
CNC TURNING CENTER
VERTICAL MACHINING CENTER
Seal-Quenching Furnace
CENTERLESS GRINDING MACHINE
Induction Heating furnace
100 Ton Forging Press
Band Saw Cutting Machine
   METALLURGICAL
        AND
CHEMICAL LABORATORY
Micro Structure Analysis
Micro Hardness Tester
Chemical Analysis
Abrasion Cutter
Carbon Analysis
Impact Testing Machine
DTH BITS

   SDRD manufactures the best DTH bits to suit most popular
    DTH hammers.

   Used for Water well, mining, construction, & quarrying
    industries.

   Preferred Bits for drilling engineers in many countries
    because of their precision designs and efficient drilling
    during usage.

   SDRD manufactures different types of bits for different
    applications.
Product Range – Button Bits
   Range 3” to 18”
   Suitable to Major Hammers like
                BR 2, BR3 & BR 33
                Mission-4, Mission-5, Mission-6 & Mission-8
                Cop 32 & Cop44.
                IR . DHD340, DHD360, DHD380 & DHD3.5
                QL40, QL60 & QL80
                SD4, SD5, SD6, SD8 & SD10.
SDRD DTH BUTTON BITS
            DTH BUTTON BIT SHANK DETAILS
 SIZE      MODEL       MODEL       MODEL        MODEL       MODEL       MODEL      MODEL

2.5 INCH   ---------    --------     -------       ------    BR-2         -----     ------



3.0 INCH   DHD 3.5      --------    COP34          -----     BR-3       MACH 303   BR-33



4.0 INCH   DHD340       SD-4        QL-40      MISSION-4    COP42       MACH44




5.0 INCH   DHD350       SD-5        QL-50      MISSION-5     --------    -------    -------



6.0INCH    DHD360       SD-6        QL-60      MISSION-60   --------      ------    ------



8.0 INCH   DHD-380      SD-8        QL 80                     ------     -------    ------




10 INCH     --------   SD-10       NUMA 100       ------     -------      -----     ------
DTH BIT FACE DESIGN

    Concave


    Convex


    Flat
Concave

 Suitable for drilling in all formations; cone shaped
  depression in the face has centering effect for
  straighter holes .Well suited for soft to medium Hard
  formations.
CONVEX


   Fast penetration rates.
   Face design allows for increased body support for gauge
    carbide. There are two gauges and the inner gauge row
    helps to protect the outer row from excessive wear.
   Well suited for hard and abrasive formations.
FLAT FACE

 Face slots help eliminate bit plugging in softer
  zones. More carbide to surface contact for better
  rock fracture. It is a simple and a robust design,
  well suited for medium to hard rock formations.
BITS AS PER CUSTOMER
REQUIREMENT
16 INCH BIT AS PER CUSTOMER SPECIFIED
SHANK
3.5 INCH BIT WITH
BALLASTIC BUTTONS
DTH BUTTON BIT PROCESS

      FORGING

      ANNEALING

      ROUGH TURNING

      FINISH TURNING ON CNC MACHINE

      MILLING

      FLUSH HOLE DRILLING

      HEAT TREATMENT

      SKIN CUTTING

      BUTTON HOLE DRILLING

      BUTTON PRESSING& PAINTING
CONTD..




  FORGING   ANEALING
TURNING   FINISH TURNING




MILLING   HEAT TREATMENT
FLUSH HOLE DRILLING         SKIN CUTTING




  BUTTON HOLE DRILLING   HARDNESS TESTING
BUTTON PRESSING   FINISHED PRODUCT
OVERBURDEN DRILLING SYSTEM
PRODUCT RANGE OF ECCENTRIC DRILLING SYSTEM

Sl.no   Model        Pilot Dia   Reamed   Casing    Guide
                                 Dia      OD/ID     device
                                                    shank
1       Deepex 90    90          123      115/102   DHD 3.5

2       Deepex 115   115         152      142/128   DHD340,SD4
                                                    ,MACH44
3       Deepex 140   140         181      171/157   DHD350,SD5
                                                    ,QL5
4       Deepex 165   165         209      196/183   SD6,DHD360
                                                    ,QL60
5       Deepex 190   190         237      232/205   DHD360,SD6
                                                    ,QL60
6       Deepex240    240         306      273/260   DHD380,SD8
DTH Hammers
DTH HAMMERS


   2.5 INCH HAMMERS     …. 2.5 inch Hammer (BR2)       H 70 100



   3.5 INCH HAMMERS     …    Winner 35 (Mach 30)       H 90 300

                              3.5 Inch Hammer (BR3)     H 90 400



   3.3/4 INCH HAMMERS   … 3.3/4 Inch Hammer (DHD3.5) H 95 100

                             3.3/4 Inch Hammer (BR33)   H 95 200



   4.5 INCH HAMMERS     …. Winner 45(D) Hammer         H 115 200
CONTD..




   5.0 INCH HAMMERS   …. WINNER 50(Q) HAMMER        H 125 200


   5.5 INCH HAMMERS   …. SMART 55(D) HAMMER         H 140 100



   6.0 INCH HAMMERS   …. INDY 69 (DHD 360) HAMMER   H 150 700



   6.5 INCH HAMMERS   …. SMART 63HAMMER             H 165 1000



   8.0 INCH HAMMERS   …. INDY 80(DHD380) HAMMER     H 200 100
                          INDY 80 (SD8) HAMMER       H 200 200
2.5 INCH HAMMER H 70 100


 A Dedicated Tool For 3 inch (75mm) – 4 1/8” (100 mm) Drilling.
 Valve type hammer

 Designed for small diameter and fast penetration rates. Simplicity
 of design, ease of service and low air consumption.
 The hammer is suitable for BR 2 shank. Can also be supplied according to
 Customers’ specifications.


 Application Areas

            Ground anchors
            Geological surveying
            Blast holes with size limitation.
2.5 INCH HAMMER H 70 100
Detailed view of Hammer H 70 100
Winner 35(M) Hammer H 90 300

 A Dedicated Tool For 3 1/2”(90mm) – 4” (105mm) Drilling

    valve type hammer with high penetration rates in 3.0” series.

    Robust design Hence Can be used in Heavy duty applications like

    Quarrying, Mining, Open Pit and Underground Mining and Blast
     Hole Drilling.

    Available as a standard 2 3/8”API reg pin.

    can also be supplied with special customer specifications

    Suitable for operating at air pressures 150-250 psi.

    The valve design provides high performance at low pressures

    Standard hammer suitable to MACH 30 bit. Can also be supplied     to suit DHD
     3.5 bit.
Winner 35 (M) Hammer H 90 300
Detailed view of Winner 35(M) Hammer H 90 300
3 ½” Hammer H 90 400
 A Dedicated Tool For 3 1/2” (90mm) – 4” (105mm) Drilling.
    -Valve type hammer
    -Designed for applications where small diameter and fast penetration rates are
     required

 Application Areas
    Ground anchors,
    Geological surveying,
    Wall and roof bolting
    Blast holes where size limited due to environment conditions.

 Features
    Simplicity of design,
    Ease of service ,
    low air consumption ,
    robust and reliable drilling tool.
    Standard with 2 3/8” API Reg Pin,
    Hammer is suitable for BR-3 shank,
    Custom Built Shanks Feasible.
3 ½” HAMMER H 90 400
Detailed view of Hammer H 90 400
3 ¾” Hammer H 95 100 (DHD 3.5)
  A Dedicated Tool For 3 ¾”(95mm) – 4 1/2” (115mm) Drilling.
     Valve less hammer ,Fast drilling in its series
     Designed for applications where small diameter and fast penetration rates are
      required

  Application Areas
     Ground anchors,
     Geological surveying,
     Wall and roof bolting
     Blast holes where size limited due to environment conditions.


  Features
     low air consumption
     robust and reliable drilling tool.
     Standard with 2 3/8” API Reg Pin &
     Hammer is suitable for DHD 3.5 shank.
     Custom Built Shanks Feasible.
3 ¾” Hammer (D H D-3.5) H 95 100
Detailed view of Hammer H 95 100
3 ¾” Hammer H 95 200 (BR 33)
 A Dedicated Tool For 3 ¾”(95mm) – 4 1/2” (115mm) Drilling.
     Valve type hammer
     Designed for applications where small diameter and fast penetration rates are
      required

  Application Areas
     Ground anchors,
     Geological surveying,
     Wall and roof bolting
     Blast holes where size limited due to environment conditions.

  Features
      -Simplicity of design,
     -ease of service and
     -low air consumption
     -these factors,
     -robust and reliable drilling tool.
     -Standard with 2 3/8” API Reg Pin &
     -Hammer is suitable for BR-33 shank.
     -Custom Built Shanks Feasible.
3 ¾” Hammer (BR 33) H 95 200
Detailed view of Hammer (BR 33) H 96 200
Winner 45 Hammer                     H 115 100

  A Dedicated Tool For 4 1/2” (115mm) – 5” (127mm) Drilling
     Valve type hammer
     High penetration rates in 4” series.
     Robust design


  Application
     Quarrying, Mining, Open Pit and Underground Mining and Blast Hole Works.

  Features
     standard with 2 3/8”API reg pin.
     Special supplied as per customer specifications ,
     Operating at air pressures 150-250 psi,
     The valve design provides high performance at low pressures ,
     Strong robust design withstands heavy duty applications ,
     Standard Hammer suitable to Mach 44 bit.
Winner 45(M) Hammer H 115 100
Winner 45(D) Hammer H 115 200
Detailed view of winner 45(D) Hammer H 115 200
Winner 50(Q) Hammer H 125 200

 A Dedicated Tool For 5.0”(127mm) – 6 1/8” (155mm) Drilling

    valve type hammer with high penetration rates in 5.0” series ,

    Robust design Hence Can be used in Heavy duty applications like
     Quarrying, Mining, Open Pit and Underground Mining and Blast
     Hole Drilling ,

    Available as a standard 3 1/2”API reg pin ,
     can also be supplied with special customer specifications ,

    Suitable for operating at air pressures 150-250 psi ,

    The valve design provides high performance at low pressures ,

    Standard hammer suitable to QL 50 bit.
Winner 50(Q) Hammer H 125 200
Detailed view of Winner 50(Q)
Hammer H 125 200
SMART SERIES HAMMERS
   Smart series hammer is a valve less hammer ,
   Improves reliability ,
   It has an optimized air cycle frequency,
   High-energy impact giving maximum penetration rates ,
   This heavy duty hammer is a multi purpose hammer ,
   Works well where Higher depths required and less air ,
   Usage with minimum performance loss.
SMART SERIES HAMMERS

   SMART 55 (DHD 350) & QL 50.

   SMART 63 HAMMER. MISSION 60.

   SMART 60 HAMMER (QL 60)
Smart 55(DHD 350) Hammer H 140 100
Detailed View of Smart 55(D) Hammer H 140 100
Smart 5Hammer H 125 100
Detailed view of SMRT 5 HAMMER H 125 100
Smart – 63 Hammer H 165 100
Detailed View of Smart 63 Hammer H 165 100
Indy series hammers
   Valve-less hammers eliminating operational problems ,
   It has an optimized air cycle frequency,
   High-energy impact giving maximum penetration rates,
   This heavy duty hammer is a multi purpose hammer. Where
    greater depth requirements demands less air usage with
    minimum performance loss ,
   The main advantage - wear sleeve and piston are reversible ,
   providing longer service life,
   greater reliability ,
   ease of maintenance and ,
   maximum operating cost effectiveness .
Indy series hammers
   Indy 69   6”(152mm) – 6 1/2” (165mm) Drilling
                    suitable for DHD-360 & SD-6
    Bits

   Indy 80   8”(200mm) – 10” (254mm) Drilling
                    suitable for DHD-380 & SD-8
    Bits.
Detailed View of Indy 69(DHD 360) Hammer H 150 700
Detailed view of Indy 80 (DHD 380) Hammer
H 200 100
Indy 80(SD8) Hammer Assembly H 200 200
Detailed view of Indy 80(SD 8) Hammer H 200 200
MINING EQUIPMENT
EXTENSION EQUIPMENT



   COUPLING SLEEVES


   SHANK ADAPTERS


   DRIFTER BITS
  Integral Drill Steel




The raw materials both steel and tungsten carbide grades are
selected meticulously and coupled with latest manufacturing
technology to give the customers the best integral drill rods.

    Manufactured with top class Steel and Carbide
    Diameter Range         25 to 40 mm
    Length                 400mm – 7200mm
    Shank Length           108 mm
Coupling sleeves




    S.NO   Type of Threading   Diameter      Length L
                               (All in mm)    In mm
     1           R22            40 mm        140 mm
     2           R25            40 mm        140 mm
     3           R28            40 mm        150 mm
     4           R32            40 mm        150 mm
     5           R38            55 mm        170 mm
     6           T38            55 mm        190 mm
     7           T45            63/66 mm     210 mm
     8           T51            72/76 mm     225 mm
SHANK ADAPT0RS

    We manufacture shank adapters
   To fit drills/hammers for all the extension drilling
    and benching operations ,
   For the most common hammers in the industry.
       DRIFTER BITS


RANGE OF SIZES:
DIA 38 TO 127mm
DRIFTER BITS   1) R22 – 28
               2) T38,T45 , T51
       RETRACT BITS
RANGE : DIA 64 mm TO 105 mm
               DESIGN & DEVELOPMENT


•       Fully computerized design
        department.
•       Upgrading from 2D to 3D For
        better visualization

              We design
    •    Customized products.
    •    Specialized features for export
        market as per requirement.
    •    Continuous up gradation of
        technologies.
3D MODELS
Global Reach Of Our Product
 We are looking for an active partnership
  with you.
 We assure the Best services at all times

				
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