™ Process Control Monitor ™ Process Control Monitor SCM AUTOGRAPH with Touch Screen Display SCM AUTOGRAPH with Touch Screen Display ORDERING INFORMATION SPECIFICATIONS PEAK MONITORING Number of Channels: Two to Eight Two Channel SCM-2800-208 Power Requirements: 115 volts AC Four Channel SCM-4800-408 ±10% at 50 or 60 Hz. Optional 220 volt systems available. Eight Channel SCM-8800-808 Output Relay: Two 24 volt dry contact THRU-THE-STROKE MONITORING mechanical relays. Maximum rated output 10 AMPS Two Channel SCM-2800-TSM CPU: Pentium 266MHZ Four Channel SCM-4800-TSM Eight Channel SCM-8800-TSM RAM: 32 Meg Standard The following options are available in the SCM Autograph. Display: TFT - Full color super SVGA 800 x 600 x 256 standard Contact Helm for additional information. • Line Supervisor Touch Screen: High resolution analog with floating point calibration • Slug Detection • Automatic Die Change Recorder Output: Track signal from 0-4 volts AUTOGRAPH TM SCM Series MOUNTING OPTIONS FORCE SENSOR OPTIONS Flange Mount HT-400 Strain Gain sensors mount directly to the columns of stamping presses and forging machines. Surface Mount Touch Screen Display Instrument Co., Inc. Maumee, Ohio USA SG-312 die implant sensors provide pinpoint force monitoring in progressive dies, transfer tooling or multi- SCM 4800 Four Channel die forming operations. Remote Display Applications for SCM Autograph Include: • Stamping • Forging • Assembly • Die Cast • Powdered Metal • Compaction • Staking • Riveting • Injection Molding Helm Instrument Company, Inc. A variety of strain gage load cells with force measure- 361 West Dussel Drive Maumee, OH 43537 ment capacities from 100 pounds to 10,000 tons are 419/893-4356 Phone available from Helm. 419/893-1371 Fax Visit our Web Site at: http://www.helminstrument.com or E-Mail us at: email@example.com ™ Process Control Monitor SCM AUTOGRAPH with Touch Screen Display Flexible Tonnage Monitoring • Tonnage Monitoring • Pentium Processor • SVGA touch screen display • Signature Analysis • Ethernet and serial communication • Plantwide Networking • Pop-up keyboard for data entry • Signature display with overlay When interfaced with the Helm HR-1101 • Automatic storage of last 200 signatures resolver, the SCM Autograph integrates • Stores set-up parameters for 250 jobs force with crank angle for detailed thru- With the touch of a finger, you • History library with date and time record get a detailed picture of each the-stroke monitoring. Upper and lower forming signature. Up to 200 control limits are set around the entire or • Parallel printer port signatures can be stored in the wave history file. pre-selected areas of the forming • Upper and lower control limits for SPC signature for verifying the quality of each • Adjustable machine capacity alarms part produced. In addition to the upper • Strokes per minute display and lower control limits, the press curve • Part and batch counters as established by the machine builder is The Autograph system features the powerful SCM-EU digitized to become an alarm set-point. • Reverse (snap-thru) tonnage display with alarm signal conditioner module. Up to eight channels of Signatures captured during the Machine shutdown is initiated if the peak or thru-the-stroke force monitoring is available. production run will indicate tool • Options for slug detection, line supervisor and wear as part of your Predictive tonnage exceeds these limits at any time automatic die change Maintenance program. Use the during the machine cycle. overlay function to compare current signatures with stored The SCM Autograph also features our masters. unique DELTA-TRACK sampling technique that automatically ignores the variations in force caused by normal process changes. This allows the system The zoom feature provides a to be sensitive enough to detect the close-up view of the signature subtle variations in tonnage due to for comparing tonnage with crank angle position. changes in material thickness or hardness, inconsistent die lube, worn Two Channel Four Channel Eight Channel tooling, slugs, splits and wrinkles. The SCM Autograph is an extremely versatile controller that combines Helm force monitoring circuitry and the latest in embedded PC technology. Powered by our new SCM signal conditioner module, this advanced process control system features real time signature analysis, unlimited job recipe storage and complete load monitor functionality. With built-in PLANTWIDE MANUFACTURING SOFTWARE provisions for housing two to eight channels of monitoring, the system is easily configured to fit your specific application. Helm Firstmate 2000 production reporting software provides two way interface between the SCM Autograph on the shop All operator adjustments including machine capacity limits, tooling protection alarms, parts counters and job download are floor and remote PC's via dedicated or Ethernet communication. This user friendly software package generates the high made through the rugged, full color touch screen display. speed statistical data acquisition and real time graphical waveforms required for providing measured feedback on a specific production run. Comprehensive database integration variables including x bar analysis charts, histograms and downtime event reporting are standard features of Firstmate.