Trend Router by cuttiegyrl


									Fitting a Trend Router Table Insert Plate

Fitting a router table insert plate requires an accurately sized square rebate in the table
top. Templates by numbers can help turn a job that takes two hours into one that takes 45
minutes, with the added bonus of being less prone to mistakes.

For this how to guide we’ll show how we fitted a Trend Router Table Insert Plate
using a 12mm router cutter and 24mm                                                                                                                                                                                                                                                                              A wide variety of
guide bush.                                                                                                                                                                                                                                                                                                      router insert plates
First of all we measured the plate to find its                                                                                                                                                                                                                                                                   and router lifts
exact dimensions, in this case 306mm by                                                                                                                                                                                                                                                                          are available. The
229mm. If in doubt measure over rather                                                                                                                                                                                                                                                                           general approach
than under since the piece may not be                                                                                                                                                                                                                                                                            outlined here is
entirely square over its dimensions which will                                                                                                                                                                                                                                                                   applicable to fitting
lead to binding with a too tight mortice.                                                                                                                                                                                                                                                                        them all

The required mortice
does not fit on an A4
sheet. We will approach                                                                                                                                                                                                                                                                                          You can specify
the mortice template                                                                                                                                                                                                                                                                                             the router bit and
in two halves and then                                                                                                                                                                                                                                                                                           guide bush of your
piece them together. In                                                                                                                                                                                                                                                                                          choice
Templates by numbers we’ll specify 229mm for the
length and 153mm (306mm divided by 2) for the
width. In the next step specify the router bit and guide
bush diameter. Templates by numbers will do all the
router offset calculations.

                                                                                                                                                                                                                                                                                                                 X marks show
After printing the template (two
                                                                                                                                                                                                                                                                                                                 where the two
copies), joining them accurately is
                                                                                                                                                                                                                                                                                                                 templates should
crucial. Simply aligning the paper
                                                                                                                                                                                                                                                                                                                 be joined
                                            Mortice Jig C onstruction

                                                                                                                                                                              Mortice Jig C onstruction

edges is not a robust method
                                                                        Mortice Jig C utout

                                                                                                                                                                                                          Mortice Jig C utout


since the paper may not have fed
through the printer in the same way
with the two copies. A much better
method is to use a pin to pierce the
                                                                                                        5cm square                                                                                                                        5cm square

template outline of template one           ���������
                                           �� �������
                                                                                                                     www.T Mortice L=199mm,W=145.5mm
                                                                                                                     My Mortice T emplate
                                                                                                                     C utter diameter=12mm, C ollar diameter=24mm
                                                                                                                                                                             �� �������
                                                                                                                                                                                                                                                       www.T Mortice L=199mm,W=145.5mm
                                                                                                                                                                                                                                                       My Mortice T emplate
                                                                                                                                                                                                                                                       C utter diameter=12mm, C ollar diameter=24mm

and then pierce the appropriate
join outline on template two.
                                                                                                                                                                                                                                                                                                               Pierce the mortice
Once aligned tape the templates                                                                                                                                                                                                                                                                                outline in the centre
together.                                                                                                                                                                                                                                                                                                      of the line thickness
Taking the template to the workshop
To make best use of your template you’ll need four scrap straight edges to align around
the ‘Mortice cut-out’ outline. Then with the router bit and guide bush you specified for
the template you can quickly route the cutout.

Check the fit by placing the router insert
plate on top of the combined template
plan. The edges of the insert plate
should lie just inside or on the centre
of the template lines. If they don’t, this
is the time to check whether you have
specified the mortice parameters

To transfer the cutout position to the                                         Here we use a nail to
tabletop you can either glue the template                                      transfer the position
to the tabletop or use a nail to mark the                                      of the ‘Mortice jig
four corners of the Mortice jig cut-out                                        cut-out’ line to the
line.                                                                          tabletop

Next we need to fix scrap straight-edges                                       You want the straight
aligned with the Mortice jig cut-out line.                                     edge to be aligned
Nail or screw the straight-edges in place                                      with the middle of the
ensuring there is a smooth surface for                                         moritce jig cut-out line
the router to ride on.                                                         or just outside it

The diagram shows how the
routing will produce a rebate in
the right position for the router
insert plate to fit.
Set the router depth of cut to
be the same as the thickness of
the router plate. We are aiming
to route a rebate in the cut-out
that the insert plate can sit on
without the need for levelling

 Templates                  For more information on how to use Templates by numbers visit
  by numbers
Route out the rebate                                                              When plunging the
steadily, keeping the                                                             router bit, aim to
router totally flat on                                                            maintain a consistent
the jig. Route in several                                                         pressure to result in
passes, vacuuming out                                                             a consistemt rebate
the waste as you go.                                                              depth

After routing the rebate remove the
centre material using a jigsaw.
Keeping the router jig straight edges
in place, test fit the router insert plate.
You may well find that slight easing is
required due to the router insert plate
not being perfectly square across it’s
dimensions. Ease the router plale with
sandpaper along sticking points. Route
again as necessary to creep up on the
perfect depth of cut to make the router
plate flush with the table top or it may
be left slightly proud.

A nice feature of the Trend router insert
plate is that it has rounded corners
which match the rounded corners left by
the mortice jig.

If you would like to try this template
out for yourself please visit www.

   Templates                   For more information on how to use Templates by numbers visit
    by numbers

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