Introduction to ASM

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					                       Introduction to ASM
                                                       Jason Laberge
                                                       Honeywell
             Operations                                ASM® Consortium Outreach Seminar
             Outreach                                  June 13th, 2008
             Seminar                                   Kuala Lumpur, Malaysia


This document and the information contained herein are confidential to the ASM Consortium and the property of Honeywell International, and are
made available only to ASM Consortium member company employees. This document, and any copy thereof, and the information contained
herein shall be maintained in strictest confidence; shall not be disclosed or distributed (a) to persons who are not ASM Consortium employees, or
(b) to ASM Consortium employees for whom such information is not necessary in connection with their assigned responsibilities. When the
employee in possession of this document terminates employment with the ASM member company, this document and any copies thereof shall
be returned to the employee’s manager. There shall be no exceptions to the terms and conditions set forth herein except as authorized in writing
by the responsible ASM Program Manager in accordance with the provisions of the ASM Consortium Agreement.
ASM® and Abnormal Situation Management® are registered trademarks of Honeywell International


                                    Contains ASM Consortium Proprietary Information
ASM         Presentation Overview

• What is the ASM Consortium
• The ASM Problem
• ASM History and Program Periods
• Organizational Structure
• ASM Website
• Discussion/Questions




Page 2          ASM Consortium Proprietary
    ASM              Abnormal Situation Management®
            A Joint Research and Development Consortium

Founded in 1994
                                                      Human Centered Solutions
Creating a new paradigm                                            Helping People Perform

for the operation of
complex industrial plants,
with solution concepts
that improve Operations’
ability to prevent and
respond to abnormal
situations.

www.asmconsortium.org




   Page 3                    ASM Consortium Proprietary
 ASM               What is an Abnormal Situation?

 • An industrial process is being disturbed and
   the automated control system can not
   cope...
 • Consequently, the operations team must
   intervene to supplement the control system.
 • Impacts profitability in multiple ways:

                                                                Loss of Life
          Product Quality
                                  Equipment Damage

Job Satisfaction                                         Personal Injury
                        Product Thruput


 Page 4                     ASM Consortium Proprietary
ASM                                Accidents, while rare, add Costs
                                   $10B annually in US alone

                                   Normal
         Plant Production Level                                          Operating Target




                                  Lost Profit                                        Profit

                                                                           Break-even


                                                                                        Loss

                                                      Incident
                                                 (Lost Revenue)
                                                                   Shutdown
                                                                    (Lost Capital)

                                                        Time




Page 5                                          ASM Consortium Proprietary
ASM                Fundamental ASM Problem

     The Paradox of Automation…

    •    Better automation leads to more sophisticated processes

    •    More sophisticated processes leads to more opportunities for error

    •    We “fix” the increasing errors with still more automation


    When things go wrong, people have difficulty
    intervening to correct the problem!


              Poor User Centered Automation

Page 6                      ASM Consortium Proprietary
                                                                    ASM Unexpected Events Cost Production
                                                                        > $10B annually in Lost
                                                                                                3-8% Capacity

                                                                                                                                                                                                     Histo gra m

                          300


                          250                                                                                                  3.2%
                          200



                                                                                                                                             5.8%
                                                                                                                                                                               5.8%

                                                                                                                                                                                                                                                                                                                                                                                               Source: ASM Consortium Research
              Frequency




                          150


                          100


                              50


                                  0
                                            112


                                                         115


                                                                          118


                                                                                        121


                                                                                                      124


                                                                                                                   127


                                                                                                                                130


                                                                                                                                              133


                                                                                                                                                           136


                                                                                                                                                                        139


                                                                                                                                                                                 142


                                                                                                                                                                                             145


                                                                                                                                                                                                          148


                                                                                                                                                                                                                    151


                                                                                                                                                                                                                                  154


                                                                                                                                                                                                                                              157


                                                                                                                                                                                                                                                       160


                                                                                                                                                                                                                                                                       163


                                                                                                                                                                                                                                                                                   166


                                                                                                                                                                                                                                                                                                 169


                                                                                                                                                                                                                                                                                                               172


                                                                                                                                                                                                                                                                                                                           174


                                                                                                                                                                                                                                                                                                                                             177


                                                                                                                                                                                                                                                                                                                                                           180


                                                                                                                                                                                                                                                                                                                                                                        183
                                                                                                                                                                                                H ist o g ra m
                                                                                                                                                                                             Production rat e

                                                                                                                                                                                                                                                                                                                                                                   1 50 3
              3 00

                                                                                                                                                                                                                          
              2 50


                                                                                                                                                          $ 24 .2 M

                                                                                                                                                                        24.2M
              2 00
Frequency




              1 50




              1 00




                      50




                              0
                                        457


                                                        463


                                                                      468


                                                                                       474


                                                                                                     480


                                                                                                                   486


                                                                                                                                492


                                                                                                                                             497


                                                                                                                                                          503


                                                                                                                                                                        509


                                                                                                                                                                                 515


                                                                                                                                                                                             520


                                                                                                                                                                                                           526


                                                                                                                                                                                                                     532


                                                                                                                                                                                                                                   538


                                                                                                                                                                                                                                               543


                                                                                                                                                                                                                                                           549


                                                                                                                                                                                                                                                                        555


                                                                                                                                                                                                                                                                                     561


                                                                                                                                                                                                                                                                                                   567


                                                                                                                                                                                                                                                                                                                 572


                                                                                                                                                                                                                                                                                                                                 578


                                                                                                                                                                                                                                                                                                                                                   584


                                                                                                                                                                                                                                                                                                                                                                 590


                                                                                                                                                                                                                                                                                                                                                                              595
                                                                                                                                                                                                     Total Feed
                                                                                                                                                                                                   Fe ed R a te

                          18
                          16
                          14



                                                                                                                                                                       38.5M
                                                                                                                                                                        $38.5 M
                          12
                          10
            # Days




                           8
                           6
                           4




                                                                                                                                                                                                                                                                                                                                                                                                                  Plant Operating Target
                           2
                           0
                                      280

                                                  290

                                                              300

                                                                      310

                                                                                 320

                                                                                               330

                                                                                                       340

                                                                                                              350

                                                                                                                          360

                                                                                                                                      370

                                                                                                                                              380

                                                                                                                                                     390

                                                                                                                                                                  400

                                                                                                                                                                          410

                                                                                                                                                                                420

                                                                                                                                                                                       430

                                                                                                                                                                                                   440

                                                                                                                                                                                                           450

                                                                                                                                                                                                                   460

                                                                                                                                                                                                                            470

                                                                                                                                                                                                                                        480

                                                                                                                                                                                                                                              490

                                                                                                                                                                                                                                                     500

                                                                                                                                                                                                                                                                 510

                                                                                                                                                                                                                                                                         520

                                                                                                                                                                                                                                                                                   530

                                                                                                                                                                                                                                                                                           540

                                                                                                                                                                                                                                                                                                         550

                                                                                                                                                                                                                                                                                                                 560

                                                                                                                                                                                                                                                                                                                           570

                                                                                                                                                                                                                                                                                                                                       580

                                                                                                                                                                                                                                                                                                                                                    590

                                                                                                                                                                                                                                                                                                                                                            600

                                                                                                                                                                                                                                                                                                                                                                       610

                                                                                                                                                                                                                                                                                                                                                                                    620
                                                                                                                                                                                                         Total Feed
                                                                                                                                                                                                             Rate
                  20


                  15

                                                                                                                   33.5M
                                                                                                                   $33.5 M
     # Days




                  10


                          5


                          0
                                  280

                                              290

                                                         300

                                                                    310

                                                                                320

                                                                                             330

                                                                                                     340

                                                                                                             350

                                                                                                                         360

                                                                                                                                  370

                                                                                                                                             380

                                                                                                                                                    390

                                                                                                                                                                 400

                                                                                                                                                                         410

                                                                                                                                                                                420

                                                                                                                                                                                       430

                                                                                                                                                                                                   440

                                                                                                                                                                                                           450

                                                                                                                                                                                                                   460

                                                                                                                                                                                                                            470

                                                                                                                                                                                                                                        480

                                                                                                                                                                                                                                              490

                                                                                                                                                                                                                                                     500

                                                                                                                                                                                                                                                                 510

                                                                                                                                                                                                                                                                             520

                                                                                                                                                                                                                                                                                   530

                                                                                                                                                                                                                                                                                           540

                                                                                                                                                                                                                                                                                                         550

                                                                                                                                                                                                                                                                                                                     560

                                                                                                                                                                                                                                                                                                                            570

                                                                                                                                                                                                                                                                                                                                        580

                                                                                                                                                                                                                                                                                                                                                     590

                                                                                                                                                                                                                                                                                                                                                                 600

                                                                                                                                                                                                                                                                                                                                                                        610

                                                                                                                                                                                                                                                                                                                                                                                     620




                                                                                                                                                                                                                 Rat e




                                                                                               Summarized Production Data                                                                                                                                                                                                                                                                                               Operational Constraints

                                                                                                                                                                                                                                                                                                                                                                             Plant Incidents
                                            Days per Year




                                                                                                                                                                                                                                                                                                                                                                                                                         Optimization efforts


                                                                                                                                                                                                                                                                                                                                                                                                                                Plant Capacity Limit



                                                                                                                                      < 60%                                                                                                                                                                                                  Daily Production Level                                             95%           100%

                                                         Page 7                                                                                                                                                                                                                                                                                                                            ASM Consortium Proprietary
           ASM          ASM Solutions Minimize Impacts
                        $MM Added to the Bottom Line


                                              (Higher) Plant Operating Target




                                                                Operational Constraints

                              ASM Efforts
Days per Year




                        Recovery of
                        3-8% of
                        Capacity
                                                                    Plant Capacity Limit



                < 60%      Daily Production Level    95%          100%

       Page 8                   ASM Consortium Proprietary
ASM           ASM Consortium History
• 1990 - Formed an Alarm Management Task Force
• 1992 - Asserted need to go beyond alarm management
• 1993 - Project to understand abnormal situation management
  with 4 of Honeywell customers
• 1994 - Generated ASM problem statement and solution
  requirements document
• 1994 - Founded the ASM Joint R&D Consortium - 10 companies
• 1995 - Started NIST ASM Collaborative Decision Support
  Program
• 1998 - Established ‘Designed for ASM’ products/services
• 1999 - Decided on 3-year short-term research to field concepts
• 2002, 2005 - 3-year programs with emphasis on closing gaps on
  effective operations, development, and deployment
• 2008 – New 3-year program with focus on metrics and
  communications to increase the Consortium role in industry


Page 9                 ASM Consortium Proprietary
   ASM             ASM Organizational Structure
             Leadership Team
                                          ASM Director          Prog. Mngmt
                                        Peggy Hewitt (HON)     Liana Kiff (HON)



                 Development                Research          Communications
              Doug Metzger (HON)        Jason Laberge (HON)   Peggy Hewitt (HON)


Honeywell
 Funds
                Development                Research           Communications
                Subcommittee             Subcommittee          Subcommittee

 ASM           Incorporating ASM        Understanding ASM,     Dissemination of
Funding          into Products,          Solution Concepts     ASM Knowledge
                    Services

Member
 Dues



                User Member                Associate            University
                   Reps                   Member Reps          Member Reps

   Page 10                     ASM Consortium Proprietary
ASM       ASM Website (External)
          www.asmconsortium.org




Page 11        ASM Consortium Proprietary
ASM       ASM Website (External)
          www.asmconsortium.org




Page 12        ASM Consortium Proprietary
ASM       ASM Website (External)
          www.asmconsortium.org




Page 13        ASM Consortium Proprietary
ASM       ASM Website (Internal)
          www.asmconsortium.org




Page 14        ASM Consortium Proprietary
ASM       ASM Website (Internal)
          www.asmconsortium.org




Page 15        ASM Consortium Proprietary
ASM       ASM Website (Internal)
          www.asmconsortium.org




Page 16        ASM Consortium Proprietary
ASM       ASM Website (Internal)
          www.asmconsortium.org




Page 17        ASM Consortium Proprietary
ASM       ASM Website (Internal)
          www.asmconsortium.org




Page 18        ASM Consortium Proprietary
ASM           Discussion/Questions

• Thank You!

• Questions and/or Comments
     – How does ASM related to existing improvement
       programs like OPI?




Page 19             ASM Consortium Proprietary