Current Designation – Sr. Manager (Technical) & Certified Energy Auditor Function – Process Engineering/Technical Services/Technology Transfer CTC – Rs. 7.8 Lac PAWAN B. AGARWAL (B. Tech. – Chemical Engg.) Process Technologist - Seeking middle management assignment in Technical Services/Energy Conservation/Process /Business analysis/Technology transfer in growth oriented manufacturing organization preferably in Chemical Industry. Professional Profile More than 11 years of experience in Process Engineering, Technical Services, Energy Conservation, Process Development, Value Addition, Strategic Cost Reduction, Business Proposals & Risk Assessment and Technology Transfer in diversified industries e.g. Fertilizer, Chloro & Fluoro chemicals, cement, fiber Chlorobenzenes, Acetophenone etc. Keen strategist & planner with skills in conceptualizing & effecting innovative process initiative to improve the bottom line. Master in providing total technological solutions with multiple gains. Radical approach in providing speedy, logical & practical solutions. Core Competencies R&D/Process design & development/Tech Transfer Conceptualization of process schemes based on lab recipe. Planning & execution of pilot plant/semi commercial trials & operation, data collection & validation. Process design of equipments e.g. reactors, distillation columns, heat exchangers etc. using Winsim Design II. Basic engineering of the process, project cost estimation & feasibility. Overall co-ordination for technology transfer. Technical Support / Troubleshooting Process Modeling & Simulation capabilities for forecast, assessment & future prediction of process behavior & troubleshooting of complex plant problems. Energy audits & operation optimization through simulation. Strategic planning / analysis & implementation for capital & operating cost reduction by providing most competitive solutions. Productivity / Capacity enhancement through debottlenecking/system integration/Technology updating. Value driver analysis, road map for improvement & implementation of strategies. Energy Conservation Understanding the process demand, supply & distribution network. Equipment performance evaluation & optimization through simulation. Overall Energy System performance & integration of networks. MIS & monitoring system. Conceptualization & development of newer Technology routes for energy conservation. Waste Management Value addition through resource recovery & waste minimization. Water & effluent management. Production Experience of Ammonia plant operation during initial period (GET) of 1 year. Handling batch production also. Summary of Experience (Total > 11 Years) Sep-2005 to Till Date -Sr. Manager (Tech) (India Glycols Ltd.) Jul-2004 to Aug-2005 -Process Manager (Corporate Technical Cell, Birla Group) May-2002 to Jun-2004 -Dy. Process Manager (Corporate Technical Cell, B Group) Jan-1999 to Apr-2002 -Process Engineer (Indo Gulf Fertilizers, Birla Group) Jul-1995 to Dec-1998 -Asstt. Process Engineer (Indo Gulf Fertilizers, B Group) Jun-1994 to Jun-1995 -GET (Indo Gulf Fertilizers, Birla Group) Achievements (Rs. 5861 Lac/year) (Sequential list of actual implementations) Scheme for Energy Saving in CO2 removal section in Ammonia plant. (Adopted by technology supplier). Saving Rs. 335 Lac/year. Ammonia plant productivity improvement by 7%. Saving Rs. 1550 Lac/year. Proposal for parallel converter in ammonia plant. (Validated by Technology supplier). Saving Rs. 515 Lac/year. Debottlenecking of hydrogen peroxide plant. Saving Rs. 1410 Lac/year. Condensate recovery scheme. Saving Rs. 10 Lac/year. Development & Automation of MIS system. Saving 140 man-days/year. Improvement in cooling towers performance. Saving Rs. 220 Lac/year. Energy Saving in steam super heaters. Saving Rs. 61 Lac/year. Energy saving in Urea plant by waste heat integration. Saving Rs. 125 Lac/year. Energy saving in utilities in different group units. Saving Rs. 300 Lac/year. Immediate solution for water crisis in fiber unit. Saving Rs. 20 Lac/year. NDT system audit in cement unit. Value addition through chemicals recovery from wastes. Saving Rs. 30 Lac/year. Reduction in the cost of HF production in fluoride plant. Saving Rs. 25 Lac/year. HF loss reduction in fluoride plant. Saving Rs. 60 Lac/year. Steam & power network integration in fiber unit. Saving Rs. 1200 Lac/year. Accolades Fast track promotion in Jul’2004. (One year ahead of schedule). ‘Young Achiever Award’ by Mr. K M Birla. (2003-04). Max Variable Pay rise in the corporate functional area. (2004, 2003 & 2002). Certificate of Accomplishment for improving cooling tower performance (2001). Fast track promotion in Jan’ 1999 (6 months ahead of schedule). Outstanding performer in 1996, 1997 & 1998. Institute Scholarship throughout the course during B. Tech. (1990-94). Publications ‘Ammonia: The Next Step’ on future technology of ammonia & its impact on manufacturing. It also includes one elaborated case study on use of membrane & few other simulation cases for different technology options. This article is available on website http://www.cheresources.com/ammonia.shtml. ‘Ammonia: Counting Energy’ on complete energy loss analysis in ammonia plant, which is useful for the industry in terms of targeting focus areas. It is available on website http://www.chemengineer.about.com Training Program / Seminars Supervisor Development Program in Indo Gulf Fertilizer. Conference & training program on ‘Process Modeling & Simulation’ by BITS Pilani. (1997). Training program & certification course on ‘Energy Managers’ by FICCI. (2001). E-business solutions program ‘EVANT’ by ASPEN Tech. (2003). International Conference & Seminar on ‘Green Power’ by CII. 2003. Corporate seminar on ‘R&D: impact on businesses. (2003). Organized Corporate Seminar on ‘Effective Maintenance’. (2003). Organized Corporate Seminar on ‘Power Solutions’. (2004). Academics B. Tech. (Chemical Engg.) - 1990-94 HBTI (Kanpur) 77.5% Intermediate (10 + 2) - 1989 UP Board (Agra) 68.5% High School - 1987 UP Board (Agra) 69.0% Cost to Company Current - Rs. 7.8 Lac/annum Expected - Flexible BEE Certification as Energy Auditor Certified Energy Auditor by ‘Bureau of Energy Efficiency’. CEA Registration No. EA-0220 Marks – Aggregate ~85%.