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SYLLABUS FOR THE TRADE OF FITTER UNDER CRAFTSMAN TRAINING SCHAME

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					        SYLLABUS FOR THE TRADE OF FITTER UNDER CRAFTSMAN
                        TRAINING SCHAME
                                         Period of training: 2 Years



Week             Practical                      Theory                Engineering     Workshop
 No                                                                    Drawing         science
                                                                                    And calculation
    1                 2                             3                      4               5
1         Familiarization with the      Importance of safety
          Institute, importance of      and general precautions
          trade                         observed in the institute
           Training, machinery used     and in the section.
          in the trade, types of work   Importance of the trade
          done by the trainees in the   in the development of
          trade .introduction to        industrials economy of
          safety equipments and         the country what are
          there uses .introduction of   the related instructions
          first aid, road safety,       ,subjects to be taught,
          operation of electrical       achievement to be mad
          mains .                       ,.recreational, medical
                                        facilities and other
                                        extracurricular
                                        activities of the institute
                                (all necessary guidance
                                to be provided to the
                                new comers to become
                                familiar with the
                                working of industrial
                                training institute system
                                including stores
                                procedures.
                                Introduction of first aid.
                                Rode safety .operation
                                of electrical mains.
                                Introduction of safety
                                kits.
2   Making out lines,           Safety ,accident             Engineering            Introduction to
    gripping                    retention linear             Drawing--              Property and uses of
    Suitably in vice jaws,      measurements- its units      Introduction to Egg.   Chi and wrought
    Hacks awing to given        ,dividers, Calipers,         Drawing, its           Iron.
    dimensions, sawing          hermaphrodite, centre        importance
    different types of metals   punch, dot punch, their
    of different sections.      description and uses
                                Of different types of
                                hammers. Description,
                                use and care of ‘V’
                                blocks, making off
                                table.

3   Filing channel, parallel.   Bench vice                   Types of lines their   Arithmetic:
    Filing-flat and             construction, types,         meaning&               fundamental
    square(rough finish)            care& maintenance,          application as per    operations,-addition
                                    vice clamps hacksaw         BIS6—696              Subtraction
                                    frames and blades,                                Multiplication,
                                    specification,                                    Division of decimal
                                    description, yaps and                             number
                                    their user, method of
                                    using .hacksaws.


4   Filing practice, surface        Files- specifications,    Simple conventional Properties and uses
    filing, making of straight      description, materials,   symbols for material of plain carbon steel
    and parallel line with odd      grades, cuts, file        and parts as BIS     and allow steel
    leg calipers and steel rule,    elements, uses.
    marking practice with           Measuring standards
    divider, odd leg calipers       (English, metric unit),
    and steel rule (circles, arc,   angular measurements,
    parallels).                     subdivisions, try square,
                                    ordinary depth gigue,
                                    protractor-description,
                                    uses and cares.

5   Making off straight lines       Marking off and lay         Use of drawing        Fraction and
    and arcs using scribing         tools dividers, scribing    instruments in the    decimal- conversion
    block and Dividers,             block, odd leg Calipers,    Construction of geo   Fraction decimal
    chipping flat surfaces          punches-description,        ethical drawing-      and vice-versa.
    along a marked line.            classification, material,   angles, triangles.
                                    care& maintenance.
6     Marking filing, filing        Calipers-types,            Geometrical
      square, use of tri-square.    material, constructional   construction           Properties and uses
                                    details, uses, care &      rectangles, square,    of copper, zinc lead,
                                    maintenance of cold        circles.               tin, aluminum
                                    chisels- materials,
                                    types, cutting angles.

7&8   Marking according to          Marking media,             Geometrical            Composition
      simple blue print for         marking blue Prussian      construction of        properties and uses
      locating position of holes,   blue, red lead, chalk      polygon and ellipse,   of brass, bronze,
      scribing lines on chalked     and their special          parabola&              solder burial,
      surfaces with marking         application ,description   hyperbola              timber, rubber etc.
      tools finding center of       .use care maintenance
      found bar with the help of    of scribing block
      ’V’ block and marking
      block. Joining, straight
      line to an area.


9     Chipping, chip slots& oils Surface plate and             Geometrical            System of units,
      grooves (straight          auxiliary marking             construction of        British, metric and
                                 equipment ‘V’ block           involutes, over, and   SI unit for length,
                                 angle plates, parallel        helix.                 area, volume
                                 block, Description                                   capacity, weight,
                                 types and uses,                                      time, angle, their
                                 workshop surface plate-                              conversion.
                                 their uses, accuracy,
                                   care and maintenance.


10    Filing flat, Square, and     Types of files-             …….do………                Effect of alloying
      parallel to an accuracy of   convening, taper,                                   elements in the
      0.5mm. Chip curve along      needle care and                                     properties of C.I.&
      a line-mark out key ways     maintence of files,                                 steel
      at various angles & cut      various types of keys,
      key ways.                    allowable clear



11   File thin metal to an         Physical properties of      Freehand sketching     Unit of tempetuare
     accuracy of 0.5 mm. chip      engineering metal:          of straight lines,     for &related
     &chamfer, grooving and        color, weight, structure,   rectangles, circles,   problems. Standard &
     slotting                      and conductivity,           square, polygons,      absolute temp.
                                   magnetic, fusibility,       and ellipse.
                                   specific gravity.
                                   Mechanical proposes:
                                   ductility, toughness,
                                   tenacity, and elasticity.

12   Saw along a straight line     Drilling processes:         Free hand sketching    Mass, volume,
     curtain of metal. Straight    common type (bench          of simple              density, sp. Gravity
     saw on thick section,         type, pillar type. Radial   geometrical solids,    & specific weight S.I.
     m.s.angfle and pipes.         type),                      cube, cone, prism,     M.K.S. and F.P.S.
                                   Gang and multiple           cylinder, sphere,      units of force, weight
                                   drilling machines.          pyramids               etc. their conversion
                                                                                      to related problems
13    File step and finish with    Micrometer- outside          Standard printing        Mass, volume,
      smooth file accuracy         and inside- principal ,      style for letters and    density, weight, S,I.,
      =0.25 mm. file and saw on    constructional features,     Numbers as per IS:       M.K.S and F.P.Sunits
      M.S. square and pipe         Parts graduation,            696Industrial Visit      of force weight etc
      welds Industrial visit to    leading, use and care.                                their conversion to
      mechanical industry          Micrometer depth                                      related
      /manufacturing               gauge parts, graduation                               problemIndustrial
                                   leading, use and care.                                Visit.
                                   Digital micrometer
                                   Industrial visit

ACHIEVVEMENT:-
                     The trainee should be able to
                     (1) Use fitter hand tools.
                     (2)do simple marking out according to simple blue print
                     (3) do filing/hack sawing and chipping



14    File radius along a          veneer calipers, principle    Free hand practice       Inertia, rest and
      marked line (convex7         construction ,graduation      of printing style for    motion, velocity
      concave)&match. Chip         ,reading use and care         standard letter&         and acceleration
      sheet metal                  venire bevel protractor       numbers.
      (shearing).chip step file.   construction
                                   Graduations, reading use
                                   and care dial venire
                                   caliper, digital venire
                                 caliper.


15   Punch letter and number     Drill holding devices-      Scales-construction   Concept of scalar
     (letter punch and number    material, construction and plan, .representing    and vector quantity
     punch), use of different    their uses. Drill processes fraction              with examples,
     punches.                    and care, Dial Venire                             Newton’s law of
                                 Caliper .                                         motion




16   Revision & Test (Two        Revision & Test           Revision & Test         Revision & Test
     days) prepare forge. Fire   Safety precautions to be Construction of          Power and roots
     for heating metals. Forge   observed in a smith shop, diagonal scale          floater, power base
     of a square rod from        forge – necessity,                                exponents number.
     round stock. Judge the      description uses, fuel
     forging temperature of      used for heating, bellow
     various metals.             blowers, descriptions and
                                 uses.
17   Forge M.S bar to           Anvil and swage blocks.         Simple                  Multiplication and
     square, octagon and        Description and uses.           dimensioning            division of power
     hexagon.                   Forging tools-hammers-          technique, size and     and root of a
                                band and sledges,               location, dimensions    number.
                                description and                 of parts, holes
                                uses.chisels.set hammers,       angles, taper, screw
                                flatters, hardier, fuller       etc.as per BIS.696.
                                swage & uses.


18   Forge flat chisel, grind   Measuring and checking          Transferring            Square root of
     and heat treatment of      tools-steel rule, brass rule,   measurements for        number and
     chisels.                   calipers, try square,           linear, angular,        problems
                                description and uses.           circular dimensions
                                General idea about the          form the given
                                main operations                 object to the related
                                performed in a forging          free hand sketches
                                shop such as upsetting          using different
                                drawing, twisting,              measuring
                                punching, drilling, and         instruments
                                welding



19   Forge-punches, screw       Treatment, various heat         Pictorial drawings,     Work energy and
     drivers, chisels`, grind   treatment methods-              isometric drawings      power Concept of
     them to shape and treat    normalizing annealing,          of simple               scalar and vector
     to Punch letter and        hardening and tempering.        geometrical solids.     quantity with
     number (letter punch   Power hammer –              Scales-construction         examples, Newton’s
     and number punch), use construction, features,     plan, .representing         law of motion.
     of different punches.  method Drill holding        fraction
                            devices-material,
                            construction and their uses




20   Revision & Test (Two       Revision & Test             ----------do--------    ----------do--------
     days) prepare forge.       Safety precautions to be
     Fire for heating metals.   observed in a smith shop,
     Forge of a square rod      forge – necessity,
     from round stock. Judge    description uses, fuel used
     the forging temperature    for heating, bellow
     of various metals.         blowers, descriptions and
                                uses.


21   Forge M.S bar to           Anvil and swage blocks.      Simple                 Multiplication and
     square, octagon and        Description and uses.        dimensioning           division of power
     hexagon. Forge flat        Forging tools-hammers-       technique, size and    and root of a
     chisel, grind and heat     band and sledges,            location, dimensions   number.
     treatment of chisels.      description and              of parts, holes        Square root of
                                uses.chisels.set hammers,    angles, taper, screw   number and
                                flatters, hardier, fuller    etc.as per BIS.696.    problems
                                swage & uses.
                                Measuring and checking          Transferring
                                tools-steel rule, brass rule,   measurements for
                                calipers, try square,           linear, angular,
                                description and uses.           circular dimensions
                                General idea about the          form the given
                                main operations                 object to the related
                                performed in a forging          free hand sketches
                                shop such as upsetting          using different
                                drawing, twisting,              measuring
                                punching, drilling, and         instruments
                                welding.




22   Forge-punches, screw       Heat treatment, various heat       Pictorial drawings, Work energy and
     drivers, chisels`, grind   treatment methods-                 isometric drawings power
     them to shape and treat    normalizing annealing,             of simple
     to curvatures. Make        hardening and tempering.           geometrical solids.
     simple square,             Power hammer – construction,       Isometric drawing
     container with wired       features, method                   of simple machined
     edge and fix handle.                                          & casting blocks.
                                                                  Isometric drawing
                                                                  of simple machined
                                                                  & casting blocks.



23   Make square tray with        Rivers-Tin man’s rivets types, ---do---                Different types of
     square soldered corner       sizes, and selection for various                       loads, stress,
     make funnel as per           works. Riveting tools, dolly                           strain, modules of
     development and solder       snaps description and uses.                            elasticity.
     joints make riveted lap      Method of riveting, shearing
     and butt joint.              machine-description, parts and
                                  uses.


24   Welding-striking and         Safety-importance of safety     ----do----             Ultimate strength,
     maintaining arc, laying      and general precautions                                different types of
     straight-line bead.          observed in a welding shop.                            stress, factor of
                                  Precautions in electric and gas                        safety, examples
                                  welding.(Befor,during,after)
                                  Introduction to safety
                                  equipment and their uses.




25   Making square, butt          Hand tools: Hammers,          ----do----             -----do----
     joint and “T” fillet joint   welding description, types
     gas and arc. Does           and uses machines and
     setting up of flames,       accessories, welding
     fusion run with and         transformer, welding
     without filler rod, gas     gentians, description,
     and arc?
26   Make butt weld and          principle, method of         Free hand sketches   Ratio &proportion-
     corner, fillet welding –    operating , carbon dioxide   of trade related     ratio, finding forms
     gas and arc. Practice in    welding .                    hand tools and       ratio proportion and
     sort soldering and silver   H.P. welding equipment:      measuring tools.     indirect proportion
     soldering.                  description, principal,
                                 method of operating
                                 L.P.welding Equipment:
                                 description, principle,
                                 method of operating.
                                 Types of joints – butt and
                                 fillet as per bias
                                 specifications.
                                    machine description, parts,                 and proportion &
                                    uses, method of handling,                   related problems.
                                    cutting torch-
                                    Description, parts,
                                    function and uses. Gases
                                    and gas cylinder
                                    description, kinds, main
                                    difference and uses.



 INDUSTRIAL VISIT
(fabrication industry)


ACHIEVEMENT: The trainee should able to do:-
·   Simple joining, drawing and bending.
·   Simple heat- treating operations like hardening, tempering and annealing.
·    Simple square container, round container with wired edge and fit handle.
·    Rivet lap and but joint.
·    Butt and fillet welds-gas and arc.
·    Gas cutting.


28       True job on four jaw       Safety precautions to be     ---            Simple machines
         chuck using knife tool,    observed while working                      principle, velocity
         face both the ends for     on a lathe specifications,                  ratio, mechanical
         holding between centers,   and constructions feasts                    advantage,
         for holding between        lathe main parts                            efficiency, related
         caters, using roughing     description –bed, head                      problems.
         tool parallel turn=o.I     stock, carriage, tail stock,
         mm. measure the            feeding and thread cutting
         diameter using outside     mechanisms. Holding of
         caliper and steel rule.    job between centers,
                                    works with catch plate,
                                    dog, simple descriptions of
30   Cut grooves- square,         Chucks and chucking the      Orthographic          Algebraic symbols,
     round “V” groove,            independent four –jaw        drawings,             fundamental algebra
     make a mandrel turn          chuck. Reversible features   application of both   operation, sing and
     diameter to sizes.           of jaw, the back plate,      the first angle and   symbol used in
     Kanuri the job.              method of clearing the       third angle. Method   algebra, coefficient
                                  thread of the chuck –        of representing the   terms.
                                  mounting and                 drawing for simple
                                  dismounting, chucks,         and complex
                                  chucking, face plate,        machine parts,
                                  drilling-method of holding   exercise with
                                  drills in the tail stock,    dimension.
                                  border tool and
                                  enlargement of holes.




31   Bore holes-spot face,        General turning operation ------------Do--------- Algebraic addition,
     pilot drill, enlarge hole,   –patellar or straight,     -                      sub traction,
     using boring ,tool, make     turning .stepped turning,                         multiplication and
     a bush step bore cut         grooving, and shape of                            division.
     recess, turn hole            tools for the above
     diameter to sizes.           operation, appropriate
                                  method of holding the tool
                                post or tools rest,
                                knurling:-tools uses speed
                                and feed, coolant for
                                knurling, speed, feed
                                calculation.


32   Turn, apes (internal and   Taper –Definition, use and   Orthographic          Power and
     external).turn taper pin   method of expressing         drawings              exponent. Laws of
     .turn standard tapers to   tapers. standard tapers –    application of both exponent.
     suit with gauge.           taper ,calculations          the first angle and
                                morsetaper                   third angle and third
                                                             .method of
                                                             representing the
                                                             drawing for simple
                                                             and complex
                                                             machine blocks
                                                             given for exercise
                                                             with dimension.




33   Threading practice by      Screw thread definition –    ------------Do--------- Algebraic
     using cut threads using    use and application.         -                       simplification
     tab, dies on lathe by      Terminology of screw                                 problems.
     hand ,’v’ thread –         threads, square , worm,
     external. Prepare a nut    buttress, acme(non
     and match with the bolt. standard-screw
                              threads),principal of
                              cutting screw thread in
                              centre later- principal of
                              Chasing the screw thread-
                              use of centre gauge, setting
                              tools for cutting and
                              external threads, use of
                              screw pitch gauge for
                              checking the screw thread.




34   Mark off and drill            Drill- material, types       Standard method of      Simple machines
     through holes, drill on       ,(Taper shank straight       sectioning as per B     like winch pulley
     M.S flat, file radius and     shank) parts and sizes.      IS: 696. Exercise for   and compounding
     profile to suit gauge.        Drill angle –cutting angle   different sectional     axle etc.
                                   for different materials      views on the given
                                   cutting speed feed. R.P.M    orthographic
                                   for different materials.     drawing of machine
                                                                part castings etc.




35   Step fit , angular fit file   Drill troubles: causes and   ----------do----        Factors and
     and make angle surfaces   remedy. Equality of lips,                            equations: Algebraic
     (Bevel gauge accuracy     correct clearance dead                               formula.
     1degree) make simple      centre length of lips. Drill
     open and sliding fits.    kinds: Fraction, metric
                               letters and numbers
                               grinding of drill.


36   Enlarge hole and          Grinding wheel: Abrasive       ---------do--------   Factors and different
     increase dia. File        grade structures, bond,                              types of
     cylindrical surfaces.     and specification, use,                              factorization.
     Make open fitting of      mounting and dressing.
     curved profiles.          Bench grinder parts and
                               use-radius gauge, fillet
                               gauge, material,
                               construction, parts
                               function, and metric,
                               different dimensions,
                               convex uses care and
                               maintenances.


37   Make the circle by        Radius gauge, feeler           Standard method of    Equation simple
     binding previously        gauge, hole gauge, and         sectioning as per     simultaneous
     drilled hole. Test        there uses.                    BIS.696. Exercises    equation.
     angular match up.                                        for different
                                                              sectional views on
                                                              the given
                                                                    orthographic
                                                                    drawing of machine
                                                                    parts, casting etc.


ACHEVEMENT:-The trainee should be able to do:
  1. Chucking, centering, plain turning, taper turning, boring and thread cutting
  2. Position marking, fit contours and geometrical figures and make male and female parts.


38       Inside square fit, make      Venire high gauge:            Conversion of       Equation simple
         combined open and            material construction,        isometric, oblique  simultaneous,
         sliding fit, straight side   parts, graduation (English    drawing to          quadratic.
         ‘T’ fit.                     & Metric) uses, care and      orthographic
                                      maintenance, pig Iron:        drawing and vice-
                                      manufacturing process (by     versa. Related
                                      using) Blast furnace types,   problems such as
                                      of pig Iron, properties and   ‘V’ block oriented
                                      uses.                         by various
                                                                    machining operation
                                                                    etc.



39       File fit- combined, open     Cash Iron: manufacturing             -----------Do-- Application,
         angular and sliding          process by using (cupola      ----                   construction and
         sides. File internal         furnace) types, properties                           solution of problems
         angles 30 minutes            and uses. Wrought iron:                              by equation.
     accuracy open, angular       manufacturing process
     fit.                         (Fuddling and Astor
                                  process) properties and
                                  uses.


40   Make sliding fit with        Steel: manufacturing         -------do-------   Atmospheric
     angles other than 900,       process plain carbon                            pressure, pressure
     sliding
             fit with an angle.   steels, types, properties                       gauge, gauge
                                  and uses.                                       pressure and
                                                                                  absolute pressure
                                                                                  and their units.


41   Make simple bracket by       Non- ferrous                 -------do-------   Logarithms and use
     bending and twisting of      metals(copper, aluminum,                        of logarithm tables:
     nonferrous metal. Drill      tin, lead zinc) properties
     small holes (2mm0 Drill      and uses.
     holes on sheet metal
     bend short for round
     bracket.
42   From            Screw threads:      -------do-------   Logarithms: logarithm and
     internal        terminology,                           exponent. Use of logarithm
     threads earth   parts, types, and                      and anti-logarithm table.
     taps to         their uses. Screw
     standard        pitch gauge:
     size(through    marital parts and
     hole and        uses. Taps British
     blind holes)-   standard and
     Drill through   metric/BIS(course
     hole and tap    and fine) material,
     drill blind     parts (shank body
     hole and tap    flute cutting edg).
     prepare studs   Method of and of
     and bolt.       calculation tap
                     hole sizes. Tap
                     wrench: material ,
                     part , types (solid
                     & adjustable
                     types ) and their
                     uses removal of
                     broken tap, stud (
                     tap stud extractor
                     ).
43   Form               Dies : British       **********do************* Arithmetical operation
     external           standard , metric                              involving logarithm in the
     threads with       and BIS standard                               computations.
     dies to            material , parts ,
     standard size.     types , Method of
     Prepare nuts       using dies . Dies
     and match          stock : material ,
     with bolt.         part and uses.



44   Counter sink,      Counter sink,                                    Problem related to the trade
     counter bore       counter and spot                                 using Logarithm table.
     and ream           facing-tools and     *********do**************
     split fit (three   nomenclature,
     piece fitting).    Remer-material,
                        type (Hand and
                        machine reamer),
                        kinds, part and
                        their uses,
                        determining hole
                        size (or reaming),
                        Reaming
                        procedure.

45   Filling&           Scrapers and their Surface development of simple **********do*************
     scraping of        types, methods of geometrical solids like cube,
     bearing to      scraping.          rectangular block, cone,
     close                              pyramid cylinder, prism etc.
     precision.



46   File and fit    Vernier            ********do********             Specific gravity, principle of
     combined        micrometer,                                       Archimedes.
     radius and      material, parts,
     angular         graduation, use
     surface         care and
     (accuracy       maintenance.                                      .
     =0.5 mm),
     angular and
     radius fit.
     Locate          .
     accurate

47   holes. Make     Screw thread               ---do---               Relation between specific
     accurate hole   micrometer                                        gravity and density simple
     for stud fit.   Construction,                                     experimental determination
     Make            graduation and
     assembly for    use
     dovetail
     slider fits
     using lower
     pins and
     screws
     (=0.04 mm).


48   Cutting         Dial test          Interpretation of solids and   Geometry:
     thread using    indicator,         conventional application of    Fundamental geometrical
     dies Make       construction,      intersectional curves on       definition angels and
     sliding fits    parts, material,   drawing.                       properties of angle triangles
     assembly        graduation,                                       and properties of tangles.
     with parallel   Method of use,
     and angular     Care and
     mating          maintenance.
     surface.        Digital dial
     (=0.04 mm).     indicator.
                     Comparators
                     measurement of
                     quality in the
                     cylinder bores.


49   Practice on     Preventive         *******do************          Pythagoras theorem.
     testing of      maintenance                                       Properties of similar triangles.
     machine tool    objective and
     and general     function of P.M
     shop            section
     maintenance.    inspection. Visual
                     and detailed
                     lubrication survey
                     system of symbol
                          and color coding.

50&51                   Revision simple
          Simple repair estimation of          Solution of N C V T test paper Revision
          work simple materials use of         (preliminary) revision.
          Assembly of handbooks and
          machine       reference table.
          parts from
          blue prints.




52      Test.               Test.               Test. (Preliminary)
                                                                                 Test.




     ACHIEVEMENT: The Trainee should be able to do :
     1. Drill holes counter bore and spot face.
     2. Sharpen drill.
     3. Use high and depth gauge micrometer and venire calipers to an accuracy of 1/1000/100 mm.
     4. Mark, punch, cut, chip, and file jobs as per blue prints and able to finish an accuracy of 0.003”/0.08
      mm.
   5. Operate a bench drill and to drill ream holes.
6. Use of taps and dies.
53    Prepare triangle Keys and                Revision of first year topics. Revision of 1st year course.
      hexagon on ends keyways. Types
      of a cylinder bar and their uses
      prepare female      construction
      end and fit.        (shape).


54     Make key and       Spring material      *********do**********          ***********do*************
       keyways on the     types and uses.
       shaft and fit. “V”
       grooves and slate
       on the cast iron
       block.


55                         Bolts and Nuts:     Screw thread their standard    Rectangle square rhombus
       Make riveted        Material types      forms as per BIS external      parallelogram and their
       joints (lap and     (Hexagonal and      and internal thread            properties.
       butt joints)        square head)and     conventions on the feature
                           their uses.         for drawing as per BIS.
56                                               ......do.....                Circle and properties circle:
     Drill on              Washers:                                           regular polygons.
     cylindrical           Material, types
     surface.              (spring, tab, plain
                           washer and fiber
                           washer).




57   Scrap on flat         Simple scraper-   Sketches for bolts, nuts,        Application of geometrical to
     surfaces, scrap       cir., flat, half  screws and other screwed         shop problems.
     on curved             round, triangular members.
     surfaces and          and hook scraper
     scrap surface         and their uses.
     parallels and test.
     Make &
     assemble, sliding
     flats, plain
     surfaces.


58   Make simple           Dowel pins :          Sketches for nuts, screw and Heat & temperature,
     dowel pins,           material,             other screwed members.       thermometric scales, their
     fitting dowel pins    construction,                                      conversions.
     and tap screw         types, accuracy
     assembly.             and uses.
59   Assembly sliding     Screws: material, Standard rivet forms as per       Temperature measuring
     for using Keys       different types   BIS.                              instruments.
     and dowel pin        (inch & metric),
     and screw, =         uses.
     0.02 mm
     accuracy on plain
     surface.




60    Testing of sliding       Testing scraped        -------do--------           Specific heats of solids &
      fitting job, scrap on    surfaces: ordinary                                 liquids, quantity of heat.
      two flat surfaces and    surfaces without a
      curved surfaces.         master plate.



61    File & fit angular       Special files: types   Riveted joint.              Heat loss and heat gain,
      mating surface plain     (pillar, Dread                                     with simple problems.
      within an accuracy       naught, Barrow,
      of = 0. 02 mm &          warding)
      angular 15 minutes       description.
      angular fitting.


62    Drill through and        System of drill size, Riveted joints – butt.       Menstruation: Plain figures
      blind holes at an       fractional size :                                  – triangles, square,
      angle – drill blind     number, letter and                                 rectangle, parallelogram.
      holes, ‘Y’ fitting.     metric- Templates
                              and gauges –
                              introduction,
                              necessity, types.




63      Dovetailed fitting,       Gauges: introduction,        Sketches of Keys,      Plain figures.
        radius fitting.           necessity, types –           cotter and pin         Trapezium, regular
                                  description and uses of      joints.                polygons, circle,
                                  gauge – types (feeler,                              hollow circles’
                                  screw, pitch, radius, wire
                                  gauge), description and
                                  use.




64     Precision drilling,       Limit gauge: Ring, gauge,      -----do-------         Plain figures-
       reaming and tapping.      snap gauge, plug gauge,                               segment and sector
       Test-job.                 description and uses.                                 of circle, ellipse,
                                                                                       fillets



     ACHIEVEMENT: The Trainee should be able to do:
     1.     Make key and ways on the shaft and fit.
     2.     Make riveted joints.
     3.     Scrap on flat and curved surfaces.
     4.     File to an accuracy of +- 10 minutes on angle filling & sliding assembly.


65        File and fit, combined   Slip gauge: necessity of       Sketches for simple Solid figures: Prism,
          fit with straight angularusing, classification &        pipe, unions with   cylinder, pyramid,
          surface with =0.02 mm    accuracy, set of blocks        simple pipe line    cone.
          accuracy, hexagonal      (English and metric). Detail   drawing.
          fitting                  of slip gauge. Metric sets
                                   46:103: 112. Wring and
          .                        building up of slip gauge
                                   and care and
                                   maintance.Application of
                                   slips gauges
66        Drilling and reaming,    for measuring, sine bar-       -----DO-----.         Solid figures:
          small diaphones to       principle, application &                             frustum of a cone,
          accuracy correct         specification.                                       sphere, spherical
          location for fitting     Locking device: Nuts-types                           segment.
          make male and female (lock nut castle nut, slotted
          fitting parts, drill and nuts, swam nut, grooved
          ream holes not less than nut) Description and use.
          12.7 mm.
67   Slicing fitting,         Lapping: Application of      Concept of assembly Material weight and
     Diamond fitting,         lapping material for         drawing and              cost problems related
     Lapping flat surfaces    lapping tools, lapping       detailing. Simple        to trade.
     using lapping plate      abrasives, charging of       assemblies & their
                              lapping tool. Surface        details of trade related
                              finish importance,           tools/job/exercises
                              equipment for testing-       with the dimensions
                              terms relation to surface    from the given
                              finish. Equipment for        sample or models.
                              tasting surfaces quality-    Tool post for the
                              dimensional tolerances       lather with washer.


68   Stepped keyed fitting-   Honing: Application of       ----do----              Trigonometry:
     test job. Lapping        honing, material for                                 trigonometrically
     holes and cylindrical    honing, tools shapes,                                ratios, use of
     surfaces                 grades, honing                                       trigonometrically
                              abrasives.Frostingits aim                            table.
                              and the methods of
                              performance
69   Making a snap gauge      Interchangeability:          Details and assembly    Area of triangle by
     for checking a die of    Necessity in Egg, field      of Vie-blocks with      trigonometry.
     10=0.02 mm.              definition, IS. Definition   clamps
                             types of limit terminology
                             of limits and fits-basic
                             size, actual size, deviation,
                             high and low limit, zero
                             line, tolerance zone



70   Scrape angular mating Different standard systems Details and assembly           Finding height and
     surface, scrap on     if fits and limits. British of Vee-blocks with            distance by
     internal surface.     standard system ,BIS        clamps                        trigonometry.
                           system., Method of
                           expressing tolerance as per
                           BIS

72   Preparation of gap      Manufacture: the name           Detail of assembly of   Application of
     gauge.                  and type of gauge               shaft and pulley.       trigonometry in shop
                             commonly used in                                        problems
                             gauging finished product-
                             method of selective
                             assemble ‘go’ system of
                             gauges. Hole
73   Dovetail and dowel      Plug basic of                   Details of assembly     Triangle of forces,
     pin assemble, scraps    standardization.                of bush bearing         parallelogram of
     cylindrical bore.                                                               forces.


74   Scrapping cylindrical   Roller and needle               Detail of assemble      Composition and
     bore and to make a fit    bearings: types of roller    bush bearing.            resolution of forces.
     –make a cotter jib        bearing. Description &use
     assembly.                 of each. Method of fitter
                               ball and roller bearings.




75   Scrapping cylindrical       Bearing metals- types,      Details of assembly Representation of
     taper bore, check taper     composition and uses,       of a simple coupling forces by vectors-
     angle with sine bar,        lubricants purpose of                            simple problem on
     check in per angle (flat)   using different types,                           lifting tackles like jib
     with sine bar.              description. And user of                         cranes etc
                                 each type.

76   Preparation of centre,      Synthetic materials for   -------Do-------------- ------------------Do-----
     squares, drills gauges.     bearing :the plastic      -                       --------
                                 laminate materials, their
                                 properties and uses in
                                 bearing such as photonic,
                                 peplum polyamide


     ACHIEVEMENT: The trainee should be able to do:-
     1. File to accuracy of #0.04 mm on flat surfaces and on angular surfaces-+ 5 minutes.
     2. Drill and ream to -+ 0.04mm
     3. Fit dowel pin, studs and dovetailed sides etc.
     4. Use of sine bar slip agues, inspect, inspect angles to-+ 1 minute.
     5. Remittal, scrap and assemble bearings


77   File and fit straight and   Hardening and tempering, Details and                Moment of force,
     angular internally.         purpose of               assembly of a              couples.
                                                          simple hand vice.

78   Heat treatment of tools.    each method, tempering       -----------Do---------- Simple problem on
                                 color chart                                          straight and cranked
                                                                                      lever

79   Flaring of pipes and        Case hardening and           Details and            Centre of gravity,
     joints, heat treatment of   carburizing and its          assembly of simple     simple extermination
     cold chisels.               methods, process of          hand-vice.             determination ,stable
                                 carburizing (solid, liquid
                                 and gas).


80   H’ fitting exercises on Case hardening and               ----do-----            ----do-----
     lapping of gauges (hand carburizing and its
     lapping only).          methods, process of
                             carburizing (solid, liquid
                             and gas).

81   Hard ream and fit taper Solder and soldering.            --------do-----        Friction co-efficient
     pin drilling and reaming Introduction types of                                  of friction
     holes in correct         solder and Flux. Method
     location, fitting dowel    of soldering Hard solder
     pins, stud, and bolts.     –introduction types and
                                method of brazing.

82   Simple jigs and fixtures   Production of gauges,       Blue print Reading.   Simple problem
     for drilling.              templates and jigs. The     Simple excises        related to friction.
                                object of important for     related to missing
                                preparing interchangeable   lines.
                                components.


83   Prepare a ‘V’ block and Drilling jig-constructional Blue print Reading.      Magnetic substances
     a clamp.                feature types and uses.     Simple exercises         natural and artificial
                                                         related to missing       magnets.
                                                         lines.


84   Marking out as per Blue Revision.                      Blue print Reading.   Method of
     Print drilling. straight                               Simple exercises      magnetization. Use of
     and curve filling.                                     related to missing    magnates.
     Threading with die,                                    views.
     cutting slot, cutting
     internal threads with
     tops making an
     adjustable spanner.


85   Cutting & Threading of     Pipes and pipe fitting      Blue Print Reading    Electricity & its uses
     pipe length-Fitting of      commonly used pipes.      Simple excises        electricccurrent-
     pipes as per sketch.        Pipe bending method.      related to missing    positve & negative
     Conditions uses for pipe    Used of bending fixture   views.                terminal.
     work to be followed.        pipe
     Bending of pipes cold
     and hole.


86   Practice dismantling &      Threads-Std. pipe threads Simple excises        Use of fuses and
     assembling globe valves     Die and Tap pipe –vices. relating missing       switching conductor
     sluice valves stop          Standard pipe fitting.    symbols.              and insulators.
     cocks, seat valves and      Methods of fitting or
     non- return valves.         replacing the above
     Fitting of pipes and        fitting –repair and
     testing for leakages.       erection on rain water
                                 drainage pipes and house
                                 hole taps and pipes work.
                                 Use of tool such as pipe
                                 cutters, pipe wrenches
                                 pipe dies and tap pipe
                                 bending machine etc.

87   Practice in handling        Fire precaution causes    Simple exercises      Ohms Law. Simple
     Fire extinguishers of       and types of fires        relation to missing   calculation electrical i
     different types refilling   precaution against        section.
     of extinguishers.           outbreak of fire. Fire
                                 Extinguishers types and
                                 user
88           Marking detail include    Working material with       Simple exercises      Ohms Law. Simple
             male & female screw       finished surface as         relation to missing   calculation electrical i
             cutting male and female   aluminimum                  section.
             fitting parts. Making     duraluminium stainless
             and tempering springs.    steels the importance of
                                       keeping the work free
                                       from scathes or rust and
                                       corrosion. The various
                                       coating uses to protect
                                       metal protection coat by
                                       heat and electrical deposit
                                       treatments. Treatments
                                       and provides a pleasing
                                       finish as chromium silver
                                       plating and galvanizing.



     ·    ACHIEVEMENT: The Trainee should be able to do:
     1.   Carry out simple plumbing assembly.
     2.   Make simple jigs and fixture.
     3.   Mark male and female parts of regular contours including and groove dovetailed slide to an accuracy
          of +-0.04 mm.
89   Exercises on finished                                                         Graphs: Abscissa and
     material as aluminum         Aluminum and its alloys.    Simple exercises     wordiness graphs of
     and stainless steels         Uses advantage and          related to missing   strait line related to
     marking out cutting to       disadvantage: Wight and     section.             two seats of varying
     size drilling etc. without   strength as compared                             quantities..
     damage to surface of         with steel.
     finished articles.


90   Making out for angular       Tapers on keys and        Simple exercises       -----do---
     outlines-filling and         cotters permissible by    related to missing
     fitting the inserts into     various standard. Discuss dimensions.
     gaps. Making a simple        non ferrous metals as
     drilling jigs Making out     brass metal copper
     –filling to line drilling    aluminum etc. Their
     and tapping brass and        composition and purposes
     copper jobs.                 where and civic purposes
                                  where and why used
                                  advantages for specific
                                  purposes surface wearing                         .
                                  proper ting of bronze
                                  brass.



91   Complete exercises           Power transmission          ---do---             Practice on simple
     covering the assembly        elements. The object of                          pockets calculator
     of parts working to          belts their sizes and
     detail and arrangement-      specification material of
     Drawings Dismantling       which the belts are made
     and mounting of pulleys.   with the consideration of
     Making replace             weather load and tension
     damaged gear and           methods of joining
     mounting. Repair &         leather belts.
     replacement of belts.
     Industrial Visits.

92                              Power transmissions     Further practice on         Mechanical
     Complete exercises         coupling type flanges   logarithm.                  properties of metals.
     covering the assembly      coupling Hooks coupling
     of parts working to        universal coupling and
     detail and arrangements    their different uses.
     drawings. Dismantling
     and mounting of pulleys.
     Making replacing
     damages keys.
     Repairing damages gear
     and mounting them on
     shafts.

93   More difficult work in     Pulleys-types-solid split -----------------do---- -----------------do------
     marking out including      and ‘V’ belt pulleys –    -------------           -----------
     tangents templates         standard calculation for
     involving use of vainer    determining size crowing
     protractor.                of pulleys fast pulleys
                                jacked pulleys. Types of
                                drives-open and cross
                                   belt drives. The
                                   geometrical explanation
                                   of the belt drivers at an
                                   angle.


94   Fitting of dovetail slides. Power transmission by      Solution of NCVT   Heat treatment of
                                 gears most common from test.                  steel Harding
                                 spur gear set names of                        annealing tempering
                                 some essential parts of                       normalizing case-
                                 the set-The pitch circles                     hording standard and
                                 Diameter pitch velocity                       measurement.
                                 ratio bevel gearing spiral
                                 bevel gearing hypoid
                                 gearing hypoid gearing
                                 ion and rack worm
                                 gearing velocity ratio of
                                 worm gearing Repair to
                                 worming teeth by
                                 building up and dovetail
                                 method.

95   Male and female               Method of fixing geared Solution of NCVT    Heat treatment of
     dovetail fitting repairs to   wheels for various         test papers.     steel Harding
     geared teeth. repair of       purpose drives. general                     annealing tempering
     broken gear tooth by          cause of the wear and tear                  normalizing case-
     stud. repair broker gear      of the toothed wheels and                   hording standard and
     teeth by dovetail             their remedies-method of                    measurement.
                                fitting spiral gears-helical
                                gears-bevel gears-worm
                                and worm wheel in
                                relation to required drive.
                                care and maintenance of
                                gears.


96   Marking out on the         Lubricant and lubricants. -----------do---------- Transmission of
     round section for          How lubrication is done. ------                   power by belt pulleys
     geometrical shaped         A good lubricant                                  & gear drives.
     fitting. Finishing and     viscosity of the lubricant.
     fitting to size checking   Main prosperity of
     up the faced               lubricant –How a firm of
     universality.              oil is formed of
                                lubrication gravity feed
                                force feed splash
                                lubrication. Cutting
                                lubricant and coolants:
                                Soluble oil soaps suds-
                                paraffin oil and their
                                commercial names
                                selections of lubricants.


97   Shaping- Parallel block    Chains wire ropes and          Solution of NCVT   Transmission of
     & W-block.                 clutches for power             test papers.       power by belt
                                transmission. Their types                         pulleys & gear
                                 and brief description.                    drives.


98    Drilling for riveting.     Discuss the various rivets Revision.      ----------------do-------
      Riveting with as many      shape and form of heads-                  ----------
      types of rivets as         riveting tools for drawing
      available use of counter   up the importance of
      bore tool to fit cheese    correct head size. The
      head bolts. Use of pop     spacing of rivets. Flash
      rivets and gun.            reviewing use of correct
                                 tool compare hot and
                                 cold riveting
99    Dismantling removal        Installation maintenance Revision.        Solution of NCVT
      and reassembly of a        and overhaul of                           test papers.
      simple machine tools.      machinery and alignment
      Dismantling and            of machines.
      assemble of pillar type
      drilling machine.




100   Milling Plain Slot &       Clutch: Type positive         Revision.    -------do----------
      angular cutting.           clutch friction types (flat
                                 and conical type).
101   Grinding Surface &        Washer Types and           Revision.                 --------------do--------
      circular.                 calculation of washer                                -------
                                sizes. The marking nor
                                joints and fitting packing
                                the use of lifting
                                applications extractor
                                presses and their use.
                                Practical method obtains
                                nag mechanical
                                advantage. The slings and
                                handling of heavy
                                machinery special
                                precautions in the
                                removal and replacement
                                of heavy parts.


102   Simple repair of          Foundation bolt: types                               Revision
      machinery making of       description of each        ---------------do------
      packaging gaskets-use     erection tools pulley      ----------
      of hollow punches         block crow bar sprit level
      extractor-drift-various   plumb bob pipe 2*4’.
      types of hammer and       Wire rope manila rope
      spanner etc. Practicing   wooden block.
      making various
      corrector loading of
      slings correct and safe
          removal of parts. Erect
          sample machines.



103       Revision                  Revision                 Institute Test      Institute Test


104       Test                      Test                     Institute Test      Institute Test




ACHIEVEMENT: -

The Trainee should be able to:-

            1.    Dismantle and assemble simple machine parts and accessories.

            2.    Repair broken gear tooth.

            3.    Make simple drill

            4.    Erect machine.
                   LIST OF TOOLS AND EQUIPMENT FOR THE FIRST 52

                     WEEKS (1 YEAR) FOR A BATCH OF 16 TRAINEES



S. No         Name of the Tools &Equipment       Quantity for    Quantity for    Total
                                                  Instructor       Trainees
 1.     Rule steel 15 cm with gradation      1                  16              17
 2.     Square try 10cm blades.              1                  16              17
 3.     Caliper outside 15cm spring          1                  16              17
 4.     Caliper inside 15cm spring.          1                  16              17
 5.     Caliper 15cm hermaphrodite           1                  16              17
 6.     Divider 15 cm spring.                1                  16              17
  7.     Straight Scriber 15 cm.                     1   16   17
  8.     Punch centre 10 cm.                         1   16   17
  9.     Screw driver 15 cm.                         1   16   17
  10.    Chisel cold flat 10 cm.                     1   16   17
  11.    Hammer ball peen 0.45 kg. With handle.      1   16   17
  12.    Hammer ball peen 0.22 kg. With handle       1   16   17
  13.    File flat 25 cm. second cut.                1   16
  14.    File flat 25 cm. smooth.                    1   16   17
  15.    File half round second cut 15 cm.           1   16   17
  16.    Hacksaw frame fixed 30 cm.                  1   16   17
  17.    Safety goggles.                             1   16   17
  18.    Dot slot punch 10 cm.                       1   16   17

Tools- Instruments & General Shop Outfit per Unit.

  19.    Rule steel 30 cm to read metric             4
  20.    Rule steel 60 cm.                           4
  21.    Straight edgs45 cm steel.                   2
  22.    Flat surface 45*45 cm CI/Granite.           2
  23.    Marking table 91*91*122 cm.                 1
  24.    Universal scribing blocks 22 cm.            2
  25.    V-Block pair 7cm and 15cm with clamps.      2
  26.    Square adjustable 15 cm blade.              2
  27.    Angle plate 10*20 cm.                       2
  28.    Level spirit 15 cm metal.                   1
  29.    Punch letter 3 mm set.                      1
  30.    Punch number set 3 mm.                      1
  31.    Punch hollow 6mm to 19 set of 5.            2
32.   Punch round 3mm*4 set of 2.                    2
33.   Portable hand drill (Electric) 0 to 6 mm.      2
34.   Drill twists s/s 1.5 to12 mm by 0.5 mm.        1 set
35.   Drill twist S/S 8 mm to 15 mm by ½ mm.         1set
36.   Taps and dies complete set in box B.A.         1
37.   Taps and dies complete in box with worth.      1
38.   Tapes and dies complete set in box3-18mm set   1
      of 10.
39.   Field warding 15 cm smooth.                    4
40.   File knife edge 15 cm smooth.                  4
41.   File cut saw 15 cm smooth                      4
42.   File feather edge 15 cm smooth                 4
43.   File triangular 15 cm smooth.                  2
44.   File round 20 cm second cut.                   8
45.   File square 15 cm second cut.                  4
46.   File square 25 cm second cut.                  4
47.   Feeler gauges 10 blades.                       1set
48.   File triangular 20 cm second cut.              8
49.   File flat 30 cm second cut.                    8
50.   File flat 20 cm bastard.                       8
51.   File flat 30 cm bastard.                       8
52.   File Swiss type needle set of 12.              2set
53.   File half round 25 cm second cut.              8
54.   File half round 25 cm basted.                  4
55.   File round 30 cm basted.                       4
56.   File hand 15 cm second cut.                    8
57.   Card file.                                     8
58.   Stone oil 15 cm * 5 cm * 2.5 cm.               4
59.   Stone carborandum 15 cm *5 cm *5 cm *4 cm.      2
60.   Can oil 0.25 liters.                            2
61.   Pliers’ combination 15 cm.                      2
62.   Iron soldering 350 gm.                          2
63.   Lamp blow 0.55 liters.                          2
64.   Spanner whit-worth D.E. 6-26 mm set of 10       8
      paces.
65.   Spanner adjustable 15 cm.                       2
66.   Interchangeable ratchet socked set with a 12    1 set
      mm driver, size 10-32 mm set of 18 socket and
      attachments.
67.   Box spanner set 6-25 mm set of 8 with Tommy     1set
      bar.
68.   Glass magnifying 7 cm.                          2
69.   Clamp toolmaker 5 cm and 7.5 cm set of 2.       2
70.   Clamp “C” 5 cm.                                 2
71.   Clamp “C” 10 cm                                 2
72.   Hand Reamer adjustable cover max 9, 12,18       1 set   ****
      mm set of 3
73.   Hand reamer taper 4-9mm set of 6 OR 4-7mm       1set
      set of 6 or 4-7mm set of 4.
74.   Reamer parallel 12-16 mm set of 5.              1
75.   Scraper flat 15 cm.                             8
76.   Scalper 3 corner 15 cm.                         8
77.   Scraper half round 15 mm.                       8
78.    Chisel cold 9mm cross cut 9mm diamond.           8each

79.    Chisel cold 19 mm flat.                          1
80.    Chisel cold 9 mm round nose.                     8
81.    Extractor stud EZY –out.                         2
82.    Set combination 30 cm.                           2
83.    Micrometer 0-2.5 cm outside.                     3
84.    Micrometer 25-50 mm outside                      3
85.    Micrometer 0-25 mm outside.                      4
86.    Micrometer 50-75 mm outside.                     2
87.    Micrometer inside 25-50 mm with 25 mm test       1
       pcs.
88.    Venire caliper 20 cm.                            1
89.    Venire height gauges 30 cm                       1
90.    Venire bevel protractor.                         1
91.    Screw pitch gauge.                               1
92.    Wire gauge, metric standard.                     1
93.    Drill twists T/S 6mm to 25 mm x 1.5.             1set
94.    Drill chuck 12 mm.                               1
95.    Pipe wrench 40 cm.                               1
96.    Pipe wrench 30 cm.                               1
97.    Pipe vice 100 mm.                                2
98.    Adjustable pipe tap set BSP with die set cover   1
       pipe size 15’ 20,25,32, 38, 50mm.
99.    Wheel dresser (One for 4 units).                 1
100.   Machine vice10cm.                                1
101.   Machine vice 15cm.                        1
102.   Sleeve drill Morse 0-1, 1-2, 2-3.         1set
103.   Vice bench 12 cm jaws.                    16
104.   Vice leg 10 cm jaw                        2
105.   Bench working 240*120*90 cm.              4
106.   Almeria 180*90*45 cm                      2
107.   Lockers with 6 drawers (standard size).   2
108.   Metal rack 182*182 *45 cm.                1
109.   Instructor Table.                         1
110.   Instructor Chair.                         1
111.   Black board with easel.                   1
112.   Fire extinguisher (for 4 units).          2
113.   Fire buckets.                             2
114.   Machines vice 100 mm.                     2
115.   Wing compass 25.4 cm or 30 cm.            2
116.   Hand hammers 1kg. With handle.            2



              Tools for Allied Trade Blacksmith & Sheet Metal work.
121.   Hammer smith 2 kg with handle.            2
122.   Tongs roving 350 mm.                      2
123.   Tongs flat 350 mm.                        2
124.   Smith’s square 45 cm *30 cm.              1
125.   Cold set ridded 25 *200 mm.               2
126.   Hot set ridded 25 *200 mm.                1
127.   Swages top & bottom 12mm /19.             1 each
    128.   Swage block 35 *35 *12 cm.                      1
    129.   Flatters (ridded) 55 mm square.                 2
    130.   Fuller top &bottom 6 mm 9mm (Pair).             2
    131.   Anvil 50 kg.                                    2
    132.   Anvil stand.                                    2
    133.   Shovel.                                         2
    134    Trimmer 30 cm.                                  1
    135.   Rake.                                           2
    136.   Quenching tank (To be made in the Institute).   1
    137.   Pucker.                                         2

138.       Hurdle.                                         2
139.       Leather apron.                                  2
140.       Prick punch.                                    2
141.       Mallet.                                         2
142.       Snips straight 25 cm.                           2
143.       Setting hammers with handle.                    2
144.       Plaiting hammer.                                2
145.       Snip bent 25 cm.                                2
146.       Stake hatchet.                                  2
147.       Stake grooving.                                 2
148.       Gauge imperial sheet.                           1

General Machinery Instigation:

1          Drilling machine pillar sensitive 0-20 mm cap   1
           with swivel table motorized with chuck &key.
2           Drilling machine bench sensitive 0-12 mm cap       2
            motorized




3          With chuck and key.                                  1

4          Forge portable hand blower 38cmto 45 cm.           1
           Grinding machine (General purpose)D.E. pedestal
           with 2 cm die wheels rough and smooth with twist
           drill grinding – attachment.
5          *CNC Milling Trainer with all accessories and consumables in duplicate.                      1
           *If CNC m/c is available in work shop, then no need to purchase CNC Mailing m/c.
Note:-
  1.     No additional items of the above list are required to be provided for a batch of 16 trainees working
      in the second shift except the item under “Trainees
      Tool kit and Lockers”.


    2. No additional number of item (*) marked are required to be provided up to four batches of trainees
       (i.e. two batches in the first shift and two in the second shift.
    3. Drilling machine (Bench Type one additional number is require to be provided for each additional
       batches i.e. in the 1st and 2nd shift.

The specifications of the items in the above list have been given in metric Unite .The items which are
available in the market nearest of the specification as mentioned above if not available prescribed should be
procured Measuring instrument such as steel rule while are graduated both English and Metric Units may be
procured , if available .
             MODIFIED LIST OF TOOLS FOR THE 2ND YEAR FOR FITTER




SI. No.                     Name of the Tools &Equipment                        Quantity
1.        Gauge slip as Johan metric set.                                       1 Set
2.        Carbide Wear Block 1 mm -2 mm.                                        2 Each
3.        Gauge snap Go and Not GO 25 to50 mm.set of6 pcs.                      1 Set
4.        Gauge plug single3 ended 5to 55 by 5 mm.set of 11 pcs.                1 Set
5.        Gauge telescopic update 150 mm.                                       1
6.        Dial test indicator .01 mm on stand.                                  1
7.        Sine bar125 mm.                                                       1
8.        Side bar 250 mm.                                                      1
9.        Lathe tools H.S.S. tipped set.                                        2
10.       Lathe tools bit 6 mm *75 mm.                                          12
11.       Lathe tools bit 7 mm*75 mm.                                           12
12.       Lathe tools bit 9 mm * 85mm.                                          12
13.       Arm strong type tool bit holder R.H.                                  2
14.       Arm strong type tool bit holder L.H.                                  2
15.       Arm strong type tool bit holder straight.                             2
16.       Stilton wrenches 25 cm.                                               2
17.       Spanner monkey up to 5 cm.                                            2
18.       Pipe cutter 6 mm to 50 mm wheel type.                                 1
19.       Pipe face to grip pipe up to 50 mm                                    1
20.       Pipe stock and dies complete with stocks, bushing, bushing holders,   1
          tap and tap wrenches size covered 6mm,
          9mm,12mm,19mm,25mm,32mm,38mm,50mm
21.            Pipe bender spool type up to 25 mm. With stand manually           1
               operated.
22.            Adjustable spanner 38 cm long.                                    1
23.            Adjustable spanner 38 cm long.                                    1
24.            Dial venire caliper 0-200 mm LCO 0.05 mm.(universal type).        1
25.            Screw thread micrometer with interchangeable 0-25 mm. Pitch       1
               anvils for checking metric threads 60.
26.            Depth micrometer 0-100 mm. 0.01 mm.                               1
27.            Venire caliper 0-130 mm. L.C.0.02 mm.                             1
28.            Comparators stand with dial indicator LC 0.01 mm.                 1
29.            Engineer‘s try square (knife-wedge) 150 mm blade.                 1 Set
30.            Surface roughness compression plates NI- N12grade




Note:

*       No additional number of items are required to be provide up to for batches of trainers i.e. two
        batches in the first shift and two into Second shift.

**      Only one number need be provided in each ITI respecting No. of Units.
*********************************************************************

				
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