SYLLABUS FOR THE TRADE OF FITTER UNDER CRAFTSMAN
Period of training: 2 Years
Week Practical Theory Engineering Workshop
No Drawing science
1 2 3 4 5
1 Familiarization with the Importance of safety
Institute, importance of and general precautions
trade observed in the institute
Training, machinery used and in the section.
in the trade, types of work Importance of the trade
done by the trainees in the in the development of
trade .introduction to industrials economy of
safety equipments and the country what are
there uses .introduction of the related instructions
first aid, road safety, ,subjects to be taught,
operation of electrical achievement to be mad
mains . ,.recreational, medical
facilities and other
activities of the institute
(all necessary guidance
to be provided to the
new comers to become
familiar with the
working of industrial
training institute system
Introduction of first aid.
Rode safety .operation
of electrical mains.
Introduction of safety
2 Making out lines, Safety ,accident Engineering Introduction to
gripping retention linear Drawing-- Property and uses of
Suitably in vice jaws, measurements- its units Introduction to Egg. Chi and wrought
Hacks awing to given ,dividers, Calipers, Drawing, its Iron.
dimensions, sawing hermaphrodite, centre importance
different types of metals punch, dot punch, their
of different sections. description and uses
Of different types of
use and care of ‘V’
blocks, making off
3 Filing channel, parallel. Bench vice Types of lines their Arithmetic:
Filing-flat and construction, types, meaning& fundamental
square(rough finish) care& maintenance, application as per operations,-addition
vice clamps hacksaw BIS6—696 Subtraction
frames and blades, Multiplication,
specification, Division of decimal
description, yaps and number
their user, method of
4 Filing practice, surface Files- specifications, Simple conventional Properties and uses
filing, making of straight description, materials, symbols for material of plain carbon steel
and parallel line with odd grades, cuts, file and parts as BIS and allow steel
leg calipers and steel rule, elements, uses.
marking practice with Measuring standards
divider, odd leg calipers (English, metric unit),
and steel rule (circles, arc, angular measurements,
parallels). subdivisions, try square,
ordinary depth gigue,
uses and cares.
5 Making off straight lines Marking off and lay Use of drawing Fraction and
and arcs using scribing tools dividers, scribing instruments in the decimal- conversion
block and Dividers, block, odd leg Calipers, Construction of geo Fraction decimal
chipping flat surfaces punches-description, ethical drawing- and vice-versa.
along a marked line. classification, material, angles, triangles.
6 Marking filing, filing Calipers-types, Geometrical
square, use of tri-square. material, constructional construction Properties and uses
details, uses, care & rectangles, square, of copper, zinc lead,
maintenance of cold circles. tin, aluminum
types, cutting angles.
7&8 Marking according to Marking media, Geometrical Composition
simple blue print for marking blue Prussian construction of properties and uses
locating position of holes, blue, red lead, chalk polygon and ellipse, of brass, bronze,
scribing lines on chalked and their special parabola& solder burial,
surfaces with marking application ,description hyperbola timber, rubber etc.
tools finding center of .use care maintenance
found bar with the help of of scribing block
’V’ block and marking
block. Joining, straight
line to an area.
9 Chipping, chip slots& oils Surface plate and Geometrical System of units,
grooves (straight auxiliary marking construction of British, metric and
equipment ‘V’ block involutes, over, and SI unit for length,
angle plates, parallel helix. area, volume
block, Description capacity, weight,
types and uses, time, angle, their
workshop surface plate- conversion.
their uses, accuracy,
care and maintenance.
10 Filing flat, Square, and Types of files- …….do……… Effect of alloying
parallel to an accuracy of convening, taper, elements in the
0.5mm. Chip curve along needle care and properties of C.I.&
a line-mark out key ways maintence of files, steel
at various angles & cut various types of keys,
key ways. allowable clear
11 File thin metal to an Physical properties of Freehand sketching Unit of tempetuare
accuracy of 0.5 mm. chip engineering metal: of straight lines, for &related
&chamfer, grooving and color, weight, structure, rectangles, circles, problems. Standard &
slotting and conductivity, square, polygons, absolute temp.
magnetic, fusibility, and ellipse.
tenacity, and elasticity.
12 Saw along a straight line Drilling processes: Free hand sketching Mass, volume,
curtain of metal. Straight common type (bench of simple density, sp. Gravity
saw on thick section, type, pillar type. Radial geometrical solids, & specific weight S.I.
m.s.angfle and pipes. type), cube, cone, prism, M.K.S. and F.P.S.
Gang and multiple cylinder, sphere, units of force, weight
drilling machines. pyramids etc. their conversion
to related problems
13 File step and finish with Micrometer- outside Standard printing Mass, volume,
smooth file accuracy and inside- principal , style for letters and density, weight, S,I.,
=0.25 mm. file and saw on constructional features, Numbers as per IS: M.K.S and F.P.Sunits
M.S. square and pipe Parts graduation, 696Industrial Visit of force weight etc
welds Industrial visit to leading, use and care. their conversion to
mechanical industry Micrometer depth related
/manufacturing gauge parts, graduation problemIndustrial
leading, use and care. Visit.
The trainee should be able to
(1) Use fitter hand tools.
(2)do simple marking out according to simple blue print
(3) do filing/hack sawing and chipping
14 File radius along a veneer calipers, principle Free hand practice Inertia, rest and
marked line (convex7 construction ,graduation of printing style for motion, velocity
concave)&match. Chip ,reading use and care standard letter& and acceleration
sheet metal venire bevel protractor numbers.
(shearing).chip step file. construction
Graduations, reading use
and care dial venire
caliper, digital venire
15 Punch letter and number Drill holding devices- Scales-construction Concept of scalar
(letter punch and number material, construction and plan, .representing and vector quantity
punch), use of different their uses. Drill processes fraction with examples,
punches. and care, Dial Venire Newton’s law of
Caliper . motion
16 Revision & Test (Two Revision & Test Revision & Test Revision & Test
days) prepare forge. Fire Safety precautions to be Construction of Power and roots
for heating metals. Forge observed in a smith shop, diagonal scale floater, power base
of a square rod from forge – necessity, exponents number.
round stock. Judge the description uses, fuel
forging temperature of used for heating, bellow
various metals. blowers, descriptions and
17 Forge M.S bar to Anvil and swage blocks. Simple Multiplication and
square, octagon and Description and uses. dimensioning division of power
hexagon. Forging tools-hammers- technique, size and and root of a
band and sledges, location, dimensions number.
description and of parts, holes
uses.chisels.set hammers, angles, taper, screw
flatters, hardier, fuller etc.as per BIS.696.
swage & uses.
18 Forge flat chisel, grind Measuring and checking Transferring Square root of
and heat treatment of tools-steel rule, brass rule, measurements for number and
chisels. calipers, try square, linear, angular, problems
description and uses. circular dimensions
General idea about the form the given
main operations object to the related
performed in a forging free hand sketches
shop such as upsetting using different
drawing, twisting, measuring
punching, drilling, and instruments
19 Forge-punches, screw Treatment, various heat Pictorial drawings, Work energy and
drivers, chisels`, grind treatment methods- isometric drawings power Concept of
them to shape and treat normalizing annealing, of simple scalar and vector
to Punch letter and hardening and tempering. geometrical solids. quantity with
number (letter punch Power hammer – Scales-construction examples, Newton’s
and number punch), use construction, features, plan, .representing law of motion.
of different punches. method Drill holding fraction
construction and their uses
20 Revision & Test (Two Revision & Test ----------do-------- ----------do--------
days) prepare forge. Safety precautions to be
Fire for heating metals. observed in a smith shop,
Forge of a square rod forge – necessity,
from round stock. Judge description uses, fuel used
the forging temperature for heating, bellow
of various metals. blowers, descriptions and
21 Forge M.S bar to Anvil and swage blocks. Simple Multiplication and
square, octagon and Description and uses. dimensioning division of power
hexagon. Forge flat Forging tools-hammers- technique, size and and root of a
chisel, grind and heat band and sledges, location, dimensions number.
treatment of chisels. description and of parts, holes Square root of
uses.chisels.set hammers, angles, taper, screw number and
flatters, hardier, fuller etc.as per BIS.696. problems
swage & uses.
Measuring and checking Transferring
tools-steel rule, brass rule, measurements for
calipers, try square, linear, angular,
description and uses. circular dimensions
General idea about the form the given
main operations object to the related
performed in a forging free hand sketches
shop such as upsetting using different
drawing, twisting, measuring
punching, drilling, and instruments
22 Forge-punches, screw Heat treatment, various heat Pictorial drawings, Work energy and
drivers, chisels`, grind treatment methods- isometric drawings power
them to shape and treat normalizing annealing, of simple
to curvatures. Make hardening and tempering. geometrical solids.
simple square, Power hammer – construction, Isometric drawing
container with wired features, method of simple machined
edge and fix handle. & casting blocks.
of simple machined
& casting blocks.
23 Make square tray with Rivers-Tin man’s rivets types, ---do--- Different types of
square soldered corner sizes, and selection for various loads, stress,
make funnel as per works. Riveting tools, dolly strain, modules of
development and solder snaps description and uses. elasticity.
joints make riveted lap Method of riveting, shearing
and butt joint. machine-description, parts and
24 Welding-striking and Safety-importance of safety ----do---- Ultimate strength,
maintaining arc, laying and general precautions different types of
straight-line bead. observed in a welding shop. stress, factor of
Precautions in electric and gas safety, examples
Introduction to safety
equipment and their uses.
25 Making square, butt Hand tools: Hammers, ----do---- -----do----
joint and “T” fillet joint welding description, types
gas and arc. Does and uses machines and
setting up of flames, accessories, welding
fusion run with and transformer, welding
without filler rod, gas gentians, description,
26 Make butt weld and principle, method of Free hand sketches Ratio &proportion-
corner, fillet welding – operating , carbon dioxide of trade related ratio, finding forms
gas and arc. Practice in welding . hand tools and ratio proportion and
sort soldering and silver H.P. welding equipment: measuring tools. indirect proportion
soldering. description, principal,
method of operating
method of operating.
Types of joints – butt and
fillet as per bias
machine description, parts, and proportion &
uses, method of handling, related problems.
function and uses. Gases
and gas cylinder
description, kinds, main
difference and uses.
ACHIEVEMENT: The trainee should able to do:-
· Simple joining, drawing and bending.
· Simple heat- treating operations like hardening, tempering and annealing.
· Simple square container, round container with wired edge and fit handle.
· Rivet lap and but joint.
· Butt and fillet welds-gas and arc.
· Gas cutting.
28 True job on four jaw Safety precautions to be --- Simple machines
chuck using knife tool, observed while working principle, velocity
face both the ends for on a lathe specifications, ratio, mechanical
holding between centers, and constructions feasts advantage,
for holding between lathe main parts efficiency, related
caters, using roughing description –bed, head problems.
tool parallel turn=o.I stock, carriage, tail stock,
mm. measure the feeding and thread cutting
diameter using outside mechanisms. Holding of
caliper and steel rule. job between centers,
works with catch plate,
dog, simple descriptions of
30 Cut grooves- square, Chucks and chucking the Orthographic Algebraic symbols,
round “V” groove, independent four –jaw drawings, fundamental algebra
make a mandrel turn chuck. Reversible features application of both operation, sing and
diameter to sizes. of jaw, the back plate, the first angle and symbol used in
Kanuri the job. method of clearing the third angle. Method algebra, coefficient
thread of the chuck – of representing the terms.
mounting and drawing for simple
dismounting, chucks, and complex
chucking, face plate, machine parts,
drilling-method of holding exercise with
drills in the tail stock, dimension.
border tool and
enlargement of holes.
31 Bore holes-spot face, General turning operation ------------Do--------- Algebraic addition,
pilot drill, enlarge hole, –patellar or straight, - sub traction,
using boring ,tool, make turning .stepped turning, multiplication and
a bush step bore cut grooving, and shape of division.
recess, turn hole tools for the above
diameter to sizes. operation, appropriate
method of holding the tool
post or tools rest,
knurling:-tools uses speed
and feed, coolant for
knurling, speed, feed
32 Turn, apes (internal and Taper –Definition, use and Orthographic Power and
external).turn taper pin method of expressing drawings exponent. Laws of
.turn standard tapers to tapers. standard tapers – application of both exponent.
suit with gauge. taper ,calculations the first angle and
morsetaper third angle and third
drawing for simple
given for exercise
33 Threading practice by Screw thread definition – ------------Do--------- Algebraic
using cut threads using use and application. - simplification
tab, dies on lathe by Terminology of screw problems.
hand ,’v’ thread – threads, square , worm,
external. Prepare a nut buttress, acme(non
and match with the bolt. standard-screw
cutting screw thread in
centre later- principal of
Chasing the screw thread-
use of centre gauge, setting
tools for cutting and
external threads, use of
screw pitch gauge for
checking the screw thread.
34 Mark off and drill Drill- material, types Standard method of Simple machines
through holes, drill on ,(Taper shank straight sectioning as per B like winch pulley
M.S flat, file radius and shank) parts and sizes. IS: 696. Exercise for and compounding
profile to suit gauge. Drill angle –cutting angle different sectional axle etc.
for different materials views on the given
cutting speed feed. R.P.M orthographic
for different materials. drawing of machine
part castings etc.
35 Step fit , angular fit file Drill troubles: causes and ----------do---- Factors and
and make angle surfaces remedy. Equality of lips, equations: Algebraic
(Bevel gauge accuracy correct clearance dead formula.
1degree) make simple centre length of lips. Drill
open and sliding fits. kinds: Fraction, metric
letters and numbers
grinding of drill.
36 Enlarge hole and Grinding wheel: Abrasive ---------do-------- Factors and different
increase dia. File grade structures, bond, types of
cylindrical surfaces. and specification, use, factorization.
Make open fitting of mounting and dressing.
curved profiles. Bench grinder parts and
use-radius gauge, fillet
function, and metric,
convex uses care and
37 Make the circle by Radius gauge, feeler Standard method of Equation simple
binding previously gauge, hole gauge, and sectioning as per simultaneous
drilled hole. Test there uses. BIS.696. Exercises equation.
angular match up. for different
sectional views on
drawing of machine
parts, casting etc.
ACHEVEMENT:-The trainee should be able to do:
1. Chucking, centering, plain turning, taper turning, boring and thread cutting
2. Position marking, fit contours and geometrical figures and make male and female parts.
38 Inside square fit, make Venire high gauge: Conversion of Equation simple
combined open and material construction, isometric, oblique simultaneous,
sliding fit, straight side parts, graduation (English drawing to quadratic.
‘T’ fit. & Metric) uses, care and orthographic
maintenance, pig Iron: drawing and vice-
manufacturing process (by versa. Related
using) Blast furnace types, problems such as
of pig Iron, properties and ‘V’ block oriented
uses. by various
39 File fit- combined, open Cash Iron: manufacturing -----------Do-- Application,
angular and sliding process by using (cupola ---- construction and
sides. File internal furnace) types, properties solution of problems
angles 30 minutes and uses. Wrought iron: by equation.
accuracy open, angular manufacturing process
fit. (Fuddling and Astor
process) properties and
40 Make sliding fit with Steel: manufacturing -------do------- Atmospheric
angles other than 900, process plain carbon pressure, pressure
fit with an angle. steels, types, properties gauge, gauge
and uses. pressure and
and their units.
41 Make simple bracket by Non- ferrous -------do------- Logarithms and use
bending and twisting of metals(copper, aluminum, of logarithm tables:
nonferrous metal. Drill tin, lead zinc) properties
small holes (2mm0 Drill and uses.
holes on sheet metal
bend short for round
42 From Screw threads: -------do------- Logarithms: logarithm and
internal terminology, exponent. Use of logarithm
threads earth parts, types, and and anti-logarithm table.
taps to their uses. Screw
standard pitch gauge:
size(through marital parts and
hole and uses. Taps British
blind holes)- standard and
Drill through metric/BIS(course
hole and tap and fine) material,
drill blind parts (shank body
hole and tap flute cutting edg).
prepare studs Method of and of
and bolt. calculation tap
hole sizes. Tap
wrench: material ,
part , types (solid
types ) and their
uses removal of
broken tap, stud (
tap stud extractor
43 Form Dies : British **********do************* Arithmetical operation
external standard , metric involving logarithm in the
threads with and BIS standard computations.
dies to material , parts ,
standard size. types , Method of
Prepare nuts using dies . Dies
and match stock : material ,
with bolt. part and uses.
44 Counter sink, Counter sink, Problem related to the trade
counter bore counter and spot using Logarithm table.
and ream facing-tools and *********do**************
split fit (three nomenclature,
piece fitting). Remer-material,
type (Hand and
kinds, part and
size (or reaming),
45 Filling& Scrapers and their Surface development of simple **********do*************
scraping of types, methods of geometrical solids like cube,
bearing to scraping. rectangular block, cone,
close pyramid cylinder, prism etc.
46 File and fit Vernier ********do******** Specific gravity, principle of
combined micrometer, Archimedes.
radius and material, parts,
angular graduation, use
surface care and
(accuracy maintenance. .
47 holes. Make Screw thread ---do--- Relation between specific
accurate hole micrometer gravity and density simple
for stud fit. Construction, experimental determination
Make graduation and
assembly for use
48 Cutting Dial test Interpretation of solids and Geometry:
thread using indicator, conventional application of Fundamental geometrical
dies Make construction, intersectional curves on definition angels and
sliding fits parts, material, drawing. properties of angle triangles
assembly graduation, and properties of tangles.
with parallel Method of use,
and angular Care and
surface. Digital dial
(=0.04 mm). indicator.
quality in the
49 Practice on Preventive *******do************ Pythagoras theorem.
testing of maintenance Properties of similar triangles.
machine tool objective and
and general function of P.M
maintenance. inspection. Visual
system of symbol
and color coding.
50&51 Revision simple
Simple repair estimation of Solution of N C V T test paper Revision
work simple materials use of (preliminary) revision.
Assembly of handbooks and
machine reference table.
52 Test. Test. Test. (Preliminary)
ACHIEVEMENT: The Trainee should be able to do :
1. Drill holes counter bore and spot face.
2. Sharpen drill.
3. Use high and depth gauge micrometer and venire calipers to an accuracy of 1/1000/100 mm.
4. Mark, punch, cut, chip, and file jobs as per blue prints and able to finish an accuracy of 0.003”/0.08
5. Operate a bench drill and to drill ream holes.
6. Use of taps and dies.
53 Prepare triangle Keys and Revision of first year topics. Revision of 1st year course.
hexagon on ends keyways. Types
of a cylinder bar and their uses
prepare female construction
end and fit. (shape).
54 Make key and Spring material *********do********** ***********do*************
keyways on the types and uses.
shaft and fit. “V”
grooves and slate
on the cast iron
55 Bolts and Nuts: Screw thread their standard Rectangle square rhombus
Make riveted Material types forms as per BIS external parallelogram and their
joints (lap and (Hexagonal and and internal thread properties.
butt joints) square head)and conventions on the feature
their uses. for drawing as per BIS.
56 ......do..... Circle and properties circle:
Drill on Washers: regular polygons.
cylindrical Material, types
surface. (spring, tab, plain
washer and fiber
57 Scrap on flat Simple scraper- Sketches for bolts, nuts, Application of geometrical to
surfaces, scrap cir., flat, half screws and other screwed shop problems.
on curved round, triangular members.
surfaces and and hook scraper
scrap surface and their uses.
parallels and test.
58 Make simple Dowel pins : Sketches for nuts, screw and Heat & temperature,
dowel pins, material, other screwed members. thermometric scales, their
fitting dowel pins construction, conversions.
and tap screw types, accuracy
assembly. and uses.
59 Assembly sliding Screws: material, Standard rivet forms as per Temperature measuring
for using Keys different types BIS. instruments.
and dowel pin (inch & metric),
and screw, = uses.
accuracy on plain
60 Testing of sliding Testing scraped -------do-------- Specific heats of solids &
fitting job, scrap on surfaces: ordinary liquids, quantity of heat.
two flat surfaces and surfaces without a
curved surfaces. master plate.
61 File & fit angular Special files: types Riveted joint. Heat loss and heat gain,
mating surface plain (pillar, Dread with simple problems.
within an accuracy naught, Barrow,
of = 0. 02 mm & warding)
angular 15 minutes description.
62 Drill through and System of drill size, Riveted joints – butt. Menstruation: Plain figures
blind holes at an fractional size : – triangles, square,
angle – drill blind number, letter and rectangle, parallelogram.
holes, ‘Y’ fitting. metric- Templates
and gauges –
63 Dovetailed fitting, Gauges: introduction, Sketches of Keys, Plain figures.
radius fitting. necessity, types – cotter and pin Trapezium, regular
description and uses of joints. polygons, circle,
gauge – types (feeler, hollow circles’
screw, pitch, radius, wire
gauge), description and
64 Precision drilling, Limit gauge: Ring, gauge, -----do------- Plain figures-
reaming and tapping. snap gauge, plug gauge, segment and sector
Test-job. description and uses. of circle, ellipse,
ACHIEVEMENT: The Trainee should be able to do:
1. Make key and ways on the shaft and fit.
2. Make riveted joints.
3. Scrap on flat and curved surfaces.
4. File to an accuracy of +- 10 minutes on angle filling & sliding assembly.
65 File and fit, combined Slip gauge: necessity of Sketches for simple Solid figures: Prism,
fit with straight angularusing, classification & pipe, unions with cylinder, pyramid,
surface with =0.02 mm accuracy, set of blocks simple pipe line cone.
accuracy, hexagonal (English and metric). Detail drawing.
fitting of slip gauge. Metric sets
46:103: 112. Wring and
. building up of slip gauge
and care and
66 Drilling and reaming, for measuring, sine bar- -----DO-----. Solid figures:
small diaphones to principle, application & frustum of a cone,
accuracy correct specification. sphere, spherical
location for fitting Locking device: Nuts-types segment.
make male and female (lock nut castle nut, slotted
fitting parts, drill and nuts, swam nut, grooved
ream holes not less than nut) Description and use.
67 Slicing fitting, Lapping: Application of Concept of assembly Material weight and
Diamond fitting, lapping material for drawing and cost problems related
Lapping flat surfaces lapping tools, lapping detailing. Simple to trade.
using lapping plate abrasives, charging of assemblies & their
lapping tool. Surface details of trade related
finish importance, tools/job/exercises
equipment for testing- with the dimensions
terms relation to surface from the given
finish. Equipment for sample or models.
tasting surfaces quality- Tool post for the
dimensional tolerances lather with washer.
68 Stepped keyed fitting- Honing: Application of ----do---- Trigonometry:
test job. Lapping honing, material for trigonometrically
holes and cylindrical honing, tools shapes, ratios, use of
surfaces grades, honing trigonometrically
abrasives.Frostingits aim table.
and the methods of
69 Making a snap gauge Interchangeability: Details and assembly Area of triangle by
for checking a die of Necessity in Egg, field of Vie-blocks with trigonometry.
10=0.02 mm. definition, IS. Definition clamps
types of limit terminology
of limits and fits-basic
size, actual size, deviation,
high and low limit, zero
line, tolerance zone
70 Scrape angular mating Different standard systems Details and assembly Finding height and
surface, scrap on if fits and limits. British of Vee-blocks with distance by
internal surface. standard system ,BIS clamps trigonometry.
system., Method of
expressing tolerance as per
72 Preparation of gap Manufacture: the name Detail of assembly of Application of
gauge. and type of gauge shaft and pulley. trigonometry in shop
commonly used in problems
gauging finished product-
method of selective
assemble ‘go’ system of
73 Dovetail and dowel Plug basic of Details of assembly Triangle of forces,
pin assemble, scraps standardization. of bush bearing parallelogram of
cylindrical bore. forces.
74 Scrapping cylindrical Roller and needle Detail of assemble Composition and
bore and to make a fit bearings: types of roller bush bearing. resolution of forces.
–make a cotter jib bearing. Description &use
assembly. of each. Method of fitter
ball and roller bearings.
75 Scrapping cylindrical Bearing metals- types, Details of assembly Representation of
taper bore, check taper composition and uses, of a simple coupling forces by vectors-
angle with sine bar, lubricants purpose of simple problem on
check in per angle (flat) using different types, lifting tackles like jib
with sine bar. description. And user of cranes etc
76 Preparation of centre, Synthetic materials for -------Do-------------- ------------------Do-----
squares, drills gauges. bearing :the plastic - --------
laminate materials, their
properties and uses in
bearing such as photonic,
ACHIEVEMENT: The trainee should be able to do:-
1. File to accuracy of #0.04 mm on flat surfaces and on angular surfaces-+ 5 minutes.
2. Drill and ream to -+ 0.04mm
3. Fit dowel pin, studs and dovetailed sides etc.
4. Use of sine bar slip agues, inspect, inspect angles to-+ 1 minute.
5. Remittal, scrap and assemble bearings
77 File and fit straight and Hardening and tempering, Details and Moment of force,
angular internally. purpose of assembly of a couples.
simple hand vice.
78 Heat treatment of tools. each method, tempering -----------Do---------- Simple problem on
color chart straight and cranked
79 Flaring of pipes and Case hardening and Details and Centre of gravity,
joints, heat treatment of carburizing and its assembly of simple simple extermination
cold chisels. methods, process of hand-vice. determination ,stable
carburizing (solid, liquid
80 H’ fitting exercises on Case hardening and ----do----- ----do-----
lapping of gauges (hand carburizing and its
lapping only). methods, process of
carburizing (solid, liquid
81 Hard ream and fit taper Solder and soldering. --------do----- Friction co-efficient
pin drilling and reaming Introduction types of of friction
holes in correct solder and Flux. Method
location, fitting dowel of soldering Hard solder
pins, stud, and bolts. –introduction types and
method of brazing.
82 Simple jigs and fixtures Production of gauges, Blue print Reading. Simple problem
for drilling. templates and jigs. The Simple excises related to friction.
object of important for related to missing
preparing interchangeable lines.
83 Prepare a ‘V’ block and Drilling jig-constructional Blue print Reading. Magnetic substances
a clamp. feature types and uses. Simple exercises natural and artificial
related to missing magnets.
84 Marking out as per Blue Revision. Blue print Reading. Method of
Print drilling. straight Simple exercises magnetization. Use of
and curve filling. related to missing magnates.
Threading with die, views.
cutting slot, cutting
internal threads with
tops making an
85 Cutting & Threading of Pipes and pipe fitting Blue Print Reading Electricity & its uses
pipe length-Fitting of commonly used pipes. Simple excises electricccurrent-
pipes as per sketch. Pipe bending method. related to missing positve & negative
Conditions uses for pipe Used of bending fixture views. terminal.
work to be followed. pipe
Bending of pipes cold
86 Practice dismantling & Threads-Std. pipe threads Simple excises Use of fuses and
assembling globe valves Die and Tap pipe –vices. relating missing switching conductor
sluice valves stop Standard pipe fitting. symbols. and insulators.
cocks, seat valves and Methods of fitting or
non- return valves. replacing the above
Fitting of pipes and fitting –repair and
testing for leakages. erection on rain water
drainage pipes and house
hole taps and pipes work.
Use of tool such as pipe
cutters, pipe wrenches
pipe dies and tap pipe
bending machine etc.
87 Practice in handling Fire precaution causes Simple exercises Ohms Law. Simple
Fire extinguishers of and types of fires relation to missing calculation electrical i
different types refilling precaution against section.
of extinguishers. outbreak of fire. Fire
Extinguishers types and
88 Marking detail include Working material with Simple exercises Ohms Law. Simple
male & female screw finished surface as relation to missing calculation electrical i
cutting male and female aluminimum section.
fitting parts. Making duraluminium stainless
and tempering springs. steels the importance of
keeping the work free
from scathes or rust and
corrosion. The various
coating uses to protect
metal protection coat by
heat and electrical deposit
and provides a pleasing
finish as chromium silver
plating and galvanizing.
· ACHIEVEMENT: The Trainee should be able to do:
1. Carry out simple plumbing assembly.
2. Make simple jigs and fixture.
3. Mark male and female parts of regular contours including and groove dovetailed slide to an accuracy
of +-0.04 mm.
89 Exercises on finished Graphs: Abscissa and
material as aluminum Aluminum and its alloys. Simple exercises wordiness graphs of
and stainless steels Uses advantage and related to missing strait line related to
marking out cutting to disadvantage: Wight and section. two seats of varying
size drilling etc. without strength as compared quantities..
damage to surface of with steel.
90 Making out for angular Tapers on keys and Simple exercises -----do---
outlines-filling and cotters permissible by related to missing
fitting the inserts into various standard. Discuss dimensions.
gaps. Making a simple non ferrous metals as
drilling jigs Making out brass metal copper
–filling to line drilling aluminum etc. Their
and tapping brass and composition and purposes
copper jobs. where and civic purposes
where and why used
advantages for specific
purposes surface wearing .
proper ting of bronze
91 Complete exercises Power transmission ---do--- Practice on simple
covering the assembly elements. The object of pockets calculator
of parts working to belts their sizes and
detail and arrangement- specification material of
Drawings Dismantling which the belts are made
and mounting of pulleys. with the consideration of
Making replace weather load and tension
damaged gear and methods of joining
mounting. Repair & leather belts.
replacement of belts.
92 Power transmissions Further practice on Mechanical
Complete exercises coupling type flanges logarithm. properties of metals.
covering the assembly coupling Hooks coupling
of parts working to universal coupling and
detail and arrangements their different uses.
and mounting of pulleys.
Repairing damages gear
and mounting them on
93 More difficult work in Pulleys-types-solid split -----------------do---- -----------------do------
marking out including and ‘V’ belt pulleys – ------------- -----------
tangents templates standard calculation for
involving use of vainer determining size crowing
protractor. of pulleys fast pulleys
jacked pulleys. Types of
drives-open and cross
belt drives. The
of the belt drivers at an
94 Fitting of dovetail slides. Power transmission by Solution of NCVT Heat treatment of
gears most common from test. steel Harding
spur gear set names of annealing tempering
some essential parts of normalizing case-
the set-The pitch circles hording standard and
Diameter pitch velocity measurement.
ratio bevel gearing spiral
bevel gearing hypoid
gearing hypoid gearing
ion and rack worm
gearing velocity ratio of
worm gearing Repair to
worming teeth by
building up and dovetail
95 Male and female Method of fixing geared Solution of NCVT Heat treatment of
dovetail fitting repairs to wheels for various test papers. steel Harding
geared teeth. repair of purpose drives. general annealing tempering
broken gear tooth by cause of the wear and tear normalizing case-
stud. repair broker gear of the toothed wheels and hording standard and
teeth by dovetail their remedies-method of measurement.
fitting spiral gears-helical
and worm wheel in
relation to required drive.
care and maintenance of
96 Marking out on the Lubricant and lubricants. -----------do---------- Transmission of
round section for How lubrication is done. ------ power by belt pulleys
geometrical shaped A good lubricant & gear drives.
fitting. Finishing and viscosity of the lubricant.
fitting to size checking Main prosperity of
up the faced lubricant –How a firm of
universality. oil is formed of
lubrication gravity feed
force feed splash
lubricant and coolants:
Soluble oil soaps suds-
paraffin oil and their
selections of lubricants.
97 Shaping- Parallel block Chains wire ropes and Solution of NCVT Transmission of
& W-block. clutches for power test papers. power by belt
transmission. Their types pulleys & gear
and brief description. drives.
98 Drilling for riveting. Discuss the various rivets Revision. ----------------do-------
Riveting with as many shape and form of heads- ----------
types of rivets as riveting tools for drawing
available use of counter up the importance of
bore tool to fit cheese correct head size. The
head bolts. Use of pop spacing of rivets. Flash
rivets and gun. reviewing use of correct
tool compare hot and
99 Dismantling removal Installation maintenance Revision. Solution of NCVT
and reassembly of a and overhaul of test papers.
simple machine tools. machinery and alignment
Dismantling and of machines.
assemble of pillar type
100 Milling Plain Slot & Clutch: Type positive Revision. -------do----------
angular cutting. clutch friction types (flat
and conical type).
101 Grinding Surface & Washer Types and Revision. --------------do--------
circular. calculation of washer -------
sizes. The marking nor
joints and fitting packing
the use of lifting
presses and their use.
Practical method obtains
advantage. The slings and
handling of heavy
precautions in the
removal and replacement
of heavy parts.
102 Simple repair of Foundation bolt: types Revision
machinery making of description of each ---------------do------
packaging gaskets-use erection tools pulley ----------
of hollow punches block crow bar sprit level
extractor-drift-various plumb bob pipe 2*4’.
types of hammer and Wire rope manila rope
spanner etc. Practicing wooden block.
corrector loading of
slings correct and safe
removal of parts. Erect
103 Revision Revision Institute Test Institute Test
104 Test Test Institute Test Institute Test
The Trainee should be able to:-
1. Dismantle and assemble simple machine parts and accessories.
2. Repair broken gear tooth.
3. Make simple drill
4. Erect machine.
LIST OF TOOLS AND EQUIPMENT FOR THE FIRST 52
WEEKS (1 YEAR) FOR A BATCH OF 16 TRAINEES
S. No Name of the Tools &Equipment Quantity for Quantity for Total
1. Rule steel 15 cm with gradation 1 16 17
2. Square try 10cm blades. 1 16 17
3. Caliper outside 15cm spring 1 16 17
4. Caliper inside 15cm spring. 1 16 17
5. Caliper 15cm hermaphrodite 1 16 17
6. Divider 15 cm spring. 1 16 17
7. Straight Scriber 15 cm. 1 16 17
8. Punch centre 10 cm. 1 16 17
9. Screw driver 15 cm. 1 16 17
10. Chisel cold flat 10 cm. 1 16 17
11. Hammer ball peen 0.45 kg. With handle. 1 16 17
12. Hammer ball peen 0.22 kg. With handle 1 16 17
13. File flat 25 cm. second cut. 1 16
14. File flat 25 cm. smooth. 1 16 17
15. File half round second cut 15 cm. 1 16 17
16. Hacksaw frame fixed 30 cm. 1 16 17
17. Safety goggles. 1 16 17
18. Dot slot punch 10 cm. 1 16 17
Tools- Instruments & General Shop Outfit per Unit.
19. Rule steel 30 cm to read metric 4
20. Rule steel 60 cm. 4
21. Straight edgs45 cm steel. 2
22. Flat surface 45*45 cm CI/Granite. 2
23. Marking table 91*91*122 cm. 1
24. Universal scribing blocks 22 cm. 2
25. V-Block pair 7cm and 15cm with clamps. 2
26. Square adjustable 15 cm blade. 2
27. Angle plate 10*20 cm. 2
28. Level spirit 15 cm metal. 1
29. Punch letter 3 mm set. 1
30. Punch number set 3 mm. 1
31. Punch hollow 6mm to 19 set of 5. 2
32. Punch round 3mm*4 set of 2. 2
33. Portable hand drill (Electric) 0 to 6 mm. 2
34. Drill twists s/s 1.5 to12 mm by 0.5 mm. 1 set
35. Drill twist S/S 8 mm to 15 mm by ½ mm. 1set
36. Taps and dies complete set in box B.A. 1
37. Taps and dies complete in box with worth. 1
38. Tapes and dies complete set in box3-18mm set 1
39. Field warding 15 cm smooth. 4
40. File knife edge 15 cm smooth. 4
41. File cut saw 15 cm smooth 4
42. File feather edge 15 cm smooth 4
43. File triangular 15 cm smooth. 2
44. File round 20 cm second cut. 8
45. File square 15 cm second cut. 4
46. File square 25 cm second cut. 4
47. Feeler gauges 10 blades. 1set
48. File triangular 20 cm second cut. 8
49. File flat 30 cm second cut. 8
50. File flat 20 cm bastard. 8
51. File flat 30 cm bastard. 8
52. File Swiss type needle set of 12. 2set
53. File half round 25 cm second cut. 8
54. File half round 25 cm basted. 4
55. File round 30 cm basted. 4
56. File hand 15 cm second cut. 8
57. Card file. 8
58. Stone oil 15 cm * 5 cm * 2.5 cm. 4
59. Stone carborandum 15 cm *5 cm *5 cm *4 cm. 2
60. Can oil 0.25 liters. 2
61. Pliers’ combination 15 cm. 2
62. Iron soldering 350 gm. 2
63. Lamp blow 0.55 liters. 2
64. Spanner whit-worth D.E. 6-26 mm set of 10 8
65. Spanner adjustable 15 cm. 2
66. Interchangeable ratchet socked set with a 12 1 set
mm driver, size 10-32 mm set of 18 socket and
67. Box spanner set 6-25 mm set of 8 with Tommy 1set
68. Glass magnifying 7 cm. 2
69. Clamp toolmaker 5 cm and 7.5 cm set of 2. 2
70. Clamp “C” 5 cm. 2
71. Clamp “C” 10 cm 2
72. Hand Reamer adjustable cover max 9, 12,18 1 set ****
mm set of 3
73. Hand reamer taper 4-9mm set of 6 OR 4-7mm 1set
set of 6 or 4-7mm set of 4.
74. Reamer parallel 12-16 mm set of 5. 1
75. Scraper flat 15 cm. 8
76. Scalper 3 corner 15 cm. 8
77. Scraper half round 15 mm. 8
78. Chisel cold 9mm cross cut 9mm diamond. 8each
79. Chisel cold 19 mm flat. 1
80. Chisel cold 9 mm round nose. 8
81. Extractor stud EZY –out. 2
82. Set combination 30 cm. 2
83. Micrometer 0-2.5 cm outside. 3
84. Micrometer 25-50 mm outside 3
85. Micrometer 0-25 mm outside. 4
86. Micrometer 50-75 mm outside. 2
87. Micrometer inside 25-50 mm with 25 mm test 1
88. Venire caliper 20 cm. 1
89. Venire height gauges 30 cm 1
90. Venire bevel protractor. 1
91. Screw pitch gauge. 1
92. Wire gauge, metric standard. 1
93. Drill twists T/S 6mm to 25 mm x 1.5. 1set
94. Drill chuck 12 mm. 1
95. Pipe wrench 40 cm. 1
96. Pipe wrench 30 cm. 1
97. Pipe vice 100 mm. 2
98. Adjustable pipe tap set BSP with die set cover 1
pipe size 15’ 20,25,32, 38, 50mm.
99. Wheel dresser (One for 4 units). 1
100. Machine vice10cm. 1
101. Machine vice 15cm. 1
102. Sleeve drill Morse 0-1, 1-2, 2-3. 1set
103. Vice bench 12 cm jaws. 16
104. Vice leg 10 cm jaw 2
105. Bench working 240*120*90 cm. 4
106. Almeria 180*90*45 cm 2
107. Lockers with 6 drawers (standard size). 2
108. Metal rack 182*182 *45 cm. 1
109. Instructor Table. 1
110. Instructor Chair. 1
111. Black board with easel. 1
112. Fire extinguisher (for 4 units). 2
113. Fire buckets. 2
114. Machines vice 100 mm. 2
115. Wing compass 25.4 cm or 30 cm. 2
116. Hand hammers 1kg. With handle. 2
Tools for Allied Trade Blacksmith & Sheet Metal work.
121. Hammer smith 2 kg with handle. 2
122. Tongs roving 350 mm. 2
123. Tongs flat 350 mm. 2
124. Smith’s square 45 cm *30 cm. 1
125. Cold set ridded 25 *200 mm. 2
126. Hot set ridded 25 *200 mm. 1
127. Swages top & bottom 12mm /19. 1 each
128. Swage block 35 *35 *12 cm. 1
129. Flatters (ridded) 55 mm square. 2
130. Fuller top &bottom 6 mm 9mm (Pair). 2
131. Anvil 50 kg. 2
132. Anvil stand. 2
133. Shovel. 2
134 Trimmer 30 cm. 1
135. Rake. 2
136. Quenching tank (To be made in the Institute). 1
137. Pucker. 2
138. Hurdle. 2
139. Leather apron. 2
140. Prick punch. 2
141. Mallet. 2
142. Snips straight 25 cm. 2
143. Setting hammers with handle. 2
144. Plaiting hammer. 2
145. Snip bent 25 cm. 2
146. Stake hatchet. 2
147. Stake grooving. 2
148. Gauge imperial sheet. 1
General Machinery Instigation:
1 Drilling machine pillar sensitive 0-20 mm cap 1
with swivel table motorized with chuck &key.
2 Drilling machine bench sensitive 0-12 mm cap 2
3 With chuck and key. 1
4 Forge portable hand blower 38cmto 45 cm. 1
Grinding machine (General purpose)D.E. pedestal
with 2 cm die wheels rough and smooth with twist
drill grinding – attachment.
5 *CNC Milling Trainer with all accessories and consumables in duplicate. 1
*If CNC m/c is available in work shop, then no need to purchase CNC Mailing m/c.
1. No additional items of the above list are required to be provided for a batch of 16 trainees working
in the second shift except the item under “Trainees
Tool kit and Lockers”.
2. No additional number of item (*) marked are required to be provided up to four batches of trainees
(i.e. two batches in the first shift and two in the second shift.
3. Drilling machine (Bench Type one additional number is require to be provided for each additional
batches i.e. in the 1st and 2nd shift.
The specifications of the items in the above list have been given in metric Unite .The items which are
available in the market nearest of the specification as mentioned above if not available prescribed should be
procured Measuring instrument such as steel rule while are graduated both English and Metric Units may be
procured , if available .
MODIFIED LIST OF TOOLS FOR THE 2ND YEAR FOR FITTER
SI. No. Name of the Tools &Equipment Quantity
1. Gauge slip as Johan metric set. 1 Set
2. Carbide Wear Block 1 mm -2 mm. 2 Each
3. Gauge snap Go and Not GO 25 to50 mm.set of6 pcs. 1 Set
4. Gauge plug single3 ended 5to 55 by 5 mm.set of 11 pcs. 1 Set
5. Gauge telescopic update 150 mm. 1
6. Dial test indicator .01 mm on stand. 1
7. Sine bar125 mm. 1
8. Side bar 250 mm. 1
9. Lathe tools H.S.S. tipped set. 2
10. Lathe tools bit 6 mm *75 mm. 12
11. Lathe tools bit 7 mm*75 mm. 12
12. Lathe tools bit 9 mm * 85mm. 12
13. Arm strong type tool bit holder R.H. 2
14. Arm strong type tool bit holder L.H. 2
15. Arm strong type tool bit holder straight. 2
16. Stilton wrenches 25 cm. 2
17. Spanner monkey up to 5 cm. 2
18. Pipe cutter 6 mm to 50 mm wheel type. 1
19. Pipe face to grip pipe up to 50 mm 1
20. Pipe stock and dies complete with stocks, bushing, bushing holders, 1
tap and tap wrenches size covered 6mm,
21. Pipe bender spool type up to 25 mm. With stand manually 1
22. Adjustable spanner 38 cm long. 1
23. Adjustable spanner 38 cm long. 1
24. Dial venire caliper 0-200 mm LCO 0.05 mm.(universal type). 1
25. Screw thread micrometer with interchangeable 0-25 mm. Pitch 1
anvils for checking metric threads 60.
26. Depth micrometer 0-100 mm. 0.01 mm. 1
27. Venire caliper 0-130 mm. L.C.0.02 mm. 1
28. Comparators stand with dial indicator LC 0.01 mm. 1
29. Engineer‘s try square (knife-wedge) 150 mm blade. 1 Set
30. Surface roughness compression plates NI- N12grade
* No additional number of items are required to be provide up to for batches of trainers i.e. two
batches in the first shift and two into Second shift.
** Only one number need be provided in each ITI respecting No. of Units.