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					HIGH PERFORMANCE                       Issue
CLEANING MACHINES                        3




                                     Catalogue
                           FLOOR CLEANING

                       ESCALATOR CLEANING

                           STEAM CLEANING

                             GUM REMOVAL

                           HAND SANITISING

                    CONVEYOR BELT CLEANING
    introduction

                   Welcome to the most comprehensive Duplex Cleaning
                   Machines catalogue. Use this catalogue as a definitive
                   guide to every specification and application for all our
                   range of Duplex products.
     CARE HOMES    Whatever your cleaning needs,
                   within these pages there is a solution.


                   DUPLEX QUALITY AND
                   INNOVATION
                   Duplex is a leading industry expert in the supply and
      HEALTHCARE   manufacture of commercial and industrial cleaning
                   machines. Recognised and trusted throughout the
                   UK and globally, our team are dedicated to
                   ensuring that our machines provide you with
                   advanced cleaning solutions.

                   We work closely with end users
                   so that our machines deliver the
                   benefits demanded. When you
                   purchase one of our machines
      VETERINARY   you can rely on exceptional
                   cleaning power, build quality
                   and ease of use.

                   Our ISO 9001 accreditation
                   demonstrates our compliance with all standards related to the supply of products
                   and services. We are fully committed to compliance with WEEE (waste disposal
                   regulations) as we continue reducing the amount of restricted materials entering the waste
                   stream. Duplex products are also CE compliant and conform to all essential requirements of
                   the relevant European health, safety and environmental guidelines.
      CATERING


                   DUPLEX EXPERTISE AND CHOICE
                   We have developed our range to meet the most important cleaning needs in specific areas.
                   Our offering comprises specialist, high performance machines for niche applications.

                   This catalogue is organised into sections representing these different applications. The
                   sections are Floor Cleaning, Escalator Cleaning, Steam Cleaning, Gum Removal, Hand
                   Sanitising and Conveyor Belt Cleaning.
        LEISURE



2                    Tel: +44 (0)1227 771276       Fax: +44 (0)1227 770220        www.duplex-cleaning.com
                                                                                                 introduction


                                     DUPLEX PERFORMANCE
                                     AND SUPPORT
                                     When you purchase a Duplex Cleaning Machine you
                                     are assured that you are investing in the finest machines
                                     in the market.

                                     Many of our machines are featured on                           EDUCATION
                                     the DEFRA Water Technology List,
                                     meaning that not only will you save on
                                     water usage, you will also receive
                                     enhanced tax relief on your purchase.

                                     Our export service is available for many Duplex
                                     products, with our machines being used in every corner
                                     of the globe.

                                     Product videos can                                               RETAIL
                                                                 Join us on Facebook, Twitter,
                                     be streamed and                  YouTube and Flickr!
                                     demonstrations
                                     booked on our
                                     website. Online you
                                     can also request
                                     service calls from dedicated Duplex engineers and
                                     download parts lists for the spares we supply from stock.

                                     To ensure you get the best out of our machines we
                                     provide certificated training on installation of many of       TRANSPORT
                                     our products.




                                                                    Above all we
                                                                    want to provide
                                                                    a long term
                                                                    solution to your                  FOOD
                                                                    cleaning
  Request an onsite demonstration.                                  challenge.
  Tel: +44 (0)1227 771276
  Fax: +44 (0)1227 770220
  info@duplex-cleaning.com
  www.duplex-cleaning.com                                           Contact us today
  Unit 27 Joseph Wilson Ind. Est.                                   – we are here to
  Whitstable, Kent CT5 3PS, UK
                                                                    help!
                                                                                                    INDUSTRIAL



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    floor cleaning: cylindrical brush
4
                                             floor cleaning: cylindrical brush
                                                                      duplex 280/340/420/620

SIMPLY THE MOST VERSATILE
FLOOR CLEANING MACHINE
The Duplex Scrubber Dryer is unique. It washes, mops, scrubs, dries,
polishes and disinfects all surfaces from awkward non slip profile floors and
tiles, to rubber, timber, Flotex and carpet.

The secret to the Duplex’s remarkable performance is its contra-rotating
cylindrical brushes. This design produces an exceptionally thorough clean
on all floor types. With the simple flick of a switch the brush height can be
adjusted to suit the floor being cleaned.

The unique design includes thousands of special bristles, strategically
placed across twin brushes rotating at 600 rpm. These actively lift dirt,
water and grime from the floor surface, leaving it clean and dry.


FROM WALL TO WALL
The compact design and contra-rotating brushes result in feather-light, single-
handed operation and truly unequalled forward and reverse manoeuvrability.
Offset brushes also allow cleaning right into the corners, up to the edge,
along skirtings, under furniture and around fixtures. Simply, Duplex allows
you to clean in the most difficult to access areas.


EXCLUSIVE UK STEAM DESIGN
The Duplex 340 and 420 are both available as either steam or standard models. Our UK designed and assembled
steam model is unique and exclusive to Duplex Cleaning Machines (UK) and is enhanced to give optimum steam delivery
and ease of operation.

When the window of opportunity for cleaning is limited the steam models provide the perfect solution. Steam combines
with brush agitation to deliver clean and sanitised results using minimal water. Surfaces are dry in seconds.


A MODEL FOR EVERY SIZE OF FLOOR
Whatever the size of floor we have a cost effective solution. The range starts with the exceptionally compact Duplex 280
and moves through the mid range Duplex 340 and Duplex 420, and up to the Duplex 620 for large facilities.


CASH BOOST WITH THE WTL
The Duplex 340 and 420 steam models are both accepted on the Water Technology List. UK customers
purchasing these products are rewarded through the Enhanced Capital Allowance (ECA) scheme.

The WTL promotes products that achieve sustainable water use. The ECA scheme allows UK businesses
to write off the whole cost of the equipment against taxable profits in the year of purchase. This can
provide a cash flow boost and an incentive to invest in sustainable water products. ECAs are claimed in
a business’s tax return.




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    floor cleaning: cylindrical brush
    duplex 280/340/420/620




    Penetrate deep into stubborn stains                        Combine cleaning with infection control



                                                               Duplex 280                   Duplex 340
     Length/width/height                 mm                    330/280/165                  430/340/240
     Cleaning width                      mm                    224                          280
     Coverage                            sq. m per hour        120                          180
     Brush speed                         rpm                   650-750                      650-750
     Max brush pressure                  kg; g/cm2             200                          26; 190
     Clean solution tank capacity        ltr                   1                            2.8
     Recovery tank capacity              ltr                   1                            2.8
     Sound level at 1mtr                 dB                    <60                          <60
     Weight empty                        kg                    13                           22
     Voltage; frequency                  volts; Hz             110 or 240; 50/60            110 or 240; 50/60
     Motor power                         watts                 450                          1000
     Boiler power                        watts                 -                            -
     Cable length                        m                     10                           10




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                                       floor cleaning: cylindrical brush
                                                          duplex 280/340/420/620




Leave floors grease free                             Floors are dry in minutes



Duplex 340 Steam          Duplex 420                Duplex 420 Steam          Duplex 620
430/340/240               430/420/240               430/420/240               430/620/240
280                       350                       350                       550
180                       350                       350                       550
650-750                   650-750                   650-750                   650-750
26; 190                   32; 190                   32; 190                   45.5; 160
2.8                       3.5                       3.5                       5.5
2.8                       3.5                       3.5                       5.5
<60                       <60                       <60                       <60
22                        27                        27                        36
240; 50/60                110 or 240; 50/60         240; 50/60                240; 50/60
1000                      1000                      1000                      1600
1500                      -                         1500                      -
10                        10                        10                        10




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    floor cleaning: cylindrical brush
    duplex 280/340/420/620




    A single versatile machine for specialist profile flooring, timber, entrance matting,
    non-slip safety floors, vinyl, dimpled rubber, ceramic tiles, Flotex and carpet




    Exceptional manoeuvrability                     Risk free cleaning of specialist floors




8                         Tel: +44 (0)1227 771276   Fax: +44 (0)1227 770220   www.duplex-cleaning.com
                                             floor cleaning: cylindrical brush
                                                                        duplex 280/340/420/620

HIGH PERFORMANCE FLOOR
CLEANING IN SMALLER FACILITIES
Smaller facilities with less floor area to maintain still require powerful
cleaning results. It is for these applications that we have introduced the
Duplex 280.

The Duplex 280 is the ideal solution for light commercial or heavy
domestic use. Like the larger models the 280 offers the unique twin contra
rotating cylindrical brush design with cleaning up to the edge, single
handed forward and reverse manoeuvrability, and multiple floor type
versatility. It combines these features into a new lighter and even more
compact design.



MAINTAIN CLEANLINESS IN THE
HARDEST TO REACH AREAS
The compact proportions of the Duplex 280 make it possible to maintain
cleanliness standards in even the most difficult to reach areas. It is also
highly portable for speedy transportation between locations.




COMPREHENSIVE RANGE
OF BRUSHES
The Duplex range is recommended by many leading flooring
manufacturers. In support of the Duplex’s versatility we offer a
range of brush options. If you frequently clean multiple types
of flooring then the Universal Grey brush is ideal. There are
separate specialist brushes for dedicated hard floor cleaning
and carpet cleaning. Horsehair brushes are available for
polishing, tynex brushes for highly abrasive scrubbing and
scotch-brite brushes for smooth floors and/or linoleum.



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     floor cleaning: rotary brush
10
                                                      floor cleaning: rotary brush
                                                                      racoon s430b/s430c; nr60

CUTTING EDGE TECHNOLOGY
AND DURABILITY
The Racoon S430 and the NR60 lead a new generation of scrubber dryers
that offer all the latest innovations for large capacities and huge cleaning
power within extremely compact designs.

All three models have been designed as easy to use, robust and
dependable floor cleaners. They are ideal for any commercial or industrial
facility that requires a fast and reliable scrubber dryer.

The outstanding pick up and manoeuvrability of the Racoon S430 and the
NR60 ensures floors are left clean and dry whilst minimising disruption.



THE FREEDOM OF BATTERY POWER
With two battery models in the range our rotary scrubber dryers are ideal
for busy environments. These models are supplied with on board chargers
as standard.




                                             S430B                      S430C          NR60
 Brushes                  no./diameter       Single/430                 Single/430     Twin/300
 Cleaning width           mm                 430                        430            600
 Squeegee width           mm                 720                        720            805
 Coverage                 m/h                1376                       1200           1680
 Brush speed              rpm                250                        250            270
 Brush pressure           kg                 24                         23             40
 Brush motors             no./v/w            1/24/400                   1/220/450      2/24/450
 Traction                 Drive              semi                       semi           full
 Solution tank            ltr                24                         24             70
 Recovery tank            ltr                31                         31             70
 Length/width/height      mm                 960x550x750                960x550x750    1220/638/1070
 Weight (ex. Batteries)   kg                 118                        70             98
 Voltage                                     24                         220/240        24
 Run time                 no/v/Ah            2/12/85                    ---            2/12/118
 Cable length/charger                        on board                   18m            on board
 Sound level              dB(A)              <70                        <70            <70




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     escalator cleaning
12
                                                                               escalator cleaning
                                                      escalator base 350/professional 550

CLEAN ESCALATORS IN MINUTES
Duplex offer two machines for fast and efficient cleaning of escalators and
travelators.

The Base 350 model offers incredible value for money for routine
maintenance cleaning of escalators and travelators. Its outstanding
performance at an entry level price makes it exceptionally popular.

The Professional 550 is the preferred option when a dedicated machine is
required for a large number of escalators/travelators. The variable solution
feed can be pre-set for a range of demands, from heavy scrub to regular
maintenance clean.

RIGHT TO THE EDGE
A patented auto guide system perfectly aligns the machines in the tread and
allows safe operation whilst the escalator/travelator is moving.

Both models perform a sweeping function first to remove dust. Then they
scrub using a fine mist. This means minimal water is used, which is a key
requirement prescribed by escalator manufacturers.

The brushes have been designed in consultation with escalator
manufacturers, and reach fully into the treads where dust and grime
accumulates. Both models also clean right up to the edge, meaning
escalators and travelators can be cleaned in just a few passes.

                                                   Escalator Base 350             Escalator Professional 550
  Length/width                     mm              430/420                        1200/550
  Weight                           kg              28                             65
  Tank capacity                    ltr             6                              12
  Recovery tank capacity           ltr             3.5                            5.5
  Voltage                          volts           220/240 or 110                 220/240 or 110
  Frequency                        Hz              50/60                          50/60
  Max power                        watts           1000                           1900
  Vacuum/pump power                watts           -                              1300/40
  Vacuum capacity                  ltr             -                              14




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     steam cleaning
14
                                                                                 steam cleaning
                                                    jet steam; jet vac; steamtech; steambox

ADVANCED STEAM CLEANING
TECHNOLOGY
Our range of multi-purpose steam cleaners offers premium quality technology.
Their robust manufacture and design is based on extensive work with people
who have demanding commercial and industrial applications.

Within the range you will find superior features necessary for the tough
cleaning challenges of today - fully stainless steel boilers, interchangeable
heating elements, self cleaning boilers, electromagnetic water sensors,
integrated vacuum cleaners, detergent injection, overheated water injection,
and many more.


INCREASE EFFICIENCY IN
COMMERCIAL CLEANING
Our steam only Jet Steam range and vacuumated Jet Vac range of
commercial steam cleaners are incredibly robust and portable.

All our 240v and 415v models have a continuous flow feature allowing
automatic refilling. Many models also include integral vacuums which
further speed up cleaning tasks.

Optional accessories include the Steam Mop for advanced mopping
and infection control, and the Janitorial Steam System which keeps tools
close at hand.


POWERFUL FEATURES FOR
INDUSTRIAL CLEANING
For heavy duty disinfection or degreasing we offer our Steamtech and
Steambox ranges. The models are available in rotationally moulded or stainless
steel bodies for the ultimate in professional performance and durability.

Each model features detergent injection for extra cleaning power. Up to 10 bar
pressure can be achieved, whilst the dry steam vapour negates the problems of
high water usage resulting from other types of industrial cleaners.


ENHANCED TAX RELIEF
Every one of the Duplex 240v and 415v steam models are
accepted on the Water Technology List. UK customers
purchasing these products are rewarded through the Enhanced
Capital Allowance (ECA) scheme.

The ECA scheme allows UK businesses to write off the whole cost of the
equipment against taxable profits of the year of purchase. This can provide
a cash flow boost and an incentive to invest in sustainable water products.
Contact us for further information.



Tel: +44 (0)1227 771276       Fax: +44 (0)1227 770220         www.duplex-cleaning.com             15
     steam cleaning
     jet steam; jet vac; steamtech; steambox




     Robust, continuous flow dry steam                            Comprehensive tool kit, ideal for
     machines designed for ease of use                            performing a wide range of tasks

                                     Jet Steam       Janitorial Steam    Jet Steam         Jet Vac           Jet Vac Junior
                                     Professional    System              110v (16a)        Compact           110v (16a)
        Boiler power      watts      3000            3000                1500              2400              1500
        Continuous flow   Y/N        Y               Y                   N                 Y                 Y
        Water capacity    ltr        4.8             4.8                 4                 10                4
        Pressure          bar        6               6                   4.5               5                 4
        Steam temp.       °C         165             165                 145               165               145
        Steam volume      g/min      97              97                  45                97                45
        Detergent tank    ltr        -               -                   -                 -                 -
        Power supply      volts/Hz   220/240-50/60   220/240-50/60       110/117-50/60     220/240-50/60     110/117-50/60
        Vacuum power      watts      -               -                   -                 1200              1200
        Vacuum drum       ltr        -               -                   -                 14                14
        Trolley/mop                  option/option   standard/standard   option/option     integral/option     - /option
        Cable length      metres     5               5                   5                 5                 5
        Weight            kg         12              12                  11                20                20




16                                   Tel: +44 (0)1227 771276     Fax: +44 (0)1227 770220     www.duplex-cleaning.com
                                                                           steam cleaning
                                               jet steam; jet vac; steamtech; steambox




Advanced steam mopping system for        Janitorial Steam System for an
combining cleaning and infection control integrated cleaning solution

Jet Vac           Jet Vac                Steamtech         Steamtech       Steambox     Steambox
Ultima            Ultima Medical Spec    4000              12000           110v (32a)   21600
3000              3000                   3000              10800           3000         10800
Y                 Y                      Y                 Y               Y            Y
7                 7                      19                20              14           32.5
6/8               6/8                    6/8               10              7            10
165               165                    165               180             165          180
97                97                     97                260             97           582
3                 3                      15                15              10           20
220/240-50/60     220/240-50/60          220/240-50/60     380/415-50/60   110-50/60    380/415-50/60
1200              1200                   1200              1200            1200         Optional
14                14                     14                14              14           -
integral/option   integral/option         - /option        -               -            -
5                 5                      8                 8               8            8
20                20                     64                74              40           65




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     steam cleaning
     jet steam; jet vac; steamtech; steambox




                                 VERSATILITY FOR COMMERCIAL
                                 APPLICATIONS
                                 Duplex Steam Cleaners are used in a huge variety of commercial cleaning
                                 applications throughout the world:

                                 Chemical free cleaning of upholstery, mattresses and windows.

                                 Stain removal and grout cleaning.

                                 Remove residues around sinks and toilets.

                                 Degrease kitchen equipment and floors.

                                 Kill allergens, germs and viruses in healthcare, care homes, and veterinary
                                 centres.


                                 FROM CLEANING TO INFECTION
                                 CONTROL
                                 All machines are supplied with complete tools and accessories that allow
                                 you to quickly and simply perform a multitude of tasks that were previously
                                 extremely difficult or time consuming. Continuous flow allows automatic
                                 refilling and non-stop operation, which reduces downtime and means jobs
                                 are completed quicker and with less fuss.

                                 Duplex steam cleaners take this technology a step further by managing
                                 internal boiler tank refills very precisely with a patented electro-mechanical
                                 innovation. The result is a steam machine that avoids large variations in
                                 pressure and temperature during use.

                                 All Jet Vac models include an integral vacuum which further speeds up
                                 cleaning by removing dislodged dirt without the separate task of wiping it
                                 away with a cloth or mop. The vacuum function also removes allergens
                                 and dust. We specialise in machines for medical use featuring HEPA
                                 filtration and water filter vacuum systems.


18                    Tel: +44 (0)1227 771276     Fax: +44 (0)1227 770220          www.duplex-cleaning.com
                                                                                 steam cleaning
                                                    jet steam; jet vac; steamtech; steambox

SPECIALIST MACHINES FOR
INDUSTRIAL APPLICATIONS
Every model in our steam cleaner range is built using only the highest quality
components and processes. We have extensive experience in supplying
powerful, durable and reliable cleaning machines for industrial environments:

Achieve strict hygiene standards in the food industry by disinfecting and
degreasing equipment and facilities.

Remove oil, grease and residues from equipment, tools and components in
engineering and manufacturing facilities.


NO MORE PROBLEMS WITH
WASTE WATER
Duplex steam cleaners use superheated water, also known as dry steam
vapour. The vapour contains only about 5% water.

Our industrial machines produce steam pressures of between 7 and 10
bar, and steam temperatures of up to 180°C. Other industrial cleaning
machines use large amounts of water. This often means cleaning requires a
shutdown of normal working operations. Using dry steam minimises
disruption and lost production time.


A RANGE OF POWER OPTIONS
The Steamtech 4000 is the ideal unit for heavy duty 240v use. For 10 bar
pressure steam we offer the 415v 3 phase Steamtech 12000. Both
models feature rotationally moulded bodies.

The Steambox range meets the needs of environments where stainless steel
bodies are required. The Steambox 110v gives customers with a 32 amp
110v power supply the same performance levels as a 240v unit. The
415v 3 phase Steambox 21600 gives 10 bar pressure steam in high
volume. All Steamtech and Steambox machines feature integral vacuums
and detergent injection. 12 metre hoses are also available.




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     gum removal
20
                                                                                            gum removal
                                      jet vac ultima gum go; steamtech 4000 gum go

POWERFUL GUM REMOVAL WITH
THE GUM GO SYSTEM
Chewing gum is a menace in modern society. By some estimates, up to 3.5
billion pieces of gum have at one time or another been dropped on UK
streets. The sheer quantity and difficulty in cleaning it away make this a
massive problem. Duplex has the answer.


HOW DOES GUM GO WORK?
The only satisfactory method of removing gum is piece by piece. Duplex’s
Gum Go system is the fastest way to do this and at a fraction of the cost of
other methods and machines.

The system combines dry steam together with our exclusive Gum Go
chemical. This is applied through one specialist brush and squeegee tool
using a simple hand held control, dissolving the gum in seconds. The residue
is then vacuumed away in one easy motion.

Gum Go works on all surfaces, indoors and out. The speed of the system
minimises disruption in high traffic areas, whilst its effectiveness transforms the
appearance of public areas.

Both Gum Go machines are accepted onto the Water Technology list,
allowing UK businesses to write off the whole cost of the equipment against
taxable profits of the year of purchase.

                                                       Jet Vac Ultima Gum Go           Steamtech 4000 Gum Go
  Boiler power              watts                      3000                            3000
  Continuous flow           Y/N                        Y                               Y
  Water capacity            ltr                        4+3                             4 + 15
  Pressure                  bar                        6/8                             6/8
  Steam temp.               °C                         165                             165
  Steam volume              g/min                      97                              97
  Detergent tank            ltr                        3                               15
  Power supply              v/Hz                       220/240-50/60                   220/240-50/60
  Vacuum power              watts                      1200                            1200
  Vac. drum                 ltr                        14                              14
  Cable length              metre                      5                               8
  Weight                    kg                         20                              64




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     hand sanitising
22
                                                                                 hand sanitising
                                                                                        vapawash

NO TOUCH HAND SANITISING
USING WATER VAPOUR
Vapawash is a unique innovation in hand hygiene. Using water vapour
and specially designed soap it sanitises hands to a Log10 reduction of
over 4 (99.99% bacterial kill rate).

The operation is automated, with a sensor detecting the user’s hands
and taking them through the recommended “six steps to hand hygiene”.
The unit is completely portable and requires no plumbing.

Drying is automated too, using our heat harvesting system. This
eliminates the need for towels or hand drying systems, and keeps
energy usage to a minimum.

Vapawash is ideal for use in healthcare to increase hand hygiene
standards and prevent and control the spread of HCAI’s, and in the
food industry to prevent contamination and resulting production
shutdowns. Vapawash is also an excellent solution for hand washing at
events where additional temporary facilities are required even though
no mains water supply may be available.



WWW.VAPAWASH.COM
Vapawash is designed and built in the UK and is patent pending. We
offer a full worldwide export service. For biological test results and
demonstration videos visit the dedicated website: www.vapawash.com.




                                         Vapawash
 Casing construction                     Sanitary grade AC/ABS
 Electrical supply        volts/Hz       220-240/50 0r 110/50
 Power                    watts          1500
 Vacuum power             watts          1200
 Cable length             metres         3
 RCD protected            mA             30
 Automation                              Touch-free activation
 Hand wash time           seconds        30 - 60 (variants programmable)
 Hand dry time            seconds        20 - 25 (variants programmable)
 Sanitising cycles                       2000 per fill
 Length/width/height      mm             378 x 598 x 1495
 Weight                   kg             60
 Clean water capacity     ltr            20
 Soap capacity            ltr            10 (2 x 5)
 Waste water capacity     ltr            20



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     conveyor belt cleaning
24
                                                                 conveyor belt cleaning
                                                                                               steambrush

AUTOMATED CONVEYOR BELT
CLEANING USING STEAM
Steambrush combines steam with brush agitation to achieve exceptional
hygiene standards on conveyor belts in just a few passes. Traditional belt
cleaning methods are either extremely labour intensive or inconvenient. In
contrast Steambrush enables belts to be cleaned to a higher and more
consistent standard whilst in place.

Steambrush also reduces water and chemical costs by utilising dry steam,
which requires less than 15lt of water per hour. Integrated vacuum extraction
leaves belts dry and often ready for use immediately. This vacuum extraction
combined with low water usage saves on effluent disposal.



WWW.STEAMBRUSH.COM
To select the right model for your situation simply visit www.steambrush.com
or request our dedicated Conveyor Belt Cleaning brochure and complete the
survey sheet. Steambrush is designed and built by us in the UK. We offer a
full worldwide export service.




                                         Steambrush Lite         Steambrush Standard   Steambrush Lifting
 Power supply             volts/Hz       240/50                  415/50                415/50
 Cleaning width           mm             300 - 600               300 - 2000            300 - 2000
 Temp. max.               °C             135                     135                   135
 Brush options                           4                       4                     4
 Brush direction                         Forward/reverse         Forward/reverse       Forward/reverse
 Tray options                            2                       2                     2
 Steam supply             option         Integral                Portable/in house     Portable/in house
 Lifting mechanism        Y/N            N                       N                     Y
 Portable/fixed options   Y/N            Y                       Y                     Y
 Weight                   kg             65                      Variable              Variable




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     support and extras
26
                                                                               support and extras
                            chemicals, training, servicing, spares, online support

COMPLETE SUPPORT FOR YOUR
CLEANING ROUTINE
Our service to you does not end after delivery of your new cleaning
machine. We work in partnership with you to ensure you get the best out of
your investment.

From certificated training to UK wide servicing back up, we are committed
to offering everything you need to support the cleaning routines required by
the most exacting organisations.



WWW.DUPLEX-CLEANING.COM
Duplex offers innovative, premium cleaning machines. You can rely on after
sales support to match those values.

Our experienced staff provide onsite training, and we offer UK wide
servicing and parts back up. You can download support materials from
www.duplex-cleaning.com, or ask us questions via Facebook and Twitter.
You can even receive generous part exchange deals if you are looking to
replace or upgrade your existing equipment.

The following pages describe exactly what support you can enjoy from us.




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     support and extras
     detergent, deodoriser, descaler, degreaser, lubricant, soap




     PRODUCT              DESCRIPTION                                                       APPLICATION
     Hydrowash            An effective cleaner to remove soiling from almost any surface,   Use in all Duplex Scrubber Driers. May also
     universal cleaner    including carpet. Grease and oil will dissolve on contact.        be used in conjunction with Hydrowash.
     Hydrofresh         An effective cleaner and odour neutraliser; which will remove       Use in all Duplex Scrubber Driers. May also
     cleaner/deodoriser bodily waste and other unpleasant odours.                           be used in conjunction with Hydrowash.
     Hydroscale           Highly effective descaler and maintainer for use in all Duplex    Use as directed in instructions, generally
     active descaler      machines that incorporate steam.                                  one capful per tank once per day.
     CDX Plus             A highly concentrated industrial degreaser; which will remove     Use in Duplex Industrial Range of equipment
     industrial degreaser oil, grease and animal/vegetable oils.                            including Steam Cleaners.
                          A highly concentrated odourless and non-tainting food grade       Use in Duplex Industrial Range of
     CDX Food Grade
                          industrial cleaner/degreaser; which will remove grease, oil,      equipment; including Steam Cleaners
     industrial degreaser
                          animal fats, emulsion polish and solvent wax.                     (especially in the food industry).
     Gum Go               Chewing gum remover; effective on most surfaces, including        Use in Duplex Gum Go machines and
     gum remover          carpet.                                                           Duplex Industrial Steam Cleaners.
                                                                                            Use in conjunction with Duplex Scrubber
     Scuff Off            Rubber scuff mark remover, which will remove rubber deposits
                                                                                            Driers, especially effective on sports
                          from most floor surfaces.
                                                                                            surfaces and safety floors.
     Silicone Spray                                                                         Use during maintenance of Duplex
                          Odourless Silicone lubricant.
     lubricant                                                                              Cylindrical Brush Machines.

     Detex                Specialty formulated cleaner/degreaser, for escalator
                          cleaning. It will remove oil, grease, petrol derivative and       Use in Duplex Escalator Machines.
     escalator cleaner
                          animal/vegetable oils.
     Vapasan              Specialty formulated hand sanitiser exclusively for use through   Use in the Vapawash hand sanitising
     hand sanitiser       the Vapawash dispensing system.                                   system.


     DOWNLOAD FULL SAFETY DATA SHEETS FROM
     WWW.DUPLEX-CLEANING.COM
28                                   Tel: +44 (0)1227 771276           Fax: +44 (0)1227 770220         www.duplex-cleaning.com
                                                                                support and extras
                                                                                training, servicing, spares

CERTIFICATED TRAINING
At Duplex we want to be certain that you know how to use your new piece
of equipment. Duplex machines are designed to be easy to use. They are
also packed with innovative and often unique features. By starting off with
the right cleaning techniques you will get optimal performance.

Duplex staff are comprehensively trained in the use of our equipment, and
offer years of experience from the cleaning industry. With the majority of
our machines a Duplex representative will provide full certificated onsite
staff training.



ROUTINE MAINTENANCE
When you invest in Duplex quality you can rely on peace of mind offered
by our UK wide service coverage. Our service engineers are fully trained
and experienced in cleaning machine maintenance.

We offer two planned maintenance options, with two or three service
visits per year. Contact us for detailed information on what is included in
these packages.



BOOK SERVICING ONLINE
As well as our team of service engineers on the road we also have full
machine maintenance and repair facilities at our UK headquarters.
Whether you require a service engineer call out visit, or a back to base
check, we aim to provide the most convenient solution to keep your Duplex
equipment performing at its peak.

You can book a machine service online by completing the short form at
www.duplex-cleaning.com. We are committed to responding to requests in
the shortest time possible.



FULL UK SPARES BACK UP
At Duplex we have been supplying premium commercial and industrial
cleaning machines for over 25 years. Our knowledge and systems have
developed so that whenever our customers require something, we often
have a solution.

We offer full spares back up from stock. Our friendly staff are available via
phone, email and web to help you get the spares you may need. Stock
items ordered before 12 noon are despatched the same working day.
Parts lists and exploded diagrams can be downloaded from www.duplex-
cleaning.com.




Tel: +44 (0)1227 771276        Fax: +44 (0)1227 770220         www.duplex-cleaning.com                        29
     support and extras
     websites and online support

                                          BROWSE OUR RANGE @
                                          DUPLEX-CLEANING.COM
                                          Find details of every Duplex machine with full descriptions,
                                          technical specifications and downloadable brochures at
                                          www.duplex-cleaning.com.




                                          COMPREHENSIVE LIBRARY
                                          OF USER PHOTOS
                                          It is always useful to see cleaning equipment performing in different
                                          environments to help you see if it’s suitable for your own unique
                                          situation. We have made huge efforts to photograph our machines
                                          in use in all kinds of applications. You can search our extensive
                                          photo library online. High resolution photos can be downloaded
                                          from our Flickr site (search Duplex Cleaning Machines).




                                          WATCH VIDEO
                                          DEMONSTRATIONS
                                          By viewing videos online of Duplex machines in action you can
                                          witness for yourself the power of our cleaning equipment. Our
                                          videos also demonstrate how to get the optimum performance of
                                          Duplex machines in a variety of applications.




                                          DOWNLOAD PARTS LISTS AND
                                          EXPLODED DIAGRAMS
                                          To save you time and hassle in identifying parts you may require
                                          we have full parts lists and exploded diagrams to download online.
                                          Simply locate the desired part numbers and then contact us for
                                          prices and availability.




30                   Tel: +44 (0)1227 771276   Fax: +44 (0)1227 770220        www.duplex-cleaning.com
                                                                                  support and extras
                                                                                websites and online support

BOOK DEMONSTRATIONS
AND SERVICE CALLS
At Duplex we provide free onsite, no obligation demonstrations. We
also offer a variety of cost effective servicing solutions to suit customers'
requirements, with engineer call out or back to base options.

In addition to contacting us by telephone we give you the option to
complete a simple form online to book demonstrations, servicing or
repairs.



SEE VAPAWASH IN ACTION @
VAPAWASH.COM
For our specialist application systems we offer dedicated product
websites packed with detailed information and resources.

At www.vapawash.com you will find the latest news about our
unique no touch hand sanitising unit, Vapawash, as well as
demonstration videos and full biological test results.




DEDICATED BELT CLEANING
SITE @ STEAMBRUSH.COM
Steambrush is a patented system for the automated cleaning of
conveyor belts. You can find out more, and download the survey
sheet that will identify the right model for your application, at
www.steambrush.com.




GET ALL THE LATEST DUPLEX
NEWS ONLINE                                                                         Join us on Facebook, Twitter,
The internet is all about access to information and convenience. If
                                                                                         YouTube and Flickr!
you want to find out the latest news about product upgrades or new
machine launches, or you want to ask us a question or feedback
your opinions, you can follow us on Facebook (search Duplex
Cleaning Machines) and Twitter (search @Duplex UK). You can also
view product demonstrations and training videos on YouTube (search
DuplexCleaningUK) and Flickr (Duplex Cleaning Machines).




Tel: +44 (0)1227 771276          Fax: +44 (0)1227 770220           www.duplex-cleaning.com                          31
                           FLOOR CLEANING CYLINDRICAL BRUSH
                           Duplex 280

                           Duplex 340
                           Duplex 340 110v
                           Duplex 340 Steam
                           Duplex 420
                           Duplex 420 110v
                           Duplex 420 Steam
                           Duplex 620

                           FLOOR CLEANING - ROTARY BRUSH
                           Racoon S430C
                           Racoon S430B
                           Racoon NR60

                           ESCALATOR/TRAVELATOR CLEANING
                           Escalator Base 350
                           Escalator Professional 550

                           STEAM CLEANING
                           Jet Steam Professional
                           Janitorial Steam System
                           Jet Steam 110v (16a)
                           Jet Vac Compact

                           Jet Vac Junior 110v (16a)
                           Jet Vac Ultima
                           Jet Vac Ultima Medical Spec
                           Steamtech 4000
www.duplex-cleaning.com




                           Steamtech 12000
                           Steambox 110v (32a)
                           Steambox 21600

                           GUM REMOVAL
                           Jet Vac Ultima Gum Go
                           Steamtech 4000 Gum Go

                           HAND SANITISING
                           Vapawash

                           CONVEYOR BELT CLEANING
                           Steambrush Lite
                           Steambrush Standard
                           Steambrush Lifting




                          We operate a policy of continuous improvement and
                          reserve the right to bring changes or modifications
                          to the machine specifications without prior notice.
                          E&OE.

                          Request an onsite demonstration.
                          Tel +44 (0) 1227 771276
                          Fax +44 (0) 1227 770220
                          info@duplex-cleaning.com

                          Unit 27 Joseph Wilson Ind. Est., Whitstable, Kent,
                          CT5 3PS , UK
    545
                       d6 - d11 = Dimensions with max. grip



                       With inserted clamps type B




                           Chuck             d        d1       d2       d3       d4       d5       d6       d7                                                d8
                          diameter       min. max min. max min. max min. max min. max min. max min. max min. max                                             max
                             100           5      35         50   80     90     122    /     /          /    /      /         /    /      /      52   82     125
                             125           8      40         52   85     95     130   48    80      92      125    135     170    45     85      52   82     160
                             160           8      68         52   120    95     158   48    120     92      160    135     205    45     120     85   150    200
                             175           15     75         75   125    135    195   65    115    125      175    185     235    65     125    115   175    235
                             200           15     83         75   150    135    200   65    140    125      200    185     260    65     140    115   190    260
                             225           15     100        90   160    165    240   80    150    155      225    230     300    70     160    135   225    301
                             250           15     110        90   185    165    250   80    175    155      250    230     325    70     185    135   240    326
                             280           15     130     100     200    195    295   95    190    175      275    270     350    100    200    165   275    350
                             315           15     145     100     240    195    310   95    225    175      310    270     400    100    240    165   300    399
                             350           25     155     140     255    245    370   125   250    215      350    330     460    120    250    220   345    456
                             400           25     180     140     305    245    395   125   295    240      400    345     515    120    300    220   390    506
                             450           35     195     165     320    295    450   155   315    285      440    415     575    150    330    270   440    576
                       d5 - d8 = Dimensions with max. grip
      18
Preliminary conditions
for geometrical checks of self-centering chucks




                                                                                                                                                 Self-centering chuks
   N° and                          Diagram                                                                             Reference to
 reference                  (Rotating spindle nose)                       Measurement      OP.   Allowance             ISO /R 230-61
    rule                                                                                                                 provisions
                Direct assembly of the chuck on spindle nose

                                                                          Concentricity    0,1     0,005          Paragraph: 5.611.4
     ISO                                                                                                         The dial gauge must be
  3089/74                                                                                                      perpendicular to the surface
                                                                                                                    to be controlled
    (a - b)

                Assembly of the chuck with flange in between


                                                                             Flatness      0,2     0,005            Paragraph: 5.63




   N° and                          Diagram                                                        Chuck                  Allowance
 reference                  (Rotating spindle nose)                       Measurement      OP.      A         built-in      inserted     Error
    rule                                                                                         diameter      jaws          clamps     record
                                                                                                      160     0,010         0,010
                                                                         Concentricity    1,1   160  250     0,015         0,015
     ISO                                                                                         250  400     0,020         0,020
                                                                                                 400  630     0,030         0,030
  3089/74
                                                                                                      160   0,012 % A     0,012 % A
  (4,1 - 4,2)                                                                Flatness      1,2   160  250   0,010 % A     0,010 % A
                                                   Testing implement:                            250  400   0,008 % A     0,008 % A
                                                   0,01 mm dial gauge
                                                                                                 400  630   0,007 % A     0,007 % A
                                                        160     L = 50
                                                                                                      160      0,03          0,05
                                                                              Grip
                                                  160  260     L = 50   concentricity    2,1   160  250      0,04          0,06
                                                   250  400     L = 50                          250  400      0,05         0,075
     ISO                                                                  on test pegs
                                                   400  630     L = 50
                                                                                                 400  630     0,075         0,100
   3089/74
     (4,3)                                               A
                                                        ___
                                                   d=       ÷D
                                                        10


                                                                              Grip                   160       0,03          0,05
                                                                         concentricity    3,1 160  250        0,04          0,06
                                                                            on rings       4,1 250  400        0,05         0,075
     ISO
                                                                                                400  630      0,075         0,100
   3089/74
  (4,6 - 4,7)


                                                                                                      160 0,015 % A       0,0175 % A
                                                                          Grip flatness   3,2   160  250 0,0125 % A      0,015 % A
                                                                              on ring      4,2   250  400 0,010 % A       0,0125 % A
     ISO
                                                                                                 400  630 0,0075 % A      0,010 % A
   3089/74
  (4,4 - 4,5)



                                                                          Concentricity               160                     0,03
                                                                              on fit       5,1   160  250                     0,04
                                                                            at clamp             250  400                     0,05
                                                                           coupling             400  630                    0,075
     ISO
                                                                                                      160                  0,015 % A
   3089/74                                                                   Flatness      5,2   160  250                 0,0125 % A
  (3 - 4 - 5)                                                                of slider           250  400                  0,010 % A
                                                                                                 400  630                 0,0075 % A
                                                                            Deviation                 160                     0,10
                                                                            of clamp       5,3   160  250                     0,15
                                                                          holding slider         250  400                     0,20
                                                                            from axis            400  630                     0,25

                                                                                                                                                       19
                       Test certificate and guarantee
Self-centering chuks




                                                                                               Z                    IA
                                                                                        DO RAN
                                                                             OL HE   LAU - GA
                                                                  DI C TRIC                                        TE
                                                                                                                        E
                                                       ATO OM              E
                                                                                                              AN
                                              T IFIC E GE                                        GU
                                                                                                        AR
                                        CER IFICH                          TE            S -
                                        V ER
                                                              IF  ICA HECK
                                                      ERT AL C                                          ck ø
                                               T C TRIC                                        g chu
                                           ES ME
                                         T O                                       en   terin
                                                                           self-c                         ber
                                         GE                        The                             num
                                                                                           Part
                                                          ante                 icola
                                                   centr                  Matr                      e
                                           L’auto                                           Guid
                                                      Se  ries                Gu   ida
                                            Serie
                                                      Type                                                                           /74
                                                                                                       ature                 O 3089
                                              Tipo
                                                               oupl  ing                        Sign                w ith IS
                                                       o C                        Firm
                                                                                          a                  rmity                 HUCK
                                               A ttacc                                           Is  confo               THE C
                                                                                           e                           F
                                                          Date                     norm                       ENT O
                                                Data                rm    e alle                   E QUIPM
                                                            confo                         INO
                                                    isulta                      ANDR                  rip ja
                                                                                                             ws
                                                  R
                                                                      DEL M                  nal-g
                                                            ZIONE                     Inter              rip ja
                                                                                                               ws
                                                    DOTA            a   inter
                                                                              na
                                                                                                r nal-g               rs
                                                             pres                        Exte                   slide                 )
                                                     G riffe                  e rna                      older               ype A
                                                                      a est                    a mp h                 ps (t
                                                               pres                    i Cl                     clam                       B)
                                                      Griffe                   rsett                     able                     (type
                                                                       rt amo                     Turn               cla  mps
                                                               oi po                tipo A
                                                                                              )
                                                                                                              ened
                                                        Cors                 ibili (                    Hard
                                                                          rn                     B)
                                                                etti to                  (tipo                    renc
                                                                                                                        h
                                                         Mors                 p erati                    u vre w                flang
                                                                                                                                        e
                                                                    tti tem                      anoe                  s and
                                                           Mors
                                                                  e                      a M                    crew                     s
                                                                                 novr                     lings                  g pin
                                                                   ve    di ma                    Coup                  ouplin
                                                             Chia                  flang
                                                                                            ia                    I C
                                                                                                            02/II
                                                                      ttac  co e                02/I Ie7
                                                              Viti a                   SO 7
                                                                               cco I
                                                                        i atta
                                                                Pern




      20
   Flanges
interposed




             Flanges




               21
          Cast-iron flanges
          with short cone coupling
          for self-centering chucks flange coupling
Flanges




          ISO 702/II coupling (cam-lock)                                               ISO 702/III coupling (DIN 55022)                                              Coupling: ISO 702/I type A1
                              (DIN 55029)                                                                   (DIN 55027)                                                        ISO 702/I type A2
                                                                                                                                                                               (DIN 55021)
                                                                                                                                                                               (DIN 55026)
                                                                                                                                                                               (ASA A1 - A2)




           Type         4”        5”               6”          8”         11”           Type         4”             5”          6”          8”         11”          Type          4”     5”             6”        8”          11”
                                                200 230 250                                                                  200 230 250                                                           200 230 250
              A        160 200   160 200
                                 230 250
                                                270 320 350 250 270 320 320 350 400
                                                            350 400 450     450
                                                                                            A       160 200        160 200
                                                                                                                   230 250
                                                                                                                             270 320 350 250 270 320 320 350 400
                                                                                                                                         350 400 450     450
                                                                                                                                                                       A      160 200   160 200
                                                                                                                                                                                        230 250
                                                                                                                                                                                                   270 320 350 250 270 320 320 350 400
                                                                                                                                                                                                               350 400 450     450
                                                    400                                                                          400                                                                   400
              B         15,9      19              22,2        25,4        30,2              B       19,5           19,5        21,5         27          34             B          12     12             14        18          20
              C         60        79              103         136         190               C        60             79         103          136        190             C          60     79             103      136          190
              D        63,513 82,563 106,375 139,719 196,869                                D       63,513 82,563 106,375 139,719 196,869                           C(A1)         -      38             55        80          125
              E         38        45               45          45          52               E        38             45          45          45          52             D      63,513 82,563 106,375 139,719 196,869
              F         82,6     104,8 133,4 171,4                        235               F        85           104,8 133,4 171,4                    235             E          38     45             45        45          52
          n° of pins     3         6                6           6           6          n° of pins     3              4           4           4           6          F(A1)         -     61,9           82,6     111,1 165,1
                                                                                                                                                                    F(A2)     82,6      104,8 133,4 171,4                     235
                                                                                                                                                                      G       82,6      104,8 133,4 171,4                     235
                                                                                                                                                                       H      14,7      16,3        19,45        24,2         29,4
          Supply condition: finished on machine side                                  Supply condition: finished on machine side                                   Supply condition: finished on machine side
                            flattened on chuck side                                                     flattened on chuck side                                                      flattened on chuck side


          Standard availability

                   Ø                   160                        200                 230                 250                        270                   320              360                   400                  450
                  4”                                              
                  5”                                                                                                                                                                 
                  6”                                                                                                                                                                                       
                  8”                                                                                                                                                                                                 
                  11”                                                                                                                                                                                                  

          N.B.: On demand flanges from Ø 500 to Ø 1000 every type of couplings

  22
Cast-iron flanges
with long cone coupling
for self-centering chucks flange coupling




                                                                                                                                                                                                F (Bore width)




                                                                                         Coupling ASA B 5.9 type L
                                                                                         Type                   B          C             D            E          F            G
                                                                                             L00 95,123 54 69,85                                               9,58      14




                                                                                                                                                                                                                 Flanges
                                                                                              L0 114,173 65 82,55                                              9,58      15
                                                                                              L1 152,273 77 104,78                                         15,93 16
                                                                                              L2 196,723 90 133,35                                             19,1      22
                                                                                              L3 263,398 102 165,11                                        25,45 24



Standard availability
                                                                                     A
    Type       160           200           225           250               270           315           350                400            450              500            630
    L00                                      
     L0                                                               
     L1                                                                                                                                       
     L2                                                                                                                                           
     L3                                                                                                                                                             

           22            25            30            30                32            32               35              35             40               40             45


Raw cast-iron flanges
    Standard availability
      A             170            210              240                260               280                    320             370               410                520
      B             80                95            100                120               135                    160             180               200                225
      C             55                65                60                 70                75                  80                 90            100                    90
      D             40                35                40                 40                50                  50                 50                60                 80
      E             20                20                22                 23                25                  25                 25                28                 45
Weight Kg            6                8                 12                 16                20                  25                 32                46                 77




Steel hardened tempered flange with
morse taper for self-centering assembly

           A                  100                             125                                 160                                175                         200
    Morse cone           3        4        5        3        4         5         6       3        4         5         6         4        5        6        4         5        6
           Ø             10 14 17,5 10 14 17,5 21 10 14 17,5 21 14 17,5 21 14 17,5 21
           M         M12 M16 M20 M12 M16 M20 M24 M12 M16 M20 M24 M16 M20 M24 M16 M20 M24
           L         101 124 151 102 125 152 206 102 125 152 206 127 154 208 127 154 208
          ØA                  100                                125                              160                                175                         200
      Ø BH7                   76                                  95                              125                                140                         160
          ØC                  88                                 108                              140                                155                         176
           D                  M6                                 M8                                   M8                             M8                          M8
                                                                                                                                                                                  MORSE TAPER

           d                      7                               9                                   9                                  9                           9
           E                  2,5                                3,5                                  3,5                            4,5                         4,5
           H                  15                                  16                                  16                             18                           18

                                                                                                                                                                                                                   23
          Fasteners for flanges
          and integrated coupling
          ISO 702/II and 702/III



          Pin for coupling ISO 702/II (cam-lock) (DIN 55029)
Flanges




            Taper                            d        OMAP                                    n°    Screw
             size        in inches        in mm     measurement D        L      I        H   pins   T.C.E.I.
                    7/ ”
             4”       16      - 20 UNF    M10x1      M12x1,5    15,9     56    37    19       3     M6x12
                     1
             5”          /2” - 20 UNF     M12x1      M12x1,5        19   65    43    22       6     M6x12
             6”      5/ ”     - 18 UNF    M16x1,5    M16x1,5    22,2     76    49    27       6     M8x14
                       8
                     3/ ”
             8”        4      - 16 UNF    M20x1,5    M20x1,5    25,4     86    55,5 30,5      6     M8x14
                     7/ ”
             11”       8      - 14 UNF    M22x1,5    M22x1,5    30,2 102       67    35       6     M8x14
             15”     1” - 12 UNF          M24x1,5         -     34,9 116       76    40       6     M8x14
             20”    1”1/8” - 12 UNF       M27x2           -     41,3 133       89    44       6     M8x14




          Connecting rod with nut for coupling ISO 702/III (DIN 55022) (DIN 55027)




                                                                                                       n°
            Taper         d          D       H        h         L         I         I1         S    connect-
             size                                                                                   ing rods
              4”         M10       19,5     12       12        51        39         22        17        3
              5”         M10       19,5     12       12        55        43         24        17        4
              6”         M12       21,5     15       14        65        50         28        19        4
              8”         M16        27      20       18        80        60         35        24        4
             11”         M20        34      25       22        100       75         44        30        6
             15”         M24        41      30       27        120       90         52        36        6
             20”         M24        41      30       27        130       100        56        36        6




  24
“Autofretting” face
      drivers series




                                                       Face drivers
  with morse taper




     Driver type E
     with centers and crozes for tube




                                        T
                                        Type 160/200

     Flanged driver
     for large-size parts (on demand)



                                                          25
               “Autofretting” face drivers series
               with morse taper




               MAIN FEATURES                                                    OPERATION

               The need to curb workmanship costs has led to study and          OMAP drivers work by virtue of mechanical action and are
               design an alternative to ordinary self-centering chucks, in      characterized by their “autofretting” quality (under patent).
               order for them to fully use the capabilities of machine tools.   An appropriate pressure set at the work support - workpiece
               OMAP “autofretting” face drivers were launched on the            unit induces an “autofretting” axial movement that is pro-
Face drivers




               national and international market in the 70’s.                   portional to the required load to be chipped, owing to the
               They were aimed for mass work on lathes, automatic lathes,       twisting moment effected by the tool and the configuration
               duplicating lathes, lathes with hydraulic-thrust and revolving   of driving pins.
               work support. They are also perfect for application to small     When machining, the unit composed of pin, ball andequa-
               serial work on center lathes.                                    liser ring, interdependent yet free to swing, stops on any
               Highly reliable, simple and sturdy, they solve remarkable        unevennes detected on the support face of the workpiece
               workmanship problems between centers, including parts            and therefore prevents slipping.
               with holes, pipes, unrefined and flanged parts, etc., and        The center is inserted from a rear plug. It is capable of an
               avoid their sliding under manufacturing load even when very      independent axial movement that grants a high margin of
               severe:                                                          safety under malfunctioning or false working moves.
                they keep manufactured shoulders at a constant distance        Return springs and shock absorbers recall pins to their origi-
                 from support faces;                                            nall position after work.
                they revolve partshaving unfinished faces;
                they process a wide range of diameters by the use of a few
                 scalar-quantity drivers;
                they enable the replacement of pins to quickly switch from
                 one diameter to another with no need to disassemble
                 driver parts;
                sturdily manufactured out of adequately selected and
                 processed steel, they do not alter centering accuracy under
                 working load.




   26
“Autofretting” face drivers series
with morse taper




T.F. type E                                                         LIST OF PARTS

                                                                    01   Driving body
                                                                    03   Fluctuating ring
                                                                    04   Spring holding spigot




                                                                                                        Face drivers
                                                                    05   Center
                                                                    06   Closing plug
                                                                    07   Left internal pin
                                                                    08   Left external pin
                                                                    09   Right internal pin
                                                                    10   Right external pin
                                                                    11   Return spring
                                                                    12   Shock absorbing pin
                                                                    13   Swinging ball
                                                                    14   Ball
                                                                    15   Stop dowel
                                                                    16   Belleville washer
                                                                    17   Center guide dowel
                                                                    20   Guard ring
                                                                    22   Extracting ring nut
                                                                    24   Spacer
                                                                    25   Center for tubes (on demand)
                                                                    26   Crozes for tubes (on demand)




                    15    22              12 14      15   03   20




                                01


          06                   13


               24
                                           11
                          04

          25
                                     16
                     26
                                                05




                                                                                                           27
               “Autofretting” face drivers series
               with morse taper




               TF 13/25 E
Face drivers




               (Table 3) Crozes for tubes (application field)

                                   DIN                                                        Bore diameter mm
                   Driver          238       10/13      13/16       16/19        19/22      22/25   25/30   30/35      35/40      40/45   45/50   50/60   60/70   70/80   80/90
                   22/32             B8                                                  
                   30/45            B10                                                                  
                   40/60            B12                                                                                              
                   55/80            B16                                                                                                        
                  70/100            B22                                                                                                                              


                        Center preloading                         Max. center stroke
                                                                                                                   Wrench




                                                    Morse taper




               (Table 1) Overall dimensions
                                            Coupling*               Min. turning
                   Driver                                                                    D1      D2      Ø              Ø1     H       h       K        L       I      I2
                                        C          D                Int.    Ext.
                                        3           23,825                                                                                                124     108
                    13/25               4           31,267            13               22    8       8       55             30     15      8       6      139     123      35
                                        5           44,339                                                                                                139     123
                                        3           23,825                                                                                                145     123
                    22/32               4           31,267            22               32    10      10      55             37     18      10      8      160     138      45
                                        5           44,399                                                                                                160     138
                                        4           31,267                                                                                                173     145
                    30/45               5           44,399            30               45    14      14      75             52     24      13      12     203     175      55
                                        6           63,348                                                                                                203     175
                                        4           31,267                                                                                                191     158
                    40/60               5           44,399            40               60    17      20      92             67     30      16      17     218     185      67
                                        6           63,348                                                                                                218     185
                                        5           44,399                                                                                                243     200
                    55/80               6           63,348            55               80    22      25     125             88     38      22      22     295     252      80
                   70/100               6           63,348            70           100       30      30     155             115    46      27      27     325     274     102
               * 13/25 C. Morse 2 and special coupling, on demand

   28
“Autofretting” face drivers
morse taper series



HOW TO ORDER                                                       USE AND MAINTENANCE
Sizes 22/32, 30/45 etc. represent the minimum turnable             When supplied, drivers are ready-to-use in average work
diameter in mm, respectively by “internal” or “external” pins.     conditions.
TP-E stands for the version referring to the overall dimensions    Spring preloading on the movable center is proportional to
of drivers, i.e:                                                   the weight of the part and the load of the working tool; if
Type NP - Normal protected type; Type E - With extracting          the layout or number of Belville washer or either the thrust
ring nut.                                                          of the centre are modified, specific work conditions are easily




                                                                                                                                                   Face drivers
The available coupling (Morse taper) appears in Table 1 (Page      be obtained, according to the features of the machine, the
28), whereas mean use diameters are detailed in Table. 2           workpiece, the cutting speed, the depth of cut, the safety
(Page 30). Each driver includes set of pin, (pin type according    and duration of driving pins.
to the customer’s request) and is delivered in a case made         Prior to assembling the face driver, check the conditions of
of cardboard and polystyrene. Pins can be ordered for right        the conical seat on the machine and, if need be, remove any
driving (part. 09/10) or left driving (part. 07/08) respectively   unevenness or fault. For good results, eccentricity between
for clockwise or counterclockwise revolving machine (driver        the face driving center and cone should be restrained to
seen from the work swupport side).                                 0,01/0,02 mm.
Unless otherwise specified “Outward left” pins are assembled       Make sure that the load of the work support does not differ
as standard (part. 08, appropriate for best work conditions        remarkably from ideal conditions (those shown on Table 2,
and counterclockwise rotation). U-type pins (universal),both       page 30). Do not expose pins to impact. High-speed steel
inward 08/10 and outward 07/09 U are to be used on machi-          pins are processed purposely to resist the severest driving
ne with work cycles that revolve in both directions.               stresses.
To be supplied on request: spare pins, centers and crozes for      Disassemble pins by the use of a pair of pliers (or a wrench);
tube machining (part. 25-26) (Page 27).                            turn them by 90°, thus nullifying the effect of return springs.
For machines having no bar passage, type E with built-in           Pin disassembly does not require removing any part of the
extractor is recommended.                                          face driver but working on the machine tool only.
Each order should quote: pin size, type and quantity, Morse        Pins can be sharpened normally, provided that etching angles
taper (if necessary, order tube centers (part. 25) as well as      are respacted. To machine hard material. (≥ 350 Brinell), we
croze type and number (part. 26), by the aid of Table 3.           recommed sharpening pins and increasing etching angles
Owing to ever-recurring technical improvements, OMAP               from (60° + 15°) = 75° to (60° + 20°) = 80°. For soft mate-
reserves the right to constantly update data and sizes.            rial (≤ 100 Brinell) increasing etching angles to (60° + 30°) =
                                                                   90° is recommended.
Left inward pins 07             Left outward pins 08               The unit composed of center, spigot and spring is disassem-
                                                                   bled by removing the rear plug. The whole front unit is rele-
                                                                   ased by loosening the face dowel. After working for a while,
                                                                   checking spring elasticity and, if necessary, replacing them
                                                                   with the spares supplied, is recommended.
                                                                   every now and then (erspecially if pins are replaced), lubrica-
                                                                   te with quality water-repellent grease.
                                                                   No extraordinary maintenance is necessary.



Right inward pins 09            Right outward pins 10                 Pin
                                                                       Ø            P
                                                                        8          0,5
                                                                       10          0,5
                                                                       14           1
                                                                       20           1
                                                                       25           2
                                                                       30           2
                                                                       38           3
                                                                       50           3

Universal inward pins 08/10U Universal outward pins 07/09U         Sharpening angles
                                                                       Material                 Right - left pin             Universal pin
                                                                   “Brinnell HB” hardness                                               
                                                                     50 ÷ 100 HB            25°       60°      85°     42°30’ 42°30’         85°
                                                                    100 ÷ 150 HB            20°       60°      80°      40°    40°           80°
                                                                    150 ÷ 200 HB            15°       60°      75°     37°30’ 37°30’         75°
                                                                    200 ÷ 250 HB            20°       55°      75°     37°30’ 37°30’         75°
                                                                    250 ÷ 300 HB            25°       50°      75°       -      -             -
                                                                    300 ÷ 350 HB            30°       45°      75°       -      -             -

                                                                                                                                                      29
               “Autofretting” face drivers
               morse taper series




               Average
               (Table 2)
                                   Maching                    Pre-load drill        Average       Starting       Momento                                  Cup-spring
                                   diameter     Max                                  stroke        minim.        torcente           Centre    °
                   Driver                       drill                                  of          load.          max. *3             d      Max           Type           Availa-
                                  Min.     Max stroke         mm        Kg *1       approach       Kg *2      with pins with pins                         ØxØxS            bility
                                                                                                             Int.=Kgm. Est.=Kgm.
Face drivers




                    13/25          10       30       10       3-4      30 - 50         2-4          180        15          30         2      7°30”    12,5 x 6,2 x 0,7




                                                                                                                                                                         20 series 1x1
                                                                                                                                                                                         5 series 2x2
                    22/32          20       55       10       4-5      40 - 60         3-5          200        20          35        2,5       7°     12,5 x 6,2 x 0,7
                    30/45          30       75       12       5-6      50 - 80         4-6          250        30          50        3,15    6°30”     15 x 8,2 x 0,8
                    40/60          40      100       16       6-8      60 - 120        5-7          300        40          75         4        6°      20 x 8,2 x 0,9
                    55/80          55      150       20      8 - 10    75 - 150        6-8          400        60         100         5      5°30”     23 x 10,2 x 1




                                                                                                                                                                                  N. 60
                   70/100          75      200       25     10 - 12 125 - 250         7 - 10        600        80         140        6,3       5°    28 x 12,2 x 1,25

               *1) These datas are refered to pieces that haveto be worked with steel (R ≤ 350 Brinell) of average proportions (max. = E x 10E).
                   Foe different materials and proportions, consider on the average proportional to the weight P of the piece to be worked on (min. ≤ 5 P max. = 10P).
               *2) Compared to the piece weight and the dephts of cut, these datas could be increased up to twice (ex. … F.D. 55/80 = 400 ÷ 800 kg.).
               *3) With type “U” (universal) pins, these value are respectively multiplied by 0,75.




               Slipping test




                                                                                                                                                     Starting load
                                                                                                                                                     300 Kg




                                                               Processed material        Steel UNI C 40
                                                               Brinell hardness          175
                 Advancement/revolution                        Average cutting speed     75 mt/1’
                       0,88 mm.                                Shaving section           17,5 mm2
                                                               Power consumption         ~ 35 KW




                                                                                                                                                      Starting load
                                                                                                                                                      250 Kg




                                                                                                                                      Advancement/revolution
                      Processed material         Steel UNI C 40                                                                             0,512 mm
                      Brinell hardness           175
                      Average cutting speed      100 mt/1’
                      Shaving section            5,62 mm2
                      Power consumption          ~ 6 KW




   30
step-down bush from cylinder
to morse taper
to be assembled on chucks of front drivers




                                                                                                                         Face drivers
                                                                                    Bushes for direct coupling to be
                                                                                    assembled on spindle nose type:
                                                                                    ISO 702/I,
                                                                                    ISO 702/II,
                                                                                    ISO 702/III.
                                                                                    Material: found hardened and
                                                                                    tempered steel
                                                                                    Built on demand




                                         D       Morse         Ø         A*          B*           C*   Ø1*         L
                                                 taper
                                      CIL. 35     CM 2       17,78                                                 70
                                                  CM 3      23,825                                                 80
                                      CIL. 40     CM 2       17,78                                                 70
                                                  CM 3      23,825                                                 80
                                      CIL. 50     CM 2       17,78                                                 70
                                                  CM 3      23,825                                                 80
                                                  CM 4      31,267                                                 100
                                      CIL. 60     CM 3      23,825                                                 80
                                                  CM 4      31,267                                                 100
                                                  CM 5      44,399                                                 130
                                      CIL. 70     CM 4      31,267                                                 100
                                                  CM 5      44,399                                                 130
                                      CIL. 80     CM 4      31,267                                                 100
                                                  CM 5      44,399                                                 130
                                                  CM 6      63,348                                                 180
                                      CIL. 90     CM 5      44,399                                                 130
                                                  CM 6      63,348                                                 180
                                      CIL. 100    CM 5      44,399                                                 130
                                                  CM 6      63,348                                                 180

                                    Note: Available in stick with different “A”, “B”, “C” and Ø 1 measures.
                                    * Measures to be defined according to the assembled chucks.



                                                                                                                            31
               Applications of face drivers
Face drivers




               F. D. 13/25 assembled on reduction bush from cylindrical morse taper   F. D. 13/25 assembled on reduction bush from cylindrical morse
               with grip on self-centering                                            taperwith grip on self-centering




               F. D. 55/80 in work on self-learning lathe assembled on spindle nose   F. D. in work thread




               Piece with big bore + F. D. with croze                                 F. D. with croze assembled on spindle nose

   32
Independent chucks




                                                    Independent chucks
         for lathes




         BODY:
         special high-resistance cast-iron;
         sturdy and reinforced with ribs to avoid
         strain caused by fasteners.
         All outer surfaces and spindle noses are
         completely ground and finished.

         JAWS AND SCREWS:
         such important parts are manufactured
         out of special Chromium/Nickel steel;
         they undergo a multiple heat treatment
         cycle and are then groung.




                                                         33
                     Independent chucks
                     with 4 independent jaws




                     This independent chuck line has been studied to obtain:
Independent chucks




                     - High power lock
                     - Accuracy
                     - Sturdiness
                     - Duration

                     Special high-resistence cast-iron body, plenty ribbed.
                     Steel body on demand.

                     Jaws manufactured out of Chronium/Nickel steel and
                     given the importance of independent chuck accuracy and
                     duration,undergo heat treatment and rectification of all
                     areas.

                     Command screws manufactured out of Chronium/Nickel steel
                     and subjected to heat treatment of hardening, tempering
                     and rectifilation.




                     Specifications:

                     In order to carry out these conditions, were been adopted
                     extremely strct processing and control stages, refined by the
                     forty years experience in the area.
                     The O.M.A.P. indipendent chucks with independent jaws are
                     available to all unified coupling for machine tools.




     34
Independent chucks with
integral and independent jaws
single tenon




                                                                                                       Independent chucks



Size features

   Ø (mm)
                150    200     260     310    350   400   450   500   630   800   1000   1250   1400
      A
     B          65      70      85      95    95    105   105   105   125   145   140    160    180
     C          44      60      70      75    90    127   127   127   135   180   155    155    155
     D          30      30      35      35    35    40    40    40    45    60     58     68     68
     E          61      75      85      94    94    112   112   136   160   183   161    176    176
      F         29      29      32      34    34    44    44    52    56    80     69     72     72
     kg         12      14      23      32    41    52    76    91    150   270   380    600    800



N.B.: On demand Ø 1600 - Ø 1800 - Ø 2000 mm



                                                                                                            35
                     Independent chucks with
                     integral and independent jaws
                     single tenon
Independent chucks




                     Clamp diameters (approximates)

                        Ø (mm)
                                     150    200     260     310    350   400   450   500   630   800   1000   1250   1400
                           A
                       A1 - A2 min   16      16      20      20    20    35    40    40    60    200   115    150    150
                        1     2
                       A - A max     50      86     135     165    200   240   260   295   355   500   690    865    1068
                       A3 - A4 min   60      65      75      80    85    110   115   125   150   310   230    270    270
                        3     4
                       A - A max     85     130     185     220    260   305   330   365   440   610   795    980    1180
                       A5 - A6 min   100    120     135     150    160   185   215   230   285   460   350    385    385
                       A5 - A6 max   130    180     245     285    335   380   420   460   555   740   910    1100   1300
                            Ø max    170    230     300     350    405   460   505   560   665   860   1010   1220   1420

                     N.B.: On demand Ø 1600 - Ø 1800 - Ø 2000 mm



     36
Independent chucks with
4 clamp holding sliders
for heavy machining




                                                                                                      Independent chucks
                          Specifications

                          This independent chuck line has been designed for heavy
                          machining of large roughing.

                          It has very long base-jaws to facilitate upper clamps displacement
                          and tighten all.

                          Cast-iron or steel body of great sturdiness jaws, screws and bra-
                          ckets are made rectified and tempered steel.

                          All independent chuck have direct coupling to DIN-55026 / 55027
                          / 55029




                            Ø (mm)
                               A            630           800          1000           1250     1400

                               C            105           105           160           160      160
                               D            145           145           160           160      185
                               E            90            90             90            90      100
                               F            160           160           160           160      225
                               G            80            80             80            80       90
                               Kg           380           450           730           950      1180



                          N.B.: On demand Ø 1600 - Ø 1800 - Ø 2000 mm




                                                                                                           37
                     Technical datas of the type of coupling
Independent chucks




                     Coupling ASA B 5.9 type D1 pin Cam-lock DIN 55029 (ISO 702/II)

                                                               Cone
                                                               sizes        A           B           C           F        pins n°

                                                                3”          92        53,975       14,3       70,6         3
                                                                4”          117       63,513       15,9       82,6         3
                                                                5”          146       82,563       19         104,8        6
                                                                6”          181       106,375      22,2       133,4        6
                                                                8”          225       139,719      25,4       171,4        6
                                                               11”          298       196,869     360,2        235         6
                                                               15”          403       285,775      34,9       330,2        6

                                                           N.B.: Available 20” on demand




                     Coupling DIN 55027 - 55022 with stud and nut (ISO 702/III)

                                                               Cone                                        Connecting-
                                                               sizes        A           B           F        rod n°
                                                                3”          102       53,975       75           3
                                                                4”          112       63,513       85           3
                                                                5”          135       82,563      104,8         4
                                                                6”          170       106,375     133,4         4
                                                                8”          220       139,719     171,4         4
                                                               11”          290       196,869      235          6
                                                               15”          400       285,775     330,2         6

                                                           N.B.: Available 20” on demand




                     Coupling ASA B 5.9 type A2 with loops bore DIN 55026 - 55021


                                                               Cone
                                                               sizes        A           B           F          M          UNC

                                                                3”          92        53,975       70,6       M10        7/16-14
                                                                4”          108       63,513       82,6       M10        7/16-14
                                                                5”          133       82,563      104,8       M10        7/16-14
                                                                6”          165       106,375     133,4       M12        1/2-13
                                                                8”          210       139,719     171,4       M16        5/8-11
                                                               11”          280       196,869      235        M18        3/4-10
                                                               15”          380       285,775     330,2       M22         7/8-9

                                                           N.B.: Available 20” on demand




                                                           Coupling type ASA B 5.9 L, flange and/or special on demand

     38
Possibility of coupling by
independet chuck diameter




                                                                                                            Independent chucks
Coupling ASA B 5.9 type D1 pin Cam-lock DIN 55029 (ISO 702/II)
according to independent chuck diameter
                        Ø (mm)          150   200   260     310   350   400   450     500       630   800
                           A
                                  3”          
                                  4”                
                     Taper size




                                  5”                                 
                                  6”                                              
                                  8”                                                        
                                  11”                                                              
                                  15”                                                                  

                    NB: From Ø 1000 to 2000 coupling to be agreed according to customer needs




Coupling DIN 55027 - 55022 with stud and nut (ISO 702/II)
according to independent chuck diameter
                        Ø (mm)          150   200   260     310   350   400   450     500       630   800
                           A
                                  3”          
                                  4”                
                     Taper size




                                  5”                                 
                                  6”                                              
                                  8”                                                        
                                  11”                                                              
                                  15”                                                                  

                    NB: From Ø 1000 to 2000 coupling to be agreed according to customer needs




Coupling ASA B 5.9 type A2 with loops bore DIN 55026 - 55021
according to independent chuck diameter

                        Ø (mm)          150   200   260     310   350   400   450     500       630   800
                           A
                                  3”
                                  4”                
                     Taper size




                                  5”                                 
                                  6”                                              
                                  8”                                                        
                                  11”                                                              
                                  15”                                                                  

                    NB: From Ø 1000 to 2000 coupling to be agreed according to customer needs




                                                                                                                 39
                                                                                            heracomunicazione.it
MANIFACTURE:
• Tribloc self-centering chucks for lathes - grinding
  and sharpening machines, partitions etc.;
• Self-forcing front drivers;
• Bases and flanges fot lathes;
• Special tailstocks.
In carrier out precision machining and various
tools on behalf of third parties and according to
design and or in coperation, such is:
                                                        O.M.A.P. OFFICINE MECCANICHE
• Turning and milling by either traditional or
                                                        ALTA PRECISIONE S.R.L.
  numerical-control machines;
• Heat-treating of ordinary and special steel;          Viale Cadore, 69
• Crown-wheel grinding;                                 32014 Ponte nelle Alpi (BL) Italy
• Plunge electron-discharge machining;                  tel. 0437/990044 r.a.
• Construction of gears;                                fax 0437/990046
• Maintenance assistence.
                                                        omap@gruppodepra.com
                                                        www.gruppodepra.com

				
DOCUMENT INFO