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Hydraulic Clamping Injection Molding Machine

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Hydraulic Clamping Injection Molding Machine Powered By Docstoc
					                                               ISO 9001/14001
       ASIAN PLASTIC MACHINERY CO., LTD




Hydraulic Clamping Injection Molding Machine
                                                     HC S e r i e s
                                                     Plastic Injection Molding Machine
                                                     Accuracy Simplicity Durability

                                                     New generation CDC-2000 Japanese-
                                                     intacted Computer Controller
                                                                                        Extra-large 10.4〞(TFT) colorful LCD screen adopted
                                                                                        as the dynamic motion-graphic and the real-time hint
                                                                                        explanations. Facilitated to learn from the operation
                                                                                        circumstances.
                                                                                        100 sets of the large flash ROM memories for saving
                                                                                        the conditions of the mold formation automatically.
                                                                                        Associated with the internal mold no copy skill and
                                                                                        the floppy backup function. Communicated through
                                                                                        the RS-232 interface for monitoring the formation data
                                                                                        by itself or printing out the parameter by the EPSON
                                                                                        STYLUS COLOR printer.
                                                                                        PID temperature control mode.
                                                                                        Nozzle zone PID temperature control
                                                                                        independently (Optional)
                                                                                        Clamp/Injection adopted as the high-
                                                                                        precision optical ENCODER. Ejector
                                                                                        complied with the accurate position
                                                                                        control by the analog potentiometer.

                                                     High Response BOSCH Proportional
                                                     Pressure / Flow Valves
                                                      BOSCH proportional pressure/flow valves
                                                      equipped with the outstanding LVDT
                                                      via by the pressure transducer
                                                      detection for the position feedback
                                                      t o a s s u r e t h e q u i c k-c o n t r o l
                                                      requirements.




Variable Volume Piston
                                                     CDC-2000
Pump-VR (Optional)                                                                                              STATIONARY PLATEN (FIXING PLA
 Japan made YUKEN (or NACHI) variable volume
                                                                                                                                         LO C AT I N G R
 piston pump-VR could be depended on the                                                                              MODEL
 actual motion requirements to energize the
                                                                                                                                           DIMENSIO
 displacement oils by itself for saving the energy                                                                      SM60HC                 100 mm
 at least 20~30 %. While the motion of the auto-                                                                        SM90HC                 100 mm
 holding pressure intended to the more time in                                                                         SM120HC                 100 mm
 the injection sequence, the displacement oils                                                                         SM150HC                 100 mm
 of the piston-pump should be tending towards
                                                                                                                       SM180HC                 100 mm
 the more sensitivities, enable to obtain the
                                                                                                                       SM220HC                 120 mm
 conspicuous efficiency in the power-saving.
                                                                                                                       SM260HC                 120 mm
                                                                                                                       SM360HC                 150 mm
                                                     Turcon Seals                                                      SM460HC                 150 mm
                                                      The injection cylinder adopted as the friction-free
                                                      B+S (="Busak+Shamban" made in West Germany)
                                                      "Turcon" seals to provide no stick-slip and the high-
                                                      response effects during the high pressure/speed
                                                      reciprocating motions as well as assuring the long
                                                      service life.
                                                      Technical Data:Operating Pressure / 350 Bar.
                                                                       Velocity / 500 mm/sec.
                                                                       Temperature / -30℃ ~ +110℃.
        Specification
        M achine M o de l                                           Unit            SM3 0HC                              SM6 0HC                            SM 90HC                                  SM120H C
        Inje c tion System
        Theoretical shot volume                                       cm3 18      22   27                            49        64    80                92          113   153                   128         173   224
                                                                       oz 0.6    0.7   0.9                           1.6      2.1   2.6                3.0         3.7   5.0                   4.2         5.6   7.3
        Shot Weight(PS)
                                                                        g 16      20   24                            45        59    74                85          104   140                   118         159   206
        Screw Diameter                                                mm 18       20   22                            22        25    28                28           31   36                    31           36    41
        Injection Pressure                                        kgf/cm2 3200 2590 2140                            3410     2640 2100                2900        2370 1755                   3095        2290 1770
        Injection Rate                                            cm3/sec 59      73   88                            72        93   117               108          132   178                   120         163   211
        Injection Speed                                           mm/sec         230                                          190                                  175                                     160
        Screw Stroke                                                  mm         70                                           130                                  150                                     170
        Screw Rotation                                               rpm       0 - 320                                      0 - 275                              0 - 300                                 0 - 220
        Plasticizing Capacity(PS)                                   g/sec 3       4     6                            5         7    10                 13          17    22                       8        12    17
        Cla mping Syste m
        Clamping Force                                              ton                     30                                60                                   90                                     120
        Opening Stroke                                              mm                     280                               430                                  500                                     550
        Max. Daylight                                               mm                     430                               580                                  670                                     730
        Mold Height(min)                                            mm                     150                               150                                  170                                     180
        Space Between Tie Bar                                 mm x mm                    260*230                           320*320                              360*360                                 410*410
        Platen Dimension(H*V)                                 mm x mm                    390*360                           500*500                              560*560                                 630*630
        Hydraulic Ejector                                     ton x mm                    1.7*60                            2.7*80                                4*90                                  4.9*125
        Powe r Syste m
        Pump Motor                                                Kw(Hp)                11Kw(15Hp)                        15Kw(20Hp)                        18Kw(25Hp)                                22Kw(30Hp)
        Heating Capacity                                                Kw        2.5       2.8    2.8                        5.7                               7.1                                      10.4
        Max. System Pressure                                      kgf/cm2                  175                               175                               175                                       175
        Oil Tank Capacity                                             liter                150                               250                               300                                       350
        G ene ra l
        Machine Dimension                              LxWxH(m)       2.7*0.9*1.26              3.9*1.2*1.57             3.9*1.3*1.65              4.5*1.3*1.9
        Machine Weight                                       ton            1                        3.5                       4                       5.1
        NOTE:※The above figures are applicable for the voltage/frequency of 220V/60Hz (Specifications can be changed with or without notice)
              ※SM30HC has a special structural design (Clamping unit uses a single oil tank while the injection unit uses single cylinder injection)


        Mold Platen size

                                                                                                                                                                                           200 225
              SM60HC                                                      SM120HC                                                         SM180HC

                                                                                                                                                                                                       275
                                                                                                                                                                                                       250
                                                                                                                  200




                                                                                                                                                                                            175
                                                                                                                225




                                                                                                                                                                                                     300
                                                                                                                250




                                                                                                                                                                            12-Ø35
                                                                                                             175
                                     50
                                     75
                                    100
                                    125
                                    150
                                    175
                                    200




                                                                                                              275




                                                                                                                                                                                     75 125


                                                                                                                                                                  68-M16*32
                                                                                                                                                                                                                 275
                                                                                                      75 125




                                                                                                                                                                                     0




                                                                                        64-M16*32                                                                                                                225
                       40-M16*35
                                    0




                                                                                                                                                                                                                  175
ATEN)
                                                                                                       0




                                                                                                                      275 225                                                                                      150
                                                      175                                                                                                                                                      125
                                                      150                                                             175 150                                                                 0
                                                      125                                                                                                                                  Ø6                100
                                                                                                                                                                                                        0
                                                                                                                                                                 460




RING                                                                                                                            125
                                                                                                                                                                100




                                                      100
                                                       75                                                                      100
                                                                                                                      0
                                                                                   200
                                                                                   410




ON                                          0                                                                                75
                      320




                                                       50                                     4-Ø35           Ø60



                                                                                                                                                                                     100
                                                                                                                                                                                     200
                                                                                                      200                                                                            400
                                                                                                                                                         225




                                    320                                                               410                                                                            460
                                                                                                                                                       250
                                                                                                                                                      275




                                    500                                                               630                                                                            710
                                                              225
                                                               75




                                                              200
                                                              175
                                                              125
                                                              150




                                                                                                                                               175
                                                                                                                                               200




                                                                                                                                 4-Ø35
                                                  56-M16*32
                                                                                                                                         75 125




                                                                                                                            68-M16*32                            275
                                                              0




                                                                                        225                                                                          225
                                                                                                                                         0




                                                                                        175                                                                          175
                                                                                        125                                                                          150
                                                                                        100
                                                                  Ø60                                                                             0               125
                                                                                                                                                                      100
                                                                              0
                                                                                         75                                                    Ø6
                                                360




                                                                                         50                                                                 0      75
                                                                                                                      430
                                                                                                                      200




                                                              4-Ø35


                                                              200
                                                                                                                                         200
                                                              360                                                                        430
                                                              560                  SM90HC                                                690                     SM150HC
  SM150H C                               SM180H C                  SM220H C                           SM 260HC                           SM360H C                    SM460H C

 193       251   316                277       349   446           382          488   650         552              735   917          820      1022       1281      1128     1414           1731
 6.3       8.2   10.3               9.0      11.4 14.5           12.5         15.9 21.2         18.0             24.0 29.9          26.8      33.4       41.8      36.8     46.1           56.5
 178       231   291                255       321   410           352          449   598         508              676   843          754       941       1179      1038     1301           1593
 36         41    46                41        46     52           46            52   60          52                60   67           60         67        75        67       75             83
2900      2240 1775                2905      2300 1805           3000         2380 1760         2815             2100 1700          2620      2105       1680      2480     1985           1620
 163       211   266                198       250   318           199          255   339         255              339   423          339       423        530      370       464            568
           160                                150                              120                                120                          120                           105
           190                                210                              230                                260                          290                           320
         0 - 270                            0 - 250                          0 - 170                            0 - 175                      0 - 170                       0 - 170
16          25    34                26        33     45          23             33   51             34             54   67          46          57       76        51        64            78

          150                                180                               220                                260                          360                            460
          600                                700                               760                                850                         1000                           1150
          790                                920                              1000                               1110                         1300                           1470
          190                                220                               240                                260                          300                            320
        430*430                            460*460                           510*510                            560*560                     700*700                        780*780
        690*690                            710*710                           785*785                            890*890                    1025*1025                      1170*1170
        4.9*125                            5.8*150                           5.8*150                            7.7*180                      10*200                         10*200

     30Kw(40Hp)                          37Kw(50Hp)                     37Kw(50Hp)                       45Kw(60Hp)                       55Kw(75Hp)                 75Kw(100Hp)
         11                                 14.6                           16.8                             22.3                             24.6                        26.7
        175                                 175                            175                              175                              175                         175
        450                                 600                            600                              700                              800                         800

       4.8*1.4*1.9                        5.5*1.6*2.0                    5.6*1.6*2.1                         6.2*1.7*2.3                   7.0*1.9*2.4                  7.6*2.0*2.45
           6.5                                8.8                            10                                 12.1                           17                            20




                                           SM260HC                                                                   SM460HC                  16-Ø40                                              28
                                                                                                                                                                                 48
                                                                                                                                                           450
                                                                                                                                                           375
                                                                                                                                                           300
                                                                          225
                                                                         275
                                                                         325




                                                                                                                                                          225




                                                                                                                                              8-Ø50
                                                                         375




                                                        12-Ø35
                                                                       175




                                                                                                                                           24-M24*48
                                                                                                                                                       150
                                                                                                                                                         0




                                                  84-M20*40                                                                                                                                       46
                                                                                                                                                                                      20
                                                                 125
                                                                   0




                                                                                       375                                                                                 450
                                                                                       325                                                                                 375
                                                                                       275                                                                                 300
                                                                                       225                                                                    60           250
                                                                         0             175                                                                Ø                150
                                                                   Ø6                                                                                                        0
                                                                                                                                      700
                                                                                                                                      150




                                                                                 0     125
                                              560
                                             400
                                             200
                                             100




                                                                                                                                                       100
                                                                 100
                                                                 200                                                                                    200
                                                                                                                                    28                  400
                                                                 400
                                                                                                                          48




                                                                 560                                                                                    780
                          75 125
                                   175
                                   225
                                   275
                                   325




                 12-Ø35                                                                     8-Ø50
                                                                                                             250
                                                                                                    150




                                                                 890                                                                                   1170
                                                                                                     0




            64-M20*40                                                                    16-Ø40
                                                                                                                                     46
                                                                                                                               20
                          0




                                                325
                                                275
                                                225                                                                  250
                                                175
                                     0          125                                                        60        150
                                   Ø6                                                                    Ø
                                                                                                                      0
                                                 75
                                                                                 700
           510




                                                                                 150
           200




                                                  0




                          100                                                                       100
                          200                                                                        200
                          400                                                                        400
                          510                                                                        700
                          785                   SM220HC                                             1025              SM360HC
                                                                            HC S e r i e s
                                                                            Plastic Injection Molding Machine
                                                                            Accuracy Simplicity Durability


                                                                            Clamping System
                                                                             The stationary/moving platen adopted as the optimum "Finite Element
                                                                             Analysis" system to provide the robust rigidity of the mechanical
                                                                             mechanisms. Collocated with the 2-set of the travel cylinders to assure
                                                                             the rapid mold opening/clamping movements smoothly.
                                                                             Rapid/Stable/Simple apparatuses of the Hydraulic Clamping mechanisms
                                                                             to assure the high qualities in the formation conditions.
                                                                             New generation design of the Hydraulic Clamping mechanisms achieved
                                                                             the high-efficiency and the balanced distribution in the clamping force, to
                                                                             assure the final product's quality. High parallel alignments between the tie
                                                                             bars to guarantee the molds service life、the high quality product during
                                                                             the round-the-clock production and the long machine's service life.
                                                                             Ejector adopted as the high-precision potentiometer to facilitate the
                                                                             ejector position free setting in accordance with the molds by the more
                                                                             probable selection.

              To ggle                     Hydra ulic


Injection System
 High-precision linear guide ways reduced the mechanical deformation/
 wear and the back- pressure resistance brought from the plasticizing by
 means of providing the better control of the injection sequence.
 Ion nitrided essential components barrel/screw provided for the
 hardness over than HV800 to enhance the wear-resistance/long-life
 characteristics.
 6-stage of the injection control with the optical ENCODER simplified the
 operation as well as the high-precision pulses.
 3-stage of the digital back-pressure control independently facilitated
 the control in the density of the plasticizing.




                                                                            Hydraulic System
                                                                             The manifold design adopted as the logic hydraulic loop schemes
                                                                             collocated with the high efficiency induction motor and the high
                                                                             performance fixed vane-pump (Variable Pump by the optional only) to
                                                                             assure the quick motions smoothly.
                                                                             High response BOSCH proportional pressure/flow valves.
                                                                             Back-pressure setting equipped with the proportional control
                                                                             independently.
                                                                             The main oils reservoir except adopted as the in-line oils filter, also
                                                                             it could be collocated the optional apparatus with the oils cleaner
                                                                             (strainer) to obstruct the oils contaminants return back to the oils
                                                                             reservoir and to assure the safe hydraulic fluid oils system and the
                                                                             service life.
                                                                 震 雄 集 團
                                                               THE CHEN HSONG GROUP




                                                                                      TEL: 04-24733326
                                                                                      06122803  R




ASIAN PLASTIC MACHINERY CO., LTD
NO. 1, Sung Chiang North Road, Chung Li Industrial District,
Chung Li, Taoyuan, Taiwan, R.O.C
TEL 886-3-452-2288 FAX 886-3-452-0261
E-mail asian@asianplastic.com.tw
http //www.asianplastic.com.tw

				
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