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					                                                        Automation and Drives


             SIMOTION in the glass industry
SIMOTION
References




             OEM




                          Individual section machine
                          to produce glass containers
             Machines

 Back
                                                                    Automation and Drives


             Summary
SIMOTION
References

             Machine:          Sklostroj
                               I.S. glass forming machine

             Sector:           Glass industry


             Products:         SIMOTION D and SINAMICS S120,
                               SIMOTION C , PROFIBUS DP, Industrial Ethernet

             As trendsetter in the glass industry, Sklostroj is replacing mechanical
             motion couplings and user-specific open-loop control and closed-loop
             control technology by standardized mechatronic solutions.

             SIMOTION combines servocontrol for 49 axes, electronic cam
 Back
             controller (E-Timer) with over 500 I/Os in one system and ensures that
             bottles transported using the servo-pusher are not damaged and there
             is smooth transfer.
                                                            Automation and Drives


             Company profile
SIMOTION
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               www.sklostroj.cz

             Company HQ: Přepeřská 210, 511 01 Turnov,
                                    Czech Republic

             Profile: Sklostroj, was founded in 1950 and has been under
                    new management since 1994. It specializes in the
                    mechanical design and construction of machines that
                    produce glass containers in glass plants around the
                    world. Individual machine components are produced
                    as well as complete production lines with up to 16
 Back              stations in parallel. Their quality management system
                    is certified in compliance with ISO 9001-2000.
                                                                   Automation and Drives


             Requirements on the SIMOTION solution
SIMOTION
References

                                    I.S. glass forming machine




              Machine


             Requirements:
              High production rate, continuous duty and ruggedness
              High-precision motion control and reproducibility
              Units must be precisely synchronized at the hot end: Uniform drop
               formation of the plunger, high dynamic and precise operation of the
 Back         shears, reliable supply to all sections through the drop distributor,
               blowing the containers in the sections up to synchronized removal
               of the bottles
                                                             Automation and Drives


             Automation solution
SIMOTION
References




              Machine


              Control:       SIMOTION D435 (electronic cam controller)
                              for the motion control open-loop control and
                              technological tasks;
                              SIMOTION C (3-axis pusher) for analog stepping
                              motors
              Drive:         SINAMICS S120 with Active Line for increased
 Back
                              availability
              Communications:PROFIBUS-DP and Industrial Ethernet
              HMI:           SIMATIC WinCC and
                              mobile client via WLAN switch Scalance W
                                                                  Automation and Drives


             Customer benefits
SIMOTION
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              Machine
             This mechatronic high-performance motion control solution utilizing
             SIMOTION and SINAMICS S120 offer the following advantages:
                  Optimum plant availability and productivity under extreme
                   ambient conditions
                  Reduced wear of units
                  49 axes or more are precisely synchronized with reproducibility
                   in the range of microseconds
 Back            Open interfaces, seamless integration
                  High degree of reproducibility and process value archive open-
                   up new potential for optimizing machine use
                                                         Automation and Drives


             Facts that convince!
SIMOTION
References




               www.sklostroj.cz




             Rolf Themann M.B.A.:
             (Technical Director of Sklostroj)
             “We use the drive-based SIMOTION D435 system in all
             sections as axis control and E-Timer.
             This compact design is especially attractive to us as the
             control board is directly integrated in the SINAMICS S120
 Back       drive and essentially in the background controls the
             complete distributed I/O in realtime.”

				
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