English

Document Sample
English Powered By Docstoc
					GELISIM TEKSTIL

     ISTANBUL
      TURKEY



             INDEX

       General Information

       Raw Material Source
      Istanbul Factory Details

     Adiyaman Factory Details

          Total Capacity
            Embroidery

            Customers

            Customers
           2009




                  1
 General Information


Factory Name                   : GELISIM TEKSTIL SANAYI VE TICARET A.S.

Factory and Office Address in Istanbul           : Cumhuriyet Mah.Eski Hadimkoy yolu
Volkan Sok. No:5 34500 Beylikduzu Buyukcekmece-Istanbul /Turkiye
Telephone/Fax                     : 00 (90) 212 886 60 40 Pbx-00 (90) 212 886 60 11

Factory Address in Adiyaman : Petrol Mah.Organize San.Bolgesi cadde 1 no:19
Adiyaman /Turkiye
Telephone/Fax                           : 00 (90) 416 227 13 20 Pbx-00 (90) 416 227 00 87

Web           : www.gelisimtekstil.com.tr



Contacts                       : Mustafa Akcay -chairman      mustafa.akcay@gelisimtekstil.com.tr
                                 Vedat Yavuz    -asst.chairman vedatyavuz@gelisimtekstil.com.tr



Established                    : 1995

Type of Product                : All type of circular knitwear top and bottom outwear

Manufacturing                  :
Operations                     : Cutting-Sewing-Finishing

Main Fabrics Used              : Single Jersey / Interlock / Rib / Fleece / Raschel /
                                 Pique /French Terry / Velour

                                100 % cotton and its blends (Polyester, rayon, modal, spandex,
                               nylon, acyclic, viscose)


Production Capacity            : 250.000-300.000 pcs / month in Istanbul
                                 125.000-150.000 pcs / month in Adiyaman


Turnover      (2008) : 25,000,000 EURO


                                                       2
Production Lead Times       : 4 – 7 weeks
                             2 – 4 weeks (for stocked fabric)

Minimums                    : 1.000 pcs per colour


Location of İstanbul factory: Beylikduzu, Istanbul, 19 kms from the Airport and
                           35 kms from city centre.
Location of Adıyaman factory: Adiyaman, 15 kms from the Airport.

Production Area      : 6000m2 in Istanbul, 3750m2 in Adiyaman

Number of Employees                : 300 persons in Istanbul and 200 persons in Adiyaman

Hours of work               : 08.00 – 18.30
                              2 tea breaks each 15 minutes
                              Lunch break 1 hour
                              5 days a week
Code of Conduct             : The firm is approved by the customers.
                              BSCI (Esprit, M&S Mode) audited by ITS
                              GAP and H&M audited by themselves.

                             The firm follow the country legal minimum age 16 .
                             The company provides the transportation and the lunch.
                             1 full time doctor.
                             Overtimes are paid + 50 % , Holidays + 100 %
                             Fire exits and sufficient number of extinguishers,
                             hoses available.




                                                     3
 Raw Materials

Source of Yarn         : Yarns are sourced from local market, mainly Agean
                        Cotton. Sometimes factory buys finished fabric.

Yarn Storage           : Yarns are stored in 2 knitting subcontractors in their warehouse.

Knitting               : Factory uses 4 big knitting subcontractors with a
                        various knitting machines.

Storage                : Raw fabrics are stored in the dye-house.
                        Finished fabrics are stored in Gelisim Tekstil’s warehouse.
                        All fabrics are in polybags on the racks.
                        Inspected fabrics are clearly marked.

Inspections            : Every roll is 100% checked at the greige stage in the
                        knitter.




 GELISIM ISTANBUL FACTORY DETAILS



 Cutting

Markers                : There are GERBER system used 4 PC for grading and patterning.

Laying                 : The following equipment is available in the cutting room:
                        One of 15 meters X 1.80 meters table
                        One of 28 meters X 2.40 meters table

Cutting                : Stripe and checks are cut by hand

Separation of Fabric   : Each fabric batch is cut separately. Goods are plymarked.
                        Before plymarking each panel is checked for fabric defects


                                              4
                              paired before sending to sewing.

Inspection                   : All panels are 100 % checked before plymarking.




 Sampling Room

Collection                   : Gerber Gallery

Samples                       : Samples are made in the sample room and the pattern
makers check their pattern on the computer. All sewing instructions and approved
samples are dispatched from this department.

Daily Production Capacity: 50 pcs / day




 Sewing

Machinery                    : Following machines are available:

                              48 pcs single needle lock stitch machines
                              45 pcs overlock machines
                              23 pcs coverseam machines
                               3 pcs elastic band attachment machine
                               3 pcs button sew machine
                               2 pcs button hole machine
                               1 pcs bartack machine
                               4 pcs yarn cut&clean machines


Quality Control              : Every line has a supervisor and a quality controller.

Sizing checks                : A cutting sample and size set are checked before cutting
                              with the bulk fabric.
Machinists                   : All machinists are skilled. Training is provided for unskilled
workers.

Broken Needle Procedure: All machinists have to find the parts of the


                                                      5
broken needles and give it to the line supervisor. The supervisor record and tape the broken parts
on a broken needle report. İf they don’t find the broken needle, they sent the good to the needle
dedector to check all part of them.




 Finishing


Iron                  : 15 ironning table (vacum aired) and band system

Process                        : Garments clean properly after stitching and quality controlling.
After ironing and packing the customer inspect their goods. After final inspection approval they
prepare the shipment documents. If the customer need to use the broken needle machine, before
packing all of the goods will put on metal dedector machine.


Stain remover& tables                 : We clean the dirts on garments on the separated room
which is well air conditioned.




                                                     6
 GELISIM ADIYAMAN FACTORY DETAILS



 Cutting

Markers                : The grading and patterning are sent by Istanbul office.

Laying                 : The following equipment is available in the cutting room:
                        One of 17 meters X 2.20 meters table
                        One of 14 meters X 2.20 meters table

Cutting                : Stripe and checks are cut by hand

Separation of Fabric   : Each fabric batch is cut separately. Goods are ply marked.
                        Before ply marking each panel is checked for fabric defects
                        paired before sending to sewing.

Inspection             : All panels are 100 % checked before ply marking.



 Sewing

Machinery              : Following machines are available:

                        58 pcs single needle lock stitch machines
                        48 pcs overlock machines
                        22 pcs coverseam machines
                         4 pcs yarn cut&clean machines
                         3 pcs button sew machine
                         1 pcs button hole machine
                         1 pcs bartack machine


Quality Control        : Every line has a supervisor and a quality controller.

Sizing checks          : A cutting sample and size set is checked before cutting
                        with the bulk fabric.

                                                7
Machinists                       : All machinists are skilled. Training is provided for unskilled
workers


 Finishing


Iron                  : 18 ironning table (vacum aired) and band system

Process                          : Garments clean properly after stitching and quality controlling.
After ironing and packing the customer inspect their goods. After final inspection approval they
prepare the shipment documents.

Stain remover& tables                   : We clean the dirts on garments on the separated room
which is well air conditioned.




                                                        8
 GELISIM TOTAL CAPACITY



Number of Employees              : 500 people in total.

Production Capacity       : 375.000-450.000 pcs / month


Turnover     (2008) : 25,000,000 EURO

Total Sewing Machines: Following machines are available:

                          106 pcs single needle lock stitch machines
                           93 pcs overlock machines
                           45 pcs coverseam machines
                            3 pcs elastic band attachment machine
                            6 pcs button sew machine
                            3 pcs button hole machine
                            2 pcs bartack machine
                            8 pcs yarn cut&clean machines




                                                9
 GELISIM EMBROIDERY HOUSE



Machines             : There are 13 Baruda embroidery machines. Each of them have 15 heads.
Three of them can also sew the sequin and the paillette.
One sampling embroidery machine which has 4 head is also Baruda.
1 pc laser machine
1 pc lamination machine
1 pc cold cutting press machine

Processes                   : After finishing to embroidery the goods are controlled for the
quality.




 OUR MAIN CUSTOMERS

RIVER ISLAND, NEXT, TED BAKER, J.D. GROUP (U.K.)

ESPRIT, TCHIBO (GERMANY)

M&S MODE, NOPPIES, MISS ETAM (HOLLAND)

GUESS, CALVIN KLEIN, PIRELLI (ITALY)

LEVIS (TURKIYE)




                                                  10

				
DOCUMENT INFO