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					                                      Bill of Materials - 2004 DUKE AUV
      Description                     Details                     Vendor         P/N      Qty   Price

Raw Materials

Central Plate            Premium UHMW Polyethylene Sheet           McMaster   84765K716   1     262.05
Thruster mounts          1" Aluminum plate 6061                    McMaster   89155K74    1      79.46
Bolts (10 pack)          1/4"-28 1.5 length hex head bolt          McMaster   92245A571   2       6.89
Nuts (50 pack)           Stainless Steel nylon locknuts            McMaster   90101A235   1       5.44
Washers (100 pack)       Stainless Steel flat washers              McMaster   90945A760   1       4.35
Z Intake                 6" UHMW Round                             McMaster    8701K67    2      39.85
Shell clasp              Draw Latch                                McMaster    1889A34    6       4.91
Electronics Tube         7.5" ID Acrylic tube                      McMaster   8486K597    1      45.08
E-Tube Cover             12" x 12" Aluminum Plate 6061 x.75"       McMaster   89155K64    2      59.47
E-Tube O-rings (10 pack) Buna-N size 263 o-ring                    McMaster   9452K363    1       9.09
Altimeter mount          Aluminum 3" round 6061                    McMaster   8974K821    1      49.26
Camera mount             1/8" aluminum plate 6061                  McMaster    7255K12    1      51.31
Camera Tube              4" ID Acrylic tube                        McMaster   8486K577    1      20.71
Camera Tube Cover
                         5" OD Aluminum Round 6061                 McMaster   8974K981    1      98.77
Nozzle Mount
O-rings (50 pack)        Buna-N size 241 o-ring, for BATTERY TUBE  McMaster   9452K351    1      11.88
Bolts (10 pack)          #8-32 x 1.5 length socket head bolt       McMaster   92185A203   3       5.63
Nuts (100 pack)          #8-32 nylon locknuts                      McMaster   90101A009   1       9.53
Washers (250 pack)       Stainless Steel flat washers              McMaster   90945A726   1       6.04
O-rings                  O ring size 240                       McMaster       9452K191      1    11.84
O-rings                  O ring size 238                       McMaster       9452K226      1    11.78
bracketing               Stainless Steel Miniature strips      McMaster        8457K47      1     6.20
bracketing               Stainless Steel strips                McMaster        9524K12      4    19.92
Rubber Shell Supoort     Rubber strips                         McMaster       93745K55      1    11.60
Camera Tube              clear cast acrylic hollow rod         McMaster       8486K377      1    14.51
Camera Disk              clear acrylic disc                    McMaster        8581K35      2     3.69
Sealing Washers          7/16 sealing washers                  McMaster       93783A032     2    11.46
Sealing Washers          #8 sealing washers                    McMaster       93783A009     1     8.30
Spherical Washers        1/4" spherical washers                McMaster       91131A031    10     0.77
Nuts                     7/16 nuts                             McMaster       94805A221     2     9.47
Rubber washers           "8 rubber washers                     McMaster       90133A009     1     5.91
round file               American-Pattern Round File           McMaster        4233A18      2     4.48
flat file                American-Pattern Flat File            McMaster        4219A22      2     4.96
file handle              File Handle 4" Length                 McMaster        4318A1       1     1.30
Deburring Tool           Standard Deburring Tool               McMaster        4289A33      1     8.03
Replacement blades       B10 replacement blades                McMaster        4289A12      5     1.42
Replacement blades       B10A replacement blades               McMaster        4289A61      5     1.58
Hand Saw                 Hacksaw                               McMaster        4060A16      1     4.37
Replacement blades       Hacksaw blades                        McMaster        2476A22      1    11.44
Lathe bits               C-5 carbide insers                    McMaster       3240A139      2     6.40
retaining screw          replacement screw                     McMaster       3240A212      1     1.43
Screwdriver              Screwdrivers                          McMaster        5493A45      1     8.33
Hex Keys                 Hex Keys                              McMaster        5812A35      1     4.98
Tape Measure             Tape Measure                          McMaster       20105A22      1     6.35
Storage Box                Storage Box                          McMaster                     4600T36           1   57.47
bolts                      fastening                            McMaster                   92185A201           2    5.65
bolts                      fastening                            McMaster                   92185A194           2    6.85
aluminum round             purge plug                           McMaster                    6750K171           1    5.95
aluminum round             camera tube end cap                  McMaster                    8974K971           1   76.79
mini screwdrivers                                               McMaster                    52985A22           1   19.57
scissors                                                        McMaster                     3882A2            1   20.00
square nuts                spacers for e-tube lower supports    McMaster                   94859A111           1    4.66
black paint                Color: BLACK                         McMaster                     7891T3            1    5.73
silicon lube                                                    McMaster                    1408K39            1    3.91
Wire rope                  (10 feet) for E-tube upper support   McMaster                    8912T327           1    3.10
end fittings               for wire rope                        McMaster                    3475T14            4   31.76
bolts 1/4"-2.25            thruster mounting bolts              McMaster                   92198A114           1    5.23
thumb screws               for quick disconnect                 McMaster                   91744A199           1    5.21
wing nuts                  10/32"                               McMaster                   93575A015           1    4.95
wing nuts                  #8-32                                McMaster                   92001A291           1    8.01



Off-shelf Components

Cables                     SubConn Cables (bulkhead)                  SubConn            LP Bulkhead (M)   10
Cables                     SubConn Cables (extension)                 SubConn             LP in Line (F)   10
Thrusters                  Tecnadyne 250 Thrusters                   Tecnadyne                              4 2300.00
Plastic Shell              Blow Molded Plastic Shell               Planet Plastics                          2  150.00
Vega Metals                Cut Plastic Chassis                      Vega Metals



Tooling

1/4" drill bit             1/4" Jobber Drill Bit                    McMaster                2940A22        2        9.64
1/4" Mill bit              4 Flute Single End Mill                  McMaster                2715A43        2       13.90
(#8) drill bit             11/64" Jobber Drill Bit                  McMaster                2940A16        2        8.34
Lathe bit                  C-5 Carbide Inserts                      McMaster                3240A133       3        5.87
wrench                     5/16"                                McMaster                5408A12                2    6.24
wrench                     5/8"                                 McMaster                5408A25                2   10.37
wrench                     7/16" (3/8")                         McMaster                5408A14                2    6.39
                                                                MECH SUBTOTAL                   11211.40

Electrical Components
Pressure Sensor            for measuring depth                    Digikey               MSP6025P3-1-ND    1 108.23
Central CPU                pc/104 system                          Versalogic            EPM-CPU-10        1 1200.00
Data Accuisition Card      For Digital/Analog Input/Output        Diamond Systems       DIAMOND-MM-32-AT 1 400.00
Battery Charger            Orbit Microlader Charger               HeliHobby                             1     99.95
Battery Pack               8000 mAh, 4S4P cells (14.8V), 13 gauge Thunder Power
                                                                  wires                   TP8000-4S4P   4    299.00
Tritrech Altimiter         vehicle to seafloor distance           Tritech/Subsea Tech   PA500             1 400.00
DVL                        Workhorse Navigator 1200               RD Instruments        WHN 1200Kx        1 6000.00
Camera (price?)                                                                                           2   50.00
Floating Wireless (price?)                                                                              1    150.00
Pressure Sensor            25 PSI donated                         Global Water          WL400
Battery Pack               8000 mAh, 4S4P cells (14.8V), 13 gauge Thunder Power
                                                                  wires                 New Model         4 299.00
Laptop Hardrive          ?                       ?                ?
                                                 ELECTRICAL SUBTOTAL     10850.18

Previously Owned Electrical
Wireless Card
Camera
DC/DC converter       5v output, 18-36v input    Astrodyne       FDC40-24S05        1?
DC/DC converter       12v output, 18-36v input   Astrodyne       FDC40-24S12        1?
DC/DC converter       converts -12v/12v to 24v   Datel           Dual Output BMP    1
Solid State Relay     Krydome
GRAND TOTAL
Subtotals



   262.05
    79.46
    13.78
     5.44
     4.35
    79.70
    29.46
    45.08
   118.94
     9.09
    49.26
    51.31
    20.71
    98.77
    11.88
    16.89
     9.53
     6.04
    11.84
    11.78
     6.20
    79.68
    11.60
    14.51
     7.38
    22.92
     8.30
     7.70
    18.94
     5.91
     8.96
     9.92
     1.30
     8.03
     7.10
     7.90
     4.37
    11.44
    12.80
     1.43
     8.33
     4.98
     6.35
    57.47
    11.30
    13.70
     5.95
    76.79
    19.57
    20.00
     4.66
     5.73
     3.91
     3.10
   127.04
     5.23
     5.21
     4.95
     8.01




donated
donated
  9200.00
   300.00




    19.28
    27.80
    16.68
    17.61
    12.48
    20.74
    12.78



   108.23
  1200.00
   400.00
     99.95
  1196.00
   400.00
  6000.00
   100.00
   150.00
donated
  1196.00
22061.58
Distributor             Contact Name       Email
Subconn/Ocean InnovationsMichael Stewart   mike@mjstew.com
Planet Plastics           Henry Juarez     henryj@planetplastics.com
Deep Ocean Engineering Shane Washburn      swashburn@deepocean.com
RD Instruments            Omer Poroy       oporoy@rdinstruments.com
                          Steve Lawrance
Tritech/Subsea Technologies                sjl@subseatechnologies.com
ThunderPower              none             info@thunderpower_batteries.com
HeliHobby                 none             none
Vega Metals               none             none
Versalogic
Website                          Phone           Details
www.subconn.com                  858-454-4044    Subconn donated the underwater bulkhead connectors and c
www.planetplastics.com           909-393-8222    Planet Plastics provided the blue acrylic shells. Theye were f
www.deepocean.com                510-562-9300    Shane provided consulting on just about anything. He also po
www.dvlnav.com                   858-693-1178    RDI sold workhorse 1200 for $12,000. We owe $6,000 in 20
www.tritech.co.uk                281-347-0001    Subsea Technologies leased Tritech altimiter to Duke for the
www.thunderpower-batteries.com   702-228-8883    Main battery source used for thrusters and elec. Stack
www.helihobby.com                 818-348 HELI   Knowledgeable about li-po batteries, provided the orbit micro
none                              919-688-8267   Used water pressure to cut center plastic disk, located in dow
www.versalogic.com               541-485-8575    Provided the CPU
 ulkhead connectors and cables. Ocean Innovations in La Jolla was our distributor.
 rylic shells. Theye were fast and reliable.
 bout anything. He also podded the cable for free. Tyler interned there in 2003.
00. We owe $6,000 in 2005
 h altimiter to Duke for the summer at $50/week.
ers and elec. Stack
s, provided the orbit microlader charger
plastic disk, located in downtown durham

				
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