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KS Wall Lite pp Jan

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					  I n s u l a t e d Pa n e l s                   CI/SfB
                                                          (4-)   Rh2
                                                                 January 2010




W A L L   LIGHT   SYSTEM




Kingspan Wall-Lite
Natural Light Architectural Translucent System
    Gable end ‘close up’ at Sixways Stadium, Worcester




            The paper we have printed on is from 80% post-
            consumer waste and the remaining 20% pulp is TCF
            (Totally Chlorine Free). This fibre is FSC certified (see
            fsc.org for details). In recognition, the range has been
            awarded both the NAPM and Eugropa recycled marks,
            two of the most prestigious and recognisable recycled
            certificates available. The ink we have used is vegetable
            based, allowing the document to be recycled.




             Sustainable Forest      Recyclable          Vegetable Based

                                                                           Sixways Stadium, Worcester

Front cover left image: courtesy of Gazeley and Central Photography




2
Introduction
The Kingspan Wall-Lite is a translucent wall panel that allows natural daylight
into buildings, whilst maintaining thermal efficiency and aesthetic appearance.
The Kingspan Wall-Lite offers excellent interior levels of natural light
without compromising the performance of the building. This can help to
lower both energy bills and CO2 emissions, whilst allowing occupants
to enjoy high levels of daylight. The system is suitable for use
as an alternative to traditional vertical daylighting systems
and need not restrict design options as it integrates fully
with Kingspan’s range of Architectural Wall Panels,
Kingspan Optimo™, and Kingspan’s range of Complete
Wall & Façade Systems.
The Kingspan Wall-Lite is UV resistant, lightweight and offers
a U-value of 1.26 W/m2K providing designers and installers choice
of freedom to create energy efficient buildings of distinction.




                                                                                  3
    Building Applications                                                                       Product Data
    Kingspan Wall-Lite is suitable for use on most types of buildings,                          KS1000 WL Cover Width 1000mm
    for both vertical and horizontal applications. It is a single component                     Core Thickness (mm)                         38
    system and does not require glazing experience to fit, thereby reducing
                                                                                                U-value (W/m2K)                            1.26
    installation times and the need to rely on skilled sub-contractors.
                                                                                                Weight kg/m2                               6.9              Recyclable
    System Benefits                                                                             U-value calculated in accordance with Building Regulations Approved
                                                                                                Documents L2A & L2B (England & Wales), Technical Handbooks Domestic
    •   U-value 1.26 W/m2K which fully complies with Building Regulations.                      and Non-domestic Sections 6 (Scotland), Part F2 (Northern Ireland) and
                                                                                                Part L (Republic of Ireland - based on the Overall Heat Loss Method).
    •   Excellent light transmission of up to 55% to (NEN) - EN 410: 1998.
    •   Available with the Kingspan Total Guarantee.                                            The Kingspan Wall-Lite is 100% recyclable at the end of life and any
    •   Fully recyclable at end of life with minimal impact on the environment.                 off-cuts during the manufacturing process are used in the production of
    •   Factory manufactured; which ensures excellent fit with all                              new material. This reduces the amount of virgin material used and so
        Kingspan Architectural Wall Panels, Optimo™ and Complete Wall                           have a reduced environmental impact.
        & Façade Systems.                                                                       For applications where Kingspan Wall-Lite is used as a ‘screen’ and is
    •   Available in a range of colours.                                                        exposed internally and externally, an additional UV protection layer can
    •   High degree of colour fastness over a guaranteed period.                                be applied to the internal face upon request.*
    •   Available in lengths from 1.8m up to 8m.                                                *This could incur a longer lead-time and additional cost.
    •   Fire properties: Class 1Y to BS 476-7: 1997.
                                                                                                Storage
    •   Single component; for fast installation leading to accelerated
                                                                                                Packaged Kingspan Wall-Lite delivered to site should be stored off the
        build speed.
                                                                                                ground and on a slope, supported evenly with timber bearers spaced
    •   Simple to fix with no glazing experience necessary.
                                                                                                at maximum 1.5 metres. Bearers should always be placed one directly
    •   Lightweight and durable.                                                                above another. If packs cannot be kept in a building they should be
    •   Excellent impact and thermal performance compared to glass                              covered with a non-transparent weatherproof sheet ensuring that the
        glazing systems.                                                                        sheet drains water away effectively and does not allow ponding to
    •   Factory fitted aluminium spacers to facilitate faster installation and                  occur. Once a bundle has been opened and a Wall-Lite panel has been
        reduce site wastage.                                                                    removed for installation, the pack should be re-wrapped against
    •   Manufacturing sites are BS EN ISO 9001: 2000 (Quality) and                              inclement weather. For all details on storage, please contact Kingspan
        BS EN ISO 14001: 2004 (Environmental) accredited.                                       envirocare Technical Services on 0800 587 0090.
                                                                                                             ®




                                                                                       1000mm




                                                                                                                                                                              38mm

                                                                                                                                                                                     *
               * Aluminium spacers to suit adjacent insulated panel thickness



    Colour Range
    Kingspan Wall-Lite is available in a range of colours to give designers choice and freedom.

                                                                                                                            Infra-red (IR) Absorbing Lights
                                                                                                                            This range of Kingspan Wall-Lites absorb
                                                                                                                            greater levels of infra-red light which reduces
                                                                                                                            solar gain. These can allow for greater control of
                                                                                                                            ambient temperature within the building
                                                                                                                            providing a possible reduction in HVAC usage.
    Clear                       Opal                         Blue                         Green




    Purple                      Red                          Orange                       Yellow                            IR Green                     IR Blue


    Please Note: The printed colours are as accurate as possible but are for guidance purposes only. Please contact Kingspan Marketing Services on 01352 717251 for product samples.




4
Construction Details
Wall-Lite Male Joint

                                                                        Kingspan Multibeam


                                        KS1000 WV architectural wall panel horizontally laid




                                                               Factory applied weather seal


                         Concealed stainless steel fastener (min. 2 at intermediate supports)




                                                             Factory fitted aluminium spacer



                                                                KS1000 WL horizontally laid


                            PVC barrier tape neatly applied between aluminium spacer and
                           Kingspan Multibeam cladding rail to prevent bi-metallic corrosion




Wall-Lite Female Joint


                                                                KS1000 WL horizontally laid


                            PVC barrier tape neatly applied between aluminium spacer and
                           Kingspan Multibeam cladding rail to prevent bi-metallic corrosion

                                                             Factory fitted aluminium spacer




                                                               Factory applied weather seal


                         Concealed stainless steel fastener (min. 2 at intermediate supports)


                                        KS1000 WV architectural wall panel horizontally laid


                                                                        Kingspan Multibeam




                                                                                                5
    Construction Details
    Vertical Joint - Tophat Option A
                                                                             Min. steel bearing face 130mm


                                                                                                                             Kingspan Multibeam, panel joint rail

                                                                                                                   White profiled filler pushed between sheeting
    PIR board insulation site applied
                                                                                                                 rail and bubble gasket after Wall-Lite is fixed in
                                                                                                                place (fits between extruded aluminium spacers
    Air seal - EPDM bubble gasket
                                                                                                                                          Stainless steel fastener
    95x10mm. Kingspan (Ref: VJ2)
                                                                                                                                      Wall-Lite aluminium spacer
    KS1000 WV architectural wall
    panel horizontally laid                                                                                                         KS1000 WL horizontally laid




                                                                                                                       Air seal - gun grade sealant to male joint

    ‘Snap on’ receiver flashing                                                                                                    AWP joint filler and gun grade
                                                                                                                                 sealant sealed top and bottom*

    ‘Snap on’ cover flashing or                                                                                      4mm dia. butyl rubber sealant site applied
    optional recessed cover flashing
                                                                                                                             6mm dia. run of gun grade sealant*



    Wall Abutment

    Stainless steel fastener                                                                                                              Kingspan Multichannel
    PVC barrier tape neatly
    applied between aluminium                                                                                              Internal closure flashing with 100mm
    spacer and Kingspan                                                                                                         overlapped and air sealed joints
    Multichannel cladding rail to
    prevent bi-metallic corrosion
                                                                                                                                   White profiled filler bedded in
    Air seal - 6mm dia. bead of                                                                                                              gun grade sealant*
    gun grade sealant

    Abutment flashing                                                                                           Air seal - 6mm dia. bead of gun grade sealant*

                                                                                                                                      Wall-Lite aluminium spacer
    Polyethylene backing rod
    with silicone sealant                                                                                             Air seal - gun grade sealant to male joint*

                                                                                                                          AWP joint filler and gun grade sealant
                                                                                                                                         sealed top and bottom*




                                                                                                                                  KS1000 WL horizontally laid
                                                                                                                     4mm dia. butyl rubber sealant site applied
    Bulb-Tite rivet @ 450mm centres to fix flashing to                                                                       6mm dia. run of gun grade sealant*
    Wall-Lite with optional coloured cap



    Note: A vertically laid option is available from Kingspan envirocare Technical Services on 0800 587 0090.
                                                                     ®




    *Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.




6
Horizontal Wall-Lite Junction with Verge
9mm x 3mm butyl rubber sealant                                                                                      Air seal - 8mm dia. butyl rubber sealant

KS1000 RW insulated roof panel

                                                                                                                 Apply film faced butyl tape to site rake cut

                                                                                                                    Air seal - 8mm dia. butyl rubber sealant


                                                                                                                           Face-fix @ max. 500mm centres


                                                                                                                                               Cleader angle

                                                                                                            Galvanised steel pressing fixed to cleader angle

                                                                                                            Bulb-Tite rivet @ 450mm centres to fix flashing
                                                                                                                    to Wall-Lite with optional coloured cap


                                                                                                                        6mm dia. run of gun grade sealant*

                                                                                                                              4mm dia. butyl rubber sealant

                                                                                                                                        Kingspan Multibeam

                                                                                                                                KS1000 WL horizontally laid

                                                                                                                         Concealed stainless steel fastener
                                                                                                                          (min. 2 at intermediate supports




Above Floor Level Drip Detail

                                                                                                                                KS1000 WL horizontally laid

                                                                                                                                        Kingspan Multibeam

                                                                                                                              Galvanised drip support angle

                                                                                                                PIR board insulation with fire-rated canister
                                                                                                              applied insulation used to fill gaps, if required

                                                                                                                         Apply PVC isolation tape between
                                                                                                                            aluminium spacer and flashing

                                                                                                                                         PIR board insulation




                                                                                                             Air seal - 6mm dia. bead of gun grade sealant

                                                                                                                          Panel bearer at ends of Wall-Lite
                                                                                                                         @ max. 1500mm centres between

                                                                                                                                      Kingspan drip flashing

                                                                                                            Air seal - continuous bead of gun grade sealant

                                                                                                                        Optional internal closure flashing to
                                                                                                                                  mask insulation from view

Note: Vertically laid options are available from Kingspan envirocare Technical Services on 0800 587 0090.
                                                                  ®




*Always ensure only polycarbonate compatible gun grade sealant is applied to Kingspan Wall-Lite.




                                                                                                                                                                  7
            Kingspan Insulated Roof, Wall & Façade Systems
            Roof Systems
            KS1000/2000            KS1000 SF                 KS1000/2000 TS            KS500/1000 ZIP           KS1000 LP                 Kingspan                 KS1000 CR                 Kingspan
            RW Trapezoidal         Secret Fix                Slate & Tile              Kingzip®                 Lo-Pitch                  EnergiPanel™             Curved Roof               Roof Tile
                                                             Support                   Standing Seam




            KS1000 FC              Kingspan                  Kingspan                  Kingspan                 KS1000 DR/DRC             KS1000 TD                KS1000
            Box Profile            Envirodek®                Polycarb                  Upstand                  Trapezoidal               Topdek                   Topspan
                                                             Rooflight                 Rooflight




            Wall & Façade Systems
            KS600, 900             KS600, 900                KS600, 900 &              KS600, 900 &             KS600, 900                KS600, 900               KS600, 900                KS600, 900
            & 1000                 & 1000 MR                 1000 EB                   1000                     & 1000 FL-S               & 1000 MM                & 1000 CX                 & 1000 WV
            Optimo™                Micro-Rib                 Euro-Box                  FL Flat                  Stucco                    Mini-Micro               Convex                    Wave




            KS600, 900             KS1000 TL                 KS1000 CW                 KS1000 LV                KS600, 900                KS1000/2000              KS1000 FC                 Kingspan
            & 1000 PL              Tramline                  CurveWall                 Louvre                   & 1000 LS                 RW Trapezoidal           Box Profile               EnergiPanel™
            Plank                                                                                               Longspan™




            Kingspan               Kingspan                  Kingspan                  Kingspan                 Kingspan                  Kingspan                 Kingspan                  KS1000 DR
            Thermastone            WoodTherm®                Thermatile                Thermabrick™             Thermatallic™             Render Panel             Wall-Lite                 Trapezoidal




            Controlled Environment Systems                                                                                                Ancillaries
            KS1100 CS              KS1100 CS                 KS1100 CS                 KS1100 CS                                          Gutters, Tophats
            Equi-Bead              Mini-Bead                 Flat                      Micro-Rib                                          & Flashings




                                                                                           Kingspan Limited
                                              UK: Telephone: +44 (0) 1352 716100 Fax: +44 (0) 1352 710161 Email: info@kingspanpanels.com
                                         Ireland: Telephone: +353 (0) 42 96 98500 Fax: +353 (0) 42 96 98572 Email: sales.ire@kingspanpanels.com
Details for the following countries; Australia, Belgium, Czech Republic, France, Germany, Hungary, Netherlands, New Zealand, Norway, Poland, Romania, Singapore, Slovakia & Sweden
                                       can be found by visiting our website www.kingspanpanels.com or our group website www.kingspan.com

                   Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information
                 that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries
                                                                                                 accept no liability in respect thereof.

				
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