1002

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 B Source Description Phase II ID No. EPA ID No. Facility Name Facility Location City State Unit ID Name/No. Other Sister Facilities Number of Sister Facilities Combustor Class Combustor Type Combustor Characteristics Capacity (MMBtu/hr) Soot Blowing APCS Detailed Acronym APCS General Class APCS Characteristics Hazardous Wastes Haz Waste Description Supplemental Fuel 1002 TXD083472266 Lyondell Chemical Co. C Channelview TX Utility Boiler 3 Utility Boilers 1 and 2 2 Liquid-fired boiler Liquid injection Babcock & Wilcox, 600,000 lbs/hr of 750 psig steam, 6 burners Yes (Run # 3 of test condition 1) None Liq Liquid waste byproducts (D001, D018, & "LLF") Natural gas Propane purge Stack Characteristics Diameter (ft) Height (ft) Gas Velocity (ft/sec) Gas Temperature (°F) 5 x 15 rectangular duct 30 54.65 311 Tier I for metals and chloride Permitting Status HWC Burn Status (Date if 32 Terminated) 1, source, 1002 B 1 Cond Description 2 3 1002C1 4 Report Name/Date 5 Report Preparer 6 Testing Firm 7 Testing Dates 8 Cond Dates 9 Cond Description 10 Content 11 12 13 1002C2 14 Report Name/Date 15 Report Preparer 16 Testing Firm 17 Testing Dates 18 Cond Dates 19 Cond Description 20 Content 21 22 23 1002C3 24 Report Name/Date 25 Report Preparer 26 Testing Firm 27 Testing Dates 28 Cond Dates 29 Cond Description 30 Content 31 C Recertification of Compliance for F-65630 Hot Oil Heater and Utility Boilers; 8/07/97 Waste Min Inc. Waste Min Inc. July 8, 1997 Jul-97 CoC; min combustion temperature CO emissions only; no feed analysis Recertification of Compliance for F-65630 Hot Oil Heater and Utility Boilers; 8/31/98 Waste Min Inc. Waste Min Inc. July 22, 1998 Jul-98 CoC; max waste and ash feed PM, CO emissions only; feed analysis for ash, metals, chlorides Recertification of Compliance for F-65630 Hot Oil Heater and Utility Boilers; 8/31/98 Waste Min Inc. Waste Min Inc. July 23, 1998 Jul-98 CoC; min combustion temperature CO emissions only; no feed analysis 2, cond, 1002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 B Stack Gas Emissions C D E F G H I J K L M sootblow Cond ID 1002C1 CO (RA) CO (MHRA) 1002C2 CO (RA) CO (MHRA) PM E1 E1 E1 ppmv y ppmv y gr/dscf y E1 dscfm % % F Comments Units 7% O2 R1 E1 E1 ppmv ppmv y y R1 1.42 1.46 0.0088 0 0 R2 1.45 1.53 0.007 R2 0 0 R3 1.32 1.44 0.0122 R3 0 0 Cond Avg 0 0 Cond Avg 1.4 1.5 0.0093 Sampling Train PM Stack Gas Flowrate O2 Moisture Temperature 1002C3 CO (MHRA) CO (RA) E1 E1 138901 6.4 15.2 310 R1 144713 5.2 15.6 313 R2 142806 4.4 16.2 312 R3 142140.0 5.3 15.7 311.7 Cond Avg 3.5 3.23 ppmv ppmv y y 3, emiss, 1002 B Feedstreams C D E F G H I J K L M N O P Q R S T U Cond ID No. R1 F2 Liq non-HW Non hazardous liq F2 Liq non-HW Non hazardous liq F2 Liq non-HW Non hazardous liq R2 R3 Cond Avg R1 R2 R3 Cond Avg F2 Liq non-HW Non hazardous liq 1002C1 Feedstream Number Feed Class Feedstream Description Feed Rate R1 R2 R3 Cond Avg R1 R2 R3 lb/hr F1 Liq HW Pump HW D-6804 2000 F1 Liq HW Pump HW D-6804 2000 F1 Liq HW Pump HW D-6804 2000 F1 Liq HW Pump HW D-6804 2000 1002C2 Cond Avg Feedstream Number Feed Class Feed Class 2 Feedstream Description Feed Rate Heating Value Thermal Feedrate Ash Chlorine Antimony Arsenic Barium Beryllium Cadmium Chromium Lead Mercury Silver Thallium 138901 6.4 144713 5.2 142806 4.4 142140 5.3 138901 6.4 144713 5.2 g/hr Btu/lb MMBtu/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr F1 Liq HW HW Pump HW D-6804 11788148 12011 311.855 2358 330 70.79 5.89 5.89 5.89 5.89 5.89 11.79 2.95 11.79 5.89 F1 Liq HW HW Pump HW D-6804 11737558 11510 297.58 2348 211.28 70.43 5.87 5.87 5.87 5.87 5.87 11.74 2.93 11.74 5.87 F1 Liq HW HW Pump HW D-6804 11586624 11710 298.86 2317 220.15 69.52 5.79 5.79 5.79 5.79 5.79 11.59 2.9 11.59 5.79 F1 Liq HW HW Pump HW D-6804 11800000 12004 312 2400 300 71 5.9 5.9 5.9 5.9 5.9 11.8 2.95 11.8 5.9 F2 Liq non-HW Non-HW Non hazardous liq 2308059 18415 93.62 692 18.46 13.85 1.15 1.15 1.15 1.15 6.46 2.31 0.58 2.31 1.15 F2 Liq non-HW Non-HW Non hazardous liq 2304881 18716 95.02 2074 64.54 13.83 1.15 1.15 1.15 1.15 6.68 2.3 0.58 2.3 1.15 F2 Liq non-HW Non-HW Non hazardous liq 2359087 18215 94.65 472 61.34 14.15 1.18 1.18 1.18 1.18 5.9 2.36 0.59 2.36 1.18 142806 4.4 F2 Liq non-HW Non-HW Non hazardous liq 2300000 18476 93.6 700 18 14 1.2 1.2 1.2 1.2 6 2.3 0.6 2.3 1.2 142140 5.3 Stack Gas Flowrate O2 dscfm % Feedrate MTEC Calculations Ash mg/dscm Chlorine µg/dscm Antimony µg/dscm Arsenic µg/dscm Barium µg/dscm Beryllium µg/dscm Cadmium µg/dscm Chromium µg/dscm Lead µg/dscm Mercury µg/dscm Silver µg/dscm Thallium µg/dscm SVM µg/dscm LVM µg/dscm 9.6 1341.7 287.8 23.9 23.9 23.9 23.9 23.9 47.9 12.0 47.9 23.9 71.9 71.8 8.5 761.9 254.0 21.2 21.2 21.2 21.2 21.2 42.3 10.6 42.3 21.2 63.5 63.5 8.1 765.7 241.8 20.1 20.1 20.1 20.1 20.1 40.3 10.1 40.3 20.1 60.4 60.4 8.7 956.4 262.9 21.8 21.8 21.8 21.8 21.8 43.7 10.9 43.7 21.8 65.5 65.5 2.8 75.1 56.3 4.7 4.7 4.7 4.7 26.3 9.4 2.4 9.4 4.7 14.1 35.6 7.5 232.7 49.9 4.1 4.1 4.1 4.1 24.1 8.3 2.1 8.3 4.1 12.4 32.4 1.6 213.3 49.2 4.1 4.1 4.1 4.1 20.5 8.2 2.1 8.2 4.1 12.3 28.7 4.0 173.7 51.8 4.4 4.4 4.4 4.4 22.2 8.5 2.2 8.5 4.4 13.0 31.1 BIF Feedrate Limits 9609 266 4, feed, 1002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Antimony Arsenic g/hr g/hr V AK AL AM AN AO AP AQ W X Y Z AA AB AC AD AE AF AG AH AI AJ AR R1 F3 Misc. Fuel Propane purge 420 Cond Avg F3 Misc. Fuel MF Propane purge 713483 20903 32.85 Natural gas 5659173 20619 257.02 Natural gas 5609107 20619 254.75 Natural gas 5901342 20619 268.02 Natural gas 5700000 20470 257 Hydrogen 1387975 27623 84.45 F4 NG F4 NG F4 NG F4 NG F5 Misc. Fuel R1 R2 R3 Cond Avg R1 R2 F5 Misc. Fuel Hydrogen 1364132 27623 83 F4 NG Natural gas 9518 F4 NG Natural gas 9518 F4 NG Natural gas 9518 F4 NG Natural gas 9518 F5 Misc. Fuel Hydrogen F5 Misc. Fuel Hydrogen R2 R3 Cond Avg R1 R2 R3 Cond Avg R1 R2 R3 F5 Misc. Fuel Hydrogen Cond Avg F5 Misc. Fuel Hydrogen F3 Misc. Fuel Propane purge 420 R3 F3 Misc. Fuel Propane purge 420 F3 Misc. Fuel Propane purge 420 R1 R2 R3 F5 Misc. Fuel Hydrogen 1364643 27623 83.03 Cond Avg F5 Misc. Fuel Hydrogen 1400000 27402 84.5 F3 Misc. Fuel MF Propane purge 713483 20903 32.85 F3 Misc. Fuel MF Propane purge 691834 20901 31.85 F3 Misc. Fuel MF Propane purge 716508 20902 32.988 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 142806 4.4 142140.0 5.3 138901 6.4 144713 5.2 142806 4.4 142140 5.3 138901 6.4 144713 5.2 142806 4.4 5, feed, 1002 138901 6.4 144713 5.2 142140 5.3 AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH R1 F6 Spike Ash spike F6 Spike Ash spike F6 Spike Ash spike F6 Spike Ash spike F7 Total Total F7 Total Total F7 Total Total F7 Total Total R2 R3 Cond Avg R1 R2 R3 Cond Avg R1 F6 Spike Ash spike 88241 0.097 7430 3.88 0.53 0.04 0.04 0.04 0.04 0.04 0.09 0.02 0.09 0.04 11451.67 10.65 1.11 0.09 0.09 0.09 0.09 0.09 0.19 0.05 0.19 0.09 142140 5.3 138901 6.4 144713 5.2 142806 4.4 0.22 16723 8.36 1.19 0.1 0.1 0.1 0.1 0.1 0.2 0.05 0.2 0.1 0.226 10202 19.71 1.6 0.13 0.13 0.13 0.13 0.13 0.27 0.07 0.27 0.13 779.9 762.4 777.8 F6 Spike Spike Ash spike 199089 F6 Spike Spike Ash spike 205275 F6 Spike Spike Ash spike 88.3 F7 Total Total Total F7 Total Total Total F7 Total Total Total F7 Total Total Total R2 R3 Cond Avg R1 R2 R3 Cond Avg 780.0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 30.2 15.8 2.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.2 0.5 0.5 60.3 30.1 4.3 0.4 0.4 0.4 0.4 0.4 0.7 0.2 0.7 0.4 1.1 1.1 35.5 68.6 5.6 0.5 0.5 0.5 0.5 0.5 0.9 0.2 0.9 0.5 1.4 1.4 42.0 38.2 4.1 0.3 0.3 0.3 0.3 0.3 0.7 0.2 0.7 0.3 1.0 1.0 42.6 1432.5 346.3 28.8 28.8 28.8 28.8 50.4 57.7 14.4 57.7 28.8 86.5 107.9 76.2 1024.8 308.1 25.7 25.7 25.7 25.7 45.6 51.3 12.8 51.3 25.7 77.0 97.0 45.2 1047.6 296.6 24.7 24.7 24.7 24.7 41.1 49.5 12.4 49.5 24.7 74.2 90.5 54.7 1168.3 317.0 26.4 26.4 26.4 26.4 45.7 52.8 13.2 52.8 26.4 79.2 98.5 6, feed, 1002 59 60 61 62 63 64 65 66 67 B Barium Beryllium Cadmium Chromium Lead Mercury Silver Thallium Chlorine 1312977 552 764 44 2288 7625 75958 10309 9609 C D E F G H I J K L M N O P Q R S T U g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr g/hr 7, feed, 1002 1 2 3 4 5 6 7 8 9 10 11 A Process Information Cond ID No. 1002C1 Combustion Temperature 1002C2 Combustion Temperature °F °F B C Units Cond Avg 626 1729 8, process, 1002