The List of ABS Production Operation Equipment

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The List of ABS Production Operation Equipment Powered By Docstoc
					           The List of ABS Production Operation Equipment
H 10 A – Demi water collection tank
Horizontal cylindrical tank, made from stainless steel.
Insulated on the outside
V = 100 m3


                             P 1E/K, P 1F/K – Demi water pump
Centrifugal pump:      Electric engine:
Q = 200 l/min.         N = 5 kW
P = 0,4 MPa            n = 2900 rev./min.
material: stainless steel


                              Operational demi water container
Horizontal cylindrical container equipped with liquid level gauge and overflow. The inside of
the container is coated with epoxy paint.

Coating – river water                   Piping – monomers, water
Calculation overpressure: 0,75 MPa      Calculation overpressure: 0,55 MPa
Temperature: 14°C                       Temperature: 75°C

Weight:
Empty: 780 kg          Full: 1130 kg


Storage of granulate (input raw material)


E 1 A – Transport gas coolers
Cooler pipe in pipe

                          Casing   Pipe
Max. pressure             4 bar    2 bar
Max. temperature          50°C     130°C
Volume                    24 l     22 l
material: stainless steel


S 19 – S 24 Granulate silos
Vertical cylindrical containers with conical bottom fitted with cyclones.
The silos are equipped with Vega ultra-sound level indicators.
D = 3488 mm
H = 14750 mm
V = 110 m3
material: epoxy coated steel
                          ABS coloring and granulation

               Extrusion line TR1 (Prodex) with accessories

SV 21 – Cyclone

S 25/ Storage container
Weighing ABS powder container, placed on automatic scales
Size: 794 mm by 794 mm
H = 1400 mm
V = 0,7 m3
material: zinc-plated sheet steel

ED 31 X Rotary mixing feeder
Type H-250/19
Amount fed         3500 g/h of ABS powder
Number of revs.    25 per min
Other parameters same as in feeders under silos

ME 1 Turbo-mixer
Supplier – Battacion, type TM 500      Work-load: 0,330 m3
Volume 0,500 m3                        Input: 45 – 65 kW
Material X5 Cr Ni 18/9                 Weight: 3500 kg


D10, D11 – Liquid additives tank
Cylindrical tank equipped with floater liquid level gauge
D = 1200 mm
H = 1870 mm
V = 2 m3
material: stainless steel


P 34, P 35 – Gear pumps for liquid additives
Pump type T – 2 PG 4        H = 40 m
Q = 70 l/min                n = 735 rev./min


T 11 – Extruder dosage equipment (Crammer)
Cylindrical container with conical bottom equipped with powder level gauges and a stirrer
with a dosage screw on the end. Stirrer revolutions can be controlled with a speed variator.
D = 1220 mm           Electric engine:
H = 1240 mm           N = 5,5 kW
          3
V = 1,6 m             n = 740 rev/min
E 21 – String cooling tub
Tub on wheels
size:        length 1600 mm
             width 655 mm
             height 960 mm
medium:      water
material:    stainless steel

E31 – Blowing table
Wheeled blowing table with the option of blower nozzle adjustment.
size: length – 700 mm
width – 800 mm
height – 1600 mm


V11 – Blowing table ventilator
Centrifugal ventilator:      Electric engine:
         3
Q = 40 m /h.                 N = 5,5 kW
type: VCSX - 671             n = 2860 revs./min.

MF 1 – Chopper
Type Union 300 N chopper with speed variator. Chopping cylinder with 48 special steel
knives. Feeder pulleys chrome-plated, pneumatically controlled. Static knife from special
steel.
Electric engine: N = 11 kW
Number of chopping strings: 75

VB 1 – Granule grader
Grader with stainless steel grid, circular cam powered.
Electric engine: N = 0,74 kW

n = 1360 rev./min

ME 11 – Conveyor screw
Electric engine: N = 0,74 kW
n = 1350 rev./min

ED 11 - Turnstile seal
Turnstile:                Electric engine:
type: VR 230              N = 0,55 kW
n = 35 rev./min           n = 1450 rev./min
material: stainless steel

VV 21 Granule pneumatic transport blower
Blower equipped with air filter and noise-reducer on suction and displacement.
Blower:              Electric engine:
type: RVT 7          N = 5,5 kW
         3
Q = 550 m /h at 17,7 kPa pressure n = 1350 rev./min
VV 14 – Extruder head steam suction ventilator
Radial ventilator:                   Electric engine:
              3
Q = 22500 m /h at 1,18 kPa pressure  N = 11 kW
material: zinc-plated sheet metal     n = 1500 rev./min

Turn off appliance on the extruder head gas draw off
The appliance is installed into the draw off piping by the extruder head. The temperature
sensor is set to 125°C. When this temperature is surpassed, the regulation valve opens on the
steam lead in to the gas draw off piping.

TR 1 – Extruder
Single screw type TM – 60 extruding machine with PRODEX supplied suction
Screw diameter:                                       152, 4 mm
L/D ratio:                                            24:1
Number of heating zones on the cylinder:              5
Number of heating zones on the extruding head         3
Extruder is powered by: air-cooled DC electric engine.
Extruder gear box is connected to the screw via a shock equalizer. The extruder cylinder is
made from a special alloy. The screw is made from a special high-resistance alloy, screw and
screw casing coating is doped by stelite and polished. Extruder head is open downwards and
has 75 extrusion openings. In the extruder head a smelt breaker and mesh are placed.

Extruder heating units are made from a special aluminum alloy. Cooling coils are made from
stainless steel.

ISE panel distributor contains electric engine power controls and extruder operation control
components, screw revolution number setting and failure signalization. PRODEX control
panel contains dosing appliance measuring and regulation elements.

VV 18 – Extruder engine cooling ventilator
Radial ventilator equipped with suction filters.


                         Extrusion lines TR 420 A, TR 520 B

ED 5X – 10X – Turnstiles under granulate silos
Type H-AR 200/10
Number of cells:          9
Number of revolutions:    27/min
Amount dosed: 3000 kg/hour of granulate
Clogging – air-blown
Material: stainless steel
El. engine                0,55 kW

VC 2X – Granulate pneumatic transport blower
Type: GNA 12.5        Electric engine:
Output: 22,1 kW       Type: F200 LK02
n = 3100 rev./min     N = 30/34,5 kW
Q = 14,7 m3/min       n = 2965/3560 rev./min
SV 13X – Sleeve filter
Cylindrical containers with conical bottom.
Type: RJX
D = 1030 mm
H = 2300 mm
material: stainless steel
Number of sleeves: 19
Nitrogen blowing interval: about 60 sec

SV 13 X-Z – Emergency filter
Cartridge type filter, air-dusted.
Cylindrical container with conical bottom, material stainless steel
D = 600 mm
H = 2200 mm

Number of filtration cartridges     4pcs           Operational overpressure   65 kPa
Filtration surface                  17, 2 m2       Operational temperature    45°C

SV 6 – SV 11 – Cyclones
Cylindrical containers with conical bottom         H = 2000 mm
D = 504 mm                                         material X4 Cr Ni 18/9

V 21, SV 22X, SV 23X – Cyclones

S 25/2 – S 25/3 – Storage containers
Weighing granulate storage tank, placed on automatic scales
size: 794 mm by 794 mm
H = 1400 mm
V = 0, 7 m3
material: zinc-plated sheet steel

ED 32 X – ED 33 X – Rotary mixing feeders
Type H-250/19
Amount fed:             3500 kg/h
Number of revolutions 25 per minute
Other parameters: same as in feeders under silos

ME 2 – ME 3 – Turbo-mixers
Supplier – Battacion, type TM 500        Work-load: 0,330 m3
Volume 0,500 m3                          Input: 45 – 65 kW
Material X5 Cr Ni 18/9                   Weight: 3500 kg

VV 461, VV 561 – Granule pneumatic transport blower
Blower equipped with air filter and noise-reducer on suction and displacement.
Blower:                                 Electric engine:
type: RVT 7                             N = 5,5 kW
Q = 550 m3/h at 17,7 kPa pressure       n = 1350 rev./min

V 14 – Extruder head steam suction ventilator
Radial ventilator:                  Electric engine:
Q = 22500 m3/h at 1,18 kPa pressure N = 11 kW
material: zinc-plated sheet metal    n = 1500 rev./min.
Turn off appliance on the extruder head gas draw off
The appliance is installed into the draw off piping by the extruder head. The temperature
sensor is set to 125°C. When this temperature is surpassed, the regulation valve opens on the
steam lead in to the gas draw off piping.

S 401, S 501 – Granulate storage containers
Container, volume 2,3 m3, equipped with vibrator
Liquid level indicator LSIHL 4203 (min – max)
Vibrator engine M 401
Output: 0,4 kW
Revolutions: 1400 rev./min

W 402, W 502 – Automatic granulate scales
Scale storage container stirrer engine
M 402-2 output 0,37 kW
M 502-2 revolutions 1420 per minute

H 513 – External SAN storage container
Vertical cylindrical container with conical bottom
V = 20 m3
material: stainless steel

ED 513 – Turnstile under H 513
Type ZAS – 5
El. engine N = 0,4 kW
Number of revolutions: 1380 per minute

VV 510 – SAN and off-grade pneumatic transport blower
Type K 30 – RS
Amount of air   330 m3/h
Pressure        1,25 bar
Max temperature 43°C
Number of revs. 3243 per min.
Output          2500 kg/h

El. engine         N = 7,5 kW
Number of revs     2900 per minute

D 511 – SAN feeding hopper

ED 512 – SAN turnstile
Type ZDS-5     Electric engine           N = 0,4 kW, number of revs. 1380 per min.

ED 515 – Off grade turnstile
Type ZDS-5      Electric engine          N = 0,4 kW, number of revs. 1380 per min

S 416, S 515 – SAN inter-storage containers
Cylindrical vertical storage container with conical bottom, equipped with cyclone and
minimum and maximum level indicator.
V = 5 m3
Two-way flap

W 418, W 518 – SAN automatic scales
Feeding hopper V = 0,2 m3
Dose-feeding output – 30 - 500 kg/h

SV 403, SV 503 – Metal separators

TR 420 – Extruder
Screw diameter              96 mm
Screw core diameter         67 mm
Number of screws            2
Span between axes           82 mm
Both screws have same sense of rotation
L/D                         28:1
Number of revolutions       35 - 350 per minute
Maximum torque              4800 Nm
Type                        ZE 90 A x 28 D
Number of full cylinders 3
Open cylinders 5D           1
Full cylinders 2,5D         1
Open cylinders 2,5D         1
Feeding cylinder            1
Extruder is equipped with an anti-overload coupling ARREX AKA 09/R400.
Output is transferred to gear box from engine with use of angular belts.

TR 420 extruder extrusion cylinder thermoregulation
7 electrically heated zones – zones 2-8
Zone 2 4,0 kW
Zone 3 14,0 kW
Zone 4 3,2 kW
Zone 5 14, 0 kW
Zone 6 9,0 kW
Zone 7 14,0 kW
Zone 8 6,0 kW
7 water cooled zones – zones 1-7
zones are cooled with pressure-water from extruder EA 422 tempering unit.
TR 520 - Extruder
Screw diameter              96 mm
Screw core diameter         67 mm
Number of screws            2
Span between axes           82 mm
Both screws have same sense of rotation
L/D                         30,5:1
Number of revolutions       35 - 350 per minute
Maximum torque              4800 Nm
Type                        ZE 90 A x 30,5 D
Number of full cylinders 3
Open cylinders 7,5D         1
Full cylinders 2,5D         1
Open cylinders 2,5D         1
Feeding cylinder            1
Extruder is equipped with an anti-overload coupling ARREX AKA 09/R400.
Output is transferred to gear box from engine with use of angular belts.

TR 520 extruder extrusion cylinder thermoregulation
7 electrically heated zones – zones 2-8
Zone 2 4,0 kW
Zone 3 14,0 kW
Zone 4 3,2 kW
Zone 5 14, 0 kW
Zone 6 15,6 kW
Zone 7 14,0 kW
Zone 8 6,0 kW
7 water cooled zones – zones 1-7
zones are cooled with pressure-water from EA 522 extruder tempering unit.

TR 420 and TR 520 extruder engines
Main engine:
- M 420-1      output      250kw
- M 520-1      revolutions 1750 per minute
Manufacturer: ABB
Type:          DMG 250 S direct current
Weight:        1040 kg
Main engine cooling ventilator
- VV 420
- VV 520
Ventilator engine
- M 420-2      output      2,5 kW/2,2 kW
- M 520-2      revolutions 3470/2870 per minute
Coolant air cooling exchanger
- E 420-1
- E 520-1
Extruder gearbox heating exchanger
- E 420-2
- E 520-2
Gearbox lubrication unit
Gearbox lubrication pump
- P 420-1       manufacturer          IKL
- P 520-1       output                83 l/min
                revolutions           950 per minute
Gearbox lubrication pump engine
- M 420-3       output                4,0 kW
- M 520-3       revolutions           950 per minute
Lubricant oil cooling exchanger
- E 420-3       manufacturer          Reich
- E 520-3       type                  WE 12F3CO4O-03-36
                cooling output        15 kW
Lubricant oil filter
- FC 420        manufacturer          IKL
- FC 520        type                  32.32.SL2.60
                Filtration element (25 my) is equipped with fouling indication 531.M1.D4

EA 422, EA 522 extruder cooling unit
The unit consists of:
- Tempered water storage container   S 422, S 522
- Tempered water cooling exchanger E 422, E 522
- Tempered water pump                P 422, P 522
- Tempered water engine              M 422, M 522
- Tempered water heater              EH 422, EH 522
- Inhibitor storage container        S 423, S 523
- Inhibitor pump                     P 423, P 523
- Inhibitor pump engine              M 423      output            0,25 kW
                                     M 523      revolutions       2780 per minute

Demi water injection into extruder cylinder
- Demi water storage tank         S 404, S 504
- Demi water pump                 P 404, P 504
- Demi water pump engine          M 404                  output         2,2 kW
                                  M 504                  revolutions    1415 per minute

Liquid additive dosage
- Liquid additive storage tank     S 405, S 505
- Liquid additive pump             P 405, P 505
- Liquid additive pump engine      M 405                 output         2,2 kW
                                   M 505                 revolutions    1415 per minute

PA 430 Vacuum unit
- Off-gas condensate separator     S 429
- Condensate storage               S 431
container
- Off-gas cooler                   E 433
- Water-circulation air pump       P 434
- Air pump engine                  M 434                 output         4,0 kW
                                                         revolutions    1415 per minute
- Water storage tank with overflow for P 434 S435
- Water cooler for P 434            E 436
PA 530 Vacuum unit
- Off-gas condensate separator      S 529
- Condensate storage                S 531
container
- Off-gas cooler                    E 533
- Pump engine                       M 532             output        5,5 kW
- Water-circulation air pump        P 534
- Air pump engine                   M 534             output        4,0 kW
Water storage tank with overflow for P 534 S535 ???
 Water cooler for P 534             E 536

F 421, F 521 extruder sifter changer
- Hydraulics pump                  P 421, P 521
- Pump engine                      M 421              output        2,5 kW/2,2 kW
                                   M 521              revolutions   1720/1430 per min.

Water-circulation granulator MF 440, MF 540
- Granulator engine             M 440-1               output        4,0 kW
                                M 540-1               revolutions   2880 per minute
- Engine ventilator             VV 440, VV 540
- Ventilator engine             M 440-2               220 V/50 Hz
                                M 540-2
Granulating water with          P 452                 manufacturer Allweiler
granulate pump
                                P 552                 type CLB 44-160 U3D-W20
                                                      output       60 m3??/h

- P 452, P 552 pump engine        M 452               output        12,6 kW
Centrifugal drying plant E 453, E 553
- Drying plant engine            M 453-1                  output       406 kW
                                 M 553-1                  revolutions  1735 per minute
- Drying plant ventilator        VV 453                   type         New York Blower
                                                                       122
                                  VV 553                  manufacturer GALA
                                                          output       1700 m3/h
- Ventilator engine               M 453-2                 output       0,75 kW
                                  M 553-2                 voltage      3 times 380 V/50
                                                                       Hz
                                                          manufacturer Siemens
- Granulating water storage       D 454                   volume       1,5 m3
tank
                                  D 554                   preliminary    0,57 m2
                                                          filtration
                                                          sifter
                                                          overflow       0,16 m2
                                                          sifter
- Granulating water cooler        E 457                   type           CP 503-6-B7
                                  E 557                   manufacturer   Funke
                                                          area           1,3 m3
- Granulating water filter        FC 456                  type           BRF-S 3304
                                  FC 556                  manufacturer   Brieden
                                                          output         40 m3/h

- Fitting – 5 filter candle, diameter 32 mm, fissure width 150 my
- Rinsing medium – actual filtered medium with automatic rinsing based on differential
pressure
- Filter drive engine                 M 456                  output       0,1 kW
                                      M 556                  voltage      3x’s 380 V/50 Hz
- Granulating water pump              P 455                  type         CLB 40-160 U3D-
                                                                          W20
                                      P 555                  manufacturer Allweiler
                                                             output       60 m3/h
- Start up flap                                              manufacturer GALA
                                                             type         pneumatic, mdl 4.6.
Granulate grading sifter VB 460, VB 560
- Granulate sifter               VB 460                    sifter surface   0,36 m2

                                   VB 560                  # of sifters     3
                                                           # of fractions 3
                                                           stroke (travel) 20 mm (470 rev/min)
                                                           main fraction 8 mm
                                                           sifter opening
                                                           size
- Vibrator engine                  M 460                   output           0,37 kW
                                   M 560                   revolutions      1000 per minute
- Turnstile                        ED 462, ED 562          type:            VRR-230
                                                           n = 35 rev./min
                                                           preliminary filtration sifter
- Turnstile engine                 M 462                   output           0,65 kW
                                   M 562                   revolutions      1360 per minute


                       Granulate storage (ABS semi-product)

H 9 – H 24 Granulate storage containers
Containers with conical bottom equipped with cyclones and pneumatic shutting slide valves.
Size: 3810 mm by 1190 mm
H = 3270 mm
V = 9,1 m3, max granulate weight 7 tons

SV 32 – SV 47, SV 24 – SV 29 – Cyclones
Capacity     1,8 t/h

S 65 K/A (B) – Granulate storage containers
Storage containers with conical bottom equipped with cyclones
Size: width 6000 mm
       depth 3600 mm
       height 7500 mm
       V = 50 m3

S 65 K/C – Granulate storage container
Volume: 70 m3

ISC 1, ISC 2 – Bagging machines
Used to bag 25 kg sacks. Equipped with scales LIMBAWERK.
Max Capacity: 250 bags/hour
Material:        stainless steel
Manufacturer:    C.A.R
Type:            IC -11

SC 3 – Bagger
Manufacturer: Paglierani – Italy
The machine operates on the principle of loading the bags using acceleration belt
FBC Pallet wrapper
Manufacturer: Paglierani – Italy
Machine is controlled via control panel. Operation is semi-automatic with manual lead-in of
the wrapping foil.
Serves for fixation of bags on the pallet using a strip of polyethylene foil which wraps around
the bags on the pallet.

TS 4 – 013 – Palleting automat
Manufacturer Rolnická společnost Litomyšl. Serves for automatic shaping of bags and their
placing on the pallet in layers of five pieces. Fully loaded bag weight is 25 kg.
Maximum capacity: 450 bags/h
Maximum weight of full pallet: 1500 kg.

				
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