Lpg Disaster Management by adj12321

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									     Capacity Building programme on
   “New Techniques and Strategies in
Prevention and Management of Industrial
               Disasters”

 Standard Codes followed in Hazardous
              Industries
 LPG Storage and Handling installations


              Presentation by –

               C. Vijay Kumar,
 Senior Manager (LPG-Engg), IOCL, Karnataka
   APPLICABLE STANDARDS & STATUTORY
              REGULATIONS
1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED)
   RULES:1981
 TO REGULATE THE CONSTRUCTION, FITMENT,LOADING
   TRANSPORT AND INSPECTION OF UNFIRED VESSELS IN
   SERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY
   EXCEEDING 1000 LTR.
 PESO (CCOE) LICENSE FOR BULK STORAGE
2.0 GAS CYLINDER RULES: 1981
 TO REGULATE POSSESSION, DELIVERY, STORAGE, HANDLING
   AND EXAMINATION/TESTING OF CYLINDERS LIMITED UPTO
   CAPACITY 1000 L.
 PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY
   NEW FACILITIES OR ALTERING THE EXISTING FACILITIES FOR
   FILLING CYLINDERS AND STORAGE AREA
 PESO LICENSE FOR FILLLING OF CYLINDERS
 PESO LICENSE FOR STORAGE OF FILLED CYLINDERS
   APPLICABLE STANDARDS & STATUTORY
              REGULATIONS
3.0 FACTORIES ACT: 1948
 APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF FACTORY/
   INSTALLATION BY DIRECTOR, DEPARTMENT OF FACTORIES &
   BOILERS.
 ADHERENCE TO FACTORIES ACT 1948 AND STATE FACTORIES
   RULES
 WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF
   WORKMEN
 MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN

4.0 WEIGHTS AND MEASURES RULES:1987
 WEIGHTS AND MEASURE CERTIFICATE FOR WEIGH BRIDGE,
   FILLING MACHINES AND CHECK SCALE
 PERMISSIBLE ERRORS ON NET QUANTITIES DECLARED BY
   WEIGHT OR BY VOLUME AS PER ACT
  APPLICABLE STANDARDS & STATUTORY
             REGULATIONS

5.0 ENVIRONMENTAL REGULATIONS
 CONSENT OF STATE POLLUTION CONTROL BOARD FOR
   DISCHARGE OF SEWAGE OR EFFLUENTS INTO A STREAM OR
   ON LAND

 CONSENT OF STATE POLLUTION BOARD FOR DISCHARGE OR
  EMISSION OF AIR POLLUTANTS FOR OPERATION OF DG SET
  & FIRE ENGINES


6.0 INDIAN ELECTRICITY RULES - 1956

7.0 THE MOTOR VEHICLES ACT - 1988.
         APPLICABLE OISD STANDARDS &
                  GUIDELINES
   OISD STD 144 – LIQUEFIED PETROLEUM GAS (LPG)
    INSTALLATIONS
   OISD GDN 169 – OISD GUIDELINES ON SMALL LPG BOTTLING
    PLANTS (DESIGN & FIRE PROTECTION FACILITIES)
   OISD STD 150 – DESIGN AND SAFETY REQUIREMENTS FOR
    LIQUEFIED PETROLEUM GAS MOUNDED STORAGE FACILITY
   OISD STD 105 – WORK PERMIT SYSTEM
   OISD STD 128 – INSPECTION OF UNFIRED PRESSURE VESSELS
   OISD STD 132 – INSPECTION OF PRESSURE RELIEVING
    DEVICES
   OISD STD 137 – INSPECTION OF ELECTRICAL EQUIPMENT
   OISD STD 154 – SAFETY ASPECTS IN FUNCTIONAL TRAINING
               OISD STANDARD 144
   Minimum safety requirements on design, layout,
    storage, loading / unloading, operation, inspection
    & maintenance, fire protection, emergency planning
    and safety audit systems of LPG Installations.

   Not applicable to bottling plants having a bulk LPG
    storage capacity not exceeding 300 MT (above
    ground) or 450 MT in case of mounded or in
    combination of above ground and mounded with
    total bottling quantity not exceeding 35MT per shift
    of eight hours. Such small bottling plants are
    covered under OISD GDN 169.
 Installation layout & design consideration
 Storage & Handling of Bulk LPG
 Bottling operations
 Maintenance and inspection
 Safety –
   a) Fire Protection Facilities
   b) Gas Monitoring System
   c) Emergency Management Plan
   d) Safety Audit
                        TABLE –I
      OISD 144- INTER DISTANCES FOR LPG FACILITIES
                             1   2     3  4  5     6   7
1.   LPG STORAGE VESSELS      *   T-II 30 30 30    15   60
2.   BOUNDARY/PROPERTY LINE/ T-II --   30 30 30    30   --
     GROUP OF BLDGS NOT ASSO-
     CIATED WITH LPG PLANT
3.   SHED-LPG                 30 30     15 30 30   15   60
4.   TW/TT GANTRY-LPG         30 30     30 50 50   30   60
5.   LPG/OTHER RAIL SPURS     30 30     30 50 50   30   60
6.   PUMP HOUSE/COMPRESSOR 15 30        15 30 30   --   60
      HOUSE(LPG)
7.   FIRE PH                  60 **     60 60 60   60    --

  Notes : ALL DISTANCES ARE IN METRES
** ANY DISTANCE FOR OPERATIONAL CONVENIENCE
* ¼ OF SUM OF DIA OF ADJACENT VESSELS
             OISD 144 -TABLE –II
     DIST BETWEEN LPG STORAGE VESSELS &
    BOUNDARY LINE/GROUP OF BUILDINGS NOT
         ASSOCIATED WITH THE PLANT


CAPACITY OF EACH VESSEL          DISTANCE
(CU. MT OF WATER)                   (M)

    10-20                           15
    21-40                           20
    41-350                          30
    351-450                         40
    451-750                         60
    751-3800                        90
    > 3800                          120
                 OISD 144
               PLANT LAYOUT
1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES

1.1 LOCATION

 ACCESS FOR MOBILE FIRE FIGHTING EQUIPMENTS
 AVAILABILITY OF SPACE FOR FUTURE EXPANSION
 LONGITUDINAL AXIS OF BULLETS NOT POINTED
  TOWARDS VESSELS, VITAL PROCESS EQUIPMENTS
 BUILDINGS AND FACILITIES
 STORAGE VESSELS LAID OUT IN A SINGLE ROW
 BULLETS AND SPHERES NOT GROUPED TOGETHER
 STORAGE VESSELS NOT LOCATED ONE ABOVE THE
  OTHER
                 OISD 144
               PLANT LAYOUT
2.0 LPG BOTTLING FACILITIES
SEPARATE SHEDS FOR -
   •   EMPTY CYLINDER STORAGE CUM FILLING SHED
   •   FILLED CYLINDER STORAGE
ESCAPE ROUTES IDENTIFIED IN LPG SHEDS

3.0 PROTECTION OF FACILITIES
PROVISION OF ROADS AROUND FACILITIES FOR
ACCESSIBILITY OF FIRE FIGHTING OPERATION
EMERGENCY ESCAPE EXIT WITH PROPER GATE
LPG LORRY PARKING AREA(BULK/PACKED) WITH PROPER
HYDRANTCOVERAGE
                    OISD 144
                  PLANT LAYOUT
4.0 LPG STORAGE FACILITIES
PROVISION OF KERB WALL AROUND STORAGE VESSELS
PROVISION OF SPILLAGE SUMP WITH MIN DISTANCE NOT MORE
THAN DIA OF THE NEAREST VESSEL OR 15M WHICHEVER IS HIGHER
AREA UNDER SPHERE IS HAVING CONCRETE PAVEMENT WITH
PROPER SLOPE TO SHALLOW SUMP
GROUPING OF THE VESSEL NOT EXCEEDING 6 NO.S IN EACH GROUP
TOP SURFACE OF ALL VESSELS IN ONE GROUP ON THE SAME PLANE


5.0 LPG BULK HANDLING FACILITIES
MIN TURNING RADIUS FOR TT SHOULD BE 20M
MAX NO. OF TANK LORRY BAYS IN A GROUP NOT TO EXCEED 8 NOS.
SEPARATION BETWEEN TWO SETS OF BAYS MIN 50M
PROVISION FOR ISLAND FOR PROTECTION OF PIPE LINE
PIPELINE SYSTEM WITH THERMO SAFETY VALVES ROVs AND EFCVs
TO BE PROVIDED
           OISD 144
STORAGE VESSEL DESIGN CRITERIA
STORAGE VESSELS
 DESIGN CODES - ASME SEC. VIII or IS-2825 or PD- 5500
  APPROVED BY PESO
 MATERIAL-SA537 Gr.1 OR SA 516 Gr. 70
 DESIGN TEMPERATURE- -27DEG TO +55DEG
 DESIGN PRESSURE: 14.5 Kg/SQCM AT 55 DEG CELCIUS.
 CORROSSION ALLOWANCE: 1.5MM
 RADIOGRAPHY –FULL
 STRESS RELIEVING 100% IRRESEPCTIVE OF THICKNESS
 WIND PRESSURE AS PER IS 875
 EARTH QUAKE PRESSURE AS PER IS:1893
 HYDRO TEST PRESSURE AS PER DESIGN CODE
             OISD 144
    FIRE PROTECTION FACILITIES
SPRINKLER SYSTEM -
 Automatic fire protection (Fixed) medium velocity sprinkler system -
heat detection through quartzoid bulbs

 In LPG storage area, detectors shall be provided encircling each
vessel, equi-spaced.

 Minimum 2 nos. detectors shall be provided at the top of the vessel
and one near the liquid line ROV to take care of failure of flanges.

 Upon actuation there shall be alarm in control panel, LPG pumps
and compressors would trip, ROVs on LPG supply and return lines
would trip and the deluge valves on fire water sprinkler system will
get actuated.
           OISD 144
  FIRE PROTECTION FACILITIES
DESIGN CRITERIA

     ALL LPG STORAGE VESSELS, CYLINDER STORAGE/
 FILLLING SHEDS, REPAIR SHEDS, LPG PHs, BULK LORRY
 AND TANK WAGON GANTRIES SHALL BE COVERED BY
 MEDIUM VELOCITY SPRAY SYSTEM

    DETECTION OF FIRE FOR AUTOMATIC ACTUATION OF
 MV SPRAY SYSTEM SHALL BE PROVIDED AT ALL CRITICAL
 LOCATIONS LIKE LPG BULK STORAGE, TANK TRUCK/TANK
 WAGON GANTRY,NEAR CAROUSAL, LPG PUMP/COMPRESSOR
 HOUSE, EVACUATION, VALVE CHANGE AREAS
             OISD 144
    FIRE PROTECTION FACILITIES
     FIRE WATER STORAGE

   EFFECTIVE WATER STORAGE CAPACITY IS NOT LESS THAN 4 HRS
    AGGREGATE WORKING CAPACITY OF MAIN FIRE WATER PUMP

   MIN 2 STORAGE TANKS ARE PROVIDED IF STEEL TANKS ARE
    PROVIDED

   FIRE WATER PUMPS TO MEET INSTALLED RATE OF FLOW AND
    HEAD SHALL BE CENTRIFUGAL TYPE DIESEL ENGINE DRIVEN

   THERE SHALL BE A JOCKEY PUMP NOT LESS THAN 10M 3/HR PER
    100 HYDRANT POINTS WHICH MAINTAINS THE SYSTEM PRESSURE
    AT 7KG/CM2 BY STARTING AND STOPPING AUTOMATCALLY BASED
    ON THE SYSTEM PRESSURE
                OISD 144
       FIRE PROTECTION FACILITIES
   AT LEAST ONE STANDBY FIRE WATER PUMP SHALL BE
    PROVIDED UPTO 2 NOS OF MAIN PUMPS.
    FOR MAIN PUMPS 3 AND MORE, MINIMUM TWO STANDBY
    PUMPS OF THE SAME CAPACITY AS THE MAIN PUMPS SHALL BE
    PROVIDED.
FIRE HYDRANT NETWORK
• FIRE WATER RING MAIN LAID ABOVE GROUND
• FIRE WATER RING MAIN LAID UNDERGROUND IF ANY ,
       CONFORMS TO THE FOLLOWING:
         - RING MAIN LAID 1 MTR BELOW GROUND
        - IN ROAD CROSSING, RING MAIN LAID 1.2 MTR BELOW
        GROUND
   FIRE WATER RING MAIN KEPT PRESSURISED MIN. 7KG/CM2
   FIRE WATER MONITOR PROVIDED WITH INDEPENDENT ISOLATION
    VALVE
   BETWEEN HYDRANT POINTS HOSE BOXES ARE KEPT WITH 2 NOS
    HOSES AND A NOZZLE
           OISD 144
  FIRE PROTECTION FACILITIES
FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS

FIRE EXTINGUISHERS SHALL BE PROVIDED AT VARIOUS
LOCATIONS AS UNDER:

AREA                      PORTABLE FIRE EXTINGUISHER
LPG STORAGE VESSEL        2 NO.S 10KG DCP
LPG CYL SHED              2 NO.s 10KG DCP PER 200 SQM AREA
LPG PUMP HOUSES           2 NO.S 10KG DCP PER 50SQM
TT LOADING/UNLOADING      1 NO. 10KG DCP PER BAY
TW LOADING/UNLOADING      1 NO. 10KG DCP FOR EVERY 15/20
                                  MTRS OF GANTRY
OTHER PUMP HOUSES         2 NO.S 10KG DCP
           OISD 144
  FIRE PROTECTION FACILITIES
FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS

AREA                       NO. OF FIRE EXTINGUISHER
MCC/DG ROOM/HT ROOM           ATLEAST 2 NO.S 4.5KG
                               CO2 EXTINGUISHERS IN
                               EACH ROOM
100% SPARE CARTRIDGES
50% MIN SPARE DCP BAGS AS PER FIRE EXTINGHUISHER
 CAPACITY
 MOBILE FIRE FIGHTING EQUIPMENT
 1 NO. 75 KG DCP IN FILLING SHED , LPG STORAGE VESSELS,
 LPG PUMP HOUSE AREA, TANK TRUCK LOADING/UNLOADING
 GANTRY AREA, TANK WAGON LOADING/UNLOADING GANTRY
 AREA
           OISD 144
  FIRE PROTECTION FACILITIES
HOSES NOZZLES AND ACCESSORIES
 50% SPARE SHALL BE STORED IN THE LPG PLANT
 2 NO.S NOZZLES SPARE OF EACH KIND


FIRE ALARM SYSTEM
SUFFICIENT NO. OF MANUAL CALL POINTS
TWO ELECTRICALLY OPERATED FIRE SIREN WITH 1 KM AND 3 KM RADIUS
 COVERING THE ENTIRE PLANT AND SORROUNDING PLACES
MANUALLY OPERATED SIREN AT STRATEGIC PLACES


COMMUNICATION SYSTEM
AVAILABILITY OF EFFECTIVE COMMUNICATION
COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN
 HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY SAFE
                 OISD 144
          GAS MONITORING SYSTEM
   The Gas Monitoring system - early warning for gas
    concentration below the LEL (lower explosive limit).

   The detectors for the gas monitoring system strategically
    located at all facilities close to potential source of leakage.

   The detection control equipment provided in the control
    room for continuous monitoring even during power failure.

   The control equipment to generate at least two alarms at
    different levels of concentration of gas below LEL.
                 OISD 144
          GAS MONITORING SYSTEM
   Appropriate annunciation system shall be available to
    ensure that all the alarms generated, both, audio and visual
    are reported to the plant personnel, who are authorized to
    take corrective action. Depending on the manning practice
    of the plant, the alarms both, audio and visual can be
    repeated at additional location to ensure corrective action is
    taken.
   The height of the detector should not be more than 0.3 M
    from the mounting level.
   The detectors should be located at least 0.3 mtrs. away
    from the potential source of leakage
   The gas monitoring system shall be kept in good operating
    condition all the time.
               OISD 144
        GAS MONITORING SYSTEM
The minimum detectors are given below:
 Storage vessels (above ground) – 1 No. top and 1 No. near

  bottom ROV.
 LPG pump house 1 No. in pump house and 1 No. in

  manifold.
 Filled cylinder shed - 2 No.

 Valve change shed – 1 No.

 Empty-cum-filling shed – 2 Nos. near carousel, 1 No. near
  evacuation unit tank, 1 No. weight correction unit.
 TLD – one at each manifold and at ends.

 Tank wagon gantry – 1 no. for every two bays or 30 m
  whichever is less at bottom. Additionally, some detectors at
  selected locations shall be provided at the top of platform.
              OISD 144
    EMERGENCY MANAGEMENT SYSTEM
GUIDELINES FOR EMERGENCY PREVENTION -
 Sound engineering practice in the design, fabrication,

  installation and maintenance of facilities.
 Careful selection and correct use of equipment.

 Observance of safety and security regulations.

 Proper and constant training and guidance to all

  personnel on product knowledge and maintenance
  practices.
 Good House-keeping.

 Constant supervision and alertness
                OISD 144
      EMERGENCY MANAGEMENT SYSTEM
   Instructions to both corporation and contractor’s
    employee identifying the action to be taken by each
    one in an emergency.
   Availability of fire fighting organization plan including
    plan for holidays and off shifts
   Availability of approved onsite disaster management
    plan(DMP)
    Mock fire drills to be conducted in coordination local
    administration, Police authorities, Fire Brigade, hospital
    authorities, home guards, neighbouring industries
   Offsite DMP will be formulated by District
    Administration
              OISD 144
    EMERGENCY MANAGEMENT SYSTEM
SOURCE OF LPG LEAKAGES -
 Through water drain valve while draining.

 Leaking sample valve.

 Breakage of glass on Sight Flow Indicator on the

  pipeline.
 Opening of pop-off valve, gland/packing etc.

 Leakage through LPG compressor/pump.

 Leakage due to bursting/ rupture of hose or through

  swivel joints of body arms.
 Leakage from the filling guns.

 Escape of liquid/ vapour LPG during maintenance/

  repairs.
                  OISD 144
                SAFETY AUDIT
   A structured and systematic safety audit of
    any plant / facility to be done
   Check lists should cover all the operational
    areas, major equipments, operating/
    maintenance procedures, safety practices,
    fire prevention/ protection systems etc.
                   OISD 144
                 SAFETY AUDIT
   Daily safety audit of LPG Installation by Safety
    Officer – reviewed by PM on daily basis.
   Monthly safety audit by Plant Manager
   Electrical audit by Internal & External Auditors
    annually
   Detailed safety audit by Multi disciplinary team
    annually with members from region / HQ
   Maintenance & Inspection audit annually
   Surprise audit by Regional Safety Team
   External safety audit by OISD – scheduled as well
    as surprise
                 OISD 144
               SAFETY AUDIT
The safety audit will cover the following points –
 Safety Organisation

 Security System

 Fire prevention/ protection system

 Preparedness to handle any emergency --Disaster

  control plan and mock drills.
 Skill level and training needs for HRD.

 Operating manual/ instructions, display of Do's/

  Don'ts etc.
              OISD 144
         OPERATING PRACTICES
1.0 STORAGE AND HANDLING OF BULK
    UNLOADING OF BULK LPG TANK TRUCKS/ TANK
      WAGONS UNLOADING OF BULK TTs & TWs TO BE
      CARRIED OUT ONLY AT LOCATIONS APPROVED BY
      PESO

   SAFETY PRECAUTIONS
    ELECTRICAL EQUIPMENTS/ LIGHTING FLAME PROOF

    VAPOUR VENTLINE FOR INDUIVIDUAL BAY AT 1.5M

     HEIGHT ABOVE THE EAVES OF THE SHED
    FIRE EXTINGUISHERS SHALL BE POSITIONED AS AN

     IMMEDIATE AID FOR FIRE FIGHTING - 1 NO 10 KG
     DCP EXTINGUISHER PER BAY
        OISD 144
   OPERATING PRACTICES
CHECKS TO BE CARRIED OUT FOR EACH TT BEFORE
  UNLOADING –
• VALID LICENSE FROM PESO, NAGPUR
• 2 NO.S 10KG DCP FIRE EXTINGUISHERS
• QUICK CLOSING MANIFOLD VALVE WITH LEVER
       INDICATING CLOSE/OPEN STATUS
• MASTER CUT OFF SWITCH FOR SWITCHING OFF
       ENGINE IS PROVIDED
• AVAILABILITY OF TREM CARD, ROUTE MAP,
  INSTRUCTION       BOOKLET, RTO PERMIT
                 OISD 144
            OPERATING PRACTICES
LPG CYLINDER STORAGE
STACKING
 VERTICAL WITH VALVE IN UPRIGHT POSITION
 HEIGHT SHOULD NOT EXCEED 2 STACKS
 DIFFERENT TYPE AND CAPACITY TO BE STACKE   SEPARATELY (SEPARATE
  STACKING OF OMC CYLINDERS –COMPANY WISE)

STACKING PATTERN
 SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2 STACKS
  HIGH
 MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M ACCESS AFTER
  5 LOTS
 AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M CYLINDER
  STORAGE SPACE TO BE MARKED AND PAINTED ON FLOORING
  DEMARCATED
 MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING
 MIN DISTANCE OF 10M FROM FILLING POINT
                  OISD 144
          MAINTENANCE & INSPECTION
   INSPECTION/ TEST CERTIFICATE AT THE TIME OF ORIGINAL FABRICATION
    SHOULD BE AVAILABLE AND SUBSEQUENT INSPECTION / HYDRAULIC TEST
    CARRIED OUT AS PER SMPV RULES 1981 AND RECORDS MAINTAINED.
   GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED FOR DETAILED
    INSPECTION OF PRESSURE VESSELS.
   ANNUAL INSPECTION AND TESTING OF SAFETY VALVES CARRIED OUT AT
    PROPER SET PRESSURE AND RECORDS MAINTAINED.
   ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND TEMPERATURE
    GAUGES, ROVS ARE MAINTAINED IN WORKING CONDITION AND DAILY
    SCHEDULED CHECKS, PERIODIC CALIBRATION AND PREVENTING
    MAINTENANCE SCHEDULE
   RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN CONDITION
   EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF EARTH PIT TO
    BE CHECKED AND RESISTANCE MEASURED
          OISD 144
  MAINTENANCE & INSPECTION
INSTRUMENTATION
TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED ONCE
  IN 6 MONTHS USING STD GAUGE
LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER
  FUNCTIONING
ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED OUT
  MONTHLY
PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT
  FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS USING STD.
  GAUGE
FLOW MEASURING DEVICES TO BE CHECKED DAILY AND
  CALIBRATED ONCE IN A MONTH

INSPECTION OF LOADING/UNLOADING HOSES
UNLOADING ARMS ARE PREFERABLE TO HOSES
HOSES TO BE STORED PROPERLY WITH ENDS CLOSED BLINDS
NO HOSE HAVING KINKS OR CRACKS
                  SECURITY
   ENTRANCE TO AUTHORISED PERSONNEL ONLY WITH
    IDENTIFICATION WITH PHOTO ID CARDS
   FRISKING OF ALL PERSONAL DONE BEFORE ENTRANCE
    PHYSICALLY AS WELL AS HAND HELD METAL DETECTORS.
    FURTHER THE PERSON HAS TO PASS THROUGH DOOR FRAME
    METAL DETECTORS
   VISITORS ALLOWED INSIDE ONLY AFTER AUTHORISATION BY
    PLANT MANAGER / AUTHORISED OFFICER
   MONITORING OF MOVEMENT OF VISITORS AND LOGGING THEM
    OUT AFTER EXIT.
   VISITORS FACE CAPTURED USING A WEB CAMERA
   VEHICLES ENTERING ARE CHECKED FOR PRESENCE OF BOMBS,
    ETC., PHYSICALLY AS WELL AS UNDER BODY MIRRORS
   NO INFLAMMABLE OBJECT ALLOWED INSIDE
   VISITORS VEHICLE CHECKED THOROUGHLY DICKIE, BONNET AND
    UNDER BODY
   ADEQUATE SECURITY PERSONNEL FOR ROUND THE CLOCK FOR
    PETROLING AND SECURITY OF INSTALLATION
   SECURITY TOWERS FOR MONITORING OUTSIDE AREAS
   CO-ORDINATION WITH LOCAL POLICE AND INTELLIGENCE BUREAU
    FOR SUSPICIOUS PERSONS AND MOVEMENT
                    TRAINING
   SAFETY EDUCATION AND TRAINING RECEIVES GREAT ATTENTION
   A VARIETY OF TRAINING COURSES ARE CONDUCTED INTENDED
    TO DEVELOP THE SKILLS AND SAFETY CONSCIOUSNESS OF
    EMPLOYEES.
   TRAINING IS GIVEN TO IOCL EMPLOYEES, HANDLING & HOUSE
    KEEPING CONTRACT LABOUR, TRUCK CREW AND SECURITY AS PER
    THE SYLLABUS GIVEN IN OISD 154.
   TRAINING ALSO GIVEN DURING MONTHLY FIRE DRILL AND HALF
    YEARLY FIRE DRILL INVOLVING OUTSIDE AGENCIES.
   FIRST AID TRAINING IS GIVEN TO EMPLOYEES WITH THE
    ASSISTANCE OF OUTSIDE AGENCIES LIKE ST. JOHNS, ETC.,
   TRAINING IS GIVEN AS PER MV RULE 9 TO TRUCK CREW WITH
    THE HELP OF INHOUSE PERSONNEL AND OUTSIDE AGENCIES.
   TRAINING DATA AND QUALITY REVIEWED BY HIGHER
    MANAGEMENT
   REFRESHER COURSES ARE GIVEN PERIODICALLY AS SPECIFIED
    OISD 154 / INTERNAL COMPANY REGULATIONS.

								
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