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History Why NIC Products Quality Logistics
Why customers prefer NIC:
“NIC Components” Corporation Has Established a Reputation for Supplying
Quality Products and Best-in-Class Service for Over 20+ Years
We Supply Electronic Components That Meet the Demands of Today's
Cutting-edge Technology
We Offer Multiple Component Solutions, Developed to Aid Our Customer's in
Design and Production of Products With More Features, in Smaller and Less
Expensive Formats
Our Global Systems Allows Us to Easily Support and Manage
Multiple Location Builds
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History Why NIC Products Quality Logistics
2000~2002
1975 1982 1990 1996 1998
Nippon Industries NIC Components NIC West NIC Eurotech NIC Asia NIC Regional
Company - Japan Corp. (North America) (San Jose) (Europe) (SE Asia) Sales Offices
“NIC” • Pacific North West
• South East
• Southern California
• Canada
NIC Components Corporation [ ™], in association with Nippon Industries Co. Ltd is a
designer, manufacturer and worldwide supplier of passive components.
• Established in 1975 as a manufacturer of aluminum electrolytic capacitors, NIC has
developed into a major supplier of capacitors, resistors, magnetics and specialty products.
• Using Nippon Industries' manufacturing and design expertise, a select group of specialized
factories was recruited to augment our core products and add complimentary products to our
expansive line.
• NIC's expertise and diligence in selection and integration of quality fabs is world-renowned.
Long-term supplier relationships (averaging over ten years) have been fostered by shared
strategy and partnering management teams.
• Quality is our number one commitment. Every step, from component design to raw material
selection, manufacturing processing to final inspection is meticulously controlled.
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History Why NIC Products Quality Logistics
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History Why NIC Products Quality Logistics
Why NIC?
Advantages of the NIC Fab-less Model:
NIC’s hybrid model combines strengths of both a direct
manufacturer and a global distributor
• Advantage to Factories
• Advantage to NIC
• Advantages to NIC’s Customer’s
NIC Advantages:
Global Logistics
SADU - Strategic Account Development Unit
Useful 24-7 Web-tools
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History Why NIC Products Quality Logistics
NIC FACTORY NETWORK
NIC FAB-LESS MODEL PROVIDES FACTORIES WITH:
GLOBAL SALES, MARKETING AND LOGISTICS
REACHING DIVERSE CUSTOMER BASE
PACKAGED COMPONENT OFFERING
TECHNICAL COLLABORATION
ADDITIONAL LEVEL OF QUALITY INSPECTION & CONTROL
STABLE PRODUCTION REQUIREMENTS
FINANCING
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History Why NIC Products Quality Logistics
NIC FACTORY NETWORK
STRATEGIC FACTORIES PROVIDE NIC WITH:
COMPETITIVE MANUFACTURING COSTS
CONSISTENT ALLOCATIONS
SPECIALIZED PRODUCT CONCENTRATION
FLEXIBLE PRODUCTION
QUICK TURNAROUND
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History Why NIC Products Quality Logistics
NIC OFFERS IT’S CUSTOMERS
“SELECT” CUSTOMER CONCENTRATION
EXTENSIVE OFFERING OF PASSIVE COMPONENTS
SEAM-LESS GLOBAL LOGISTICS
GLOBAL ENGINEERING SUPPORT
TECHNOLOGY LEADER
COMPETITIVELY PRICED COMPONENTS
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History Why NIC Products Quality Logistics
SADU
Strategic Account Development Unit
EBN (02/19/99) [ SADU INFO PAGE ]
New NIC unit to provide local service to CEMS
NIC Components Corp. has created a new Strategic Global Accounts
business unit (SADU - Strategic Account Development Unit) at its Melville,
N.Y., headquarters in a continuing effort to position itself as a global
supplier to contract-manufacturing customers. Creation of the business unit
was prompted by the fact that major CEMs such as Celestica, Jabil, SCI,
and Solectron are building manufacturing facilities all over the world to
support their local markets, according to Richard Schuster, president of the
passive-component supplier. They are demanding local stocking facilities to
meet their just-in-time deliveries and demand-pull inventory requirements,
he added.
By offering a global-logistics solution to inventory management, as well as
global sales and technical support, Schuster believes that the midsize
company can effectively compete with some of its larger competitors…
[ more ]
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History Why NIC Products Quality Logistics
SADU
Strategic Account Development Unit
SADU Team Members Support
Multi-National CEMs & OEMs
Provide Global Logistics Support
Material Management Control of Inventory Levels
Product Bonding
Auto Replenishment Programs
Consignment Inventory Programs
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History Why NIC Products Quality Logistics
SADU
Strategic Account Development Unit
SADU Team Members Activities:
Tracking Requirements of Multi-location Builds
Assuring Local Inventory Is Available
Consolidating Item Orders From Multiple Locations
Daily Interface to Support Critical Need Items
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History Why NIC Products Quality Logistics
SADU Strategic CEM / ODMs
Jabil
FoxConn
SCI-Sanmina
Solectron
Flextronics
Celestica
SMTC
Cisco
HP – Compeq
nVIDIA
Dell
EMC
Symbol Technologies
Lucent Technologies
Mars
Motorola
Matrox
Tivo
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History Why NIC Products Quality Logistics
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History Why NIC Products Quality Logistics
www.niccomp.com
On-Line Cross Referencing
On-Line Stock Check
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History Why NIC Products Quality Logistics
www.lowESR.com
Premier Website
Focused on Low ESR Capacitor
Solutions:
Materials, Technologies, Specs,
Performances Data, Comparisons,
Technical Articles
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History Why NIC Products Quality Logistics
www.lowESR.com
On-Line Comparison Tables
Review & Select Low ESR
Capacitors
by Cap, VDC, Type, Size, ESR,
RCR and Price
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History Why NIC Products Quality Logistics
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
NIC Products SURFACE MOUNT COMPONENTS
Capacitors:
» Aluminum Electrolytic Capacitors
» Ceramic Capacitors: Chip - Array - IPC
» Film Capacitors
» Tantalum Electrolytic Capacitors
» Low ESR Electrolytic Capacitors
Resistive Products:
» Thick Film Chip - Array - IPC
» NTC Thermistors
Magnetics:
» Inductors
» Ferrite Beads
Diodes & Circuit Protection:
» Silicon Rectifier Diodes
» Schottky Barrier Diodes
» Varistors (MLV) 17
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
NIC Products
LEADED (TH) COMPONENTS
Capacitors:
» Aluminum Electrolytic Capacitors
» Ceramic Capacitors
» Film Capacitors
» Tantalum Electrolytic Capacitors
Resistive Products:
» Film Resistors
» Networks
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Ultra-Low ESR Capacitors: Solid Aluminum E-Caps
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Ultra-Low ESR Capacitors: Solid Aluminum E-Caps
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Low ESR Capacitors: Hybrid Electrolyte Aluminum E-Caps
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Low ESR Capacitors: Polymer Cathode Tantalum E-Caps
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Low ESR Capacitors: High Capacitance & High Frequency MLCCs
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
High Frequency (Wireless) Design Components
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History Why NIC Products Quality Logistics
NEW! Lead-Free Products
Cutting Edge Technology
Ultra-Small (0201) Components
» MLCC Capacitors
» Chip Inductors
» Chip Resistors
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History Why NIC Products Quality Logistics
Passive Component Update
Topics:
• Market
• Technology
• Production
• Material Issues
New & Redesign Recommendations
New Products
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History Why NIC Products Quality Logistics
Sources:
Nippon Industries Company Ltd (Japan)
NIC Components Corp. (Taiwan)
Paumanok Publications, Inc
Leading passive component market analysts… & publishers of
Passive Component Industry Magazine
Bi-monthly look at the passive component market
and technology www.paumanokgroup.com/
Reed Electronics Research www.rer.co.uk
Electronic Buyer News (EBN) www.ebnonline.com
Electronic Component News (ECN) www.ecnmag.com
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History Why NIC Products Quality Logistics
Changing Technology Impact Passive Devices
Technology Innovations
Lower voltage of operation = increased circuit current = higher
demands on voltage - power management circuitry = tighter line
regulation (reduce ripple) = lower ESR capacitors
Faster circuit speeds = reduced response time for voltage - power
management circuits = energy from capacitor bank
Higher frequency operation = reduced trace distances = better
performing & smaller devices
All impact signal & supply voltage integrity
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History Why NIC Products Quality Logistics
Development of Passive Components
Passive component research & development:
New & Improved Materials
- improve characteristics
- reduce costs
Improved Processing & Equipment
- expanded available range
- increased production
- reduced components sizes
Capacitors Varistors Ferrite Beads
Resistors Inductors Thermistors
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS :
Materials Shift
Electrodes (PdAg or BME- Base Metal: Nickel)
BME 2002 Estimates:
80% of global
MLCC production
is BME
Pd-Ag
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS :
Developments
Nickel electrodes = reduced component costs
– Greater equipment (firing) costs
Increased number of layers [ >100 layers ]
1uF and above = very low ESR [ sub 0.010ohm @ 100KHz)
X7R (-55 ~ +125) & X5R (-55 ~ +85) = ±15% Cap change
Encroaching upon tantalum electrolytic range
100uF / 6.3VDC [1210 in X5R & Y5V TCs]
Thinner dielectric layers = lower voltage ratings
– Voltage-coefficient effects
– Aging effects & piezo-electric noise
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS
MLCC Market:
Year 2000 was record year (~30%* growth to $5.6Billion;
source RER) for MLCC industry with demand exceeding supply and
prices inching up. Demand disappeared in 2001, with producers
running at reduced capacity. During year 2000 crunch many
producers added considerable production expansion equipment.
Supply should meet all demands through year 2002 & 2003.
Pricing has eroded due to over supply and reduced costs of raw
materials (BME vs. Pd-Ag).
MLCC expansion has been focused on BME (Base Metal Electrode;
nickel) construction for X7R and Y5V as opposed to Pd-Ag
electrode construction. NPO will remain Pd-Ag (although with
reduced Pd loading).
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS
NIC Monthly Capacity by Case Size
Case Size 2002 2003
0201 6KK 20KK
0402 400KK 600KK
0603 550KK 650KK
0805 200KK 200KK
1206 55KK 50KK
> 1206 15KK 15KK
Cap Arrays 5KK 20KK
TOTAL = 1230KK 1555KK
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS
NMC Series: 0201 size MLCCs
Ultra Small Ceramic Chip Capacitors
L x W x H = 0.6 x 0.3 x 0.3mm
NPO
10V / 16V / 25V / 50V
0.47 ~ 100pF
P/N: NMC0201NPOxxx
X7R X5R & Y5V
16V / 25V / 50V 10V
39pF ~ 3300pF 1200pF ~ 0.01uF
NMC0201X7Rxxx NMC0201X5Rxxx
Applications:
Ultra-Small for Hand Held – Embedded Device
Precautions:
Solder Paste & Placement Issues
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS
NMC Series: MLCCs
Ceramic Chip Capacitors
0805 size
0201 size NPO = (472) 4700pF / 25VDC
NPO = (101) 100pF / 25VDC X7R = (105) 1.0uF/16VDC
X7R = (332) 3300pF/16VDC X5R = (475) 4.7uF/6.3VDC
X5R = (103) 0.01uF/10VDC Y5V = (474) 4.7uF/16VDC
0402 size 1206 size
NPO = (471) 470pF / 16VDC NPO = (103) 0.01uF / 25VDC
» New! X7R = (104) 0.10uF/10VDC X7R = (225) 2.2uF/16VDC
X5R = (104) 0.10uF/10VDC X5R = (226) 22uF/6.3VDC
Y5V = (474) 0.47uF/6.3VDC Y5V = (226) 22uF/10VDC
0603 size 1210 size
NPO = (152) 1500pF / 25VDC NPO = (103) 0.01uF / 50VDC
X7R = (224) 0.22uF/10VDC X7R = (106) 10uF/10VDC
X5R = (105) 1.0uF/16VDC X5R = (476) 47uF/6.3VDC
Y5V = (105) 1.0uF/10VDC New! X5R = (107) 100uF / 6.3VDC
New! Y5V = (107) 100uF / 6.3VDC
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS
NMC-L Series:
Low ESR NPO Ceramic Chip Capacitors
0402, 0603, 0805
O.5 ~ 150pF
Low ESR up to 1GHz
Ultra-Stable High Frequency Ceramic Chip Capacitors
NIC, has added a new range of low ESR multilayer ceramic chip capacitors. NMC-L
series is ideally suited to high speed, high frequency applications such as those
found in Bluetooth and Wi-Fi (IEEE 802.11b) products. Manufactured using ultra
stable, low loss NPO/COG dielectric, the devices are available with values ranging
from 0.5pF to 150pF. Both 50V dc and 100V dc rated parts are available. Supplied
in tape and reel packaging, the NMC-L range is compatible with both re-flow and
flow soldering processes.
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History Why NIC Products Quality Logistics
MULTILAYER CERAMIC CHIP CAPACITORS :
Recommendations
Transition away from larger (>0805) sizes
Use 0603 and 0402 on new and redesigns as much as possible
– Smaller sizes have best availability and lowest costs going
forward
Be aware and plan for possible future P&D issues with:
– Larger (>0805) sizes
– Higher voltage parts (>100VDC)
– High capacitance (high Pd content) NPO
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History Why NIC Products Quality Logistics
SMT TANTALUM ELECTROLYTIC CAPACITORS
Market :
Year 2000 was record year (~50% growth from 1999* *source RER) .
High industry demand, with long lead times and pricing increases.
Since December 2000 standard construction (MnO2 cathode) capacitors
demand has dropped significantly. Industry over-stock and reduced
demand has resulted in lower pricing.
Technology:
NEW Reduced case sizes low voltage 2.5VDC ~ 16VDC
- 0603 (J) [ 1.0 ~ 10uF]
- 0805 (P) [ 0.33 ~ 33uF ]
MONTHLY CAPACITY
CASE SIZE 2001 (Units) 2002 (Units)
P&J 2,000,000 4,000,000
A 10,000,000 15,000,000
B 10,000,000 15,000,000
C 5,000,000 6,500,000
D/E 5,000,000 6,500,000
Total: 32,000,000 47,000,000
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History Why NIC Products Quality Logistics
SMT TANTALUM ELECTROLYTIC CAPACITORS
STEPS PROCESS
1 Powder Mixing Tantalum Powder $250 / Lb ~30%of Unit Cost
2 Pressing Tantalum Wire $200 / Lb ~3% of Unit Cost
3 Vacuum Sintering
4 Pellet Assembly Primary raw materials
5 Oxide Film Formation Forming Liquid account for
6 Manganese Dioxide or Polymer Cathode Formation ~33% of Unit Cost
7 Graphite Baking Graphite
Source: PCI 11/12-2000
8 Conductive Layer Formation
9 Anode/Cathode Connection
10 Silver Paste
11 Lead Frame Cathode Materials:
12 Conductive Adhesive
13 Molding Resin MnO2 – Standard & reduced ESR
14 Marking Ink PPY - Polypyrrole (Low ESR)
15 Burn-In
16 Lead Forming
17 Inspection
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History Why NIC Products Quality Logistics
LOW ESR POLYMER CATHODE
TANTALUM ELECTROLYTIC CAPACITORS
Market & Technology: Use of POLYMER in place of MnO2 for CATHODE
results in low ESR, high ripple current ratings (RCR) and suppression of
combustion (will not support flame) under failure. Applications in high
density low voltage – high current power management designs. Larger
sizes C & D/V cases continue to be popular. Expansion will cover all sizes
P ~ D/V. New NTP series parts developed include lower ESR 0.025-ohm
products, and we will achieve 0.015 ohm.
Polymer Cathode Suppliers
NIC NTP
Kemet T520 "KO-Cap"
Tokin-NEC PSL "NeoCap"
Sanyo TP "PosCap"
Nichicon F55
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History Why NIC Products Quality Logistics
41
Nb
NEW TECHNOLOGY COMPONENTS:
New Product
92.90638
Niobium Electrolytic Capacitors
Niobium is one of the alternatives being considered to replace tantalum
in capacitors. Estimates, niobium is over 100 times more plentiful than
tantalum (less than 1/10th the cost). NIC’s NBP series has same
construction as conductive polymer cathode tantalum (NIC NTP Series).
It is anticipated that in the future, niobium capacitors will be used for
high-capacity devices (up to 1000µF), which are too costly to produce
using tantalum.
NIC’s niobium capacitor at a glance
Specifications:
Rated Voltage 2.5V
Capacitance 220uF
Size (D) 7.3 x 4.3 x 2.8mm
ESR 0.055ohms
Part Number NBP series (specifications in development)
Production On-Hold
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History Why NIC Products Quality Logistics
SMT TANTALUM ELECTROLYTIC CAPACITORS:
Recommendations
Use SMT tantalum aluminum electrolytic capacitors:
when small size is required
when low profile (low head-row) is needed
where long life at high temperature operation (>+65°C) is needed
where operation voltage is tightly regulated:
protected from transients, over-voltage or reverse voltage
when looking to replace leaded electrolytic capacitors
when high speed placement are needed
when flow – wave soldering compatibility is needed
Today SMT tantalum electrolytic capacitors are available in:
Low ESR – Polymer Cathode and MnO2 Cathode Types
Reduced 0603 (J) & 0805 (P) case size
Capacitance values to 470uF (2VDC)
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History Why NIC Products Quality Logistics
SMT ALUMINUM ELECTROLYTIC CAPACITORS:
Market - Technology:
SMT aluminum electrolytic types have led (and will continue to lead) in
high demand. Useful as alternates to chip tantalum in many
applications, and at lower cost has fueled growth – acceptance
industry wide. No raw material – production issues are expected to
impact this product type. Lower unit pricing expected over time as
non-Japanese manufactures accelerate production.
Focus (chiefly solid electrolyte types) in development of
lower ESR – Z types for lower voltage – higher current
power management applications. Introduction of larger case
sizes has allowed higher capacitance values and high
voltage rated versions, as replacement for leaded & snap-in
types.
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History Why NIC Products Quality Logistics
SMT ALUMINUM ELECTROLYTIC CAPACITORS:
NIC Monthly Capacity by Size
Case Diameter 2002 2003
3mm 1KK 2KK
4mm 30KK 37.5KK
5mm 8.5KK 10KK
6.3mm 18KK 21.5KK
8mm 10KK 12.5KK
10mm 3.5KK 4KK
12.5mm & larger 2.2KK 3.2KK
TOTAL = 73.2KK 90.7KK
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History Why NIC Products Quality Logistics
SMT Low ESR ELECTROLYTIC CAPACITOR COMPARISON:
also see www.lowESR.com
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History Why NIC Products Quality Logistics
SMT Low ESR ELECTROLYTIC CAPACITOR COMPARISON:
POLYMER
HYBRID ELECTROLYTE
SOLID ALUMINUM CATHODE
ALUMINUM
TANTALUM
Plastic Molded Plastic Molded
TYPE: SMT V-Chip SMT Flat Chip Radial Lead SMT V-Chip Radial Lead SMT Flat Chip
ELNA PV - - - - - - - - - - - - - - -
FUJITSU - - - - - - FP-RE - - - - - - - - -
KEMET --- AO-CAP --- --- --- KO-CAP
NIC Components
NSPZ NSP NSPZR NSPE NSPER NTP
Corp.
NICHICON NA - - - SEP - - - - - - F55
PANASONIC SPV SP - - - - - - - - - - - -
SANYO SVP - - - SEP - - - - - - POSCAP
UCC- NIPPON
PXA PT PS - - - - - - - - -
CHEMICON
Many E-capacitor suppliers have
developed low ESR capacitors…
NIC offers the most options – design choices…
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History Why NIC Products Quality Logistics
SMT ALUMINUM ELECTROLYTIC CAPACITORS:
Recommendations
Use SMT aluminum electrolytic capacitors:
when low cost is needed (lowest cost per uF of SMT types)
when high voltage (>20VDC) rating (or no de-rating is possible) is required
when >470uF is required (values to 6800uF in SMT Alum V-Chip)
where component must be tolerant of voltage – current transients
where component height can be tolerated
when looking to replace leaded electrolytic capacitors
when high speed placement is needed & reflow soldering
SMT aluminum electrolytic capacitors are available in:
Low ESR – Solid Aluminum (100KHz ESR to 0.012ohm)
High Voltage (up to 450VDC)
+125°C, +105 °C & +85°C Ratings
Low Leakage Current & Bi-Polar Styles
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History Why NIC Products Quality Logistics
LEADED ALUMINUM ELECTROLYTIC CAPACITORS
Market & Technology:
Limited growth expected over long term. Explosive growth in SMT type is
replacing portions of radial leaded applications. No raw material – production
issues expected to impact this product. Focus is upon development of lower ESR
– Z types for lower voltage – higher current power management applications.
Elimination or alternate to PVC Sleeving to be phased in. Migration of Japan –
Taiwan production to China likely will result in price erosion over time
2001 2002+
CAPACITY (UNIT : KPCS) CAPACITY (UNIT : KPCS)
SIZE
φ4 4,000 4,000
φ5 8,910 8,910
φ6.3 9,400 9,400
φ8 8,860 16,860
φ10 21,350 26,750
φ12 3080 3080
φ16 840 840
φ18 230 230
OTHERS: 2,500 5,000
TOTAL: 56,670 70,070
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History Why NIC Products Quality Logistics
LEADED ALUMINUM ELECTROLYTIC CAPACITORS:
New Products
Ultra-Low ESR
Solid Aluminum Electrolytic Capacitors
(NSPZR Series) Radial Leaded
100KHz ESR = 0.008ohm
100KHz RCR = 5.500Arms
Capacitance Values = 180 ~ 820uF
Voltage Ratings = 4 ~ 16VDC
Sizes = 8 & 10mm Diameters
Lowest ESR of Radial Leaded Types
Lower Cost
Hybrid Electrolyte
Aluminum Electrolytic Capacitors
(NSPER Series) Radial Leaded
100KHz ESR = 0.012ohm
100KHz RCR = 2.34Arms
Capacitance Values = 330 ~ 1000uF
Voltage Ratings = 4 ~ 10VDC
Sizes = 8 & 10mm Diameters
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History Why NIC Products Quality Logistics
LEADED ALUMINUM ELECTROLYTIC CAPACITORS:
New Products
Low ESR Aluminum Electrolytic Capacitors
(NRSK Series) Radial Leaded
100KHz ESR = 0.012ohm
100KHz RCR = 3.29Arms
Capacitance Values = 470 ~ 3300uF
Voltage Ratings = 6.3 ~ 16VDC
Sizes = 8 & 10mm Diameters
4000 Hour Life
Aluminum Electrolytic Capacitors
(NRSG Series) Radial Leaded
100KHz ESR = 0.016ohm
100KHz RCR = 3.29Arms
Capacitance Values = 82 ~ 4700uF
Voltage Ratings = 4 ~ 25VDC
Sizes = 6.3, 8, 10 & 12.5mm Dia.
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History Why NIC Products Quality Logistics
RADIAL LEADED Low ESR ELECTROLYTIC CAPACITOR COMPARISON:
Ripple
NIC Load Life at
Type Voltage ESR Current Cost Size
Series +105degC
Ratings
MODERATE
NRSZ Liquid 6.3 ~ From 4x7~
0.03 ~ 3.20A 2000 ~ 7000 LOW
NRSX Electrolyte 100VDC 0.015 ohm
hours
18x35.5
BETTER
Liquid From 6.3x11 ~
NRSG Electrolyte
6.3 ~ 35VDC
0.016 ohm
0.40 ~ 3.29A 2000 ~ LOW
12.5x30
4000hours
NRSJ Liquid 6.3 ~ 50VDC From 0.92 ~ 2.55A MODERATE
LOWEST 8x11.5 ~ 10x23
NRSK Electrolyte 6.3 ~ 16VDC 0.012 ohm 1.14 ~ 2.80A 2000 hours
Hybrid From MODERATE 8x11.5 &
NSPER Electrolyte
4 ~ 10VDC
0.012 ohm
1.45 ~ 2.34A
2000 hours
MODERATE
10x12.5
Solid From LONGEST 8x11.5 &
NSPZR Aluminum
4 ~ 16VDC
0.008 ohm
4.36 ~ 5.54A
(No Dry-Out)
HIGH
10x12.5
also see www.lowESR.com
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History Why NIC Products Quality Logistics
LEADED ALUMINUM ELECTROLYTIC CAPACITORS:
Recommendations
Use Leaded aluminum electrolytic capacitors:
when lowest cost is needed (lowest cost per uF of all types)
when high voltage (up to 450VDC) rating (or no de-rating is possible) is required
when high capacitance is required (values to 1.2Farad = 1,200,000uF)
where component must be tolerant of voltage – current transients
where component height can be tolerated
Leaded aluminum electrolytic capacitors are available in:
Low ESR – Solid Aluminum (100KHz ESR to 0.008ohm)
High Voltage (up to 450VDC)
+125°C, +105 °C & +85°C Ratings
Low Leakage Current & Bi-Polar Styles
Radial, Snap-In and Screw Terminals
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History Why NIC Products Quality Logistics
FILM CHIP CAPACITORS (SMT)
Raw Materials: (PEN / PPS Films)
Thin metallized films (16 ~ 100VDC)
Stable characteristics over temperature, voltage & time
(as compared to X5R/X7R/Y5V/Z5U ceramics)
0805 / 1206 / 1210 / 1913 / 2416 Sizes
High capacitance - tight tolerance (up to 0.47uF in ±2%, ±5%)
Low dielectric absorption (DA) characteristics for A/D conversion applications
Low dissipation factor (DF) for high efficiency display circuits
(portable - battery powered designs)
Immunity to cracking = good choice as compared to SMT ceramic capacitors
Recommendations:
Use SMT film chip capacitors
When need better performance than ceramic types is needed
When (MLCC) component cracking has been issue
When lowest loss (DF) for high circuit efficiency is needed
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History Why NIC Products Quality Logistics
Technology Roadmap
SMT Magnetics Products
SMT – Surface Mount
Ferrite Chips Beads:
Noise suppression – filtering at high frequency
Standard (low ~ medium current)
0603 ~ 1812 sizes
High Current (5Amp) Lead & Core
1612, 3119 & 3312 sizes
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History Why NIC Products Quality Logistics
Technology Roadmap
SMT Magnetics Products
SMT – Surface Mount
Chip Inductors:
NIS Series: Surface Sprial (high Q)
High Frequency Performance! 0201, 0402 & 0603 sizes
NML Series: Multilayer (MLI) Chips
Low Cost! 0402 & 0603 sizes
NIN-H Series: WireWound Open Frame (high current)
Crosses – Replaces
COILCRAFT 0402, 0603, 0805 & 1008 sizes
NIN-F Series: WireWound Molded Case
Older Designs 1008, 1210 & 1812 sizes
NPI Series: Power Inductors (High Current Power Supplies)
Power Supplies
9.0mm x 12.0mmm size
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History Why NIC Products Quality Logistics
SMT Magnetics Products
Cross-Reference:
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History Why NIC Products Quality Logistics
SMT RESISTORS & ARRAYS
Market & Technology:
Similar slow market conditions for thick film resistor products at the
moment. Pricing is flat, with higher alumina substrates pricing impacting
larger (>0805 sizes) packages [Alumina substrate is majority element of
thick film chip resistor]. Focus on 0402 & 0603 sizes for new and expanded
production. Smaller (0201) size will be expanded as market acceptance
increases. 0404, 0408 & 0612 Array sizes expansion ahead of larger sizes.
CASE SIZE 2001 (Units) 2002 (Units)
15 KK 20 KK
0402 0201 250 KK 350 KK
0603 500 KK 600 KK
0805 350 KK 350 KK
1206 200 KK 200 KK
1210 25 KK 25 KK
0.5W & 1W - 2010 & 2512 25 KK 25 KK
Total: 1,365KK 1,570 KK
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History Why NIC Products Quality Logistics
LEGACY LEADED TECHNOLOGIES
High Voltage Ceramic Disc Capacitors
• 0.5pF ~ 0.22uF
• 12V ~ 15,000VDC Rated
• Temperature compensating TCs (N150 ~ N3300 PPM/degC)
• Taped, Bulk or Cut – Formed Lead Styles
MLCC Radial – Axial Ceramic Capacitors
• NPO / X7R / Z5U
• 1.0pF ~ 4.7uF
• 50, 100, 200VDC
Radial / Axial Film Capacitors
• Polyester, Metallized Polyester, Metallized Polypropylene
• 1000pF ~ 6.8uF
• 100V ~ 630VDC Rated
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History Why NIC Products Quality Logistics
LEGACY LEADED TECHNOLOGIES
Carbon Film, Metal Film, Metal Oxide Film Resistors
• 1.0 ohm ~ 10 Meg-ohm
• 1/8W, 1/4W, 1/2W, 1W, 2W, 5W, 3W, 5W, 7W Rated
• +/-1%, +/-2%, +/-5% tolerance
• Taped or Bulk Boxed
SIP Resistor Networks
• 4 ~ 13 Pins
• Common – Bussed, Isolated or Custom Circuits
• 10ohm ~ 3.3Meg-Ohm elements
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History Why NIC Products Quality Logistics
ENVIRONMENTAL:
LEAD–FREE | PVC - FREE
National Electronics Manufacturing Initiative (NEMI)
Japan Electronics and Information Technology Industries Association (JEITA)
was formed on November 1, 2000, through the merger of the Electronic
Industries Association of Japan (EIAJ) and Japan Electronic Industries
Development Association (JEIDA).
World Lead-free Soldering Roadmap and Agree to Eliminate Lead by 2005
European legislation and the JEITA roadmap will use a target of 0.1wt percent.
Lead-free Solder Alloy Selection… The type of solder composed of Sn-Ag-Cu is
recommended for board assembly
Environmental pressure to remove LEAD (Pb) & PVC Sleeving from
components. Item defined as LEAD-FREE if lead content is less than
0.2% (NEMI) or 0.1% (JEITA) of total (component) weight
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History Why NIC Products Quality Logistics
ENVIRONMENTAL:
LEAD–FREE | PVC - FREE
Complete elimination of lead from terminal finish is need for
compatibility to Lead-Free (Sn-Ag-Cu or Sn-Zn-Bi) soldering processes
LEAD-FREE Terminal Finish Versions available today…
MLCC (100% Sn)
Tantalum E-Cap (100% Sn)
Aluminum E-Cap (100% Sn & Sn-Bi*)
Film Cap (100% Sn & Sn-Ag-Cu)
Chip Resistors & Thermistors (100% Sn)
Inductors & Ferrite Chip Beads (100% Sn & Sn-Cu)
Diodes (100% Sn)
SMT Alum E-Caps: Sn-Bi*
Sn-Zn-Bi group : NEC, Sharp, JVC 61
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History Why NIC Products Quality Logistics
ENVIRONMENTAL:
PVC - FREE
Removing PVC
Insulation Sleeving
Aluminum E-Caps
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History Why NIC Products Quality Logistics
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History Why NIC Products Quality Logistics
QUALITY CONTROL
• Flow Chart • Process Control
• Calibration • Product Identification and Traceability
• Contract Review • Quality Audits
• Control of Non-Conforming Material • Quality Records
• Corrective Action • Quality System
• Document Control • Statistical Techniques
• Handling, Storage • Training
• Packaging and Delivery • ISO-9001:2000 Certification
• Inspection and Test Status • Global Support – Product Quality
• Inspection and Testing
• Management Responsibility
Bruce Haskin
Director of Quality Assurance
NIC Components Corp.
(631) 396-7500 x 221
bhaskin@niccomp.com
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History Why NIC Products Quality Logistics
Cust omer Order
Requirement
FLOW CHART:
Customer Order Cont ract Review
QC Process Review Cust omer
Special
Requirement s
Add
Special
Comply
Requirements Resolve wit h
Y es wit h No
To Cust omer
Requirement s
Customer
Master File
Y es
Picking Process.
QMP 280-3
Ent er order using Pick and verif y
CX ent ry screen. P/N and Qt y.
Y es
Print order in Comply wit h
Dist . Cent er cust omer special
inst ruct ions
No
Final Inspect ion
QMP 200
Verif y P/N and Qt y.
Verif y compliance
wit h cust omer
special Inst ruct ions.
(Labeling /Packaging) Does t he order
meet cust omers
requirement
Y es
Packaging
and
Shipping 65
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History Why NIC Products Quality Logistics
Calibration
NIC Components maintains and controls all Measurement and Test equipment
used to ensure product quality by:
• Identifying the calibration requirements of this equipment, and ensuring
that the equipment remains in a state of calibration throughout specified
intervals and conditions of use.
• Ensuring equipment is labeled with calibration status and next calibration
due date.
• Using qualified external calibration facilities for all calibrations. The company
maintains certified calibration records, which are traceable to NIST standards.
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History Why NIC Products Quality Logistics
Contract Review
All customer requests for quotations are reviewed by NIC Components to
ensure that:
• The requirements are adequately defined and documented; where no
written statement of requirement is available for an order received by verbal
means, NIC Components ensures that the order requirements are agreed
upon before their acceptance.
• NIC Components has the capability to meet the contract or accepted order
requirements.
• All special contract requirements, special instructions, quality requirements,
and delivery requirements are carefully reviewed, to determine whether the
company is able to meet these requirements.
• Any requirements differing from those in the order are resolved.
• After acceptance, any changes to the scope of the contract will force
additional contract review.
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History Why NIC Products Quality Logistics
Control of Non-Conforming Material
A documented system is in place to control non-conforming material. The
procedure outlines how non-conforming material is segregated and
dispositioned.
All identified non-conforming material is segregated into the (RJ1) warehouse.
Material received into this warehouse code cannot be inadvertently mixed or
used as good inventory.
The Product Manager is responsible for the disposition of non-conforming
material identified during receiving inspection.
The VP of Operations, Director of Quality Assurance, and the Warehouse
Manager are responsible for the disposition of all other non-conforming
material.
Records are maintained on all non-conforming material.
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History Why NIC Products Quality Logistics
Corrective Action
The company maintains a system for the timely corrective action of all
conditions detrimental to product and process quality, including deficiencies
encountered during processing. Supplier, Customer and Internal Audit
corrective action systems are in effect.
The prime objective of the corrective action system is to preclude the
recurrence of a nonconformance by identification and correction of the root
cause and contributing factors.
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History Why NIC Products Quality Logistics
Document Control
The Director of Quality Assurance has overall responsibility for the creation,
approval and issue of all QMS documents.
The Director of Quality Assurance is also responsible for ensuring that:
• Copies of appropriate documents are available at all locations where
operations that can affect quality are performed.
• Obsolete documents are promptly removed from all points of issue and use.
Changes to controlled documents are permitted only after formal submission
to the Director of Quality Assurance, who has overall responsibility for
approving all changes. He/she will consult with the party(s) responsible for
adherence to the document before approving a change.
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History Why NIC Products Quality Logistics
Handling, Storage, Packaging, Preservation and Delivery
Necessary protection of all products is provided to prevent damage, loss,
deterioration, or substitution.
•Product is packaged with materials necessary to prevent deterioration,
corrosion, or handling damage.
•A FIFO inventory usage system is in effect.
•Packaging and marking of products is in accordance with specified
requirements to assure proper identification, preservation, and segregation,
including delivery to the customer.
Inspection and Test Status
A system is in place to identify product and customer orders throughout the
inspection process. Inspection status is identified on our computer system
from product receipt through final inspection.
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History Why NIC Products Quality Logistics
Inspection and Testing
Inspection and Test is performed using documented procedures in the
following areas:
Receiving Inspection - A documented system exists for receiving inspection.
100% of all incoming receipts are visually inspected for manufacturer's part
number, quantity, packaging, condition and documentation. Based on
receiving history, suppliers are identified as "Skip Lot" and "Non Skip Lot". All
"Non Skip Lot" suppliers require a more in-depth physical inspection.
In-process Inspection - Inspection is performed during the picking process to
identify product that does not meet customer special requirements such as,
date code restrictions, revision levels, packaging, and labeling. When an error
is detected, the product is moved to a "mark out" area-awaiting disposition.
Final Inspection - 100% final inspection is performed on all orders prior to
shipment. Verification of manufacturer's part number, quantity, date code,
packaging, bar code labeling, and customer specific instructions are
performed.
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History Why NIC Products Quality Logistics
Management Responsibility
The Director of Quality Assurance is the Management Representative responsible
for all matters related to quality and the Quality Management System (QMS).
The Director of Quality Assurance is a member of the company's senior
management, and is afforded the authority, support, and resources necessary to
adequately fulfill his/her responsibility.
The Director of Quality Assurance is charged with the following:
• Ensuring that the Quality System is established, implemented, and maintained in
accordance with the requirements of ISO 9002.
• Setting quality objectives with other management personnel.
• Determining the root causes of non-conformances, initiating corrective / preventive action
and verifying solutions.
• Measure quality performance in key areas and review with senior management staff.
• All managers and supervisors are responsible for ensuring that company quality policies
are understood, implemented, and maintained throughout the organization.
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History Why NIC Products Quality Logistics
Process Control
A system is established and maintained for monitoring all processing
operations. Documented procedures are developed and maintained to ensure
that material/product are consistently delivered to meet customer
requirements.
Product Identification and Traceability
The part number, lot number and date code and a NIC internal item number
identify all products. Inventory is traceable from the time of receipt to the
time of shipment.
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History Why NIC Products Quality Logistics
Quality Audits
Internal quality audits are performed to verify that all Quality Operating
Instructions are in compliance with the NI Components QA Manual. The
internal quality audit addresses all clauses in ISO 9002. Personnel
independent of the function(s) being audited perform audits. Corrective action
requests are generated on non-conformances, and corrective action
effectiveness is verified. Audit results are reviewed with the area
manager/supervisor and distributed to upper management.
Quality Records
Quality records are maintained for all quality and inspection activities. Quality
records are filed and retained for auditing, tracking, and reference purposes.
Records are easily retrievable and maintained under appropriate
environmental conditions.
Records are kept on file for a minimum of 5 years after the conclusion of a
contract or activity.
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History Why NIC Products Quality Logistics
Quality System
The Quality Management System (QMS) is comprised of the following:
• The Quality Assurance Manual, which defines the policies relating to the
elements of ISO 9001:2000.
• Quality Manual Procedures (QMPs) are the instructions written at the
operator level to provide the operator with precise direction on how to
perform his/her tasks.
• Records of work and inspections performed.
• Auditing of the system, to ensure compliance with procedures and the
requirements of ISO 9001:2000.
• Documentation / Data control system.
• Corrective / Preventive Action system.
• Management Review.
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History Why NIC Products Quality Logistics
Statistical Techniques
Statistical techniques are used to measure internal and external quality data.
The data collected is used to identify trends, reject types, and when
necessary, to initiate corrective action.
The Director of Quality Assurance is responsible for creating monthly reports
to be reviewed with upper management. The review is designed to monitor
quality performance and continuous improvement efforts.
Training
It is an essential requirement of our Quality Management System that all staff
be suitably trained, and demonstrate a satisfactory level of skill and
knowledge in their functional areas.
Training records are kept on file and updated accordingly.
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History Why NIC Products Quality Logistics
ISO-9001:2000 Certification
NIC has been ISO-9002 certified since February 01, 1996
NIC received ISO-9001:2000 certification on October 20th, 2002
Auditor: Underwriter's Laboratories Inc.
Certification covers NIC facilities located: Melville, NY (USA) & San Jose, CA (USA)
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History Why NIC Products Quality Logistics
European Operations:
NIC Global Support – Product Quality NIC Eurotech Ltd
14 Top Angel
Buckingham Industrial Park
e-mail: Buckingham MK18 1TH
Global Technical Support: tpmg@niccomp.com United Kingdom
Tel: 44 1280 813 737
Fax: 44 1280 814 737
1 Supplier Quality Personnel on Staff
Japan Operations
Nippon Industries
(Tokyo, Japan)
3 Supplier Quality
Personnel on Staff
North American Operations Taiwan Operations
Corporate Head Quarters: NIC - EIAN (Taiwan)
NIC Components Corp.
70 Maxess Road
1 Supplier Quality
Melville, NY 11747 Asia Operations: Personnel on Staff
Tel (631) 396-7500 NIC Components Asia Pte Ltd
Fax (631) 396-7575 701 Sims Drive, #07-01 LHK Building
3 Supplier Quality Personnel on Staff Singapore 387383
Tel: 65-8441575
Fax: 65-8441646
1 Supplier Quality Personnel on Staff
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History Why NIC Products Quality Logistics
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History Why NIC Products Quality Logistics
NIC Global Logistics Locations
European Operations:
NIC Eurotech Ltd
West Coast Operations: 14 Top Angel
NIC Components Corp. Buckingham Industrial Park
2070 Ringwood Avenue Buckingham MK18 1TH
San Jose, CA 95131 United Kingdom
Japan Operations
Nippon Industries
(Tokyo, Japan)
3PL:
Monterey, Mexico
Guadalajara,Mexico Taiwan Operations
NIC – EIAN
(Taipei, Taiwan)
North American Operations
Corporate Head Quarters:
Asia Operations:
NIC Components Corp. 3PL:
70 Maxess Road NIC Components Asia Pte Ltd Hong Kong
Melville, NY 11747 701 Sims Drive, #07-01 LHK Building
Singapore 387383
Additional Sales Personnel in:
Penang, Malaysia
Hong Kong
Shanghai, China
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History Why NIC Products Quality Logistics
Material & Information Flow
NIPPON INDUSTRIES CO., LTD. (NIC JAPAN) NIC COMPONENTS CORP.
TOKYO, JAPAN TAIPEI, TAIWAN
JAPAN CHINA TAIWAN CHINA
PRODUCTION
PRODUCTION PRODUCTION FACILITIES PRODUCTION PRODUCTION
CORPORATE SALES & MARKETING ENGINEERING, MIS
NIC COMPONENTS CORP.
NEW YORK, USA
NEW YORK CALIFORNIA NIC STOCKING UK SINGAPORE
NORTH NORTH FACILITIES EUROPE SE ASIA
AMERICA AMERICA
NORTH NORTH
EUROPEAN SE ASIA
AMERICAN AMERICAN
CUSTOMERS CUSTOMERS
CUSTOMERS CUSTOMERS
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History Why NIC Products Quality Logistics
Global Support
Shared Unified Data-base
Move programs – builds from
location to location seamlessly
Single Global Part Numbers
No competing -disputing regional divisions
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History Why NIC Products Quality Logistics
Global Support Network
Scandinavia
West Coast Mid-West
NIC EUROTECH
USA USA
NIC CA NIC NY
NIC Local
Mid-Atlantic
Warehouses SE Asia
USA
(7)
NIC NY NIC COMP ASIA
Western Europe Eastern Europe
NIC EUROTECH Mexico NIC EUROTECH
NIC CA
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History Why NIC Products Quality Logistics
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