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BSL | BST | BSL-D | BST-D | BFS
Contour cutting | Vertical cutting | Horizontal cutting | Splitting | Profiling | Peeling
Content
4 - 7 BSL
8 - 11 BST
12 - 15 BSL-D and BST-D
16 - 19 BFS
“Expertise – customised solutions:
reliable, precise and economical.“
BSL
Horizontal cutting machine
The BSL 200, 204 and 214 horizontal cutting machines cut or split materials with low • Materials with low or medium densities are cut or split into stacks
or medium densities into stacks.
• Ideal for special applications such as latex cutting
Application area: Furniture and mattress industry, automotive and motor vehicle industry, packaging
industry, technical articles and the filter industry • The 30 mm wide band knife runs over four wheels and is guided in the cutting area by a teflonised
binding which is highly pre-tensioned
Material: Polyurethane foam and rebond foam, visco foam, ether and ester foam,
Basotect®, latex, reticulated foam, melamine foam • The grinding duration and grinding cycle of the knife can be manually set by the operator at
the grinding unit
Cutting tool: Endless, 30 mm wide band knife running over 4 wheels, stabilised
by an upper and lower binding BSL 200
• Semi-automatic machine with reversing belt system
• Manual adjustment of knife binding on the BSL 200 to ensure a precise cutting result
• The cutting speed is 50 m/min, depending on the material
BSL 204 and BSL 214
• To cut and split sheets of widely differing thicknesses, the BSL 204 horizontal cutting machine is equipped
with a reversing table and the BSL 214 with a reversing belt system
• Long knife service lives and low set-up costs since, due to the cutting unit being pivotable, the knife is not
twisted and consequently relieved of stress
• The fully automatic sequence of adjusting the cutting unit and angle ensures consistent quality, even
should operating personnel change
• Qualities can be stored so that the cutting unit is automatically pivoted into the optimum position for the
material when changing the cutting thickness. As a result, knife service lives are improved and set-up
costs are reduced
• The cutting speed is
80 m/min., depending on
the material to be cut
Fig.: BSL 204 horizontal cutting machine with
discharge conveyor belt
Fig.: BSL 204 horizontal cutting machine
Technical data
Vorderkante Messer
BSL 200, 204 and 214
front of knife
BSL 200 BSL 204 BSL 214
Standard Standard Option Standard Option Schneidrichtung
cutting direction
Block height: 1 300 mm 1 300 mm 1 500 mm 1 300 mm 1 500 mm
BL
Block width: 2 200 mm 2 200 mm 2 500 mm 2 200 mm 2 400 mm
Block length: 3 300 mm,
BH
4 400 mm,
3 050 mm 2 200 mm 5 500 mm, 3 050 mm 4 000 mm
6 600 mm
Standard: Grinding unit Grinding unit Grinding unit
Cutting angle adjustment Grinding dust extraction Grinding dust extraction GL
650 = TH
by manually pivoting the unit unit
knife binding from Angle adjustment of Angle adjustment of
-1 to +5° cutting unit by motor, from cutting unit by motor, from
Modem -1 to + 6° (manually or -1 to +6° (manually or
Vacuum unit automatically) automatically)
Modem Modem
Vacuum unit
Options: Cooling unit Cooling unit Cooling unit
Center support for Center support for Loading and unloading
BB = TB
the binding the binding conveyors
GB
Grinding dust extraction Upper pressure roller, Silicone spraying unit
unit non-driven Height-adjustable belt
Reinforced table drive Center support for the
Cutting table with binding (only without
perforated belts height-adjustable belt)
Loading and unloading Bedienpult
operator panel
conveyors
Silicone spraying unit
Vacuum unit Schaltschrank
Holding-down system switch cabinet
Cutting speed: 50 m/min., depending on 80 m/min., depending on 80 m/min., depending on Fig.: Foundation plan, BSL 204
the material, reverse cut the material, reverse cut the material, reverse cut
also also also
BSL 200 BSL 214 BSL 204
Block height Table height Total height Block height Table height Total height Block width Table width Total width Block height Table height Total height Block width (BB) = Total width (GB) Block length Total length
(BH) (TH) (GH) Table width (TB) (BL) (GL)
1 300 mm 650 mm 2 879 mm - 1 300 mm 650 mm 3 900 mm 2 200 mm 2 450 mm 4 025 mm 1 300 mm 650 mm 3 900 mm 2 200 mm 4 300 mm 2 200 mm 6 425 mm
4 179 mm
1 300 mm 840 mm 4 090 mm 2 400 mm 2 650 mm 4 025 mm 1 500 mm 650 mm 4 300 mm 2 500 mm 4 600 mm 3 300 mm 7 625 mm
1 300 mm 920 mm 4 170 mm 4 400 mm 9 825 mm
Block width: Table width Total width
1 500 mm 650 mm 4 300 mm Block length Total length
5 500 mm 12 025 mm
2 200 mm 2 450 mm 3 805 mm
1 500 mm 840 mm 4 490 mm 3 050 mm 6 950 mm 6 600 mm 14 225 mm
1 500 mm 920 mm 4 570 mm 4 100 mm 9 050 mm
Block length Total length
We have compiled all indications, figures and technical information with utmost care. However, we cannot give any guarantee on the correctness. Subject to change.
3 050 mm 6 950 mm
BST
Horizontal cutting machine
The BST 140 and BST 150 horizontal cutting machines cut or split PU soft foams and similar materials with low • The BST 140 horizontal cutting machine is equipped with a reversing belt and the BST 150
or high densities into stacks. with a reversing table
Application area: Furniture industry, mattress industry, automotive industry, packaging industry, • The reversing table on the BST 150 is driven by a servo motor with a steel belt
medical technology
• The reinforced welded structure of the cutting unit allows very high binding tensions
Material: Virtually all flexible polyurethane foams (55-75 kg/m³) and polyurethane
rebond foam (up to 100 kg/m³), visco foam, ether and ester foam, • The fully automatic sequence of adjusting the cutting unit and angle ensures consistent quality, even if the
Basotect®, latex, reticulated foam, melamine foam operating personnel change
Cutting tool: Endless, 60 mm wide band knife running over 4 wheels, stabilised • Qualities can be stored so that the cutting unit is automatically pivoted into the optimum position for the
by an upper and lower binding material when changing the cutting thickness
• The 60 mm wide band knife runs over four wheels and is guided in the cutting area by a teflonised
binding which is highly pre-tensioned
• The grinding duration and grinding cycle of the knife can be manually set by the operator at
the grinding unit
Fig.: BST 150 horizontal
cutting machine
Fig.: BST 140 horizontal
cutting machine with
discharge conveyor belt
Technical data Technical data
BST 140 and BST 150 BSV-S
Vorderkante Messer
front of the knife
BST 140 BST 150 Standard Optional
Standard Option Standard Option Cut height: 150 mm
Block height: 1 300 mm 1 500 mm 1 300 mm 1 500 mm Block width: 1 200 mm 1 600 mm
Schneidrichtung
Block width: 2 200 mm 2 500 mm 2 200 mm 2 500 mm Block length: 14
cutting direction - 14.5 m 17 - 19 m, 20 - 25 m*
BL Winding unit with movement possibility in reversing mode
3 300 mm, 4 400 mm
Block length: 3 050 mm 2 200 mm Grinding unit
GH
5 500 mm, 6 600 mm
Grinding dust extraction unit
Standard:
Driven pressure roller
Standard: Grinding unit Grinding unit Vacuum unit
Grinding dust extraction unit Grinding dust extraction unit Robust cutter bar
Angle adjustment of cutting unit by motor Angle adjustment of cutting unit by motor at
at the push of a button, from -1 to +6 the push of a button, from -1 to +6 degrees
Options: Deflecting stations
degrees (manually or automatically) (manually or automatically)
Frequency-controlled grinding unit
Modem Modem
Frequency-controlled knife speed
GL
Cutting table with table conveyor Reversing table
Heavy duty knife drive motor
Modem
Options: Vacuum unit Vacuum unit Angle adjustment by motor
Cooling unit Cooling unit Cooling unit
Conveyor belt system Conveyor belt system Diverse winding units (stress-relieved)
Loading and unloading conveyors Loading and unloading conveyors
Silicone spraying unit for improved Silicone spraying unit for improved cutting Maximum cutting speed: 50 m/min., depending on the material
cutting performance performance
TB
Non-driven pressure roller Non-driven pressure roller * Special lengths upon request
GB
Manually movable center support for the Manually movable center support for the Block width Total width
(BB) (GB)
BB
binding binding
Height-adjustable belt Cutting table with perforated conveyor belt 1 200 mm 5 300 mm
(only in conjunction with vacuum) 1 600 mm 5 700 mm
Reinforced table drive Bedienpult
Holding-down system operator panel
Block height, glued Block height in reversing Total height
(BH 1) mode (BH 2) ((GH)
150 mm 650 mm 3 300 mm
Max. cutting 80 m/min., depending on the material, 80 m/min., depending on the material, Schaltschrank
switch cabinet
speed: reverse cut also reverse cut also
Fig.: glued (BL1) Total
Block length, Foundation plan, BST 150 length (GL)
14 - 14.5 m 10 000 mm
BST 140 BST 150
Block height Table height Total height Block width Table width Total width Block length Total length Block height Table height Total height Block width (BB) = Total width (GB) Block length (BL) Total length (GL)
(BH) (TH) (GH) Table width (TB)
2 200 mm 5 425 mm
1 300 mm 650 mm 3 950 mm 2 200 mm 2 450 mm 4 215 mm 2 200 mm 5 425 mm 1 300 mm 650 mm 3 900 mm 2 200 mm 4 300 mm
3 300 mm 7 625 mm
1 300 mm 840 mm 4 140 mm 2 500 mm 2 750 mm 4 515 mm 2 500 mm 7 625 mm 1 500 mm 650 mm 4 350 mm 2 500 mm 4 600 mm
4 400 mm 9 825 mm
1 300 mm 920 mm 4 220 mm 4 400 mm 9 825 mm
5 500 mm 12 025 mm
1 500 mm 650 mm 4 350 mm 5 500 mm 12 025 mm
6 600 mm 14 225 mm
1 500 mm 840 mm 4 540 mm 6 600 mm 14 225 mm
1 500 mm 920 mm 4 620 mm
We have compiled all indications, figures and technical information with utmost care. However, we cannot give any guarantee on the correctness. Subject to change.
We
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BSL-D and BST-D
Horizontal cutting machines with turntable
The horizontal cutting machines with turntable, types BSL-D and BST-D, cut or split great quantities of
PU soft foam or similar materials with low or high densities into stacks.
Application area: Furniture industry, mattress production, automotive and motor vehicle industry,
packaging industry, technical articles Fig.: Operation panel Fig.: Table drive Fig.: Knife binding during cutting
Material: Polyurethane foam and rebond foam, visco foam, ether and ester foam,
Basotect®, latex, reticulated foam, melamine foam • Turntable cutting machines are used for the cost-effective and efficient production of larger
quantities of sheets
Cutting tool: Endless, 30 mm wide (BSL-D) or 60 mm wide (BST-D) band knife running
over 4 wheels, stabilised by an upper and lower binding • The specially reinforced construction of the BST-D cutting unit allows the optimum converting of medium
to high densities, while the BSL-D is designed to optimally process light to medium densities
• The machines are equipped with turntables with different diameters depending on the quality and density
of the foam material to be cut and in line with the capacity requirement
• The table runs on plastic rollers to achieve high smoothness
• The turntable, which is fitted with perforated plates, can be equipped with two vacuum chambers in the
cutting area for improved fixation of the material during the cutting process
• The cutting speed in the outer area of the table reaches up to 100 m/min. and can be set infinitely
variably, depending on the materiall and cutting thickness
• Depending on the materiall quality and cutting thickness, the cutting unit can be pivoted to prevent the
band knife from twisting and to increase knife service lives
• Different material qualities, including the corresponding cutting angles and cutting thicknesses, can be
stored in the memory and called up again later
• Control system feature "Reduction of cutting times": When loading the machine with only one block, the
peripheral speed increases.
- As soon as the individual block reaches the light barrier upstream the knife, the machine automatically
changes to the previously selected cutting speed
- When the knife leaves the block, the table accelerates again to maximum speed
• Control system feature "Nonstop cutting": Depending on the cutting thickness, the control calculates the
ideal table speed in the area of the knife adjustment:
- According to the cutting thickness, the knife is adjusted without any reduction of the table speed
- The cutting capacity of the machine increases considerably
- Consequently, wear of the mechanical drive components of the table is minimized
• Fully automatic version of the turntable cutting machine with a table diameter of 7 200 mm for automatic
loading and unloading (option):
- Loading and unloading belts upstream and downstream the machine
- Integration of three conveyor belt systems in the table
- Ideal for use in mattress cutting lines
Fig.: BSL-D optionally with: three conveyor belt segments with integrated vacuum, as
well as loading and unloading belts upstream and downstream the machine, for fully
automatic operation
12 13
Technical data
BSL-D and BST-D
Standard Option BSL-D
GH
Table outer Table inner Total
BH
diameter (TA) diameter (TI) diameter (G)
Block height: 1 300 mm 1 500 mm 6 300 mm 1 400 mm 8 100 mm
7 200 mm 2 200 mm 9 000 mm
TH
Table diameter: 6 300 mm 7 200 mm, 9 000 mm (BST-D only) ØG
Block height (BH) Table height (TH) Total height (GH)
Ø TA
1 300 mm 411 mm 3 650 mm
Standard: Grinding unit Ø TI
1 500 mm 411 mm 4 050 mm
Grinding dust extraction unit
Vacuum unit
Angle adjustment cutting unit by motor at the push of a button,
from -1 to +6 degrees (manually or automatically)
Modem
Foot switch for loading and unloading BST-D
Reduction of cutting time
Table outer Table inner Total
Nonstop cutting diameter (TA) diameter (TI) diameter (G)
6 300 mm 1 400 mm 8 100 mm
Options: Cooling unit Schneidrichtung 7 200 mm 2 200 mm 9 000 mm
cutting direction
Silicone spraying unit 9 000 mm 2 800 mm 10 800 mm
Turntable with 3 belts for easy loading and unloading
(for 7 200 mm turntable only)
Tischvakuum
table vacuum
Block height (BH) Table height (TH) Total height (GH)
Air cushion system
1 300 mm 411 mm 3 650 mm
Loading and unloading belts
1 500 mm 411 mm 4 050 mm
Maximum cutting speed: 100 m/min., depending on the material, reverse cut also
Bedienpult mit Schaltschrank
operator panel with switch cabinet
Fig.: Foundation plan of BSL-D without conveyor belts
Table capacity BSL-D and BST-D Example for loading with blocks of 1 x 2 m
Number of possible blocks
with table size
Block dimensions
BSL-D and BST-D BSL-D and BST-D BST-D only
6 300 mm 7 200 mm 9 000 mm
1 000 mm x 2 000 mm 9 11 18
1 250 mm x 2 000 mm 7 8 12
1 400 mm x 2 000 mm 6 7 13
Table diameter Table diameter Table diameter
1 600 mm x 2 000 mm 5 6 10 6 300 mm, 7 200 mm, 9 000 mm,
table capacity table capacity table capacity
1 900 mm x 2 000 mm 4 5 7 9 blocks 11 blocks 18 blocks
2 200 mm x 2 200 mm 3 4 6/7*
We have compiled all indications, figures and technical information with utmost care. However, we cannot give any guarantee on the correctness. Subject to change.
* 2 000 mm x 2 200 mm
1 1
BFS
Horizontal cutting machine
The BFS horizontal cutting machine serves for the economical cutting or splitting of sheet and foil ware with low
and medium densities with a minimum lenght of 10 m.
Application area: Packaging industry, furniture industry, mattress industry
Material: Polyurethane foam and comparable materials with low to medium densities,
from a length of 10 m Fig.: Winding unit Fig.: Discharge conveyor belt in
parking position
Cutting tool: Endless, 30 mm or 60 mm wide band knife, stabilized by a
knife bar or an upper and lower binding
• The BFS horizontal cutting machine is equipped with a discharging conveyor belt downstream
the knife binding, so that the sheets cut off can be separated from the residual block and
further processed by the operating personnel
• It can be equipped with different types of cutting units in order to be able to convert materials
of different qualities, densities and strain hardnesses
• The fully automatic sequence of adjusting the cutting unit and angle ensures consistent quality,
even if the operating personnel change
• Qualities can be stored so that the cutting unit is automatically pivoted into the optimum
position for the material when changing the cutting thickness
• The discharging conveyor belt can be moved to the upper parking position so that the machine
can be used to cut in stacks
• Long knife service lives and low set-up costs since, due to the cutting unit being pivotable, the
knife is not twisted and consequently relieved of stress
Fig.: Cutting unit with discharging Fig.: Grinding unit Fig.: Operation panel
conveyor belt
Fig.: BFS Horizontal cutting machine
1 1
Technical data GH GB
BFS
Standard Option
Block height: 1 300 mm 1 500 mm
Operator panel
Bedienpult
Block width: 2 200 mm 2 500 mm
20 m, 30 m,
Block length: 10 m
Special lengths upon request
Switch cabinet
Schaltschrank
Standard: Discharge conveyor belt
Vacuum unit
Grinding unit
Grinding dust extraction unit
Variable cutting angle for optimum cutting thickness accuracy
Modem
Options: Troughed conveyor
Operator panel
Working platform
Winding unit
Bedienpult
GL
Maximum cutting speed: 80 m/min, depending on the material
Schneidrichtung
cutting direction
Block height Total height Block width Total width Block length (BL) Total length (GL)
(BH) (GH) (BB) (GB)
1 300 mm 4 700 mm 2 200 mm 5 100 mm 10 m 24, 5 m
1 500 mm 4 900 mm 2 500 mm 5 300 mm 11 - 16 m The total length increases by 2
m per each meter block length
We have compiled all indications, figures and technical information with utmost care. However, we cannot give any guarantee on the correctness. Subject to change.
1 1
2010-09
... because innovation is progress!
Albrecht Bäumer GmbH & Co. KG Bäumer of America Inc. Bäumer of Japan Inc. Bäumer of Shanghai
Spezialmaschinenfabrik 425 Main Road German Industry Park 458 Machine Trading Co., Ltd.
Asdorfer Straße 96-106 Towaco, NJ 07082 No. 1 - 18 - 2 Hakusan · Midoriku Rm. 2714, Bldg. 2
57258 Freudenberg USA 226-0006 Yokohama 58 Xinjian Road (E)
Subject to change
Germany Japan .R.
Shanghai, 201100, P China
Phone: +1 973 263 1569
Phone: +49 2734 289-0 Phone: +81 459 3177 33 Phone: +86 21 22816421-8008
Fax: +49 2734 289-289 Fax: +1 973 299 8587 Fax: +81 459 3177 90 Fax: +86 21 22816421-8009
Internet: www.baeumer.de Internet: www.baumerofamerica.com Internet: www.baeumer.co.jp Internet: www.baeumer.asia
e-mail: info@baeumer.de e-mail: info@baumerofamerica.com e-mail: info@baeumer.co.jp e-mail: info@baeumer.asia
