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Mechanical Engineering / Aerostructures - List of Equipment
Production plant Altdorf
Air conditioned machining and assembly of heavy parts
CNC vertical milling/turning
Equipment mounting table machining range inside number remarks
Attached to automatic transfer system, up to 26 pallets
(mm) max diameter max of tools
• Waldrich-Coburg 4000 x 2250 5000 x 3500 x 2250 2500 192 5-axis machining
MultiTec
• Waldrich-Coburg 4000 x 2250 5000 x 3500 x 2250 2500 192 5-axis machining
MultiTec
• Waldrich-Coburg 3000 x 2000 4000 x 3500 x 2250 2500 192 5-axis machining
MultiTec
• Waldrich-Coburg 3000 x 2000 4000 x 3500 x 2250 2500 192 5-axis machining
MultiTec rotary table Ø 2500 turning and milling
• Waldrich-Coburg 4000 x 2250 5500 x 5000 x 3500 4000 192 5-axis machining
MasterTec 4000 rotary table Ø 3000 turning and milling
• DMG rotary table Ø 2500 2800 x 3400 x 1600 2800 180 5-axis machining
DMC 340 FD turning and milling
• DMG rotary table Ø 2500 2800 x 3400 x 1600 2800 240 5-axis machining
DMC 340 FD turning and milling
• DMG rotary table Ø 1850 1800 x 2000 x 1100 1950 240 5-axis machining
DMC 200 FD turning and milling
• STAMA 4000 x 1000 x 700 45 milling
MC 550/S
2
1700 m additional area for assemblies with a weight up to 63 tons.
Inspection and marking devices
Coordinate Measuring Machine CMM uncertainty of length max. range remarks
measurement
• Zeiss by ISO 10360-2 3000 x 6000 x 2000 Vast Gold Scanning probe
MMZ-G CNC -MPE_E = 3.5+L/400µm, max. length of probe 800 mm
(L=length of measurement in mm)
marking
Equipment max range
• Wenzel 3000 x 2000 x 2100 / weight max. 10’000 kg
RS
Tool making
CNC milling and grinding
Equipment mounting table machining range number of tools remarks
• DMG 900 x 630 800 x 700 x 600 30 5-axis machining
DMU 80P
31.03.09 IMHK 2
• DMG 700 x 500 750 x 600 x 520 60 5-axis machining
DMU 70 e Volution
• DMG 700 x 500 710 x 520 x 520 60 5-axis machining
DMU 70 V
• DMG 560 x 790 635 x 510 x 460 30
DMC 630V
• Reiden 560 x 1000 900 x 500 x 450 universal swivel head
BF1
• Brother 280 x 500 300 x 220 x 200 10 drilling
TC 210
• Makino 500 x 700 450 x 350 x 350 8 penetration eroding C-axis
EDNC 43-MR
CNC turning
Equipment max. turning length max. turning dia remarks
• Heyligenstaedt 2000 700 backstay Ø 600
Heynumat 24
• Boehringer 1000 350 drag-footstock/backstay Ø 160
VDF 250 C
• Boehringer 1000 250 powered tools/backstay Ø 100
VDF 180 Cm
• Puma 400 290 powered tools
200 M
• Kern 2000 650/420 cycle controlled
CD 650
External cylindrical grinding machine
Equipment max. length between centers max. height of center remarks
• Kellenberger 600 175/225
600 U
• Studer 300 125 profile machining
S 30-22R
internal – cylindrical grinding machine
Equipment max. diameter-Ø max. depth/length
• Kellenberger 250 200
600 U
• Tripet Mar 80 120
200 A
CNC profile- and flat grinding
Equipment max. length max. width max. height of part
• FAVRETTO 1500 650 650
MC 160
31.03.09 IMHK 3
coordinate grinding machine
Equipment mounting table machining range max. weight
• Hauser 600 x 380 500 x 500 x 450 200 kg
S 35-400
For conventional machining there is additional turning, milling, drilling and inscription equipment available.
Constructional steelwork
Equipment Brand working range
• profile bending machine Comac 3025 HV 2 Ø > 1000, different sets of rollers
biggest possible bending profile flat profiles 100/20
• hydraulic straightening press 100 t/Stroke 500 mm
• swivel-tilt devices 300 kg up to max. 4000 kg
• sheet metal rolling 8mm up to max. 1500mm
• MIG/MAG-welding devices
• TIG-welding devices
• manual arc-welding device
State of the art equipment for prototypes and serial production.
Specialised in low alloyed steel, alloyed steel, Titanium, Copper, Plastics, stainless steel and aluminium alloys
Certifications: Betriebsausweis SIA 263 (H3)
Grosser Eignungsnachweis DIN 18800
Welding technology: European Welding Specialist EWS-CH 04.484
Schweissfachmann (SFM) International Welding Specialist IWS-CH 04.484
Certified Welding Specialist accoding to EN 287-1
Welding constructions: plant engineering
(applications) machine building
constructional steelwork
Wear and tear protection
Bath- and galvanic constructions
Production plant Emmen
CNC machining
Equipment mounting table machining range inside- number of remarks
diameter tools
max.
• Henri Liné 10000 x 4200 11000 x 3250 x 1200 4200 2 x 50 5-axis machining, double-spindle
Powermill 260 V
• Henri Liné 9000 x 2500 10000 x 3500 x 2000 2500 20 5-axis machining
Macbormill 245
• Makino 1500 x 3000 3000 x 1500 x 1000 120 5-axis machining, 6 pallets
MAG3
• StarragHeckert 500 x 500 800 x 750 x 620 198 5-axis machining, 6 pallets
ZS-500
31.03.09 IMHK 4
• DMG 3400 x 600 3000 x 560 x 720 100 fixed table
DMF 300
• DMG 3400 x 600 3000 x 560 x 720 100 fixed table
DMF 300
• DMG 795 x 1500 1150 x 710 x 710 32 5-axis
DMU 100
• DGM rotary table Ø 1850 1800 x 2000 x 1100 120 5-axis machining, 2 pallets
DMC 200 FD
• DGM rotary table Ø 1850 1800 x 2000 x 1100 120 5-axis machining, 2 pallets
DMC 200 FD
• Wissner 4000x1500 4000 x 1500 x 120 10 vacuum clamping pallet
Witec 4015
• Güdel 18000 x 1000 x 1000
CMM LH 2015
sheet metal and welding
Equipment pressing force range remarks
• Hydroform-press 800 bar 980 x 980 2 tables, Ø 1100mm
Avure Tochnologies
QUINTUS QFL
• lengthening and drawing-press 400 t 2100 x 3000
ACB Nantes (Alstom)
Loire FET 400
• chemical milling 2350 x 2200 x 800
Alkaline Typ 2
• welding device 3050 x 1010 x 12000 weight max 1000 kg
Jetline LWP 120
-3
• vacuum-welding-device 1700 x 700 vacuum 10 mbar
Bonding and composites
Equipment range temperature volume remarks
• pretreatment bathes 3000 x 1700 x 600 70º C
• clean room 250º C 30 x 18.5 m
chamber size
• autoclave, Scholz Ø 2000 x 4500 20 - 320º C 16 bar
• autoclave, Scholz Ø 2000 x 4500 20 - 320º C 16 bar
• resin injection max. 250º C
Resin Transfer Molding
DOPAG
• resin injection 180º C 1 and 2 components
Resin Transfer Molding
Isojet
31.03.09 IMHK 5
heat- and surface treatment
Equipment chamber size temperature batch size remarks
• solution annealing 4200 x 1500 x 2000 max. 700º C 1250 kg
Ripoche
(Aluminum/Titanium)
• age hardening 4500 x 2000 x 2400 max. 620º C 1500 kg
Schmitz and Apelt
Aluminum
chamber size mounting table Ø
• steel blasting plant Ø1500 x 1000 630 6-axis
USF
MP 1500TI
• glass blasting plant Ø1200 x 780 360 3-axis
USF
MP 1200
chamber size temperature
• varnishing machine 3500 x 2800 x 2400 60º C
for assemblies
• varnishing machine 6000 x 5600 x 2300 60º C
for assemblies
• bath 3000 x 1700 x 500 60º C
• varnishing machine 19000 x 16000 x 7000 60º C
• varnishing machine 30000 x 4900 x 5000 20-60º C
• varnishing machine 8000 x 6000 x 2400
• varnishing machine 3000 x 3000 x 2000 80º C
3000 x 2000 x 2400 80º C
6000 x 3000 x 2200 80º C
• varnishing machine 4000 x 700 x 1400 80º C
5000 x 3800 x 2000 80º C
2500 x 1800 x 850 250º C
Measuring and testing equipment
Equipment mounting table Ø working range remarks
• Ultrasonic 4300 x 1850 x 1800
ALSTOM US-1000
• Ultrasonic 12000 x 3000 x 3000
Cegelec US-2006
• CMM 1500 1500 x 4000 x 1200 max. weight 1500 kg
Wenzel
CMM LH 2015
• CMM 1500 1500 x 4000 x 1200 max weight 1500 kg
Wenzel
CMM LH 2015
31.03.09 IMHK 6
Production plant Geneva
CNC machining
Equipment mounting table machining range number of remarks
(mm) tools
• Starrag+Heckert 1000 x 800 1700 x 1600 x 1950 315 5-axis, 2 pallets
STC 1000
• MCM 630 x 630 800 x 900 x 850 167 5-axis, 12 pallets
Clock Five
• MCM 630 x 630 800 x 900 x 850 167 5-axis, 12 pallets
Clock Five
• MCM 1250 x 1250 3000 x 2000 x 2000 320 5-axis, 8 pallets
Jet Five
• MCM 1250 x 1250 3000 x 2000 x 2000 320 5-axis, 8 pallets
Jet Five
• Kitamura 630 x 630 1000 x 560 x 560 100 4-axis, 2 pallets
HX630i
• Forest Liné 2000 x 2000 x 1800 136 5-axis, 3 pallets
V1250
• Forest Liné 2000 x 1250 x 1800 136 5-axis, 3 pallets
Flexiax 510
Equipment max diameter rotary Ø height remarks
• Pietro Carnaghi 2000 1600 1000 4-axis, 2 pallets
AC20 TM
• Berthiez DS 2000 1250 2 pallets, high pressure cooling 350bar
TVM1250
• Berthiez DS 2000 1600 2 pallets, high pressure cooling 350bar
TVM200
• WFL 820 length 2000 5-axis, 90 tools
M65-2000
• WFL 820 length 3000 5-axis, 90 tools
M65-3000
• Profile Projector 600 x 400
Microtecnica Cyclop
Production plant Oberpfaffenhofen
Riveting
working range (mm) shaft rotation remarks
RPM A/C
• CNC riveting machine 400 x 4300 x 1000 -10º/+90º -200º/+200º
Brötje
• C Frame riveting machine 4150 x 1900 300-15000
Brötje
• integrated riveting machine 11530 x 3400 300-18000 17 rivets per minute
Brötje
31.03.09 IMHK 7
RUAG Components – your partner for integrated solutions
We practice a customer-oriented company philosophy and see our-
selves as partner in integrated solutions from the product and Our profit centres
system development to serial production. Our core competences
are metal working, forming and surface technologies. The know- Automotive
how we have accumulated in decades flows into products and
systems of the automotive and related branches, mechanical
engineering and the consumer goods industry.
Quality and the environment
The Quality Management System of RUAG
Components is certified and complies with the
international standards DIN EN ISO 9001 and Mechanical Engineering
ISO/TS 16949
Coatings
To protect the environment in a
sustainable manner, RUAG Components
attaches in all its activities great
importance to an optimited use of the
resources and a gentle treatment of
nature. We are committed to this by
abiding by the international standard
DIN EN ISO 14001.
Environment
RUAG Components AG
Industriezone Schächenwald Tel. +41 41 875 72 18
CH-6460 Altdorf/Switzerland Fax. +41 41 875 73 02
dir.components@ruag.com
www.ruag.com
EXCELLENCE IN QUALITY – FOR YOUR SAFETY AND SECURITY
