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					          APQP PROCESS FLOW
Prepare for   Plan and Define   Product Design   Process Design   Product and      Feedback,
  APQP           Program             and              and           Process     Assessment and
                                 Development      Development      Validation   Corrective Action




                                                                                               1
                    APQP PROCESS FLOW
   Prepare for         Plan and Define   Product Design   Process Design   Product and      Feedback,
     APQP                 Program             and              and           Process     Assessment and
                                          Development      Development      Validation   Corrective Action




• Organize the
Team
• Define the Scope
• Establish Team-to-
Team
Communication
• Provide Core
Tools Training
• Involve Customers
and Suppliers
• Implement
Simultaneous
Engineering
• Develop Control
Plan Format
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan




                                                                                                        2
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define   Product Design   Process Design   Product and      Feedback,
     APQP                           Program             and              and           Process     Assessment and
                                                    Development      Development      Validation   Corrective Action



                               INPUT
• Organize the         • Voice of the
Team                   Customer
• Define the Scope     • Business
                       Plan/Marketing
• Establish Team-to-
                       Strategy
Team
Communication          • Product/Process
                       Benchmark Data
• Provide Core
Tools Training         • Product/Process
                       Assumptions
• Involve Customers
and Suppliers          • Product Reliability
                       Studies
• Implement
Simultaneous           • Customer Inputs
Engineering
• Develop Control
Plan Format
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan




                                                                                                                  3
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design   Process Design   Product and      Feedback,
     APQP                           Program                             and              and           Process     Assessment and
                                                                    Development      Development      Validation   Corrective Action




                                                   OUTPUT
                               INPUT
• Organize the         • Voice of the          • Design Goals
Team                   Customer
                                               • Reliability and
• Define the Scope     • Business              Quality Goals
                       Plan/Marketing
• Establish Team-to-                           • Preliminary Bill of
                       Strategy
Team                                           Material
Communication          • Product/Process
                                               • Preliminary
                       Benchmark Data
• Provide Core                                 Process Flow Chart
Tools Training         • Product/Process
                                               • Preliminary Listing
                       Assumptions
• Involve Customers                            of Special Product
and Suppliers          • Product Reliability   and Process
                       Studies                 Characteristics
• Implement
Simultaneous           • Customer Inputs       • Product
Engineering                                    Assurance Plan
• Develop Control                              • Management
Plan Format                                    Support
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan




                                                                                                                                  4
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                       Process Design   Product and      Feedback,
     APQP                           Program                             and                                  and           Process     Assessment and
                                                                    Development                          Development      Validation   Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT
                               INPUT




                                                                       INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure
Team                   Customer                                                Mode and Effects
                                               • Reliability and
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals
                       Plan/Marketing                                          • Design for
• Establish Team-to-                           • Preliminary Bill of
                       Strategy                                                Manufacturability and
Team                                           Material
                                                                               Assembly
Communication          • Product/Process
                                               • Preliminary
                       Benchmark Data                                          • Design Verification
• Provide Core                                 Process Flow Chart
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing
                       Assumptions
• Involve Customers                            of Special Product              • Prototype Build –
and Suppliers          • Product Reliability   and Process                     Control Plan
                       Studies                 Characteristics
• Implement                                                                    • Engineering
Simultaneous           • Customer Inputs       • Product                       Drawings (Including
Engineering                                    Assurance Plan                  Math Data)
• Develop Control                              • Management                    • Engineering
Plan Format                                    Support                         Specifications
• Decide on                                                                    • Material
Concern Resolution                                                             Specifications
• Develop Product                                                              • Drawing and
Quality Timing Plan                                                            Specification Changes
                                                                               • New Equipment,
                                                                               Tooling and Facilities
                                                                               Requirements
                                                                               • Special Product and
                                                                               Process
                                                                               Characteristics
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and                                                         5
                                                                               Management Support
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                 Product and      Feedback,
     APQP                           Program                             and                                    and                         Process     Assessment and
                                                                    Development                            Development                    Validation   Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT
                               INPUT




                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging
Team                   Customer                                                Mode and Effects                 Standards
                                               • Reliability and
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process
                       Plan/Marketing                                          • Design for                     Quality System
• Establish Team-to-                           • Preliminary Bill of
                       Strategy                                                Manufacturability and            Review
Team                                           Material
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart
                                               • Preliminary
                       Benchmark Data                                          • Design Verification
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics
• Implement                                                                    • Engineering                    Mode and Effects
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)
                                                                                                                • Pre-Launch Control
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications
                                                                                                                • Process Instructions
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications
                                                                                                                Systems Analysis
• Develop Product                                                              • Drawing and                    Plan
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                                                               Process
                                                                                                                • Management
                                                                               Characteristics
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and                                                                         6
                                                                               Management Support
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                Feedback,
     APQP                           Program                             and                                    and                                 Process               Assessment and
                                                                    Development                            Development                            Validation             Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT
                               INPUT




                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
                                                                                                                                                    Approval
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics                                                                                      • Production
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                                                               Process
                                                                                                                • Management
                                                                               Characteristics
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and                                                                                           7
                                                                               Management Support
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                        Feedback,
     APQP                           Program                             and                                    and                                 Process                       Assessment and
                                                                    Development                            Development                            Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
                                                                                                                                                    Approval
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics                                                                                      • Production
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                                                               Process
                                                                                                                • Management
                                                                               Characteristics
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and                                                                                                        8
                                                                               Management Support
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                        Feedback,
     APQP                           Program                             and                                    and                                 Process                       Assessment and
                                                                    Development                            Development                            Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
                                                                                                                                                    Approval
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics                                                                                      • Production
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                         FMEA                                  Process
                                                                               Characteristics
                                                                                                                • Management
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and                                                                                                        9
                                                                               Management Support
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                        Feedback,
     APQP                           Program                             and                                    and                                 Process                       Assessment and
                                                                    Development                            Development                            Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
                                                                                                                                                    Approval
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics                                                                                      • Production
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                         FMEA                                  Process
                                                                               Characteristics
                                                                                                                • Management
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                               Commitment and
                                                                               Management Support
                                                                                                                    APQP                                                                             10
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                        Feedback,
     APQP                           Program                             and                                    and                                 Process                       Assessment and
                                                                    Development                            Development                            Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers                            of Special Product              • Prototype Build –              Matrix
                                                                                                                                                    Approval
and Suppliers          • Product Reliability   and Process                     Control Plan
                                                                                                                • Process Failure
                       Studies                 Characteristics                                                                                      • Production
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                         FMEA                                  Process
                                                                               Characteristics
                                                                                                                • Management
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                                                                                                             SPC
                                                                               Commitment and
                                                                               Management Support
                                                                                                                    APQP                                                                             11
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                         Process Design                         Product and                        Feedback,
     APQP                           Program                             and                                    and                                 Process                       Assessment and
                                                                    Development                            Development                            Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers
and Suppliers          • Product Reliability
                       Studies
                                               of Special Product
                                               and Process
                                               Characteristics
                                                                               • Prototype Build –
                                                                               Control Plan
                                                                                                                Matrix
                                                                                                                • Process Failure
                                                                                                                                                    Approval
                                                                                                                                                    • Production
                                                                                                                                                                                       MSA
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                                                                • Preliminary                       Support
                                                                               • New Equipment,                 Process Capability
                                                                               Tooling and Facilities           Study Plan
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                         FMEA                                  Process
                                                                               Characteristics
                                                                                                                • Management
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                                                                                                             SPC
                                                                               Commitment and
                                                                               Management Support
                                                                                                                    APQP                                                                             12
                    APQP PROCESS FLOW
   Prepare for                   Plan and Define                   Product Design                          Process Design                        Product and                        Feedback,
     APQP                           Program                             and                                     and                                Process                       Assessment and
                                                                    Development                             Development                           Validation                     Corrective Action




                                                   OUTPUT




                                                                                      OUTPUT




                                                                                                                    OUTPUT




                                                                                                                                                            OUTPUT




                                                                                                                                                                                          OUTPUT
                               INPUT




                                                                                                                                         INPUT




                                                                                                                                                                         INPUT
                                                                       INPUT




                                                                                                        INPUT
• Organize the         • Voice of the          • Design Goals                  • Design Failure                 • Packaging                         • Production Trial              • Reduced Variation
Team                   Customer                                                Mode and Effects                 Standards                           Run
                                               • Reliability and                                                                                                                    • Customer
                                                                               Analysis (DFMEA)
• Define the Scope     • Business              Quality Goals                                                    • Product/Process                   • Measurement                   Satisfaction
                       Plan/Marketing                                          • Design for                     Quality System                      Systems
• Establish Team-to-                           • Preliminary Bill of                                                                                                                • Delivery and
                       Strategy                                                Manufacturability and            Review                              Evaluation
Team                                           Material                                                                                                                             Service
                                                                               Assembly
Communication          • Product/Process                                                                        • Process Flow Chart                • Preliminary
                                               • Preliminary
                       Benchmark Data                                          • Design Verification                                                Process Capability
• Provide Core                                 Process Flow Chart                                               • Floor Plan Layout
                                                                                                                                                    Study
Tools Training         • Product/Process                                       • Design Reviews
                                               • Preliminary Listing                                            • Characteristics
                       Assumptions                                                                                                                  • Production Part
• Involve Customers
and Suppliers          • Product Reliability
                       Studies
                                               of Special Product
                                               and Process
                                               Characteristics
                                                                               • Prototype Build –
                                                                               Control Plan
                                                                                                                Matrix
                                                                                                                • Process Failure
                                                                                                                                                    Approval
                                                                                                                                                    • Production
                                                                                                                                                                                       MSA
• Implement                                                                    • Engineering                    Mode and Effects
                                                                                                                                                    Validation Testing
Simultaneous           • Customer Inputs       • Product                       Drawings (Including              Analysis (PFMEA)
Engineering                                    Assurance Plan                  Math Data)                                                           • Packaging
                                                                                                                • Pre-Launch Control
                                                                                                                                                    Evaluation
• Develop Control                              • Management                    • Engineering                    Plan
Plan Format                                    Support                         Specifications                                                       • Production
                                                                                                                • Process Instructions
                                                                                                                                                    Control Plan
• Decide on                                                                    • Material
                                                                                                                • Measurement
Concern Resolution                                                             Specifications                                                       • Quality Planning
                                                                                                                Systems Analysis
                                                                                                                                                    Sign-Off and
• Develop Product                                                              • Drawing and                    Plan
                                                                                                                                                    Management
Quality Timing Plan                                                            Specification Changes
                                                                               • New Equipment,
                                                                               Tooling and Facilities
                                                                                                                • Preliminary
                                                                                                                Process Capability
                                                                                                                Study Plan
                                                                                                                                                    Support
                                                                                                                                                                                     PPAP
                                                                               Requirements
                                                                                                                • Packaging
                                                                               • Special Product and            Specifications
                                         FMEA                                  Process
                                                                               Characteristics
                                                                                                                • Management
                                                                                                                Support
                                                                               • Gages/Testing
                                                                               Equipment
                                                                               Requirements
                                                                               • Team Feasibility
                                                                                                                                                             SPC
                                                                               Commitment and
                                                                               Management Support
                                                                                                                    APQP                                                                             13