BEZEL REPLACEMENT PROCEDURE

Document Sample
BEZEL REPLACEMENT PROCEDURE Powered By Docstoc
					             BEZEL REPLACEMENT PROCEDURE
                             APPLICABLE TO:

                        Service Kit #     Models Affected
                          76479R
                                                 PGR
                          76479B
                          76480R
                                                 RSD
                          76480B
                                B = BLACK, R = ARTIC




Part No. 65516 Rev. B
                       BEZEL REPLACEMENT PROCEDURE



WARNING:                                     Kit installation instructions:
 • Remove all customer objects
  resting on top of the grates.              (Refer to Appendix A for figures)
 • Disconnect the electrical power to
     the unit.                               Step1:
 • Shut off all gas to the unit.                   Remove the spill tray by removing
                                             the grates, burner caps, burner rings.
                                             Remove the burner base by using the
Service Kit Contents:                        Burner removal tool. Disconnect the
 Qty.                   Item                 igniter wires from the burner bases. Lift
  1   65516 – Replacement Procedure          off the spill tray.
  2   46321 – Spill Tray Support Brckt.      [Refer to figures 1-2]
  2   83037 – Pushmount Cable Tie
  2   83024 – Screws,Phil, Zinc #8X3/8       Step2:
  2   83263 – Screws,Wafer, Blk
  8   83570 – Screws,Pan, Blk
                                                  Install The Bracket. Notice the
  1   38594 – Trim, Bezel                     existing 1/8” pilot holes on the burner
  1   82063(B/A) – Membrane, (Blk/Art)        support brackets [figure 5]. Use the
  1   *82419(B/A) – Membrane, (Blk/Art)       supplied bracket (P/N:46321) and
  1   92349(B/R) - Bezel, (Blk/Artic)         align the slotted holes onto the pilot
  4   83308 – Keps nuts,6-32                  holes on the burner support bracket.
 30” 83064 – Foam Tape
                                              Use the supplied screws and fasten the
*Membrane Applicable to PGR30 only            bracket [figure 4-5].
Tools Required:                                Step3:
   Burner removal tool                         Install the provided wire ties on the
   Cutting Pliers                              side flanges of the supplied bracket.
   Cordless drill with Phillips drive bit.     Create a loop of no more than 7/16”
                                               diameter and cut the excess wire tie
                                               material. Guide the right facing front
                                               and back igniter wires through the
                                               wire tie loops.[figure 6].

                                               WARNING: The igniter wires should
                                               be clear from all sides, should not be
                                               pinched or in contact with a sharp
                                               edge.

                                               Under no circumstance should any
                                               wire be exposed to any scenario or
                                               case that may endanger its sheathing.




                                                                       Page 2 of 5
                    BEZEL REPLACEMENT PROCEDURE

(Refer to Appendix B)                       Step9:
                                            Reinstall the spill tray. Ensure that the
Step4:                                      spill tray front edge is inserted into the
While the spill tray is off, remove the     bezel groove [figure 15].
knobs. Remove the trim screws from
the base of the bezel and pull the bezel    NOTE: If side trims exist, ensure that
by snapping it off its location. Note       the side trims rest inside of the spill
that the bezel has snap on ball studs on    tray edge.
the upper portion. [figure 7-8].
                                            WARNING:
Step5:                                      Failure to properly assemble the spill
Position the bezel upside down on the       tray into the groove of the bezel, may
unit and remove lights and clear lenses     cause the bezel to pop off.
[figure 9]. Carefully remove the two
ribbon cables from the clock module         If side trims do not rest inside the spill
[figure 10-11]                              tray and on its design posts, the
                                            burners and support bracket will be
Step6:                                      adversely affected.
Remove clock module from the bezel
by removing the hold down screws            Step10:
(Qty. 4) [figure 12]. Remove the knob       Assemble the burner caps, burner
bases.                                      rings, and grates,
Step7:                                     NOTE:
Locate the supplied bezel assembly
and install the clock module. Connect
                                               • Verify that no igniter wire is
the two ribbon cables onto the clock
                                                being pinched or near sharp edges
module. Install the lights and clear
                                                before completing the installation
lenses.[figure 13]
                                                of the provided kit.
NOTE: Care must be taken to ensure
center alignment of the clock module           • Test the unit for ignition and
and careful insertion of the ribbon             ignition sequence per burner
cables.                                         before turning the unit over to the
                                                customer.
Step8:
Install the completed bezel assembly
onto the unit. Install the lower screws
of the bezel trim. Install all knob
bases and knobs onto the bezel.
[figure 14]




                                                                      Page 3 of 5
     BEZEL REPLACEMENT PROCEDURE
              APPENDIX A



                                                       Drive the
                                                       igniter wires
                                                       through the
                                                       7/16” wire tie
                                                       loops on their
                                                       respective side.
1.
                         6.




2.




              1/8” Pilot holes on
              burner support brackets.
3.          ` [RSD Shown]




4.

               Bracket
               and
               support
               bracket
               holes
               aligned

5.


                                         Page 4 of 5
                         BEZEL REPLACEMENT PROCEDURE
                                 APPENDIX B




                    7.                    12.


                                                                     Square Notch.

                                                                     Bezel Trim
                                                                     Flange is
                                                                     pointing up.

               8.                         13.


Disconnect
LED and
clear lens.




               9.                         14.


Disconnect
first ribbon
cable.



               10.
                                          15.

                                  Disconnect
                                  second ribbon
                                  cable.




               11.



                                                       Page 5 of 5

				
DOCUMENT INFO