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					Ogihara Group Presentation




                26 February 2010
 Presentation
Global Supplier for
     Stamping Dies


      Integration

  Gauge      Body Tools

  Ogihara Group
                          2
Ogihara Group Philosophy

                                                                            Take a new bold step ahead
                                                                            of others. Ogihara people
                                                                            always set industry
                                                                            standards.
Contribute to culture and    Innovate                          Lead         Leadership and leadership
industry through                                                            are inseparable. Ogihara
innovative spirit. Ogihara                                                  people always have thirst for
people always invent for                                                    knowledge.
better tomorrow.                                                            Be a company people are
Ogihara people always                                                       proud to work for.
challenge what others
think impossible.
Without confronting root
causes and conventional
wisdoms, better things
cannot be created.
Ogihara people walk
                                            Trust
with courage.                     Trust is built upon integrity and commitment. Ogihara people
                                  take integrity and commitment at the highest of working
                                  culture.
                                  No trust, no teamwork. Ogihara people respect individual’s
                                  capabilities and treat people with dignity as human beings.
                                  Be a company employees, customers, suppliers,
                                  shareholders and community can trust upon. Ogihara
                                  people have high business ethics.                                  3
Ogihara’s Services

Ogihara’s ultimate goal is to become the world No. 1
global supplier for Total Body Engineering
     •S.E (Simultaneous Engineering)Work
     •Prototype dies
     •Stamping dies
     •Assembly Jigs & Hemming dies
     •Checking Fixtures & P.C.F
     •Press Stamping
     •Body Assembly (B.I.W)
     •Project Engineering & Management



                                                       4
Ogihara’s Capability

Ogihara Group
• World-wide customer base
• World-wide Ogihara operations:
    Japan/U.S.A./U.K. /Thailand/China/India.
• Tools & die engineering / manufacturing capability
    to serve comprehensive stamping/assembly project(s)
• Manufacturing capability;
   1,700 dies/year (approx. 18,000tons in weight), and the relevant
   checking fixtures, welding jigs, hemming dies which is
    equivalent to 4 or 5 B.I.W vehicles per year.
• Stamping and assembly modular production capability;
    Stamping of large and medium size for mass production
    in Japan, USA, U.K., Thailand, China, and India



                                                                      5
  Profile of Ogihara Group

Profile of Ogihara Corporation
•Established
   1/NOV/1951

•Annual Turnover
   Group Total US $ 682Million

• Production Capacity: 2,000 C/year

•Employee
  Group Total: 2,414

•Head Quarter: Gunma Japan
                                                 Customers
         Sales of die for the last 3 years
Year      Sales of Dies       Sales amount

 2007           1,078         16.5 billion yen

 2008           1,536         20.3 billion yen

 2009            835          15.2 billion yen


                                                             6
Profile of Ogihara Corporation Domestic
    OTA                      OTA             OTA
  PLANT II                 PLANT I         PLANT III




                            Ota Area


                                            TATEBAYASHI
     OBARA                   JAPAN METAL
                                               PLANT
      PLANT                    (Foundry)




              Obara Area                   Tatebayashi Area

                                                              7
Profile of Ogihara Global Location



 OEL                          FOTS                                OAC


          OSE                            OGIHARA
   Engineering Office




 JOAI                     OTC                       TSIT / TS R&D
                                                     (Thai Summit Group)



      Indication
                                         Size of Picture indicates Share
                                         of Products                       8
        Die        Stamping   Sub-Assy
 Profile of Ogihara Global Location
       JAPAN                       LOCATION      COUNTLY     EMPLOYEE       TYPE OF BUSSINESS
OGIHARA CORPORATION                  OTA          JAPAN         679       LARGE,HEAVY SIZE DIES

          DOMESTIC                 LOCATION      COUNTLY     EMPLOYEE         TYPE OF BUSSINESS
PLANT-No.1                           OTA          JAPAN        151      LARGE DIES
PLANT-No.2                           OTA          JAPAN        236      LARGE DIES
PLANT-No.3                           OTA          JAPAN        108      SMALL,DIE,C/F,MODEL,PROTO

TATEBAYASHI PLANT                 TATEBAYASHI     JAPAN         93      MEDIUM,LARGE DIE
OBARA PLANT                        YABUTSUKA      JAPAN         91      MODEL, MILLING



          OVERSEAS                 LOCATION      COUNTLY     EMPLOYEE          TYPE OF BUSSINESS
OGIHARA AMERICA                     HOWELL         USA          200     Stamping & Assembly
OGIHARA EUROPE                      TELFORD      ENGLAND        108     Stamping, Assembly & Dies
OGIHARA THAILAND                   BANGKOK       THAILAND       435     Dies & Stamping


THAI SUMMIT GROUP
THAI SUMMIT R&D NEXT TECHNOLOGY   SAMUTPRAKARN   THAILLAND      147      Small & Midium Dies .C/F.
THAI SUMMIT INTERTECH             SAMUTPRAKARN   THAILLAND       61      Small & Midium Dies




                                                                                                     9
Quality Driven Status
• Ogihara Corporation
            •1999/03: QS-9000
            •2000/04: TE-9000        • Ogihara America Corporation
            •2001/06: ISO-14001                 • 2004: TS-16949
            •2005/04: ISO9001/2000              • 2000: ISO-14001

•Ogihara Europe Ltd.,

           • 1997: QS-9000           •Thai Summit Group.,
           • 2003: ISO-14001                   • 2004: ISO-9001/2000
                                               • 2000: QS-9000
                                               • 2002: ISO-14001
•Ogihara Thailand Co.,
           • 2004: ISO-9001/2000
           • 2000: QS-9000
           • 2002: ISO-14001



                                                                       10
Major Project by Ogihara
Ogihara experience B.I.W (Show Room)




                                       11
Major Project by Ogihara




                           12
Profile of Ogihara Global Location

OGIHARA AMERICA CORPORATION
 1480 W. MCPHERSON PARK DRIVE
 HOWELL MICHIGAN 48843-3997 USA
 STAMPING, SUB-ASSY & DIE MFG.
                                              Ogihara America Corporation

                                         President             H.Sugiura

                                         Established             1984

                                         Number of               200
                                         employee
                                           Sales             $ 144 million

                 Customer
        Ford                  Cami
       Honda                Mitsubishi
   Daimler Chrysler          Nissan
         AAI                 Others

                                                                             13
Module Experience
 Lincoln Town Car




                                            Frt/ Rr Door Ass’y



    Luggage Comp Ass’y




                                                            14
       Qtr Otr Ass’y     Frt Fender Ass’y   Roof
Module Experience
Lincoln LS




                         Rr Door Ass’y      Frt Door Ass’y




             Body Side         Qtr Inr RH          Ctr Pillar Otr
                                                               15
Part Experience
General Motors

Cadillac Seville




Superform + Conventional tools ~ Table Top Hemmer
                                               16
 Part Experience
 General Motors
 Chevrolet Malibu




Superform + Conventional tools ~ Table Top Hemmer
                                                17
Part Experience
Mercedez Benz : M-CLASS




                          18
Part Experience
Mercedez Benz : M-CLASS




                          19
Part Experience
Mercedez Benz : R-CLASS




                          20
Profile of Ogihara Global Location

OGIHARA EUROPE., LTD
  QUEENSWAY HORTONWOOD TELFORD
  SHROPSHIRE TF1 7LL U.K

STAMPING, SUB-ASSY & DIE MFG.
                                            Ogihara Europe Limited

                                     President            T.Daimon

                                     Established             1994

                                     Number of               108
                                     employee
                                       Sales              $ 65 million

               Customer
      Jaguar              Vauxhall
      Toyota              Honda
       PSA                Unipart


                                                                         21
Profile of Ogihara Global Location
 Module Experience
                            X200 ‘S’ Type
         XK8




                                            22
Profile of Ogihara Global Location

Aluminum Experience




                       Experience in aluminum D/L, die design,
                       production and Try-out for dies of luxury car
                       (19 parts).
                       Heming dies for inner lid and outer lid(3
                       parts)
                       Glass sash and Fender outer
                       Main floor (9 parts)                            23
Profile of Ogihara Global Location
T12 Module Experience




  Body Side




      Rear Door                 Tail Gate
                                            24
 Profile of Ogihara Global Location

OGIHARA (THAILAND) CO.,LTD
 231 LATKRABANG INDUSTRIAL ESTATE PHASE 3
 CHALONGKRUNG ROAD LMPLANTHEW,LATKRABANG
 BANGKOK 10520 THAILAND

 DIE MFG. & STAMPING                            Ogihara Thailand

                                  President                 H.Morita

                                  Established                 1989

                                  Number of                   435
                                  employee
                                    Sales                  $ 44 million

              Customer

     Toyota              BMW

      GM                 Nissan

      Ford               Honda

                                                                          25
Profile of Ogihara Global Location
    Toyota Motor Thailand




        Toyota Vigo           Toyota Fortuner
Profile of Ogihara Global Location
   Toyota Motor Thailand




                               BRKT , WIRING HARNESS   SUPT , RR SUSP. SPRING ,
                                       CLAMP                    RH/LH


    Toyota Yaris




                       QTR W/H OTR R/L            GUSSET QTR W/H FR RH/LH
   QTR W/H
    INR R/L
  Profile of Ogihara Global Location
           OSE          Ogihara Shanghai Engineering
                               OGI Group Die Sourcing in China
             Better Quality, Lower Price, Shorter Delivery with Higher Reliability!




                  L59 X90 Logan                                       X98 Clio
Die Manufacturing in China with OGIHARA Japan's Technical Support, We are able to supply Better Quality, Lower
Price and Shorter Delivery with Higher Reliability to Customer.
・Die Manufacturing Work Sharing with OGIHARA Japan.
・Die Source Base of Global Simultaneous Vehicle Development.
・Total Die Source Management for European Customer.
・Ensure Engineering and Quality Management by Japanese Engineer.
・Ensure Communication between Local Die Maker by Local staff and Japanese Staff.
・Strength as Enterprise in China. (Import Export, Contract and Commercial issue between Local Die Maker, Tax
issue and etc.)

                                                                                                          28
Profile of Ogihara Global Location

FUZHOU OGIHARA THAI   SUMMIT CO., LTD
                                Fuzhou Ogihara Thai Summit

                            President            S.Koga

                           Established            2008

                            Number of              92
                            employee

                              Sales            $ 30 million




                                                              29
     CUSTOMER:FJDA
Profile of Ogihara Global Location

               Parts for FOTS




       NCV-2                    NCV-3
    Profile of Ogihara Global Location
                                          GAOG
GAOG is a joint venture company among GA, Hongkong trading company, and Ogihara Corporation. GA group is
one of the fastest growing company in Chinese automotive industry.
                                                                                        GAMC



                                                                 GA/Honda        GA/Toyota    GA/Fiat   GACC


                                                                                                        GAOG


                                                                            General Information
                                                              Total investment          416 million RMB
                                                              Area                      5.6283 hm2
                                                              SOP                       Q1 2010
                                                              Production/yr             140,000 units/year
                                                              Customer                  GACC, GF

                                                              OGI shares                10%
Profile of Ogihara Global Location

             Parts for GACC
              34 - Assembly parts




                                    80 - self-made press parts
Profile of Ogihara Global Location
       JOAI (JBM Ogihara Automotive India)
                                                 General Information

                                      Total investment     Initial $50,000

                                      Area                 7,200 ㎡

                                      SOP                  Q1 2010

                                      Production/yr        100,000 units/yr

                                      Customer             Toyota

                                      OTC shares           49%




                    JOAI is a joint venture company between J.B.M & O.T.C.
Profile of Ogihara Global Location
                                 JOAI location


                      TKM # 3
                                                  TKM # 2


                 TKM # 1


  Toyota Techno Park




  JOAI is located in Toyota’s supplier park next to Toyota factory. With the location next to the
  customer, JOAI will be able to minimize logistic cost for the customer.



                                                                                                    34
  Profile of Ogihara Global Location
THAI SUMMIT R&D NEXT TECHNOLOGY CO., LTD
THAI SUMMIT INTERTECH CO.,LTD
4/3 MOO1 BANGNA-TRAD KM16, BANGCHALONG, BANGPLEE, SAMUTPRAKARN,
BANGKOK THAILAND

                                                      TS R&D                   TSIT
                                      Managing                      Paitoon
                                       Director
                                      Established      1994             1995
                                      Number of         147             61
                                      employee
                                        Sales       $ 8.6 million       $ 2.9 million


                Customer

     Isuzu             Hino/Toyota

   Mitsubishi              Nissan

     Ford                  Honda


                                                                                        35
Profile of Ogihara Global Location

TSA’ Tool Shop Equipment List
                                                                Capability
No               Equipment                 Qty      Size
                                                              TSR&D     TSIT
1               Crain of Hoist             24     5T ~ 20T     20            4
2           CNC Milling Machine            12    3000X1500      8            4
3    CNC Milling M/C 5 Face (High Speed)   5     4000X2000      3            2
4       High Speed Machining Center        4     1250X1500      4            -
5             Wire Cut Machine             4                    4            -
6                   EDM                    1      MEDIUM        1            -
7          CNC Laser Cut Machine           2       2D&3D        2            -
8            Radial Drilling M/C           25                  20            5
9             Grinding Machine             4                    3            1
10           Trial Press Machine           5     300T~1000T     4            2
11      DIES Sporting Press Machine        9     100T~400T      7            2
12               CMM Arm                   5                    4            1

                                                                                 36
Total Car Body Engineering
          Feasibility - Tooling - Launch Support- Mass Production




                                                 ・
                   Dies and Fixtures for Stamping・Sub Assembly
                                          VALUE CHAIN: QUALITY / DELIVERY / COST
     FS         SE        Die / Fixture      Tool     Functional Coordination         Quality       Launch
   Activity   Activity    Preparation       Tryout        (Screw Body)             Assurance/Ship     support

                         Managed as Turn-key System


Lincoln Town Car          JAGUAR XK Coupe                   Mercedes M Class                Lincoln LS8,LS6
                                                                                                                37
Equipment List

            Machining, Press & other Equipments
                                                                                Tateba
                          EQUIPMENT                 Plant I   PlantⅡ   PlantⅢ            Obara
                                                                                -yashi

              High Speed Milling Machine              4         3        5        2       10
              Milling Machine                         1         4        3        4       3
              5 Axis Milling Machine                ---         1       ---      ---      2
 Machining
              Horizontal Milling Machine              1         1        1        1       3
              Universal Milling Machine               2         2        1        1      ---
              Plano Boring Mill Machine               1         2        2       ---      7
 Inspection   CMM (Co-ordinate Measuring Machine)     2         1        3        1      ---
              Transfer Press                        ---         1       ---      ---     ---
              Mechanical Press                        2        15        2        2      ---
  Presses
              Hydraulic Press                         8         6        5        3      ---
              Die Spotting Press                      3         5        2        3      ---
              Induction Hardening Machine           ---         1        1       ---     ---
  Others      Machining Center                      ---        ---       1       ---     ---
              5 Axis Laser Machine                  ---         1       ---      ---     ---

                                                                                                 38
Total Car Body Engineering
   Die Engineering Feed Back
                                                          Tatebayashi      Ota
                                        Hard Die


                                                               Ota Plant Ⅲ


                       Ogihara


Proto Die       Checking         Hem Tool      Assy Jig                 Stamping         Body Assy
                 Fixture




      Ota Plant III              Body Engineering Section         OAC              OEL       OTC

                           Worldwide Customer Interface                                              39
 Software programs
Ogihara       Ogihara Corporation
 Equipment List
                               CAD /CAM /CAE /CAT System
SOFT WARE               PURPOSE                                               SOFT WARE             PURPOSE
                                       SOFT WARE           PURPOSE
CATIA V4          1    DATA                                                 CAMAND+Think+     5    3D
                       TRANSFER      CADCEUS           1   Tool Design      HyperMill              MODELING
C3P (I-DEAS)      2                                        Preparation
                                                                            Think+HyperMill   2
UNIGRAPHICS       3
                                     AUTOCAD          36   Tool Design
                                                                            CADCEUS+3D        3
CATIA V5          2                                        (2D)
                                                                            TEBIS             1
CADCEUS           1
                                     CADCEUS          14   Tool Design      CATIA V5          2
File Server       1                                        (3D SOLID)
                                     CATIA V5         24                    ATOSⅢ             1
JNX Server        1
                                                           Die Durability
                                                                            WORK NC           2    NC MILLING
CAD fix           1                  C/FEM NASTRAN     1
                                                           Analysis
                                                                                                   PROGRAM
                                                                            Auton-NC          1
Plotter           1
                                     Transfer Press    1                    Power Mill        17
UNIX              1    FILE SERVER
                                                                                              24
                                     Simulation                             Power Shape
CADCEUS           8    CAD
                       Die Layout                                           Hype Mill         1
AUTO CAD          9                      SOFT WARE           PURPOSE
                                                                            EXPERT 21         8
CATIA V5          2                  CADCEUS          16   2D Profile
                                                           NC Program       CADCEUS+DIE       2
AUTOFORM          7    FORMING       CAMAND+Think      3                    STACKER
                       SIMULATION
J-Stamp           2                                                         TOYOTA K-RAM      2    INSPECTION
                                     3D-Pro            6   3D Profile
AUTOFORM (PC)     1                                        NC Program       CAT

PAMSTAMP          3                  CADCEUS          20   3D MODELING      CAMAND            1
STAMPACK          1    Spring Back
                                     CAMAND            2                    COMET+SPGAUG      1
CADCEUS           12   Form Change                                          DEA BRAVO         1
                                     CADCEUS+Think     1
                                                                                                         40
                                                                            MetrologⅡ         2
Quality Assurance Standard

CMM      COORDINATE MEASURING MACHINE
    Component Panel       Body In White




 Cad        Die     NC                 Grinder
                    Tape   Machining             Tryout   CMM
Modeling   Design                       less


              CAD Data as Working Master                    41
Quality Assurance Standard
               Skin Surface Check
        Deformation Check Visually and reported




                                                  42
Screw Body Build for Matching

         To guaranty component panel, Screw Body Activity is effective.
               Ogihara has experience this activities since 1974




  Screw Body Build         Body Appearance        Flushness, Margin Appearance


                                                    Feedback Sheet
                                                    90
                                                    80
                                                    70
                                                                           部品毎の対策完了目標(部
                                                    60                     品数)
                                                    50                         F/Bシート件数
                                                                           対策完了F/B
                                                                           対策完了F/Bシート件数
                                                    40                     対策完了部品数
                                                    30
                                                    20
Matching condition                                  10
                                                     0




                Panel locator and Screw Point will
                       simulate welding body                                     43
Assembly Jig

C Pillar Assembly   Side Panel Assembly   Body Framing




 D/Lid Assembly     Back Door Assembly




                                                         44
Summary
・Ogihara is Total Car Body Engineering Company.

・Ogihara has been abiding by the rule of
 Quality First and 100% customer satisfaction.

・To be the ‘World No.1 in Body Side’ die maker.

・Apply L.C.S to increase the cost competitiveness.

・Management of Ogihara Group consist of
   ISO-9001, ISO14001.

・Ogihara will continuously challenge for the New
 Technology & Innovation for die manufacturing.
                                                     45
Thank you very much!



                       46

				
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