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					     Milling & tool                                                                               Available format:

     SHARpENING                                                                                      VHS



             1 4 - Pa r t S e r i e S




      SERIES                                      These machine technology courses will help students master the
                           Contents               fundamentals of milling and tool sharpening.
SPECIFICATIONS
   & COURSE                                       The Milling & Tool Sharpening series is designed for new machining
                           Audience




    OUTLINE                                       students who have little to no knowledge of the field. Many of the terms
                                                  used are defined or explained throughout the courses, so students are
                                                  not required to have a machining vocabulary to understand the content.




                                                  This series is intended to be used as an essential component in your
                           Learner Expectations




                                                  industrial machining preparation program. Each lesson is designed to
                                                  provide the background knowledge necessary to develop an advanced
                                                  understanding of milling and tool sharpening. Each lesson has specific
                                                  objectives that identify the anticipated level of understanding associated
                                                  with the information presented. While we cannot guarantee student
                                                  success, our experience indicates that those who complete the training
                                                  are likely to accomplish the stated objectives. Furthermore, if these
                                                  lessons are built into a total curriculum which includes practice in the
                                                  working environment, it will provide students with the knowledge
                                                  necessary to master machine trades.




            Call 800-828-8190 or visit www.coastalskills.com to order a FREE 15-day preview!
        ®
            Coastal Training Technologies Corp. / 500 Studio Drive / Virginia Beach, VA 23452
            800-828-8190 / sales@coastal.com / www.coastalskills.com
                                         Milling & tool
                                        SHARpENING
 M40010 Identification of Parts & Operation of Vertical          M40030 Use of Dividing Head & Rotary Table
        Milling Machine
                                                                 Purpose: This course will demonstrate the use of the
Purpose: The vertical milling machine is surpassed only by       dividing head and the rotary table. Both devices can be
the lathe for versatility in machining operations. In addition   used to divide or index a circle into equal segments so that
to milling operations, this machine can be used for precision    work can be accurately machined around its perimeter.
drilling, boring, and reaming. This course teaches students
the parts of the vertical milling machine and their functions.   Objectives: Understand the safety precautions to be
                                                                 observed in the machine shop when working with the
Objectives: Understand the safety precautions to be              dividing head and rotary table; identify the main parts of
observed in the machine shop and in machining acme               the dividing head and rotary table; and make calculations
threads on the lathe; explain the procedures for grinding        and set-ups for the dividing head and rotary table.
and setting up an acme threading tool; and describe the
steps in machining external and internal acme threads on         M40040 Machining Keyways on the Vertical
the lathe.                                                              Milling Machine

 M40020 Cutters & Machining Operations for the                   Purpose: Keyways are grooves cut into shafts and in parts
        Vertical Milling Machine                                 that are keyed to the shaft. This course will show students
                                                                 how to machine keyways using the vertical milling
Purpose: The vertical milling machine resembles the drill        machine.
press and can be used for drilling operations. To use it
properly, the machinist must have a thorough knowledge           Objectives: Understand the safety precautions to be
of cutting tools, machine set-up, and machining operations.      observed in the machine shop and while working on
This course will demonstrate the cutters commonly used in        the vertical milling machine; explain the procedures for
a vertical milling machine and how to set up and perform         machining keyways in a shaft; and describe the procedures
machining operations on the machine.                             for machining internal keyways in a hole.

Objectives: Understand the safety precautions to be              M40050 Use of Plain & Side Milling Cutters on the
observed when operating a vertical milling machine; identify            Horizontal Milling Machine
common cutters used on the vertical milling machine and
common devices for holding and driving these tools; explain      Purpose: Plain and side milling cutters are known as
the procedures for setting up a workpiece to be machined         arbor milling cutters. This means that they are driven by
on a vertical milling machine; and describe the procedures       a key which connects them to the arbor. This course will
for machining a workpiece on a vertical milling machine.         show students how plain and side milling cutters are used
                                                                 on the horizontal milling machine.

                                                                 Objectives: Understand the safety precautions to be
                                                                 observed in the machine shop and when setting up and
                                                                 using plain and side milling cutters on the horizontal
                                                                 milling machine; identify plain milling cutters and the
                                                                 procedures for setting up and using them; and identify
                                                                 side milling cutters and the procedures for setting up and
                                                                 using them.


                            Call 800-828-8190 or visit www.coastalskills.com to order a FREE 15-day preview!
                       ®
                            Coastal Training Technologies Corp. / 500 Studio Drive / Virginia Beach, VA 23452
                            800-828-8190 / sales@coastal.com / www.coastalskills.com
                                        Milling & tool
                                        SHARpENING
 M40060 Identification of Parts & Operation of the               M40090 Sharpening the Periphery of an End Mill
        Horizontal Milling Machine
                                                                Purpose: The tool and cutter grinder is designed to keep
Purpose: In manufacturing applications, the horizontal          your cutting tools at their productive peak. This course will
milling machine may be set up to perform specialized            show students how to sharpen the periphery of an end
operations. This course will show students the basic parts      mill on a tool and cutter grinder.
of the horizontal milling machine and how they function in
machining operations.                                           Objectives: Understand the safety precautions to be
                                                                observed in the machine shop and while cutter grinding;
Objectives: Understand the safety precautions used in the       explain the set-up procedures for the tool and cutter
machine shop and during operation of a horizontal milling       grinder; and describe the procedures for sharpening the
machine; identify the basic parts of a horizontal milling       periphery of an end mill.
machine; and explain the function of the parts.
                                                                 M41000 Sharpening Ends of End Mills
 M40070 Set-up for Holding Work to be Milled
                                                                Purpose: This course will demonstrate how to sharpen
Purpose: The proper selection and use of work holding           the end of an end mill using a typical workhead
devices is important in setting up efficient machining          to accurately clamp the end mill shank. It will also
operations. This course will demonstrate various methods of     demonstrate cut-off grinding of damaged end mills.
holding work on the milling machine.
                                                                Objectives: Understand the safety procedures for tool
Objectives: Understand the safety precautions to be             grinding; explain the set-up procedures for grinding the
observed in the machine shop; identify common work              ends of end mills; describe the procedures for sharpening
holding devices; and explain their use in holding work to be    the ends of end mills; and describe the procedures for cut-
machined on a milling machine.                                  off grinding of damaged end mills.

 M40080 Use of the Face Milling Cutter on the                    M41010 Gouging of Two- & Four-Flute End Mills
        Horizontal Mill
                                                                Purpose: This course will show students how to perform
Purpose: The machinist is often required to machine             the final operation in sharpening end mills — gouging.
flat surfaces at a right angle to the cutter axis. The face     Students will see gouging performed on two- and four-
milling cutter is well suited for this operation. This course   flute end mills with no center holes and a four-flute end
will demonstrate the use of the face milling cutter on the      mill with a center hole.
horizontal milling machine.
                                                                Objectives: Understand the safety precautions for
Objectives: Understand the safety precautions to be             sharpening end mills; explain the procedures for setting
observed when using face milling cutters on the horizontal      up a gouging operation; and describe the procedures for
milling machine; identify face milling cutters; and explain     sharpening the lead.
the procedures for milling with a face milling cutter on the
horizontal mill.




                             Call 800-828-8190 or visit www.coastalskills.com to order a FREE 15-day preview!
                       ®
                             Coastal Training Technologies Corp. / 500 Studio Drive / Virginia Beach, VA 23452
                             800-828-8190 / sales@coastal.com / www.coastalskills.com
                                   Milling & tool
                                   SHARpENING
 M41020 Sharpening a Reamer Between Centers                       M41040 Sharpening Brazed Carbide Lathe Tools
                                                                         Using a Universal Vise
Purpose: The cutting edge, also called the lead, does the
cutting when the reamer is used to finish a hole to size. This   Purpose: Brazed carbide tools allow faster operation
course will show students how to sharpen the lead cutting        and greatly increased tool life. This course demonstrates
edge of a machine reamer.                                        how to sharpen brazed carbide turning tools on a tool
                                                                 and cutter grinder using a universal vise to hold the tool
Objectives: Understand the safety precautions for                accurately.
sharpening a reamer; explain the procedures for setting up
a reamer between centers; and describe the procedures for        Objectives: Understand the safety precautions used in
sharpening the lead mill.                                        tool grinding; explain how to set up a vise to hold a tool
                                                                 for grinding; and describe the procedure for sharpening
 M41030 Sharpening the Periphery of Plain Milling                brazed carbide lathe tools.
        Cutters and Side Mills

Purpose: The course demonstrates sharpening the
periphery of a plain milling cutter and the periphery of a
side mill. The plain milling cutter will be hollow ground and
the side mill will be flat ground.

Objectives: Understand the safety practices used in tool
grinding; explain hollow grind set-up procedures; describe
the procedures for hollow grinding a plain milling cutter;
explain flat grind set-up procedures; and describe the
procedures for flat grinding a side mill cutter.




                            Call 800-828-8190 or visit www.coastalskills.com to order a FREE 15-day preview!
                       ®
                            Coastal Training Technologies Corp. / 500 Studio Drive / Virginia Beach, VA 23452
                            800-828-8190 / sales@coastal.com / www.coastalskills.com

				
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posted:3/26/2011
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