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					                Control Cube
              Modular digital servo-controller




OVERVIEW
OVERVIEW
    Modular
    Expandable
    Single or multi channel
    Integrated signal generation
    Can be combined with K7500
    Supports Cubus software
    Integrated optional plug in cards
    Optimised 4 kHz loop update rate
    Test runs stand-alone or with computer
    CNet connects multiple boxes together up to 32 channels
    Constant amplitude cyclic and static ramp tests in stand-alone mode
    Cable or wireless router based Ethernet connection to Notebook/PC or PDA




                     Control and Software for your servo-hydraulic test systems
                    Control Cube                                                                             C3     7500

                    Modular digital servo-controller

SINGLE CUBE CONFIGURATIONS

   Basic single channel




   The basic Control Cube is a cost effective solution where a simple test with simple results is all that is required.
   Basic capability is:
    Constant amplitude test, reporting cycles to failure
    Static ramp test


   Basic dual channel




                           Control and Software for your servo-hydraulic test systems
                  Control Cube                                                                       C3     7500

                  Modular digital servo-controller

MULTI CUBE CONFIGURATIONS

   Using a CNet cable, Control Cube boxes can be connected together to form up to 32 channels of control.




ADVANTAGES OF CONTROL CUBE
      Single expandable solution from simple single actuator to complex multi-axis testing
      Supports Cubus and QanTiM simulation software
      Centralised single control interface from notebook or PC
      Remote test progress monitoring
      Automatic hardware detection
      Ideal for component testing
      Ideal for multi-axis testing
      Emphasis on ease of use
      Easy to reconfigure
      Extremely versatile
      Cost effective
      Feature rich
      Compact
      Portable
      Flexible




                         Control and Software for your servo-hydraulic test systems
                  Control Cube                                                        C3
                                                                                       7500

                  Modular digital servo-controller


Rear panel connection

    The Master controller connects via Ethernet to a PC or notebook computer




EXAMPLES OF MODULAR CONFIGURATIONS




         Standard single channel controller




         Single channel controller with Analogue IO




         Two channel controller




         Analogue Interface (6 Out 12 In analogue channels)




                         Control and Software for your servo-hydraulic test systems
                   Control Cube                                                                                C3      7500

                   Modular digital servo-controller


OPTIONAL MODULES

   Various optional modules may be plugged into the controller to offer different connection options

    Connector type                                Description
          SV                                      Servo Valve drive
          TX                                      General purpose transducer conditioner (AC or DC)
          DA                                      Digital  Analogue ±10V drive output
          AD                                      Analogue  Digital±10V measurement input
          Digital IO                              8 digital Inputs, 8 digital Outputs – TTL
          KiNet                                   KiNet connector to integrate existing K7500 controllers into a rig




               1SV2TX                    1SV4TX                     2SV4TX               2TX           4TX




                   2DA4AD                       DigIO                      KiNet




                            Control and Software for your servo-hydraulic test systems
                    Control Cube                                                                            C3    7500

                    Modular digital servo-controller


SPECIFICATION OVERVIEW
SPECIFICATION OVERVIEW

                                     Single channel controller
                                     Expandable to two control channels
Basic controller                     Standard ½19" enclosure desktop or rack mountable
                                     Optimised 4096 Hz loop update rate
                                     Units can be interconnected with CNet to form up to 32 channels of control

                                     Standard controller comes with 2 x universal digital signal conditioners
                                     Expandable up to 8 signal conditioners per Cube
                                     AC or DC transducers may be connected
                                     Software programmable excitation, gain and offset
                                     Transducer zero and restore
Transducer conditioning
                                     18.5 bit resolution using 64kHz over-sampling and averaging
                                     Real-time 256 point transducer linearization
                                     Expandable to more transducer channels
                                     TEDS transducer interface (as per IEEE standard 1452.4-2004)
                                     Internal calibration resistors switched to positive or negative signals

                                     2 x Analogue ±10V Inputs
                                     Available for external command or externally conditioned transducers
                                     2 x Analogue ±10V Outputs
Analogue IO
                                     Available for synchronised driving of external equipment
                                     Also available for monitor signals e.g. to an external oscilloscope
                                     Optionally expandable to more analogue IO channels

                                     Virtual (computed) channels by real-time processing of transducer signals
Virtual channels                     Virtual channels can also by used as control feedbacks
                                     Configured through Cubus software


                                     Fixed anti-aliasing filters 10kHz
Signal processing                    Real time digital filters low-pass, high-pass, band-pass, band-stop
                                     32 bit floating point computation


                                     All signals can be acquired to data file
                                     Transducers, analogue inputs, virtual channels
Data acquisition                     4096Hz maximum sample rate
                                     Higher data rates can be configured
                                     Requires Cubus or QanTiM/Dura software


                                     2 x Opto-coupled digital inputs
Digital IO                           2 x Digital outputs
                                     Optionally expandable to more digital IO channels


                                     Suitable for 2-stage servo-valves
                                     Optionally expandable to 3-stage servo-valves
Servo valve drive
                                     Current or voltage driven valves
                                     Selectable full scale current or voltage level



                           Control and Software for your servo-hydraulic test systems
                           Control Cube                                                                          C3  7500

                           Modular digital servo-controller


                                               Switches 3 independent solenoids @ 24V, 3A
                                               Enables switching of (e.g. Pilot, low, high or pump)
Hydraulics
                                               Detection of 3 independent contacts
                                               Optionally expandable with break-out box

Safety and                                     Integrated hard-wired safety interconnections to emergency stop
Hand control                                   Optional hand control


                                               Servo control module
                                               Universal digital signal conditioner module
Optional modules                               Analogue IO module
                                               Digital IO module
                                               KiNet module (Can be combined with K7500 servo controllers)


                                               Frequency range 0.000001Hz  400Hz
                                               Waveforms: Sine, square, ramp, triangle, trapezoid
Function generation
                                               Additionally any user defined waveform with QanTiM software
                                               Waveform tables through harmonic synthesis to prevent aliasing

                                               PID with servo gain
                                               Cascade control
                                               Feedback from any transducer within the same Control Cube enclosure
Control loop
                                               Feedback also possible from virtual channels
                                               Bumpless switch between multiple modes of control
                                               Automatic or manual loop tuning


                                               Ethernet cross-over cable for notebook or PC connection
                                               Tests can be monitored remotely over Ethernet
Computer connection
                                               Wired or wifi connection
                                               Single channel test can be monitored via a PDA

                                               Height        94 mm
                                               Width         233 mm (½ 19”)
Dimensions
                                               Depth         315 mm
                                               Weight        8 kg

                                               Input voltage                      85 - 264V AC, 47 - 63Hz
Input voltage
                                               Power consumption                  150W

                                               Each Control Cube is supplied with ControlCube-QX software (C3-QX)
Cubus Light software                           Communicates with one unit at a time
                                               Configuration and constant amplitude cyclic and ramp test

                                               Supports Cubus software
Cubus software                                 Supports QanTiM and Dura for service load simulation testing
                                               See separate brochures for details

* CaTs3 and Zwick/Roell withhold the right to change any specifications without prior notice




                                    Control and Software for your servo-hydraulic test systems
                           Control Cube                                                                         C3    7500

                           Modular digital servo-controller



                                               4 limits on each transducer
                                               4 limits on each virtual transducer
Limits
                                               User configurable actions on limit exceeding
                                               Event log notifications


                                               Servo control module
                                               Universal digital signal conditioner module
Optional modules                               Analogue IO module
                                               Digital IO module
                                               KiNet module (Can be combined with K7500 servo controllers)


                                               Frequency range 0.000001Hz  400Hz
                                               Waveforms: Sine, square, ramp, triangle, trapezoid, sine sweep
Function generation
                                               Additionally any user defined waveform with Cubus or QanTiM software
                                               Waveform tables through harmonic synthesis to prevent aliasing

                                               PIDF with servo gain
                                               Cascade control
                                               Feedback from any transducer within the same Control Cube enclosure
Control loop
                                               Feedback also possible from virtual channels
                                               Bumpless switch between multiple modes of control
                                               Automatic or manual loop tuning


                                               Ethernet cross-over cable for notebook or PC connection
                                               Tests can be monitored remotely over Ethernet
Computer connection
                                               Wired or wifi connection
                                               Single channel test can be monitored via a PDA

                                               Height        94 mm
                                               Width         233 mm (½ 19”)
Dimensions
                                               Depth         315 mm
                                               Weight        8 kg

                                               Input voltage                      85 - 264V AC, 47 - 63Hz
Input voltage
                                               Power consumption                  150W

                                               Each Control Cube is supplied with ControlCube-QX software (C3-QX)
Cubus Light software                           Communicates with one unit at a time
                                               Configuration and constant amplitude cyclic and ramp test

                                               Supports full suite of Cubus software test programs
Cubus software                                 Supports QanTiM and Dura for service load simulation testing
                                               See separate brochures for details

* CaTs3 and Zwick/Roell withhold the right to change any specifications without prior notice




                                    Control and Software for your servo-hydraulic test systems
            Control Cube                                                                                         C3
                                                                                                                  7500

            Modular digital servo-controller




WORLDWIDE



                              United Kingdom
                                   3
                              CaTs Limited                                      Zwick Testing Machines Limited
                              21 Lindisfarne Drive                              Southern Avenue
                              Kenilworth                                        Leominster, HR6 OQH
                              Warwickshire                                      Herefordshire
                              CV8 2PQ                                           United Kingdom
                              United Kingdom                                    Tel +44 1568 615 201
                              Tel +44 1926 858 070                              Fax +44 1568 612 626
                              web:     www.cats3.net                            web:   www.zwick.co.uk
                              email: info@cats3.net                             email: sales.info@zwick.co.uk



                              Germany, Austria, Switzerland                     France
                              Zwick GmbH & Co KG                                Zwick France S.a.r.l.
                              August Nagel Str. 11                              F-95971 Roissy Airport
                              Ulm     D-098079                                  France
                              Germany                                           Tel +33 1 48 63 21 40
                              Tel +49 7305 10-0                                 Fax +33 1 48 63 84 31
                              Fax +49 7305 10-200                               web:    www.zwick.fr
                              web:    www.zwick.de                              email: info@zwick.fr
                              email: info@zwick.com




                              Italy                                         Australia
                              Zwick Roell Italia S.r.l.                     Hylec Controls Pty Ltd
                              C.so Perrone 39 h rosso                       8 Melissa Street
                              I - 16152 Genova                              Auburn
                              Italy                                         NSW 2144
                              Tel +39106511169                              Australia
                              Fax +39106511166                              Tel +02 9645 4777
                              web:   http://www.zwickroell.it               Fax +02 9645 3480
                              email: info@zwickroell.it                     web:      www.hyleccontrols.com.au
                                                                            email: sales@hyleccontrol.co.au




                              Russia
                              EVA
                              Malaya Nikitskaya 14-4
                              121069, Moscow
                              Russia
                              Tel +790 354 52252
                              email: bgd@aha.ru




                   Control and Software for your servo-hydraulic test systems

				
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