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					                                                                           QuickSTOP
        QU ICKSTOP
                                                                     Collisions Sensors
          ORDERING                                                                      Product Line
       INFORMATION

You will need to order two components
The QuickSTOP base unit (which consists
of the basic unit, switch assembly and
electrical cable assembly) and the
Product Adapter Kit which allows you
to attach the QuickSTOP to the equipment.

    APPLIED ROBOTICS
     STANDS FOR THE
        BESTE IN
     AUTOMATION
        DEVICES
If you like to learn more about how our
products can meet your particular
needs, please get into contact with us
at the addresses below, or call us at
+49(0)8142-593970 PTM Praezisionstechnik
+49(0)6782-107396 PTM Office NorthWest.


     OUR FAMILY OF
       PRODUCTS

The PTM Praezisionstechnik produces
and supports a wide range of peripheral
products to enhance productivity and
provide protection for automated
equipment.
We offer:
■ XChange tool change systems
■ Customer specific systems solutions
■ Customized conveyor technique
■ Collision sensors
■ Laboratory automation
■ QuickConnect systems
■ Grippers pneumatic
■ Servoelectric grippers
■ Rotary aactuators
■ Weld robot accessories

Applied Robotics Distributor German Language Countries
PTM Praezisionstechnik GmbH                                               PTM Praezisionstechnik Office North West
Olchinger Strasse 109                                                     Hauptstrasse 51
D-82194 Gröbenzell, Germany                                               D-55767 Hattgenstein
Tel: +49 (0)8142 593 97-0            Fax: +40 (0)8142 593 97-28           Tel.: +49 (0)6782 107396    Fax.: +49 (0)6782 107496
Email: info@ptm-automation.de         WEB: http://www.ptm-automation.de   Email: u.laube@ptm-automation.de
                                         THE LEADER IN COLLISION SENSORS
                                  QuickSTOP is a dynamically variable               ■   Quick Reaction Time
                             collision sensor that operates on an air               At the moment of impact, QuickSTOP’s
                             pressure system. A regulated air supply                air chamber seal is opened and a shut-
                             provides positive, variable pressure to                down signal is instantly sent to the sys-
                             hold the QuickSTOP rigid during nor-                   tem controller. No reaction time is lost
                             mal operation. At impact, the air cham-                waiting for a deflection to occur,
                             ber seal is opened, while the shutdown                 another advantage of an air pressure
                             signal is immediately sent to the system               system.
                             controller.                                            ■   Monitors Performance Readiness
                                 Production and assembly lines run                  The QuickSTOP can only be pressurized
                             longer, expensive robots and tooling                   when it is reset in one unique position.
       SINCE 1984,           are protected and costly system repairs                The pressure switch monitor confirms
                             are drastically reduced.                               that air pressure is present before
    APPLIED ROBOTICS                                                                resuming operation. The ready-to-
                             Advantages                                             perform signal from the pressure switch
   HAS BEEN BUILDING A       ■   Dynamically Variable Trip Points                   lets you know the QuickSTOP is reset in
                             Being able to program your collision                   the proper position and is pressurized.
 REPUTATION FOR QUALITY
                             sensor offers protection at all speeds of              You will never receive a false readiness
  AND RELIABILITY IN THE     an operation. The breakaway threshold                  signal with QuickSTOP.
                             adjusts to match the working force
                                                                                    ■   QuickSTOP Becomes Compliant
DESIGN AND MANUFACTURE       ranges of your robot/application.
                                                                                    Non-resistive compliancy upon impact
                             ■   Permanent Repeatability                            offers better tool protection. QuickSTOP
OF AUTOMATION ACCESSORIES.
                             All QuickSTOP models feature a non-                    removes the force from your tool and
                             compressive, metal-to-metal seal which                 robot wrist.
    AN INTERNATIONAL         ensures reliable and consistent opera-
                                                                                    ■   Low Mass and Profile
                             tion, giving you the permanent
 COMPANY COMPETING IN                                                               The compact size of QuickSTOP makes
                             repeatability you need and expect.
                                                                                    it easy to fit into any workcell.
 THE WORLDWIDE MARKET,       ■ Senses Angular, Rotational and
                             Compressive Forces
OUR PRODUCTS ARE WIDELY
                             QuickSTOP’s unique design, offers
 USED IN THE AUTOMOTIVE,     protection in the X,Y and Z axes.

     ELECTRONICS AND

  AEROSPACE INDUSTRIES.




                                 The QuickSTOP product line is the most complete line of collision sensors for automated machinery.
                                          Eleven models are available, including the QS-AW for arc welding applications.
    QuickSTOP SENSES                                                       KEY FEATURES
ANGULAR, ROTATIONAL AND
  COMPRESSIVE FORCES                                                                                                            Robot Adaptor Plate
                                                                                                                                Supplied blank, ready for customer
                              Electrical Cable                                                                                  drilling to meet the specifications
                              A flexible and durable signal cable                                                               for mounting QuickSTOP to any
                              is supplied with each QuickSTOP.                                                                  automated equipment.



                                                                                                                                             Foam Collar
                                                                                                                                             Prevents dust and
                                                                                                                                             debris from entering
                                                                                                                                             QuickSTOP’s air
                                                                                                                                             chamber when
                                                                                                                                             metal-to-metal seal
                           Pressure Switch                                                                                                   is opened during
                           Senses pressure loss                                                                                              impact.
                           in QuickSTOP’s air
                           chamber providing a
                           signal for system shut-                                                                                            Pre-Drilled
   Angular MX & MY         down immediately
                           upon impact.
                                                                                                                                              Pneumatic
                                                                                                                                              Connections
                                                                                                                                              QuickSTOP is
                                                                                                                                              supplied with two
                                                                                                                                              threaded holes to
                                                                                                                                              accommodate
                           Tool Mounting Holes                                                                                                English or metric
                           Provided with counterbored holes                                                                                   pneumatic fittings.
                           for socket head cap screws to                                                                                      Plug supplied for
                           accommodate mounting end-of-arm                                                                                    unused port.
                           tooling to QuickSTOP.

                                                       Air Chamber                                   Metal-to-Metal Seal (Not Visible)
                                                       Regulated air supply provides positive,       Non-deforming seal keeps positive air pressure inside
                                                       variable pressure to hold QuickSTOP           QuickSTOP’s air chamber during normal operation.
                                                       rigid during normal operation.

     Compressive Z

                                        QUICKSTOP FOR SPECIAL SITUATIONS
                               If your workcell involves coolants,                               features a heat resistant cable, metal
                          mists or welding, we offer specific                                    screen for cavity protection, insulator
                          QuickSTOPs to accommodate those                                        plate and an inverted design to avoid
                          situations.                                                            build-up of debris.
                          ■    Coolant Resistant Option                                          ■    Heavy Payloads
                          If you work with cutting fluids, waterjet                              QuickSTOP 4500 and 7500 operate on
     Rotational MZ        cutting, and shot peening or blasting                                  an adjustable air pressure system, which
                          operations, the coolant resistant                                      lets you adjust the breakaway threshold
                          QuickSTOP offers the additional environ-                               to overcome unyielding stiffness. And
                          mental protection you need. It includes                                with our exclusive pre-load system, reset-
                          a protective boot, a coolant resistant                                 ting heavy equipment and tools is easy.
                          switch assembly and a coolant resistant                                ■    Robot-Specific
                          signal connector.                                                      Product Adaptor Kits are available to con-
                          ■    QS-AW                                                             nect your QuickSTOP to your equipment.
                          Specifically designed for arc welding, laser                           They include adaptor plates, clamp rings
                          cutting or plasma cutting applications, it                             and all mounting hardware.




 Coolant Resistant        QS-AW                                         Heavy Payloads                                        Robot Specific
                                HOW TO CHOOSE A QUICKSTOP MODEL
     In order to get the most protection
from your QuickSTOP, it is important to
choose the most appropriate model for




                                                                                         QUICKSTOP
your application’s moment/torque                                                                               Robot Wrist
                                                                                                          C
                                                                                                          L
requirements. QuickSTOP’s moment                                                                                                               Floor
resistance is designed to change by
varying the input pressure. If you                                                                                                    y
                                                                                                                                      Y
need assistance, please call your sales
representative at (518) 384-1000.

Step #1 Determine Your
Static Moment                                                                                                   X                         Cg



In-lb
M= V( x2 + y2) (W)
x= Offset in inches
y= Offset in inches
Cg=Center of gravity for tooling and parts                                                                                       Floor
C =Centerline
L
W=Total payload (lb) of tooling and parts
M=Moment (in-lb)

N-m
M=                V x2 + y2) (W)
                ( _______________
                     1000
                                                                        QUICKSTOP

x= Offset in millimeters                                                                                  Cg                 y                   Y
y= Offset in millimeters                                                       C
                                                                               L
                                                                                   Robot Wrist
Cg=Center of gravity for tooling and parts
C =Centerline                                                                                         X
L
Mass=Total payload (kg) of
        tooling and parts
M=Moment (N-m)                                                                           Target Static Moment                    Full Range of Performance

QS Model


     QS-7


   QS-25


   QS-50


 QS-100


 QS-200


MOMENT
   In-lb 0            20     40     60       80    100    120    140    160         180              200         220         240     260       280     300
    Nm 0              2.3    4.5    6.8      9.0   11.3   13.6   15.8   18.1        20.3             22.6        24.9        27.1    29.4      31.6    33.9
                                                                                             See moment graphs for each model on following pages
      HOW TO CHOOSE A QUICKSTOP MODEL                                                                    MOUNTING
                                                                                                   QuickSTOP mounts between your
Step #2 See graphs below                    IF ANY OF THE FOLLOWING
                                                                                               equipment and your tooling.
                                            CONDITIONS EXIST IN YOUR
to select the proper                        APPLICATION, (AND NONE OF THE
QuickSTOP model for                         PREVIOUS CONDITIONS) CHOOSE
your moment load                            THE SMALLER QuickSTOP MODEL.
     Your static moment calculation         1. Cartesian type application (gantry,
may fall on the black section of two of     cylindrical, scara, XY), with little offset
the QuickSTOP bars below. Use the           moment load. Example: Cg of your
following guidelines to help choose         tool is directly in line with centerline
between the two overlapping                 of the robot faceplate in the
QuickSTOP models.                           vertical plane.
IF ANY OF THE FOLLOWING                     2. Application where sensing of
CONDITIONS EXIST IN YOUR                    compressive forces is the priority.
APPLICATION, CHOOSE THE LARGER              3. Slow accelerations with little
QuickSTOP MODEL.                            reaction forces.
1. Extremely fast accelerations.
2. Extreme wrist articulations.
3. Excessive reaction forces.
Examples: The force of heavy cabling,
force of working end effector on
robot, forces from part insertion, etc.
4. Your robot’s rated payload is
considerably higher than your
application payload.




                                                                                          Target Static Moment      Full Range of Performance

 QS Model


  QS-400

  QS-800

 QS-1500

 QS-3000

 QS-4500

 QS-7500



MOMENT
   In-lb 0        620     1240     1860   2480   3100    3720    4340     4960     5580      6200     6820       7440   8060    8680     9300
    Nm 0          70      140      210    280    350     420     490      560      630       700      771         841    911     981     1051
                                                                                          See moment graphs for each model on following pages
                                                                    SPECIFICATIONS

Model No.                                   QS-7         QS-25         QS-50        QS-100           QS-200      QS-400          QS-800          QS-1500     QS-3000       QS-4500     QS-7500
Compliance angle                             ±5°             ±5°         ±5°          ±5°              ±5°         ±5°             ±5°             ±5°          ±5°             ±4°      ±4°
Axial Compliance (z+)              mm       1.38         3.40          4.30          4.50              5.20       6.60             9.30           10.80        14.30           10.68    12.68
                                    in      0.054        0.134         0.169         0.177            0.205      0.265            0.366           0.425        0.563           0.420    0.499
Rotary Compliance                          no limit     no limit       no limit     no limit         no limit    no limit          ±25°            ±25°        ±25°            ±25°     ±25°
Operating Pressure                                                  1.0-6.0 bar (14.5-87 psig)                                                      1.4-6.0 bar (20-87 psig)
Torque trip point MZ:             N-m      .28-1.5       1.0-6.4      2.2-14.0      5.3-30.4         7.5-45.2   11.8-84.6         53-255          82-291      153-478      345-1185 1007-2098
continuously variable             In-lb    2.5-13.5       9-56         19-124        47-270           66-400     104-749         427-2250        784-3284    1353-4232    3315-10490 8919-18568
Moment trip point MX & MY:        N-m      .31-1.5       1.0-6.4      2.6-11.8      4.1-20.3         5.9-32.4   11.3-63.9         36-158          87-371      105-414      220-614  472-1049
continuously variable             In-lb    2.7-13.2       9-56         23-104       36-180           52-287     100-566          292-1400        727-2573    924-3664     1950-5433 4181-9289
Repeatability:                     mm               ±0.013                                           ±0.025                                                            ±0.038
Tool mounting surf. X and Y         in             ±0.0005                                           ±0.001                                                           ±0.0015
Repeatability:                     mm                                                                            ±0.013
Tool mounting surf. Z               in                                                                          ±0.0005
Repeatability:                rad.(10-3)   ±0.489                                           ±0.419                                                            ±0.500
Rotational                         deg.    ±0.028                                           ±0.024                                                            ±0.029
Mass                                 kg      .11             .26         .29          .45              .68         1.3             3.7             5.5         12.2             12.8    16.8
                                      lb     .24             .56         .65          .99              1.5         2.9             8.2             12           27               28      37
Center of mass                     mm         11             18.6       20.3          21.6            25.7        32.6             46.8            54.6        66.0             66.0    73.0
(from robot adaptor plate)          in       .43             .73        .80           .85             1.01        1.29             1.84            2.15        2.60             2.60    2.88
Average response time               ms       4-7             2-6         2-6          4-7              4-7         4-8             4-8             4-18        4-18            4-18     4-18
(varies with air pressure,
speed of impact)
Operating temperature                          Min. 0° C (32° F)    Max. 70° C (158° F)                                      Min. 0° C (32° F)     Max. 100° C (212° F)
Switch Description                                       High reliability aircraft snap acting type. UL/CSA Approved. Average mechanical life - 7 million cycles.
       UL recognized rating                                                                           42.4 VDC max.         3 amps max.
Dust collar supplied                                                                                     Standard foam                                                                 Screen
Welding Flash Protection                                                                                                 Optional high-temperature skirt kit available




                                                                         MODEL QS-7
MODEL QS-25




MODEL QS-50
MODEL QS-100




MODEL QS-200
MODEL QS-400




MODEL QS-800
MODEL QS-1500




MODEL QS-3000
MODEL QS-4500




MODEL QS-7500

				
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