; PRAXIS dd
Documents
Resources
Learning Center
Upload
Plans & pricing Sign in
Sign Out
Your Federal Quarterly Tax Payments are due April 15th Get Help Now >>

PRAXIS dd

VIEWS: 44 PAGES: 16

  • pg 1
									Electroplated Diamond and CBN Tools
PFERD
Tradition, Progress, Innovation




For more than 100 years, the PFERD brand name has been synonymous
with outstanding premium-quality tools. Today, our extensive range
comprises more than 6,500 surface finishing and cutting tools. We are a
“single stop” supplier in the true sense – for the benefit of our customers.

PFERD quality tools ensure exceptional results and unsurpassed cost-
efficiency.




                        Headquarters Marienheide/Germany




The PFERD Group employs over 1,700 people worldwide.
Our goal: Sincere and serious determination to satisfy the customer.




2
  PFERD
  Efficient Logistics and a Worldwide Presence

                           Manufacturing sites in major markets and a global distribution network
                           comprising 17 company-owned local subsidiaries and over 100 international
                           sales offices and agencies guarantee PFERD’s local presence – wherever the
                           customer may be located.

                           As a leading manufacturer of quality tools, PFERD is a member of the oSa
                           organization for abrasive tool safety. This voluntary commitment reflects
                           our determination to manufacture safe quality tools which embody state-
                           of-the-art accident prevention features and meet all applicable European
   Júndiz/Spain
                           safety standards.




    Araia/Spain




                                                                   Hermeskeil/Germany




  Milwaukee/USA




                           The PFERD quality management system is EN ISO 9001 certified.

                           A sophisticated and effective logistics system keeps PFERD tools readily
                           available all over the world.
Spartan/South Africa


                           Our goal: Quick and prompt availability of PFERD-tools for our customers.




                                                                                                       3
Electroplated Diamond and CBN Tools
Electroplated Bond, Diamond and CBN Abrasives

How can you tell an electroplated bond tool from other types?
Abrasive structure
                                                     Electroplated bond                                Electroplated bond
Electroplated diamond and CBN tools have a
monolayer abrasive coating on a metal sub-
strate. The individual diamond or CBN crystals
are bound by a nickel layer measuring roughly
half the grain diameter in thickness. This keeps
the abrasive particles securely in place but lets
them project well out of the bond, thus creat-
ing a very open tool surface with exceptionally
large chip spaces.                                                                                     Resinoid bond
Since the grit is applied in a single layer, the
profile of an electroplated tool is determined
by the profile of the metal substrate.
As a result, electroplated tools are obviously
unsuitable for dressing.


                                                    Sketch of the single grit coating held by a       Cross-sectional view of the electroplated bond
                                                    nickel layer.                                     (greatly magnified) compared to a resinoid bond.




What are the advantages of electroplated diamond and CBN tools?
■ Electroplated tools are characterized by their    ■ Virtually any substrate geometry can be         ■ Due to their monolayer structure, electro-
  effective abrasive action and have a high           coated. The laborious and costly dressing         plated abrasive tools are comparatively low
  stock removal characteristic. Electroplated         process known from multilayer-bonded dia-         in cost. Moreover, the tool can be recoated
  bond tools will not load up, even at high           mond or CBN abrasive tools is eliminated.         with new abrasive (provided that the tool
  stock removal rates.                                                                                  body is not damaged).
■ Sharp, superhard abrasive particles ensure
  maximum cutting performance without
  undesirable heat build-up.




What are the main properties of diamond and CBN abrasives?

                                                                                                       What are the advantages
                                                                                                       of superhard abrasives over
                                                                                                       conventional aluminium oxide
                                                                                                       or silicon carbide in abrasive
                                                                                                       tools?
                                                                                                       ■ Excellent tool life and profile-holding
                                                                                                         properties
                                                                                                       ■ Short machining times
                                                                                                       ■ Reduced non-productive time
Diamond grit                                        CBN grit
                                                                                                       ■ No thermal damage to the workpiece
Diamond and                                         At extremely high pressures and temperatures,        due to lower grinding temperatures
                                                    pure carbon (C) synthesizes to diamond,            ■ Constant quality over a large number of
CBN Cubic Boron Nitride
                                                    whereas the chemical elements boron (B) and          workpieces
are termed “superhard” because they are sig-        nitrogen (N) synthesize to cubic crystalline
nificantly harder than conventional abrasives,       boron nitride. Different cutting properties can    ■ High stock removal performance
e.g., aluminium oxide and silicon carbide (see      be imparted to these abrasives by varying the
graph).                                             process parameters during synthesis.

Diamond occurs in nature but, like CBN, can         As the graph shows, CBN is nearly as hard as
also be produced synthetically.                     diamond.




4
Electroplated Diamond and CBN Tools
Recommendations for Use of Diamond and CBN, Grit Size

What recommendations for use                       Grit size comparison FEPA:
can be given for diamond and
CBN tools?                                                 Grit sizes                       Diamond                      CBN
Diamond and CBN abrasives do not compete,                                                      D 46                      B 46
but complement each other.
                                                                                               D 54                      B 54
Diamond is not suitable for machining steel,                  very fine
                                                                                               D 64                      B 64
because a chemical reaction between the iron
(Fe) in the steel and the carbon (C) in the dia-                                               D 76                      B 76
mond would cause exceedingly fast tool wear.                                                   D 91                      B 91
Using diamond abrasives on steel will therefore
                                                                                               D 107                     B 107




                                                                 smaller
not be cost-effective.
                                                                                               D 126                     B 126
CBN fills this gap. It is only slightly less hard
than diamond (see graph) but does not react                                                    D 151                     B 151


                                                                grit size
with the iron (Fe) in the steel.                                                               D 181                     B 181
                                                                                               D 213                     B 213
                                                                                               D 251                       –
                                                                  larger


                                                                                                  –                      B 252
                                                                                               D 301                     B 301
                                                                                               D 357                     B 357
                                                                                               D 427                     B 427
Diamond tools are suitable for                                                                 D 502                       -
machining:                                                  very coarse                        D 602                       -
■ Thermoset plastics
                                                                                               D 852                       -
■ Ferrite
■ Refractory materials
■ Glass                                            Grit size recommendations for specific materials:
■ Glass-fibre reinforced plastics                                                                         Recommended Grit Size
                                                   Materials
■ Graphite, synthetic carbon                                                                             from                      to
■ Carbides (sintered), Cermets,                    Camshafts / crankshafts                               B 213     ...           B 252
  Cutting ceramics                                 Cast iron, grey and nodular                           D 427     ...           D 602
■ Carbides (green compacts)                        Ceramics, oxide ceramics                              D 64      ...           D 427
■ Ceramics (including engineering ceramics)        Cermets                                               D 64      ...           D 126
                                                   Dressing of Al2O3, SiC or CBN grinding tools          D 46      ...           D 301
■ Natural and synthetic stone
                                                   Electric carbon                                       D 64      ...           D 213
■ Nickel-based and titanium alloys
                                                   Epoxy resin                                           D 126     ...           D 301
■ Porcelain
                                                   Ferrites (soft and hard types)                        D 64      ...           D 213
■ Silicon                                          Friction linings / brake pads                         D 427     ...           D 602
■ Wear-resistant coatings                          Glass, quartz glass                                   D 46      ...           D 181
                                                   Glass or carbon fibre-reinforced plastics (GRP/CRP),
                                                                                                         D 151     ...           D 502
                                                   synthetic resins
                                                   Graphite                                              D 181     ...           D 301
CBN tools are suitable for                         High pressure laminates, chipboard                    D 301     ...           D 602
machining:                                         High-speed tool steels(HSS) incl. powder metal-
                                                                                                         B 46      ...           B 252
                                                   lurgical types
■ High-speed steels                                Magnetic materials                                    D 91      ...           D 213
  (including powder metallurgy types)              Plaster                                                       D 181
■ Tool steels                                      Precious stones, watch bearing jewels                 D 46      ...           D 91
■ Case-hardened steels                             Printed circuit boards                                D 181      ...          D 213
■ Ball-bearing steels                              Refractories                                          D 427     ...           D 602
■ Chromium steels                                  Rubber                                                D 91      ...           D 213
■ Hardened materials with a hardness exceed-       PVC / polyester / polystyrene                         D 181     ...           D 427
  ing approx. 60 HRC                               Silicon                                               D 15      ...           D 213
■ Lower hardness levels (40 ... 60 HRC)            Thermal sprayed alloy coatings                        D 76      ...           D 213
  require special application conditions.          Tool steel                                            B 64      ...           B 151
                                                   Tungsten carbide and other hard metals, green or
                                                                                                         D 91      ...           D 181
                                                   sintered
                                                   Tungsten Electrodes                                   D 76     …              D 126




                                                                                                                                         5
      Electroplated Diamond and CBN Tools
      Standard Range

      Main application fields for elec-                    ■ Electrical engineering & electronics / semi-   ■ Automotive manufacturing and supplier
      troplated bond and CBN tools:                         conductors                                       industries (e.g., car mirror glass)
                                                          ■ Mouldmaking, toolmaking                        ■ Aerospace industry
                                                          ■ Hard metal manufacturing                       ■ Mechanical engineering, process equipment
                                                          ■ Hard metal toolmaking                            fabrication
                                                          ■ Wood and high-pressure laminate (HPL)          ■ Optical industry and precision engineering
                                                            processing                                     ■ Friction linings, brake pads
                                                          ■ Industrial ceramics, high-performance          ■ Plastics processors
                                                            ceramics and special materials




      Standard Range (Catalogue 205)                      ■   Diamond Handy Files
                                                          ■   Diamond Escapement Files
      PFERD offers a standard range of electroplated
                                                          ■   Diamond Riffler Files
      diamond and CBN tools ex stock.
                                                          ■   Diamond Needle Files
                                                          ■   Diamond Machinist’s Files
                                                          ■   Diamond Files for Manual Filing Tools
                                                          ■   Diamond and CBN Cut Off Wheels
                                                          ■   Diamond Tipped Sabre Saw Blades
                                                          ■   Diamond and CBN Grinding Points
                                                          ■   Diamond and CBN Grinding Discs



      Diamond Files
      Diamond grit is electroplated onto precision-       filing workpieces made of glass, ceramics, or     Industry / target group
      forged and ground file blanks. The durable           fibre-reinforced plastics.                        ■ Toolmaking
      coating with its uniform density and good grip                                                       ■ Mouldmaking
                                                          Workpiece materials
      properties ensures outstanding file performance.                                                      ■ Precision mechanics
                                                          ■ Heat-treated steels
      Diamond files are suitable for use on hardened       ■ Tungsten carbide and other hard metals
      (e.g., quenched and tempered) steels and hard       ■ Glass
      metal components such as cutting, punching,         ■ Ceramics
      press/extrusion and profiling dies, as well as for   ■ Fibre-reinforced plastics

                                                                                                           Diamond escapement files are used on very
         Diamond Escapement Files                                                                          small shapes in toolmaking applications and
                                                                                                           general precision mechanics.
            DF 3608    half round                                                                          Grit sizes D 25 and D 46 provide ultra-fine
            DF 3609    crossing oval                                                                       surface finishes. An even finer grit size (D 15)
                                                                                                           can be supplied upon request.
            DF 3610    barette
                                                                                                           Diamond escapement files have a forged
            DF 3614    three square
                                                                                                           shank, which eliminates the need for a handle.
            DF 3617    hand
                                                                                                           Available in a lenght of 140 mm, seven shapes
            DF 3619    square                                                                              and four grit sizes.
            DF 3621    round



                                                                                                           Diamond needle files are designed for general
         Diamond Needle Files                                                                              use in tool and die making.
           4112 hand
DF 4112 DFflachstumpf                                                                                      These needle files are available ex stock in a
DF 4112R flachstumpf with
        DF 4112R hand                                                                                      length of 140 mm, in eleven shapes and three
                   rounded edges
          mit runden Kanten
                                                                                                           grit sizes.
           4122 flat
DF 4122 DFflachspitz
DF 4132 DFdreikantthree square
           4132                                                                                            They can be combined with the quick-mount-
DF 4142 DFvierkant square
           4142                                                                                            ing handle 210-1 or our needle file holder
DF 4152 DFhalbrund
          4152 half round                                                                                  NFH 212.
           4162
DF 4162 DFrund    round
          4172
DF 4172 DFMesser knife
           4182
DF 4182 DFSchwert feather edge
          4192 crossing oval
DF 4192 DFVogelzunge
       DF 4102T
DF 4102T Barett barette




     6
             Electroplated Diamond and CBN Tools
             Standard Range

                                                                                                          Diamond riffler files are used for work in hard-
               Diamond Riffler Files                                                                       to-reach areas and on complex geometries.

5    Vogelzunge 15 crossing oval
       DF 15 DF Vogelzunge
            DF 15      Vogelzunge                                                                         Diamond riffler files are available in a length of
                                                                                                          150 mm, in eight shapes and three grit sizes.
6      DF 16 DF Vogelzunge
            DF 16      Vogelzunge
     Vogelzunge 16 crossing oval

8       DF 18 DF flachstumpf
             DF 18
     flachstumpf 18 hand flachstumpf

0       DF 20 20 vierkant
                        vierkant
     vierkantDFDF 20 square
2       DF 22 22 dreikant
             DF         dreikant
     dreikant DF 22 three square

4       DF DF 24 rund rund
     rund 24 DF 24 round


14      DF 914 DF flachstumpf
             DF 914
     flachstumpf 914 hand flachstumpf



18      DF 918 DF flachstumpf
             DF 918
     flachstumpf 918 hand flachstumpf



                                                                                                          Diamond handy files have a forged shank
               Diamond Handy Files                                                                        which eliminates the need for a handle.
                                                                                                          Available in a lenght of 215 mm, five shapes
                                                                                                          and two grit sizes.
                     2601 hand
          DF 2601 DF flachstumpf

                     2602 half round
          DF 2602 DF halbrund

                     2607
          DF 2607 DF dreikantthree square

                     2608
          DF 2608 DF vierkantsquare
                     2610
          DF 2610 DF rund       round




               DF 1112 hand                                                                               Diamond machinist’s files are used, e.g., in
               Diamond Machinist’s Files
               DF 1112 hand                                                                               the fabrication of large tools, jigs and fixtures.
              DF 1112 hand
              DF 1112 hand                                                                                Their fairly coarse grit (D 251) also makes them
              DF 1112 hand
              DF 1112 hand                                                                                suitable for filing filled and reinforced plastics.
              DF 1112 hand square
             DF 1112 hand
              DF 1132 three
              DF 1132 three square
              DF 1132 three square                                                                        Diamond machinist’s files are supplied with
              DF 1132 three square
              DF 1132 three square                                                                        ergonomic handle.
              DF 1132 three square
             DF 1132 three square
              DF 1132 three square
              DF 1132 three square
              DF 1132 three square                                                                        Available in a lenght of 100 – 200 mm, five
              DF 1132 three square
              DF 1132 three square                                                                        shapes and various lengths and grit sizes.
              DF 1132 three square
             DF 1132 three square
              DF 1132 three square
                  1142 square
              DF 1132 three square
              DF 1142 square
              DF 1142 square
             DF 1142 square
              DF 1142 square
              DF 1142 square
              DF 1142 square
              DF 1142 square
                  1152 half round
              DF 1152 half round
              DF 1152
             DF 1152 half half round
                          round
              DF 1152 half round
              DF 1152 half round
              DF 1152 half round
              DF 1152 half round
             DF 1152 half half round
              DF 1152     round
              DF 1152 half round
              DF 1152 half round
              DF 1152 half round
              DF 1152 half round
              DF 1162 round
             DF 1162 round
              DF 1152 half round
              DF 1162 round
              DF 1162 round
              DF 1162 round
              DF 1162 round
              DF 1162 round
              DF 1162 round
                                                                                                          Diamond files for use with manual filing tools
               Diamond Files for Manual Filing Tools                                                      can be employed in machines as well as for
                                                                                                          hand filing.
                                                                       round           DF 5331 - 5347
                                                                                                          Available in seven shapes and various diamond
                       hand, coated on one side       DF 5301 - 5309   three square    DF 5365 - 5375     coatings.
                       hand , coated on both sides    DF 5310 - 5314   crossing oval   DF 5352 - 5362     Shank diameter: 3 mm.
                       hand, both face sides coated   DF 5316 - 5324   knife           DF 5380 - 5386

                       square                         DF 5390 - 5393   flat conical    DF 0103, DF 0106




                                                                                                                                                         7
Electroplated Diamond and CBN Tools
Standard Range

                                            Electroplated-bond diamond and CBN cut-off
    Diamond and CBN                         wheels are characterized by their particularly
    Cut-Off Wheels                          effective cutting performance. A single layer of
                                            diamond or CBN grit (refer to the sketch on p.
                                            16) is deposited on a steel blank. This abrasive
                                            material is securely embedded in a metal
                                            bonding layer electroplated onto the blank.
                                            Large chip spaces between the individual
                                            grains provide the tool with a very high cutting
                                            capacity. Wheels with coarse (e.g., D 357)
                                            diamond abrasive coatings are exceptionally
                                            suitable for cutting soft fibre-reinforced ther-
                                            moset plastics.

                                            Diamond-tipped blades for sabre saws with
    Diamond-Tipped Sabre Saw                Bosch-type blade mounting can be used on
    Blades                                  fibre-reinforced (GRP/CRP) plastics.
                                            Diamond-tipped sabre saw blades in electro-
                                            plated bond are noted for their high cutting
                                            performance and long service life. Special
                                            applications include cutting of GRP panels and
                                            sawing cutouts in tank and pressure vessel
                                            construction.


                                            The cylindrical shape ZA is suitable for grinding
    Diamond and CBN Grinding Points         bores, radii and contours using stationary or
    Cylindrical shape ZY                    handheld equipment.




                                            Our specially designed shape ZY points are
    Diamond and CBN Grinding Points         suitable for grinding out slots and grooves in
    Special shape ZY                        hard-to-reach areas.

                                                                                                    D                                     S


                                                                                                          T          L2




                                            Cylindrical points with carbide shank are used      In internal grinding applications, tools with a
    Diamond and CBN Grinding Points         for internal grinding on stationary machines.       carbide shank offer higher stock removal rates,
    Cylindrical points with carbide shank                                                       superior surface qualities and longer tool life.
                                            The degree of elasticity of the carbide shank is
                                            approx. three times higher than that of a steel
                                            shank. The degree of elasticity indicates the
                                            amount of deformation which a body under-
                                            goes as a result of a given load.



                                            Diamond grinding discs are intended for use
    Diamant- und CBN-Schleifkörper          in stationary machines. Their centring shoulder
    Grinding discs 1 A 1                    allows them to be accurately mounted and
                                            aligned on the machine spindle.
                                            Combined with a strong mandrel, these tools
                                            are ideal for grinding in deep-set or long
                                            bores.




8
Electroplated Diamond and CBN Tools
Standard Range

                                  Spherical (ball shape) KU grinding points are
Diamond and CBN Grinding Points                                                         A
                                  commonly used in hand-guided deflashing of                  D                                    S
Spherical shape KU                plastic shapes. They are also particularly well                            L4
                                  suited for engraving, contour grinding and                                            L2
                                  tool deburring tasks.
                                                                                        N    D                                    S
                                  A = shouldered shank
                                  N = cylindrical shank
                                                                                                                        L2

                                                                                        A = abgesetzter Schaft
                                                                                        N = nichtabgesetzter Schaft
                                  Special shape KU points are commonly used in
Diamond and CBN Grinding Points   hand-guided deflashing of plastic shapes.
Special shape KU                  These special-shape KU points are additionally
                                  grit-coated on the narrow shank section below
                                  the head. Their special geometry provides opti-
                                  mum results in machining shaped workpieces.




                                  Cylindrical points with radius end (WR) are
Diamond and CBN Grinding Points   ideal for general-purpose deburring and grind-
                                  ing jobs performed with handheld machines.
Cylindrical with radius end WR                                                      A    D                                            S
                                  Cylindrical points with radius end (WR) are                                 L4
                                  available exclusively with coarse D 357 grit.                          T                   L2
                                  This product gives excellent results in machin-
                                  ing fibre-reinforced plastics.                     N    D                                            S

                                                                                                         T                   L2
                                  A = shouldered shank
                                  N = cylindrical shank                             A = abgesetzter Schaft
                                                                                    N = nichtabgesetzter Schaft


                                  The pointed tree (SPG) shape is exceptionally
Diamond and CBN Grinding Points   well suited for machining small holes or bores.
Pointed tree SPG

                                                                                    D                                                 S


                                                                                                     T                  L2




                                  Due to its special geometry, this tool provides
Diamond and CBN Grinding Points   optimum results on shaped workpieces.
Cup KT

                                                                                    D                                                 S


                                                                                                 T                 L2




                                  Conical pointed SK tools are perfect for
Diamond and CBN Grinding Points   regrinding centering holes as well as for
Conical pointed SK                chamfering.                                       D                                                 S


                                                                                                 T                      L2



                                                                                    D                                                 S


                                                                                                     T                  L2




                                                                                                                                          9
Electroplated Diamond and CBN Tools
Special Range – Application Examples

Special Range
For applications which cannot be effectively
addressed with products from our standard
range, PFERD can produce diamond and CBN
tools in customised versions, whether as a
one-off tool or in small batches.
Shown below are a few examples of solutions
not included in our standard tool range.




Application Examples




Diamond grinding disc for profile grinding      Grinding of brake pads using a diamond   Diamond grinding disc for use on brake
on brake pads                                  grinding drum                            pads




Diamond grinding disc for deburring            Diamond grinding disc for machining      CBN grinding wheel in a knife grinding
gunmetal components                            abrasive belt material                   (first pass) application




10
Electroplated Diamond and CBN Tools
Application examples




Diamond tools for use on castings             Deburring of castings with diamond          Deburring of castings with diamond
                                              abrasive discs                              grinding points




Local surface depolishing using a diamond     Grinding of tools in a toolmaking           Diamond cut-off wheel for use on printed
tool                                          application                                 circuit boards




Custom-shaped grinding discs (e.g., with hole pattern) for use in manufacturing           Grinding of tungsten welding electrodes
processes                                                                                 with a diamond grinding disc




Grinding of glass or carbon fibre-             Cutting-to-length of automotive metal-core seals with the aid of diamond and CBN
reinforced plastics (GRP/CRP) using           abrasive discs
diamond abrasive tools



                                                                                                                                 11
Electroplated Diamond and CBN Tools
Special Tools Made to Customer Requirements

PFERD manufacturing strengths                       Unlimited shapes and batch sizes                          PFERD manufacturing options
Manufacturing tools to customer specifications       Electroplated bond tools can be manufactured              1. Complete new tool
is one of PFERD‘s particular strengths.             cost-efficiently in customised versions, whether           2. Coating of new blank (NB)
                                                    as a one-off tool or in small batches. This               3. Recoating (WB)
Electroplated abrasive tools are fast-cutting
                                                    allows us to respond very flexibly to individual
products. Tool bodies of almost any geometry                                                                  Please include a technical drawing or fully di-
                                                    customer needs.
can be coated with diamond or CBN abrasive.                                                                   mensioned manual sketch with your purchase
As a result, this tool group is unsurpassed         Tool bodies of any shape and substrate mate-              order and indicate the desired grit size and grit
when it comes to manufacturing flexibility and       rial (e.g., steel, stainless steel, brass, etc.) can      type. If possible, determine the material to be
sheer diversity of realizable tool shapes.          be coated with diamond or CBN abrasive                    machined so that the abrasive coating can be
                                                    material.                                                 perfectly matched to the particular application.
Due to their monolayer abrasive coating,
electroplated bond tools are comparatively                                                                    Abrasive material can also be applied to cus-
low-cost items. Their performance properties                                                                  tomer-supplied blanks. For this service, please
can be varied within a broad range through                                                                    specify the surface area to be coated as well
the appropriate choice of grit size                                                                           as the desired grit size. Note that the thickness
                                                                                                              of the abrasive layer must be taken into ac-
While coarse-grit tools are have been found
                                                                                                              count to meet final specification dimensions
particularly effective on soft materials such as,
                                                                                                              accurately.
e.g., glass-fibre reinforced plastics, much finer
grit is needed to machine harder surfaces.                                                                    Tools made of steel or stainless steel can be
                                                                                                              easily recoated several times provided the tool
The electroplated nickel layer is extremely hard
                                                                                                              body contours are undamaged. The abrasive
and wear-resistant. Given the resulting strong
                                                                                                              material can be applied continuously or in
bond of the diamond and CBN particles in
                                                                                                              segments, whether along the circumference
the coating, this manufacturing principle is
                                                                                                              and/or on the face side(s) of the tool.
suitable not just for grinding tools but also for
making files. Diamond files are employed on
hardened steels, tungsten carbide and other
hard metals.




                                              ���������������������������

                              ��                                           ��                                              ��
                                                                 �����������
               �����������������                                                                                 ��������������
                                                               ���������������



             ����������                                  ������������������                                ������������������������
             �������������                               �����������������                                 ������������������������������
                                                                                                           ������������������
                                                                                                           ������������������
                                                                                                           ���������������������������
                                                                                                           ���������������������������
                                                                                                           �������������������������������

             ��������                                    ��������                                          ��������
             ��������                                    ��������                                          ��������
             �����������������                           �����������������                                 �����������������
             �������                                     �������                                           �������
             ��������������                              ��������������                                    ��������������
             ���������������                             ���������������                                   ���������������




12
Electroplated Diamond and CBN Tools
Tool Body

Manufacturing capabilities for tool bodies and abrasive coatings:

 ■ Our CNC lathes can handle tool bodies up to 500 mm diameter

 ■ Milling operations in up to 5 axes are supported by our milling machines

 ■ Any necessary grinding can be performed by PFERD



 Ø 0,5 mm




                                                                               Ø 500 mm




Tools/bodies from 0.5 mm dia.                 Tools/bodies up to 500 mm dia.




Information required for preparation of a quote
What information does PFERD need to quote for a custom-made tool?

■ Dimensions (sketch, drawing, sample)
■ Tool previously employed
■ Product to be machined
■ Machining allowance
■ Surface finish to be produced
■ Wet/dry use
■ Manual/machine use
■ Rotational speed (r.p.m.) of power source
■ Realistic demand estimate
■ Order lot size
■ Delivery term


Please use the sample request form prin-
ted on the next page.




                                                                                          13
Electroplated Diamond and CBN Tools
Sample Request and Quotation Data Form 205


        Sample Request 205                                    Estimate 205
        at chargeable fee
     To Sales Office                          ID South/East        205
                                              ID North/West
                                              Export


     Customer Name: __________________________                      Customer No.: ___________________
              Contact: _________________________                    Telephone: ____________________

     Machining application:
          Material:                       Thermosetting plastic   Thermoplastic
                                          With glass fibres       Other fibres          No fibres
                                          Elastomer               Hard metal
                                          Steel                   Tempered              Non Tempered
                                          Other material ______________________________________

             Use:                   Workpiece _______________________________________
                                    Cutting speed __________________ Cooling ________________

             Type/size                    Diamond           CBN
                                           46                54       64           76        91
                                          107               126      151          181       252
                                          301               357      427          602       852
             Customer requirements: ________________________________________________


     Currently employed (competitor-supplied) tool:__________________________________
                                                           Sample available yes  no

     PFERD standard tools sampled to date and results achieved:
     Type:
     Wear            too high      o.k.
     Loading         yes           no
     Stock removal   low           o.k.
     Surface         too rough     o.k.
     other         ___________________________

     Sketch, other notes, particulars, customer requests:                      Other:
                                                                               Current price: _____ €/pc.
                                                                               Target price:  _____ €/pc.
                                                                               Demand / year: ______ pcs.
                                                                               Desired date: __________

                                                                               Requester:
                                                                               Name: _______________
                                                                               Subsidiary/Branch office:
                                                                               _______________________
     (Use additional page if necessary)                                        Phone: _______________
                                                                               Date:    _______________




14
PFERD Tools
Premium Quality “Made by PFERD”

PFERD offers a full and comprehensive system range of high-grade
products for cutting and machining materials to any desired finish, from
coarse to mirror-polished.

Our product development and advanced manufacturing technology reflect
the latest market standards and customer needs. Thus, every PFERD tool is
optimized for unsurpassed application performance.

The most recent edition of the PFERD Tool Manual 2005, comprising
our separate Catalogues 201E through 209, contains over 6,500 cutting,
grinding, polishing, filing, milling and brushing tools, in addition to a full
range of suitable power drives.




                                                                                  Fields of application
                                                                                ■ Cutting
                                           Product groups
                                                                                ■ Grinding
                                         ■ Catalogue 201 E
                                           Machinist’s Files,                   ■ Milling
                                           Sharpening Files,
                                                                                ■ Filing
                                           Rasps and Precision Files
                                                                                ■ Brushing
                                         ■ Catalogue 202
                                           Tungsten Carbide Burrs,              ■ Polishing
                                           H.S.S. and Tool Steel (WS)
                                                                                ■ Cleaning
                                           Rotary Cutters, Hole Saws,
                                           Hole Cutters and Accessories         ■ Rust removal
                                         ■ Catalogue 203                        ■ Deburring
                                           Mounted Points
                                                                                ■ Matt finishing
                                         ■ Catalogue 204
                                           Fine Grinding
                                           and Polishing Tools
                                         ■ Catalogue 205
                                           Superhard Diamond and
                                           CBN Files, Grinding Tools
                                           and Cut-Off Wheels
                                         ■ Catalogue 206
                                           Grinding and Cut-Off Wheels
                                         ■ Catalogue 208
                                           Industrial Power Brushes             At PFERD, we define quality as
                                                                                the most advanced, cost-efficient
                                         ■ Catalogue 209
                                           Tool Drives                          and personalized solution to the
                                                                                customer’s application problem.




                                                                                                                   15
PFERD – Worldwide Sales


Germany                       Brazil                             Mexico                              Spain
Headquarters Site             PFERD-Rüggeberg do Brasil Ltda.    PFERD-FANDELI S.A. de C.V.          PFERD-Rüggeberg S.A.
August Rüggeberg              81280-140 Curitiba-Parana          54090 Tlalnepantla,                 01015 Vitoria-Gasteiz
GmbH & Co. KG                 Pav. 6 - CIC                       Edo. de México                      C/Júndiz, 18
PFERD-Tools                   Av. Juscelino Kubischek de         Av. Presidente Juárez, 225          Pol. Ind. Júndiz
Address:                      Oliveira, 1671                     Col. San Jerónimo Tepetlacalco      Phone (945) 18 44 00
Hauptstraße 13                Phone (041) 33 73 82 22            Phone (55) 53 66 - 14 00            Fax      (945) 18 44 18
D-51709 Marienheide           Fax      (041) 33 73 81 82         Fax      (55) 53 66 - 14 44         www.pferd.es
Mailing address:              www.pferd.com.br                   Kundenservice: (55) 53 66-14 33     pferd@pferd.es
P. O. Box 1280                pferd@pferd.com.br                 servicio@fandeli.com.mx
D-51704 Marienheide
Phone: +49 (0)22 64 90                                                                               Sweden
Fax:     +49 (0)22 64 94 00   China                              Netherlands




                                                                                                                                       Printed in Germany.
www.pferd.com                                                                                        PFERD-VSM AB
vertrieb.export@pferd.com     August Rüggeberg                   PFERD-Rüggeberg B.V.                18170 Lidingö
                              GmbH & CO. KG                      4824 AD/4800 CB Breda               Dalénum 37
                              PFERD-Tools                        Hekven 15 bis., Postbus 2070        Dalénum Hus 224
Australia                     Shanghai Rep-Office                 Phone (076) 5 93 70 90              Phone (08) 564 72 300
                              Zun Yi Nan Road No. 88             Fax    (076) 5 42 10 33             Fax    (08) 564 72 301
PFERD-Australia (Pty.) Ltd.   Shartex Plaza Building             www.pferd.nl                        www.pferd-vsm.se
Dingley, Vic. 3172            24th Floor, Room 2418              info@pferd.nl                       info@pferd-vsm.se
1-3 Conifer Crescent          Chang Ning District
Phone (03) 95 58 11 77        Postal Code: 200336
Fax    (03) 95 58 15 07       Shanghai / China                   Poland                              Switzerland
www.pferd.com.au              Phone + 86 - 21 - 61 20 32 28




                                                                                                                                       Subject to technical modifications.
sales@pferd.com.au            Fax      + 86 - 21 - 61 20 32 30   PFERD-VSM Sp.z o.o.                 PFERD-VITEX (Schweiz) AG
                              ralf.gesatz@pferd.com              62-025 Kostrzyn Wlkp.               Werkzeuge und Schleifmittel
                              www.pferd.com                      ul. Polna 1A                        8306 Brüttisellen
Austria                                                          Phone (061) 8 97 04 80              Zürichstrasse 38b
                                                                 Fax      (061) 8 97 04 90           Postfach 22
PFERD-Rüggeberg GmbH          France                             pferdvsm@pferdvsm.pl                Phone 044 805 28 28
4020 Linz                                                                                            Fax     044 805 28 00
Prinz-Eugen-Straße 17         PFERD-Rüggeberg France S.A.R.L.                                        www.pferd-vitex.ch
Phone (07 32) 79 64 11-0      67129 Molsheim Cédex               Singapore                           info@pferd-vitex.ch
Fax     (07 32) 79 64 22      Zone d’Activités Economiques
www.pferd-rueggeberg.at       2, Avenue de la Concorde           PFERD-Asia Pacific Pte. Ltd.
info@pferd-rueggeberg.at      Ernolsheim-sur-Bruche              Singapur 200808                     U.K.
                              Phone (03 88) 49 72 50             808, French Road
                              Fax     (03 88) 38 70 17           #03-179, Kitchener Complex          PFERD LTD.
Belgium                       www.pferd.fr                       Phone (65) 62 96 53 93              Denby Dale
                              info@pferd.fr                      Fax     (64) 62 96 43 83            4 Westleigh Hall, Wakefield Road
bvba PFERD-Rüggeberg sprl                                        alphatct@msn.com                    West Yorkshire HD8 8QJ
1130 Brussel - Bruxelles                                                                             Phone (44) 14 84 86 61 49




                                                                                                                                       05/2007
Waterranonkelstraat 2 a       Italy                                                                  Fax     (44) 14 84 86 59 38
Rue de la Grenouillette                                          South Africa                        www.pferd.com
Phone (02) 2 47 05 90         PFERD-Giolo s.r.l.                                                     info.uk@pferd.com
Fax     (02) 2 16 30 54       20068 Peschiera Borromeo (MI)      PFERD-South Africa (Pty.) Ltd.
www.pferd.be                  Via G. Di Vittorio 33/7-9          Kempton Park, 1620
info@pferd.be                 Phone (02) 55 30 24 86             32 Derrick Road                     USA
                                          + 55 30 24 96          Spartan, Kempton Park
                              Fax     (02) 55 30 25 18           P.O. Box 588                        PFERD INC.
                              www.pferd.it                       Phone (011) 230 40 00               PFERD Milwaukee Brush Co.         818 124
                              info@pferd.it                      Fax     (011) 394 12 32             Leominster, MA 01453
                                                                 info@pferd.co.za                    30 Jytek Drive
                                                                                                     Phone (978) 8 40 - 64 20
                                                                                                     Fax     (978) 8 40 - 64 21
                                                                                                     www.pferd.com
                                                                                                     info@pferdusa.com



  Presented by:




                                                                                               www.pferd.com · info@pferd.com

								
To top
;