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IDV Trainingssystem Mechatronic Flexible Production

VIEWS: 12 PAGES: 24

									                                                                                IDV
    Didactic for Control technology in vocationals



                                                                               Engineers-Office de Vries




                  Trainingssystem
                               Mechatronic




         Flexible Production
                                                                                              Technical changes reserved
                                                                                                  Catalogue MK 04/08

IDV Ingenieurbüro de Vries -   Marie-Curie-Str.1 -   26129 Oldenburg -   (0441)36116430   -      (0441) 36116436
                                                                                     IDV
          Didactic for Control technology in vocationals



                                                                                    Engineers-Office de Vries

    Flexible Production Installation                                            MK - 1000/1100
Description:
The completly flexible production installation (picture on front page) is, while the different stations:
"distribution, testing ground, process-press, process - drilling, magasin" works together.

The completly installation will be delivery with functional, tested software by PLC. At this time,
you can have it with three different PLC´s: MITSUBISHI-FX; OMRON-CXXH, C200H; SIE-
MENS-S5, SIEMENS S7.

Teachers can choose the different stations, because every station can be works alone. At the same time, four
groups works on four different projects.

Than, the different groups have to communicate with his neighbour for the delivery from the pieces and the signals
to the different measurement and processing.

The flexible production installation dispose for many components in automation. This is the point for a high grade in
education.

The completly installation has five (MK-1100) or four (MK-1000) different stations.

The different stations are created from different units.

And you can create other exercises with the single units.

Additionally we are developed some new units, stations and installations. And then you can create other combinations
in automation.
Now, we can deliver the following units:

      Description                                                                            Part.-No.

o     Supply unit                                                                            MK-500
o     Hoist                                                                                  MK-510
o     Chute with separately unit                                                             MK-520
o     electrical linear feed EE                                                              MK-530
o     electrical linear feed EO                                                              MK-540
o     pneumatics linear feed                                                                 MK-550
o     Rotary index table                                                                     MK-555
o     Check unit                                                                             MK-560
o     Rotary gripper                                                                         MK-570
o     Pick and place unit with 3 suction cup´s                                               MK-575
o     Stuff-press                                                                            MK-580
o     Scrooge-press                                                                          MK-590
o     Drilling unit                                                                          MK-595
o     Magasin                                                                                MK-600
o     Display                                                                                MK-610
o     reversing contactor                                                                    MK-620
o     Filter control valve                                                                   MK-630
o     Valve unit´s ( I, II, III,IV )                                                         MK-640/X
o     Pallets                                                                                MK-650
o     Gearwheels (PVC 1, Steel 2, Brass 3)                                                   MK-660/X
o     Data wire                                                                              MK-670
o     Assembling platform                                                                    MK-680
o     Rack for the assembling platform                                                       MK-690

    IDV - Mechatronic (MK) - catalogue       04/08                           Copy rights reserved
                                                            IDV
  Didactic for Control technology in vocationals



                                                           Engineers-Office de Vries
       Learning contents:


          Sensoric                                   Electrical
                                                      Drives

Process-control
                                                      Security and
     Electronic                                     Industrial safety

   Installation                                    Diagnostic


                                     PLC-program-development
Pneumatic

                                                             Logistic


            Mechanic                               Automation



All this learning contents are for the profession in the future, the

                             Mechatronicer!!

IDV - Mechatronic (MK) - catalogue     04/08             Copy rights reserved
                                                                                           IDV
           Didactic for Control technology in vocationals



                                                                                          Engineers-Office de Vries


            Station               Distribution                                               MK - 900

Description:

A hoist can provide with manually tooked gearwheels on the pallets. The hoist can positioning
the pallets to the working level from the supply unit. This unit can move the gearwheels to the
chute, there it is possible to handing-over seperatly to the next station (Testing ground).

The supply unit can move every part in the horizontal direction, may be one or two. The working level is adjustable.
With a pneumatic double acting cylinder we are realize the feed, the piston rod moved a slide. This can stopping
and starting with a lifting magnet. A mechanical stop is for the variation from the stroke up to the maximum. Delivery
with two micro switches and two Reed-contacts.

The hoist is to realize the vertical transport from the pallets and the gear wheels. The vertical slide is build on a
linear reference control with a trapezium thread. The movement comes from a DC-transmission-engine and a
clutch. Together with the reversing contactor, its controlled turns right and left. In switch-Off-logic fixed a short circuit
brake the last position. The right working level controlled a optical sensor. Two safety switches secured the top and
the low position.

Two parts (gear wheels) can slide on the chute down. A double acting pneumatic cylinder moved the slideway.
Every way opened with a lifting magnet seperatly.




                                                                          Technical Data:
    Learning contents:
                                                                          Supply:                      230 VAC
                                                                          working voltage:             24 VDC
                                                                          Air pressure:                4 to 6 bar
o      Electric-magnets, Sensors (magnets,
       optical and electromechanical)                                     Necessity PLC - IN/OUT - puts:
o      double acting pneumatic cylinder
o      5/2-way valve                                                      Digital Inputs:              25
o      Exhaust air flow control                                           Digital Outputs:             14
o      Electrical drives
o      Reversing contactor                                                Components:
o      Positioning
o      Clutches                                                           o       Assembling platform with table
o      Linear reference control                                           o       Supply unit with 45 gearwheels
o      Technical safety                                                           (ever 15 from steel, brass, plastics)
o      Chute ways                                                                 and 5 pallets
o      Adjusting                                                          o       Hoist
                                                                          o       Chute with separately unit
                                                                          o       Reversing contactor
                                                                          o       Valve unit I
                                                                          o       PLC (your choice: OMRON,
                                                                                  MITSUBISHI, SIEMENS) with
                                                                                  Software


     IDV - Mechatronic (MK) - catalogue         04/08                              Copy rights reserved
                                                               IDV
       Didactic for Control technology in vocationals



                                                              Engineers-Office de Vries
                                             MK - 900
                                                                          Hoist

         Supply unit




                                                                                   Chute


Control panel




                                                                       Electrical wiring
                                                                       cabinet

Air preparation
unit
                                                                       Standard-PLC
                                                                       or
                                                                       Master-PLC for
                                                                       Profibus




                                    4 wheels with a brake




     IDV - Mechatronic (MK) - catalogue     04/08           Copy rights reserved
                                                                                      IDV
            Didactic for Control technology in vocationals



                                                                                     Engineers-Office de Vries


          Station            Testing ground                                              MK - 910
Description:

A electrical linear drive unit EE moved the gearwheels from the Chute in the Station "Distribu-
tion" under the Check unit. There will be controlled with different Sensors the (Material (Steel,
brass or plastics), besides a Sensor controlled: bushing is there or not). After this check a
pneumatic rotary gripper is taking the gearwheel from the check unit to the next following
station. The result from the check is showing on a display.


The electrical linear drive unit EE moved the workpieces horizontal with a max. way to 400 mm. The construction
build is a 500 mm linear controled transfer line with bearing support can be moved with toothed belt drive. The
motion realized a DC-transmission-engine with encoder. It turns right or left with the reversing contactor. In switch-
Off-logic fixed a short circuit brake the last position. Both control system a available, with positioning switches or
with count the signals from the encoder. Two safety switches secured the left and the right position.

The check unit has different Sensors to controlled the workpieces. With a capacitative, inductive and a optical
Sensors it can checked the material from the gearwheels. A mechanical switch checked the bushing is there or not.

The rotary gripper is taking the workpieces pneumatically, to lift up and rotated there. The range of rotation are up
to 180o. A rotary cylinder a mounted on a short stroke pneumatic cylinder. On the arm are mounted the pneumatic
gripper. Sensors controlled the different positions.

The display has 5 lamps for the messages: Plastics, Brass, Steel, liner present, liner not present.




     Learning contents:                                               Technical Data:

                                                                      Supply:                    230 VAC
                                                                      working voltage:           24 VDC
                                                                      Air pressure:              4 to 6 bar
 o       Electrical drives
 o       Reversing contactor
                                                                      Necessity PLC - IN/OUT - puts:
 o       Sensoric (magnetic, inductive, kapacitive,
         optical and electro mecanical)
                                                                      Digital Inputs:            29
 o       Positioning with encoder
                                                                      Digital Outputs:           18
 o       Linear reference control
 o       Toothed belt drives
                                                                      Components:
 o       Technical safety
 o       single acting pneumatic cylinder
                                                                      o      Assembling platform with table
 o       2-axle-handling
                                                                      o      electrical linear drive unit EE
 o       Gripper
                                                                      o      Check unit
 o       rotating cylinder
                                                                      o      Display
 o       short stroke cylinder
                                                                      o      Rotary gripper
 o       Displays
                                                                      o      Reversing contactor
 o       Visualisation
                                                                      o      Valve unit II
                                                                      o      PLC (your choice: OMRON,
                                                                             MITSUBISHI, SIEMENS) with
                                                                             Software



      IDV - Mechatronic (MK) - catalogue     04/08                            Copy rights reserved
                                                              IDV
         Didactic for Control technology in vocationals



         Display
                                         MK - 910            Engineers-Office de Vries


                                                                         Rotary gripper


          Check unit


electrical linear
drive unit EE


Control panel




                                                                         Electrical wiring
                                                                         cabinet




                                                                     Standard-PLC
                                                                     or
                                                                     intelligent Terminal
                                                                     for
                                                                     Profibus




                                   4 wheels with a brake




       IDV - Mechatronic (MK) - catalogue     04/08        Copy rights reserved
                                                                                     IDV
           Didactic for Control technology in vocationals



                                                                                    Engineers-Office de Vries


               Station             Process                                               MK - 920


Description:

When the workpieces are arrived on this station, the pneumatically linear drive unit will bring
it to the first or the second press. The station before gives him the answer. The stuff-press put
two workpieces together and the scrooge-press seperate it. This combination allows a lot of
variations for the programming and logistics.


The pneumatically linear drive unit moved the workpieces horizontal with a max. way to 400 mm. The construction
build is a 500 mm linear controled transfer line with a pistonrodless cylinder, there are realized the motion. The
positioning is controlled by REED-contacts directly on the cylinder and for the movement a 5/3-way valve.

The stuff-press is for stuff the workpieces (liner) into the gearwheels. The press can takeover the gearwheels from
the pneumatically linear drive unit. Also a magasin with a takeover construction for the liners to the stuff-press is
integrated. The press and the takeovers are working pneumatically.

The scrooge-press is for seperate the liners and the gearwheels. The press can takeover the gearwheels from the
pneumatically linear drive unit. The press and the takeover are working pneumatically.




                                                                      Technical Data:
    Learning contents:
                                                                      Supply:                   230 VAC
                                                                      working voltage:          24 VDC
                                                                      Air pressure:             4 to 6 bar
o      Rodless pneumatic cylinder
                                                                      Necessity PLC - IN/OUT - puts:
o      5/3-way valve
o      Sensoric (magnetic)
                                                                      Digital Inputs:           31
o      Positioning with pneumatc cylinder
                                                                      Digital Outputs:          14
o      Linear reference control
o      short stroke cylinder
                                                                      Components:
o      Technical safety
o      magasins
                                                                      o     Assembling platform with table
o      adjusting
                                                                      o     pneumatic linear drive unit
                                                                      o     Stuff-press
                                                                      o     Scrooge-press
                                                                      o     Valve unit III
                                                                      o     PLC (your choice: OMRON,
                                                                            MITSUBISHI, SIEMENS) with
                                                                            Software




     IDV - Mechatronic (MK) - catalogue      04/08                           Copy rights reserved
                                                                       IDV
         Didactic for Control technology in vocationals



                                                                      Engineers-Office de Vries
                                                  MK - 920


                                         Stuff- / Scrooge - press




pneumatic
linear drive unit




                                                                                   Electrical wiring
                                                                                   cabinet

                                                                        Standard-PLC
  Control panel             4 wheels with a brake
                                                                        or
                                                                        intelligent Terminal
                                                                        for
                                                                        Profibus
       IDV - Mechatronic (MK) - catalogue     04/08                 Copy rights reserved
                                                                                          IDV
           Didactic for Control technology in vocationals



                                                                                          Engineers-Office de Vries


               Station              Magazine                                                 MK - 930


Description:

The station magasin is for takeover the gearwheels from the station before, process, and take
the workpieces on pallets. The rotary gripper is taking the workpieces pneumatically, to lift up
and rotated there to the electrical linear drive unit EO. The optical positioning unit can ask up
to six different positions for the different kinds of workpieces in the magasin.

The rotary gripper is taking the workpieces pneumatically, to lift up and rotated there. The range of rotation are up
to 180o. A rotary cylinder a mounted on a short stroke pneumatic cylinder. On the arm are mounted the pneumatic
gripper. Sensors controlled the different positions. The same unit works in the station "Testing ground".

The electrical linear drive unit EO moved the workpieces horizontal with a max. way to 400 mm. The construction
build is a 500 mm linear controled transfer line with bearing support can be moved with toothed belt drive. The
motion realized a DC-transmission-engine with encoder. It turns right or left with the reversing contactor. In switch-
Off-logic fixed a short circuit brake the last position. On the transportation unit are a light barrier is integrated, fixed
positioning marker can controlled together with the light barrier the right position. A pneumatic movement unit are
takeover the workpieces in the magasin. Two safety switches secured the left and the right position.

The magazine has three places for the pallets. There can filing the workpieces on the pallets by the right position,
but the right position realized the electrical linear unit drive EO. On every way on the three places are micro switches
is installed and acknowledged when the way is full.



                                                                          Technical Data:
    Learning contents:
       Lerninhalte:
                                                                          Supply:                     230 VAC
                                                                          working voltage:            24 VDC
                                                                          Air pressure:               4 to 6 bar

o      Electrical drives                                                  Necessity PLC - IN/OUT - puts:
o      Reversing contactor
o      Sensoric (magnets, optical                                         Digital Inputs:             34
       and electro mecanical)                                             Digital Outputs:            12
o      Positioning, optical                                               Analogous input:            1
o      Linear reference control                                           Analogous output:           1
o      Toothed belt drives
o      Technical safety                                                   Components:
o      2-axle-handling
o      Gripper                                                            o      Assembling platform with table
o      rotating cylinder                                                  o      electrical linear drive unit EO
o      short stroke cylinder                                              o      rotary gripper
o      Sensoric, Switches                                                 o      Magasin with pneumatic
o      Logistics                                                                 movement unit
                                                                          o      Valve unit II
                                                                          o      PLC (your choice: OMRON,
                                                                                 MITSUBISHI, SIEMENS) with
                                                                                 Software



     IDV - Mechatronic (MK) - catalogue        04/08                              Copy rights reserved
                                                                       IDV
      Didactic for Control technology in vocationals



                                                                      Engineers-Office de Vries

                                                MK - 930


   Rotary gripper
                                   electrical linear
                                   drive unit EO with              ... and analogous
                                   optical...                      measuring device




                                                                 electrical linear
                                                                 drive unit EO




                                                                                     Electrical wiring
                                                                                     cabinet

Control panel              4 wheels with a brake
                                                                      Standard-PLC
                                                                      or
                                                                      intelligent Terminal
                                                                      for
                                                       Magasin
                                                                      Profibus

    IDV - Mechatronic (MK) - catalogue     04/08                    Copy rights reserved
                                                                                           IDV
           Didactic for Control technology in vocationals



                                                                                          Engineers-Office de Vries

       Station             Process - Drilling                                                MK - 940
Description:

On the rack (350 x 500 mm) the assemblies rotary indexing table, drill and pick and place-
unit.
An expansion with a unit "check the drilling hole" is possible. To this must enlarged the
quantity of inputs up to 32.
The rotary indexing table is driven with an electrical DC-Motor. The subplate diameter is
200mm.
The position P0 (Take over position) and each 90 degrees (P1,P2,P3) positions are
questioned.
The drilling machine has a torque of 5 Nm at the axle (corresponds to a little Accu screw
driver). Whether it suffices, to drill 12 mm of hole is doubtful. A tolerance of H7 is necessary
for the hole of the gear wheels. This is not to reach with a simple hole. A real processing can
be used only for experimental purposes with it.
The Pick and place unit is placed over the position of P3 for the handing over of the
gearwheels on the next station. To the position of P2 a unit"check the drilling hole" still can be
installed (optional).

After handing over of the gearwheels of previous station (evaluation of E/A, signal) it is promoted with rotary
indexing table to the position of P1 (Drilling) or it moved direct to P3 to take over, this is depence from the station
2 (Check). When it find a hole, the index table turned to P3 and take over. When it don´t find a hole,then, the
workpiece is at the position of ,, P1 " a supply unit of the station moved the gearwheel from the rotary indexing
table to the drilling unit and fixed it. The drilling cycle can go off after this. If the drilling cycle is ended the supply
unit blames for the workpiece the rotary indexing table again and is fed to the Point P2 (hole check) and then
turned it to removal position of P3.
The workpiece is by P3 taken with the Pick and place unit (three small cuction cup´s) and sailed on the following
station.
                                                                      Technical Data:

    Learning contents:                                                Supply:                      230 VAC
                                                                      working voltage:             24 VDC
                                                                      Air pressure:                4 to 6 bar

                                                                      Necessity PLC - IN/OUT - puts:
o      Electrical drives
o      index tables                                                   Digital Inputs:              25
o      Sensoric (magnetic)                                            Digital Outputs:             14
o      Positioning with a index table
o      drilling unit´s                                                Components:
o      Toothed belt drives
o      Technical safety                                               o      Assembling platform with table
o      double acting pneumatic cylinder                               o      index table
o      2-axle-handling                                                o      drilling unit
o      Vacuum                                                         o      Rotary unit
o      rotating cylinder                                              o      Suction cup
                                                                      o      Valve unit IV
                                                                      o      PLC (your choice: OMRON,
                                                                             MITSUBISHI, SIEMENS) with
                                                                             Software


     IDV - Mechatronic (MK) - catalogue         04/08                              Copy rights reserved
                                                                     IDV
       Didactic for Control technology in vocationals


                                   MK - 940                         Engineers-Office de Vries

                                                                  Drilling machine

 Rotary index
 table
                                                                                   Pick and place
                                                                                   unit with 2
                                                                                   options for
                                                                                   handling:
                                                                                   1. Gripper
                                                                                   2. Cuction cup´s




Control panel




                                                                             Electrical wiring
                                                                             cabinet




                                                                           Standard-PLC
                                                                           or
                                                                           intelligent Terminal
                                                                           for
                                                                           Profibus
                                          4 wheels with a brake




     IDV - Mechatronic (MK) - catalogue     04/08                 Copy rights reserved
                                                                                           IDV
            Didactic for Control technology in vocationals



                      Mechatronic units                                                   Engineers-Office de Vries




                                                              Description                               Order - No.

                                                             Supply unit                                       MK-500

                                                             With the Supply unit its possible to move step by step,
                                                             in the horizontal direction the gearwheels.
                                                             The working level is adjustable.
                                                             With a pneumatic double acting cylinder we are realize
                                                             the feed, the piston rod moved a slide. This can
                                                             stopping and starting with a lifting magnet.

                                                             A mechanical stop is for the variation from the stroke up
                                                             to the maximum. Delivery with two micro switches and
                                                             two Reed-contacts with LED-control

                                                             Supply:                      24 VDC
                                                             Air pressure:                5...6 bar
                                                             PLC - Input digital:         4
    Learning contents:                                       PLC Output digital:          2
                                                             max. way:                    130 mm
                                                             Steps up to:                 2....25 mm
o      Electric-magnets,                                     Space (WxDxH):               210 x 140 x 240 mm
o      Sensoric (magnets and electro mecanical)              Weight:                      1.4 kg
o      double acting pneumatic cylinder
o      5/2-way valve
o      Exhaust air flow control


                                                             Unit hoist                                        MK-510

                                                             The hoist is to realize the vertical transport from the pallets
                                                             and the gear wheels.
                                                             The vertical slide is build on a linear reference control with
                                                             a trapezium thread.
                                                             The movement comes from a DC-transmission-engine and
                                                             a clutch.
                                                             Together with the reversing contactor, its controlled turns
                                                             right and left.
                                                             In switch-Off-logic fixed a short circuit brake the last
                                                             position.
                                                             The right working level controlled a optical sensor.
                                                             Two safety switches secured the top and the low position.
    Learning contents:
                                                             Supply:                      24 VDC
o       Electrical drives                                    PLC - Input digital:         3
o       Reversing contactor                                  PLC Output digital:          2
o       Sensorik (optical and elctromecanical)               max. height:                 40 ... 190 mm
o       Positioning                                          Space (WxDxH):               150 x 200 x 300 mm
o       Clutches                                             Weight:                      3.4 kg
o       Linear reference control
o       Technical safety

      IDV - Mechatronic (MK) - catalogue     04/08                                  Copy rights reserved
                                                                      IDV
         Didactic for Control technology in vocationals



                       Mechatronic units                             Engineers-Office de Vries


Description                            Order - No.

  Unit chute                                    MK-520

By enough differential can be two gearwheels side by
side moved on the chute down.
A double acting pneumatic cylinder moved the slideway.
Every way opened with a lifting magnet seperatly.
You can ask for the cylinder position with REED-contact
and LED-control every position.

Supply:                   24 VDC
Air pressure:             5...6 bar
PLC - Input digital:      2
PLC Output digital:       3
Space (WxDxH):            180 x 280 x 200 mm              Learning contents:
Weight:                   2.7 kg
                                                          o   Electric-magnets,
                                                          o   Sensoric (magnets)
                                                          o   Glide ways
                                                          o   Adjusting
                                                          o   double acting pneumatic cylinder
                                                          o   5/2-way valve
  Electrical linear feed EE                     MK-530    o   Exhaust air flow control


The electrical linear drive unit EE moved the
workpieces horizontal with a max. way to 400 mm.
The construction build is a 500 mm linear controled
transfer line with bearing support can be moved with
toothed belt drive. The motion realized a
DC-transmission-engine with encoder. It turns
right or left with the reversing contactor.
In switch-Off-logic fixed a short circuit brake
the last position.Both control system a available, with
positioning switches or with count the signals from the
encoder. Two safety switches secured the left and the
right position.

Supply:                   24 VDC
PLC - Input digital:      3
PLC - Counter Input:      1
PLC Output digital:       2
transportation way:       max. 400 mm
Space (WxDxH):            500 x 280 x 80 mm                           Learning contents:
Weight:                   2.0 kg

                                                               o       Electrical drives
                                                               o       Reversing contactor
                                                               o       Sensoric (electro mecanical)
                                                               o       Positioning with encoder
                                                               o       Linear reference control
                                                               o       Toothed belt drives
                                                               o       Technical safety

       IDV - Mechatronic (MK) - catalogue      04/08               Copy rights reserved
                                                                                       IDV
           Didactic for Control technology in vocationals



                                                                                      Engineers-Office de Vries
                   Mechatronic units
                                                             Description                            Order - No.

                                                            Electrical linear feed EO                     MK-540


                                                            The electrical linear drive unit EO moved the
                                                            workpieces horizontal with a max. way to 400 mm.
                                                            The construction build is a 500 mm linear controled
                                                            transfer line with bearing support can be moved with
                                                            toothed belt drive. The motion realized a
                                                            DC-transmission-engine with encoder. It turns right or
                                                            left with a reversing contactor.
                                                            Both control system a available, with analogous
                                                            positioning (0-10VDC) or with analyse the signals from
                                                            the Light barrier.
                                                            Two safety switches secured the left and the right
                                                            position.
    Learning contents:                                      In switch-Off-logic fixed a short circuit brake the last
                                                            position.
o      Electrical drives                                    Supply:                     24 VDC
o      Reversing contactor                                  PLC - Input digital:        2
o      Sensoric (optical and electro mecanical)             PLC Output digital:         2
o      Positioning with light barrier                       PLC-analogous-Input:        1
o      Linear reference control                             PLC-analogous-Output: 1
o      Toothed belt drives                                  transportation way:         max. 400 mm
o      Technical safety                                     Space (WxDxH):              500 x 280 x 80 mm
                                                            Weight:                     2.6 kg



                                                            Pneumatic linear feed P                       MK-550

                                                        The pneumatically linear drive unit moved the workpieces
                                                        horizontal with a max. way to 400 mm.
                                                        The construction build is a 500 mm linear controled transfer
                                                        line with a pistonrodless cylinder, there are realized the
                                                        motion. The positioning is controlled by REED-contacts
                                                        directly on the cylinder and for the movement a 5/3-way
                                                        valve.
                                                        Supply:                      24 VDC
                                                        Air pressure:                5...6 bar
                                                        PLC - Input digital:         4
                                                        PLC Output digital:          2
                                                        transportation way:          max. 400 mm
                                                        Space (WxDxH):               500 x 280 x 80 mm
                                                        Weight:                      2.7 kg
    Learning contents:

o      Rodless pneumatic cylinder
o      5/3-way valve
o      Positioning with pneumatc cylinder
o      Linear reference control

     IDV - Mechatronic (MK) - catalogue     04/08                              Copy rights reserved
                                                                          IDV
           Didactic for Control technology in vocationals



                                                                         Engineers-Office de Vries
                       Mechatronic units



Description                              Order - No.

  Rotary index table                             MK-555

The rotary indexing table is driven with an electrical
DC-Motor.
The subplate diameter is 200mm.
The position P0 (Take over position) and each 90 degrees
(P1,P2,P3) positions are questioned with micro switched

Supply:                    24 VDC
PLC - Input digital:       2
PLC Output digital:        1
Space (WxDxH):             220 x 220 x 75 mm
Weight:                    5.8 kg

          Learning contents:

      o       Rotary index table´s
      o       mechanical switched
      o       DC-drives with differential



  Unit check                                     MK-560


The check unit has different sensors to controlled the
workpieces.
With a capacitative, inductive and a optical sensor it can
checked the material from the gearwheels.
A mechanical switch checked the bushing is there or not.
The results from the check is possible to displayed.


Supply:                    24 VDC
Air pressure:              5...6 bar
PLC - Input digital:       4
PLC Output digital:        1
Space (WxDxH):             255 x 115 x 215 mm
Weight:                    1.3 kg

                                                                 Learning contents:

                                                             o      Sensoric (inductive, kapacitive and
                                                                    optical)
                                                             o      mechanical switched
                                                             o      Cylinders
                                                             o      Chock valve
       IDV - Mechatronic (MK) - catalogue       04/08                  Copy rights reserved
                                                                                    IDV
        Didactic for Control technology in vocationals



                    Mechatronic units                                               Engineers-Office de Vries


                                                          Description                             Order - No.

                                                         Rotary gripper                                 MK-570


                                                         The rotary gripper is taking the workpieces
                                                         pneumatically, to lift up and rotated there.
                                                         The range of rotation are up to 180o.
                                                         A rotary cylinder a mounted on a short stroke pneumatic
                                                         cylinder.
                                                         On the arm are mounted the pneumatic gripper.
                                                         Sensors controlled the different positions from the rotary
                                                         and the gripper.


                                                         Supply:                   24 VDC
                                                         Air pressure:           5...6 bar
                                                         PLC - Input digital:    5
                                                         PLC Output digital:     3
                                                         max. Action radius:180 mm
    Learning contents:                                   Space (WxDxH):          150 x 170 x 160 mm
                                                         Weight:                 1.8 kg
o      Sensoric (magnetics)
o      2-axle-handling
o      Gripper
o      rotating cylinder
o      short stroke cylinder


                                                         Pick and place                                MK-575


                                                         The Pick and place unit is placed over the position of P3
                                                         for the handing over of the gearwheels on the next
                                                         station.
                                                         Pneumatic rotary drive turned from left to right and back.
                                                         A ejector behind the rotary drive realized the vacuum for
                                                         the three suction cup´s.
                                                         Alternative its possible to integrate a gripper like MK-570
                                                         in the unit.
                                                         A integrated spring compenside the stroke difference for
                                                         a acurate positioning.

                                                         Supply:                   24 VDC
    Learning contents:                                   Air pressure:           5...6 bar
                                                         PLC - Input digital:    2
o      Sensoric (magnetics)                              PLC Output digital:     2
o      Suction cup´s                                     max. Action radius:300 mm
o      Ejectors                                          Space (WxDxH):          210 x 190 x 160 mm
o      rotating cylinder                                 Weight:                 3.7 kg
o      stroke compensation

IDV - Mechatronic (MK) - catalogue       04/08                               Copy rights reserved
                                                                 IDV
           Didactic for Control technology in vocationals



                     Mechatronic units                        Engineers-Office de Vries




Description                              Order - No.

 Stuff press                                     MK-580

 The stuff-press is for stuff the workpieces (liner) into
 the gearwheels.
 The press can takeover the gearwheels from the
 pneumatically linear drive unit.
 Also a magasin with a takeover construction for the
 liners to the stuff-press is integrated.
 The press and the takeovers are working
 pneumatically.
 For the press and takeovers we have five switches
 for controlling the position.


 Supply:                     24 VDC
 Air pressure:               5...6 bar
 PLC - Input digital:        5
 PLC Output digital:         3
 Space (WxDxH):              170 x 370 x 250 mm
 Weight:                     3.2 kg

                                                             Learning contents:

 Scrooge press                                   MK-590      o     Sensoric (magnetic)
                                                             o     short stroke cylinder
                                                             o     Technical safety

 The scrooge-press is for seperate the liners and the
 gearwheels.
 The press can takeover the gearwheels from the
 pneumatically linear drive unit.
 The press and the takeover are working pneumatically.
 For the press and takeovers we have four switches
 for controlling the position.


 Supply:                     24 VDC
 Air pressure:               5...6 bar
 PLC - Input digital:        4
 PLC Output digital:         2
 Space (WxDxH):              170 x 270 x 250 mm
 Weight:                     3.0 kg




      IDV - Mechatronic (MK) - catalogue        04/08       Copy rights reserved
                                                                                   IDV
      Didactic for Control technology in vocationals



                                                                                   Engineers-Office de Vries
               Mechatronic units


                                                       Description                              Order - No.

                                                       Drilling unit                                 MK-595

                                                   The drilling machine has a torque of 5 Nm at the axle
                                                   (corresponds to a little Accu screw driver), to drill up to 3
                                                   mm of hole.
                                                   A feeding and clamped unit moved the gearwheel from
                     Learning contents:            the rotary index table to the drilling position and claped it
                                                   at the drill-process.
                    o     Sensoric (magnetic)
                    o     short stroke cylinder
                    o     Technical safety      Supply:                                24 VDC
                    o     Drilling unit´s       Air pressure:                          5...6 bar
                                                PLC - Input digital:                   4
                                                PLC Output digital:                    3
                                                Space (WxDxH):                         80 x 270 x 320 mm
                                                Weight:                                4.5 kg



                                                       Magazin                                       MK-600

                                                   The magasin has three places for the pallets.
                                                   There can filling the workpieces on the pallets.
                                                   On every way on the three places are micro switches is
                                                   installed and acknowledged when the way is full.


                                                   Supply:                             24 VDC
                                                   PLC - Input digital:                6
 Learning contents:                                Space (WxDxH):                      150 x 380 x 90 mm
    Lerninhalte:
                                                   Weight:                             1.2 kg

 o     Sensoric
 o     Switches
 o     Logistics                                       Rotary gripper                                MK-610
                                                   Display unit with 5 LED, mountedable with a Mounting-
                                                   angle on the check unit.
                                                   The results from the check can showing in difference of
                                                   the material and the condition from the two presses.

                                                   Possible Messages:          -       Plastics
                                                                               -       Brass
                                                                               -       Steel
                                                                               -       Glide bearing existing
                                                                               -       Liner not existing.
                                                   Supply:                             24 VDC
                                                   PLC - Ouput digital:                5
                                                   Space (WxDxH):                      120 x 80 x 25 mm
                                                   Weight:                             0.2 kg
IDV - Mechatronic (MK) - catalogue     04/08                              Copy rights reserved
                                                                  IDV
        Didactic for Control technology in vocationals



                                                                 Engineers-Office de Vries
            Mechatronic accessoires

Description                             Order - No.


 Preparation unit                              MK-630
 and soft start valve

 Filter and pressure regulator with half automatically water
 separator, Filter body in Polycarbone
 Pressure regulating valve with gauge, adjustable and
 lockable

 o     3/2-Way-soft start valve
 o     Connector for tube 6/4
 o     adjustable area 0,5 till 7 bar
 o     2 gauges:
              - one for supply
              - one for the output




 Valve units                             MK-640 / X

 Mounted plate for collected connections incl.
 Silencer and Screw-in T-joint for tube 6/4.
 completly with Electro-connector, mounting
 accessories and 0,8 m wire.

 4 different kinds delivery:

 MK - 640 / 1
 Valve unit 1:
 one 5/2-way-valve, bi-stable
 one 5/2-Way-valve, mono-stable
 Weight:       0.4 kg

 MK - 640 / 2
 Valve unit 2:
 four 5/2-Way-valve, mono-stable
 Weight:       0.8 kg

 MK - 640 / 3
 Valve unit 3:
 five 5/2-Way-valve, mono stable
 one 5/3-Way-valve, with spring centered,
       all ports closed in center position
 Weight:       1.2 kg

 MK - 640 / 4
 Valve unit 4:
 three 5/2-Way-valve, mono stable
 one 5/3-Way-valve, with spring centered,
        all ports closed in center position
 Weight:        1.2 kg

      IDV - Mechatronic (MK) - catalogue      04/08            Copy rights reserved
                                                                       IDV
           Didactic for Control technology in vocationals



                                                                      Engineers-Office de Vries
               Mechatronic accessoires



Description                            Order - No.

 Pallet                                         MK-650

    Carrier for the gearwheels
    Weight:            0.12 kg




 Gearwheels                              MK-660 / X

Gearwheel with 30 mm diameter
Drilling 12 mm diameter


MK - 660 / 1                                   Material PVC
Weight:                                        0.003 kg

MK - 660 / 2                                   Material Steel
Weight:                                        0.035 kg

MK - 660 / 3                                   Material Brass
Weight:                                        0.035 kg




 Data cable                              MK-660 / X


 9 pol. cabel, 1,5m with round plug and connector for
 the relationship for two Stations for IO-controlling,
 Datacommunication and Emergency Off wiring.


 Weight:                         0.110 kg




   IDV - Mechatronic (MK) - catalogue       04/08               Copy rights reserved
                                                             IDV
         Didactic for Control technology in vocationals



                                                            Engineers-Office de Vries


        Accessories                   Control panel             MK - 680
   The control panel consist on a Alu-frame.
   The panel is connected with a 1,5m cabel
   with single strips

   o      2 Light control switch NC
   o      4 Light control switch NO
   o      1 2-pol. switch with detent
   o      7 switches (NO)
   o      1 main switch with key
   o      1 switch with detent (for different mode´s)
   o      1 Emergency-OFF-switch
   o      Weight: 2.5 kg




               Accessories                  Table               MK - 690



Driveable table for mounting the Assembling
platform MK - 680 with four wheels with brake

Dimensions (WxDxH):             500 x 500 x 650 mm
Weight:                         8 kg




       IDV - Mechatronic (MK) - catalogue      04/08      Copy rights reserved
                                                                                                                                                                                             IDV
                  Didactic for Control technology in vocationals



                                                                                                                                                                                            Engineers-Office de Vries


                                                                                      Further catalogue:

                                                                              IDV                                                                                                                          IDV
                          Didactic for Control technology in vocationals                                                                               Didactic for Control technology in vocationals



                                                                           Engineers-Office de Vries                                                                                                    Engineers-Office de Vries

                                                                                                                                                                Trainingssystem
                                  Trainingssystem

                                Pneumatics
                             Electropneumatics




                                                                                                                                                                          Hydraulics



                                                      IDV                                                                                  IDV                                                                                 IDV
Didactic for Control technology in vocationals                                              Didaktik in Regelungs- und Steuerungstechnik                                        Didaktik in Regelungs- und Steuerungstechnik


                                                                                                                                           Ingenieurbüro de Vries                                                              Ingenieurbüro de Vries



         Trainingssystem
                                                                                                         Mechatronic-                                                                  Seminars
                                                                                                          Compact                                                                  Control technology
                                                                                                 Trainings-System




        PLC
 Funktion-simulation
 Technologie-models                                                                                                      MCS



                  IDV Ingenieurbüro de Vries                                                                                        Tel.. 49 (0)441 / 36116430
                  Marie-Curie-Str.1                                                                                                 Fax: 49 (0)441/ 36116436
                  26129 Oldenburg
                  - Germany -                                                                                                       E-Mail: Info@ idv-didaktik.de
                                                                                                                                    Web:    IDV-Didaktik.de


  IDV - Mechatronic (MK) - catalogue                                                             04/08                                                                    Copy rights reserved

								
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