Machinery in operation Engineering

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					      Chemiepark Liny
Machinery in
operation
Engineering
1.          Mechanical Processing
1.1.        Turning
 Denomination                          Technical Data                                              Remarks
 WEILER CNC Lathe                      Max. length = 2000 mm                                       Back stay dia 320 mm
 E 50 x 4500                           Max. dia. over bed = 570 mm                                 Table dia 500 mm
                                       Max. dia. oversupport = 340 mm                              3BF = 315 mm
                                       Spindle hole = 83 mm                                        Sinumerik 810D
 WEILER CNC Lathe                      4500 mm between centers                                     Back stay dia 600 mm
 E 90 x 2000                           Max. dia. overbed = 900 mm                                  Table dia. = 600 mm
                                       Max. dia. over sattle = 530 mm                              3BF = 500 mm
                                       Spindle hole dia. = 128 mm                                  Sinumerik 810D
 VOEST CNC Lathe WNC 500               Max. length = 1520mm                                        Back stay dia. =300 mm
                                       Max. dia. over bed = 540 mm                                 CNC Sinumerik 3T/4B
                                       Max. dia. over saddle = 450 mm                              3BF=200 mm Forkardt
                                       Bar dia. up to 64 mm x 450 mm                               3BF=315 mm Forkardt
                                       Bar dia. up to 50 x 780 mm                                  Workpiece dia. 250 mm max.
 VOEST ALPINE STEINEL CNC - Millturn   Max. turning length = 3000mm                                Back stay dia.= 50 - 200 mm
 WNC 700S / 3000                       Max. dia. over bed = 750 mm                                 CNC Sinumerik 880
                                       Max. dia. over saddle = 670 mm                              3BF = 500 mm Forkardt
                                       Travel (xyz) 620 x 660 x 3685
                                       Milling unit: 15 KW
 VOEST CNC - Drehmaschine              Max. length = 5700 mm                                       Back stay dia. =500/750
 WNC 1103                              Max. dia. over bed = 1109 mm                                CNC Sinumerik 3T
                                       Max. dia. over saddle = 720 mm                              DM disk=1000 mm
                                       Bar dia. L 130 mm                                           Drill rest=100 x 1000mm
                                       Max. workpiece load:beetween centers 6.3 t with back
                                       stay 7.1 t




1.2.        Drilling
 MAS Radial Drilling Machine VR 84A    Spindle to Column = 530 – 4000
                                       Spindle to base plate = 710 – 2720
                                       Throel = max. dia 8940 mm
                                       Spindle = MK6, stroke 475 mm
 Csepel Radial Drilling Machine        Spindle - column = 540 – 3000mm                             Portable
                                       Spindle - base plate = 540 – 210 mm
                                       Throat: max. dia. 6600 mm
                                       Spindle = MK6, stroke = 400 mm
 Raboma Radial Drilling Machine        Spindle - column = 460 – 2055 mm
                                       Spindle - base plate = 915 – 1715 mm
                                       Throat: dia. 1370 – 5560 mm
                                       Spindle = MK5, stroke =450 mm




                                                                        Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
1.3.         Milling
  Denomination                                       Technical Data                         Remarks
  Auerbach Plano Milling Machine                     Table 3100 x 800 mm                    Horizontal spindle; Universal milling head
  FBE 3000D (5 axes)                                 Travel (xyz): 3000 x 1000 x 1107mm     NC-Universal milling head
                                                     Turntable PEISELER 6th axis            Milling head m. Hirthverz. 1°
                                                     Tool changer for 8 tools               CNC-Sinumerik 840 C
  MATEC 30-HV compact (5 axes)                       Able 800 x 800 mm                      NC-Angularhead ± 96°
                                                     Travel (xyz): 1500 x 800 x 1100mm      NC-Turntable ± 3 “
                                                     Travel speed max. 30 m/min             Shop Mill
                                                     Rotation max. 12.000 n-1               CNC-Sinumerik 840 D
                                                     Tool changer for 36 tools




1.4.         Grinding
  Denomination                                       Technical Data                         Remarks
  Göckel Face Grinding Machine                       Max. grinding length=3100 mm           Segmented head
                                                     Max. grinding width=600/790 mm         dia. 790-height 340 mm
                                                     Clamping area=3040 x 600 mm            dia. 740-height 500 mm
                                                     Max. grinding height=500 mm




1.5.        Vertical Turning Machine
 Denomination                                        Technical Data                         Remarks
 Schiess DS16 Turning Boring and Milling Machine     Table dia=1250 mm                      Universal milling head
                                                     Max. height without tool=1450 mm
                                                     Max. dia. 1600 (1675 mm)
                                                     Max. load = 4 t
 Jungenthal CNC Vertical Turning Machine             Table dia. = 2500 mm                   Max. ram stroke 1000 mm
                                                     Max.height without tool = 2000 mm      CNC control
                                                     Height with tool = 1725 mm             Philips 3480/T502
                                                     Max. dia. = 2780 mm                    Grinding head
                                                     Ram stroke = 1000 mm                   Magazine for 6 tools
 Berthiez Vertical Turning Machine                   Table dia. = 1800 mm                   Grinding device
                                                     Max. height 1500 mm                    Max. grinding height=1400 mm
                                                     Max. dia. 3700 mm                      Max. ginding dia.=2600 mm
                                                     Max. surface plate load = 16000 kg     Min. grinding dia.=60 mm
 Blansko Two-Column Vertical Lathe                   Table dia. = 4763 mm                   2 turning saddles
                                                     Max. height w.o. tool = 4120/3670 mm   Copying device
                                                     Max. dia. = 5300 mm                    Grinding device
                                                     Max. ram stroke = 2000 mm              Inner dia = 400 mm min
                                                     Max. load = 80 t (50 t crane)




Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
 Denomination                                    Technical Data                                                Remarks
 CNC-Froriep/Schiess Two-Column Vertical Lathe   Table dia. = 8010 mm                                          Control: SIN.840 D
                                                 Max. height without tool = 5m                                 boring and millling unit
                                                 Max. dia. = 9,2/17,5m                                         NC-Angular milling head
                                                 Turning depth = 3m                                            D´Andrea head
                                                 Max. load = 300t                                              UT-200 BH
 Blansko Two-Column CNC Vertical Lathe           Table dia. = 4770mm                                           2 CNC turning saddles
 with boring and milling units                   Max. height without tool = 4160mm                             Grinding device
                                                 Max. dia. = 5200mm                                            Control: SIN.880
                                                 Max. ram stroke = 2000mm                                      Boring and millling unit
                                                 Max. load = 100 t                                             Horizontal and vertical
 Blansko Two-Column CNC Vertical Lathe           Table dia. = 4500 mm                                          2 CNC turning saddles
 with boring and milling units                   Max. height without tool = 4000 mm                            Grinding device
                                                 Max. dia. = 5100 mm                                           Control: SIN.840 D
                                                 Max. ram stroke = 2000 mm                                     Boring and millling unit
                                                 Max. load = 100 t                                             NC-Angular milling head
 Blansko Two-Column CNC Vertical Lathe           Surface plate dia. = 3200 mm                                  Y-axes ± 2250 mm
 with move Surface plate                         Max. height without tool = 3000 mm                            Tool changer 30 pcs
                                                 Max. turning dia. = 4000 mm                                   Control: SIN.840 D
                                                 Max. ram stroke = 2000 mm                                     Boring and millling unit
                                                 Max. surface plate load = 50 t                                NC-Angular milling head




1.6.        Drilling and Milling Machine

 Mitsubishi MPA-H60B Universal Machine           8 pallets = 800 x 800 mm                                     NC turning table 360°
                                                 Travel (xyz): 1000 x 750 x 880 mm                            CNC FANUC 6
                                                 Tool magazine: 120 psc.                                      3-axes simultaneously
                                                 max. load = 1200 kg                                          Automatic measuring system
 TOS Drilling and Milling Machine                Table = 1250 x 1250 mm                                       Turntable 360°
                                                 Travel (xyz): 1250 x 1250 x 900 mm                           Actual value display
                                                 Spindle dia. = 100 mm
                                                 Surface plate dia. = 900 mm
 No. 1 Union CNC-Drilling Machine                Table = 1600 x 1250 mm                                       CNC Round table
 BFK 150                                         Travel (xyz): 2000 x 1600 x 1000                             3 angular milling heads
                                                 Spindle dia. = 150 x 850 mm                                  6-axes controlled
                                                 Max. load = 8t                                               Sinumerik 840C
 No. 2 Union CNC-Drilling Machine                Table = 1600 x 1250 mm                                       CNC Round table
 BFK 150                                         Travel (xyz): 2000 x 1600 x 1000                             Angular milling heads
                                                 Spindle dia. = 150 x 850 mm                                  6-axes controlled
                                                 Max. load = 8 t                                              Sinumerik 840C




                                                                                    Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
  Denomination                                       Technical Data                             Remarks
  Forerst Line CNC Plano Milling Machine             2 tables = 3500 x 1620 mm                  Universal milling head
                                                     Travel (xyz): 7400 x 3000 x 1000           Swivelling pitch 2.5°
                                                     width between column = 2000 x 1800 mm      Angular milling head
                                                     Max. cross beam adj. = 1250 mm
                                                     Max. load = 17.5 t
  Froriep Drilling and Milling Machine               Table = 2500 x 2000mm, 945 high            Actual value display
                                                     Travel (xyz): 6000 x 2200 x 1400 mm        Angular milling head
                                                     Spindle dia.=150 mm
                                                     Max. load = 25 t
  2 No. 1 Scharmann CNC Universal Machine            Table = 3000 x 2500 mm                     CNC turntable
  ECOCUT 3.6 Duo Drilling Machine                    Travel (xyz): 12000 x 2500 x 1000          3 angular milling heads
                                                     Spindle dia. = 160 x 1045 mm               7-axes controlled
                                                     Table travel = 2500 mm                     Sinumerik 880
                                                     Max. load = 40 t
  Waldrich - Siegen CNC - Plano Milling Machine      2 tables 5000x2750mm                       Table 10700 mm; Sinumerik 840 C, Direct-DNC
  5-axes machining                                   Travel (xyz): 11500 x 4050 x 2500 mm       Angular milling heads; -axes milling heads
                                                     Nominal inside dia. = 3000 x 3000 mm       Pinion turning machine dia.=1000
                                                     Max. width between columns = 3048 - 3148   Max. dia. 350mm without steps, otherwise dia. = 300 mm
                                                     Max. table load = 100t/table


  Skoda CNC - Drilling and Milling Machine           Travel (xyz): 24000 x 5150 x 2100 mm       CNC Sinumerik 840 C; Angular milling heads
  W 200 T Duo Drilling Machine                       Drilling spindle dia. = 200                D´Andrea head UT8-800S
                                                     Round table = 3500 x 3000 mm               dia. x depht 850 x 850 / 1600 x 180
                                                     Max. table load = 80 t                     2-axes milling head; Angular milling heads
  Skoda NC - Drilling and Milling Machine            Travel (xyz): 24000 x 5150 x 2100 mm       CNC Sinumerik 840 C Angular milling heads
  W 200 T Duo Drilling Machine                       Drilling spindle dia. = 200                D´Andrea cutter UT5-400S
                                                     Round table = 3200 x 3200 mm               dia. x depht 320 x 500 / 800 x 150
                                                     Max. table load = 80 t                     2-axes milling head Angular milling heads
  Skoda CNC - Drilling and Milling Machine           Travel (xyz): 14000 x 6150 x 2000 mm       CNC controlled
  W 200 GT                                           Drilling spindle dia. = 200                Philips 3 axes 3560/600
                                                     Round table = 3500 x 4000 mm               D´Andrea head UT8-800S
                                                     Max. table load = 100 to                   dia.x depth=850 x 850/1600 x 180
                                                     Supporting sleeve=520 x 520 dia. 660 mm    Angular milling heads
  Schiess CNC - Drilling and Milling Machine         Travel (yz): 21600 x 4900 x 5350mm         CNC controlled
                                                     Drilling spindle dia. = 200mm              Philips 3 axes 3560/600
                                                     Round table = 4500 x 3500 mm               Angular milling heads
                                                     Max. Table load 120 t




Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
1.7.         Miscellaneous
 Denomination                           Technical Data                                           Remarks
 Measuring and Tracing Machne           Travel (xyz): 11180x3000x3500 mm                         Renishaw Pushbutton
                                        3D software; Tracing surface = 130 m²                    PC Pention + printer
 Kaltenbach Belt saw                    horiz. 457 mm; vert. 508 mm                              portable
                                        swievelling range 45°                                    saw cut 0,9 - 1,8 mm




1.8.         Assembly
 Heavy assembly                         Area: 3350 m²                                             Crane capacity: 300t
                                        Height under to crane hook= 11900 mm
                                        Assembly pit: 25 x 8 x 4 m deep
 Machining device for horiz. turning    Max. workpiece weight: 150 t
                                        Max. diameter: 6000 mm
                                        Max. length: 17000 mm
 Turbine grinding shop                  Area: 400 m²                                              Bay 11
 Finishing                              Burring

 Gusto Honing Machine                   Honing dia. = 25-1000mm
                                        Stroke = 200-2500mm
 Collet Universal Drilling Machine      Round table 2500 x 2500 x 820 mm                          Portable
                                        Stroke = 500 mm                                           Swivelling boring head
 Sandblasting Varnishing / Preserving   Sandblasting: dia.= 1500 mm                               Table load 1500 kg
                                        Height = 650 mm
 Subcooling with Liquified nitrogen     Vessels 2600 x 740 x750 mm/                               3 vessels
                                        590 x 590 x 800 / 940 dia. x 800 mm




1.9.         Toolmaking
 Toolmaking Small parts cell            General
 Studer Gage Milling Machine            Table 630 x 150mm; Max. radius = 250 mm
 Hasberg Engraving Machine              Table 280 x 280 mm                                       Magnet = 250 x 150 mm
                                        Travel (xyz): 250 x 1500 x 285 mm
 CORDIA Drilling Machine                Table 550 x 500mm Max. Travel = 200 mm

 Belt saw                               Cutting height 300 mm; Table 450 x 480 mm                for plates




                                                                       Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
  Denomination                                       Technical Data                        Remarks
  VOEST Center Lathe DA250/1                         between centers = 1000 mm             Surface plate = 380 mm
                                                     Max. dia. over bed = 480 mm
                                                     Max. dia. saddle = 340 mm
  Deckel FP2 Milling and Drilling Machine            Table730 x 240 mm                     Swivel table = 380 mm
                                                     Travel (xyz): 400 x 200 x 400 mm      Ram groove - 8 mm
                                                     Horizontal and vertical spindle       Stroke-80mm / dividing attachm.
  Csepel Vertical Milling Machine                    Table 1650 x 400 mm                   Dividing attachment
                                                     Travel (xyz): 1300 x 380 x 450mm      Round table = 45 mm
  Maho Machining Center 600E                         Table = 900 x 460 mm                  3-axes controlled
                                                     Travel (xyz): 600 x 400 x 400         Control: Maho 432
                                                     Vertical and horizontal spindle       Workshop programmed
                                                     Max. workspiece weight = 300 kg
  Kellenberger Circular Grinder                      Max. 248 (489) dia. x 1500            Internal 7 – 200 mm dia.
  Mägerle Surface Grinder                            Table 1200 x 240 mm                   Magnetic plate
                                                     Grinding height = 400 mm              1200 x 230 x 80 mm
  MAS WKV 100 Gage Drilling Machine                  Table 1600 x 1000mm                   Round table = 800 mm
                                                     Spindle travel = 300 mm               Swivel round table = 500 mm
                                                     Horizontal and vertical spindle
  Gustloff Slotting Machine                          Table dia. = 525 mm
                                                     Stroke: up to 250 mm
  Frömag Keygrooving Machine                         Groove widths 5-90 mm                 Dividing plate max. 120
                                                     max. grovve length = 700 mm           Dividing attachment
                                                     Workpiece bore from 13-500 mm         Precision 0.1 mm
  Annealing furnace                                  Dimensions: 580 x 360 x 1000 mm
                                                     Max Max. temperature = 800°C
  Eitel RP 40 Straightening Press                    Table = 350 x 6000mm
                                                     Max. working power = 40 tons
  GUYSON Sandblasting Cabin                          For small parts only                  Max. weight 5 kg
                                                     Dimensions: 400 x 400 x 750 mm




1.10. Quality Assurance
  Turin CNC - Measuring Machine DEA                  Travel (xyz): 1940 x 9820 x 980 mm    max. width between columns 1100 mm
                                                     Measuring range (xyz): 1740x780x780   3 axes control
                                                     Airconditoned measuring room




Machinery in operation / Engineering 11/2005 – MCE Maschinen- und Apparatebau
MCE Maschinen- und Apparatebau
GmbH & Co
A-4031 Linz, Wahringerstrasse 34, Austria
Phone: +43 732 6987-3365
Fax:   +43 732 6980-3391
office@mce-map.at
www.mce-map.at