Key Result Area of Training Manager by ibt40891

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									                                                           Layered Audit Form
                                   Supervisor:______________________________                  Manager:
   Production                      Time:____________________________________                   Time:
                                    DATE:___________________________________                   Date:

   Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly

Record line/product audited:
                                                                     Supervisor                           Manager
                                                           Audit                              Audit
Item Audited                   Audit Criteria                       Findings / Action Taken              Findings/Action Taken
                                                           Result                             Result

 Key Area's

House Keeping Is floor clean? (including parts, tags       Y    N                             Y    N
              or other items)
              Is the area organized?                       Y    N                             Y    N

   Labeling    Is all non-conforming product tagged        Y    N                             Y    N
               and segregated from good product?
               Is all obsolete stock off the dock?         Y    N                             Y    N
               Are all areas of the tags properly filled
                                                           Y    N                             Y    N
               out?
               Are all containers properly labeled,
                                                           Y    N                             Y    N
               are moved tickets filled out?

   Operator    Are work instruction posted at each
                                                           Y    N                             Y    N
               operation with training matrix?

    Safety     Is all proper Personal Protective
                                                           Y    N                             Y    N
               Equipment being worn?
               Are all containers stacked in a safe
                                                           Y    N                             Y    N
               and proper manner?

    Quality    If there are quality alerts, are they       Y    N                             Y    N
               posted and signed off?
               If applicable, are all steel coils
                                                           Y    N                             Y    N
               properly identified?



        QSF 17.6 Rev. D 05/04/05
                                                                                   Layered Audit Form
                                   Supervisor:______________________________
                                   Time:____________________________________                                       Manager:
       Quality                      DATE:___________________________________                                         Time:
                                                                                                                    Date:
     Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly
Record line/product audited:

                                                                                   Supervisor                                 Superintendent / Manager
                                                              Audit
Item Audited                   Audit Criteria                                      Findings / Action Taken   Audit Result               Findings/Action Taken
                                                              Result

  Key Area's

House Keeping Is the floor clean? (including parts,           Y   N                                           Y         N
              tags or other items)
              Is the proper lighting available for
                                                              Y   N                                           Y         N
              visual inspection?
              Are there any light bulbs out?                  Y   N                                           Y         N

    Labeling      Is all non-conforming product tagged        Y   N                                           Y         N
                  and segregated from good product?
                  Is containment area clearly identified?     Y   N                                           Y         N
                  Are all areas of the tags properly filled
                                                              Y   N                                           Y         N
                  out?
                  Are there any pre-printed or old
                                                              Y   N                                           Y         N
                  part number labels in the area?

   Operator       Are work instruction posted at each
                                                              Y   N                                           Y         N
                  operation with training matrix?
                  Is shift SAR sheet present and
                                                              Y   N                                           Y         N
                  in use?

     Safety       Is all proper Personal Protective
                                                              Y   N                                           Y         N
                  Equipment being worn?
                  Are all the containers stacked in a
                                                              Y   N                                           Y         N
                  safe and proper manner?

    Quality       Are all dimensional checks being            Y   N                                           Y         N
                  completed?
                  Are all GP12 requirements being
                                                              Y   N                                           Y         N
                  completed?
                  Are all dimensional checks within
                                                              Y   N                                           Y         N
                  customer tolerances?
                  Is there an action plan or corrective
                  action in place to deal with non-           Y   N                                           Y         N
                  conformances?
                  Is there any missing information or
                                                              Y   N                                           Y         N
                  improper information on the boards?
                  Are all stage samples available at
                                                              Y   N                                           Y         N
                  the line?
                  Are all first off's signed, dated and
                                                              Y   N                                           Y         N
                  available at the line?




QSF 17.7 Rev. D 05/04/05
                                                                                 Layered Audit Form
                                     Supervisor:______________________________                                       Manager:
      Shipping                       Time:____________________________________                                         Time:
                                     DATE:___________________________________                                         Date:
     Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly


 Record line/product audited:
                                                                                      Supervisor                                Manager
                                                                Audit
 Item Audited                      Audit Criteria                                     Findings / Action Taken   Audit Result    Findings/Action Taken
                                                                Result

   Key Area's

House Keeping Is floor clean? (including parts, tags            Y   N                                            Y       N
              or other items)
              Is the area organized?                            Y   N                                            Y       N

    Labeling        Is all non-conforming product tagged        Y   N                                            Y       N
                    and segregated from good product?
                    Is all obsolete stock off the dock?         Y   N                                            Y       N
                    Are all areas of the tags properly filled
                                                                Y   N                                            Y       N
                    out?
                    Are there any pre-printed or old
                                                                Y   N                                            Y       N
                    part number labels in the area?

    Operator        Are work instruction posted at each
                                                                Y   N                                            Y       N
                    operation with training matrix?

      Safety        Is all proper Personal Protective
                                                                Y   N                                            Y       N
                    Equipment being worn?
                    Are all containers stacked in a safe
                                                                Y   N                                            Y       N
                    and proper manner?

     Quality        Is the dock auditor stamp present on        Y   N                                            Y       N
                    all shipping labels?
                    Is the dock auditor book available for
                                                                Y   N                                            Y       N
                    review?




QSF 17.5 Rev. C 02/08/05

								
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