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									                                  PRODUCT EVALUATION SYSTEMS, INC.
                                  Mechanical, Nondestructive, Metallographic & Chemical Testing,
                                  Failure Analysis, Consultant Services, Machining & Brazing




637 Donohoe Road | Latrobe, PA 15650 |   PHONE   (724) 834-8848 |   FAX   (724) 834-9151 | www.ProductEvaluationSystems.com




             ISO 17025
PRODUCT EVALUATION SYSTEMS, INC.
Product Evaluation Systems (PES),         mechanical testing, test specimen
Inc. is an independent testing            preparation, metallography, hardness
laboratory, specializing in mechanical,   testing and nondestructive
metallurgical, chemical and               evaluation.
nondestructive testing and analysis.
                                          Through affiliation with MCS
The company has been in business
                                          Associates, a consulting company
since 1979 and has grown over the
                                          housed on the same premises
intervening years to its present
                                          specializing in materials structure/
staffing complement of 15. The
                                          property evaluations, failure analysis
company moved into larger premises
                                          and litigation support, PES is able to
in 1996. The new building, located
                                          offer its clients a complete service.
30 miles east of Pittsburgh on the
                                          The reasons for nonconforming
outskirts of Latrobe in Unity
                                          mechanical test data can be
Township, has over 15,000 sq. feet of
                                          investigated on the spot. Prototype
laboratory, machine shop, high-bay
                                          development studies, involving a
and office space.
                                          combination of testing and analysis,
From its first day of business, PES       can be undertaken. The combined
has been proud to offer exceptional       company capabilities, giving clients
personalized response to customer         not only a rapid response to testing
needs. The company includes a strong      needs but also offering metallurgical
cadre of core personnel with 20-40        analysis of the underlying reasons for
years of individual experience in         unacceptable data, is an advantage
machining and testing and                 PES and MCS are proud to provide.
metallurgical evaluation. Expertise is
                                          PES appreciates your interest in the
based on service with several local
                                          company and invites you to call us to
corporations, including Westinghouse
                                          discuss your special needs. We are
and U.S. Steel.
                                          willing to take on projects of all
PES has received accreditation from       types, and have traveled extensively
the National Aerospace Defense            to work on location with clients in
Contractors Accreditation Program         the U.S., Europe and Great Britain.
(Nadcap) and the International            Our goal is to provide test results and
Standard ISO/IEC 17025 through the        solve your technical problems in a
Performance Review Institute (PRI).       comprehensive, expedient and cost-
Accreditation awarded to PES covers       effective manner.
                                                      ANNOUNCEMENT


                                               We are pleased to announce that Product Evaluation Systems, Inc.
                                               (PES) has received accreditation from National Aerospace Defense
                                               Contractors Accreditation Program (Nadcap) and International
                                               Standard ISO/IEC 17025 through the Performance Review Institute
                          ISO 17025            (PRI). Accreditation awarded to PES is for Mechanical Testing and
                            AS7114             Test Specimen Preparation, Metallography and Hardness Testing.
                                               In addition, our Nondestructive Testing (NDT) program is certified
                                               to the stringent requirements of AS7114 (Nadcap).


PES Accredited         • Tensile                                           • Microindentation Hardness
Mechanical,            • Impact                                              (surface & interior)
Metallographic and                                                         • Hardness (Brinell, Rockwell & Vickers)
Nondestructive         • Bend
Testing Capabilities   • Metallography                                     • IGA/IGO
                         (macro & micro)                                   • Alloy Depletion
                       • Microstructural Examination to 1000X              • Inclusion Ratings
                       • Digital Macro- and Micro-photography              • Magnetic Particle
                       • Oxidation/Corrosion                               • Liquid Penetrant

Other Capabilities     • Hydrostatic Pressure Testing                      • Welder Qualification
                       • Chemical Analysis                                   Per ASME and AWS Specifications,
                         A full range of analytical techniques and           API (American Petroleum Institute)
                         services are available.                           • Portable Hardness Testing:
                       • Gage and Torque Wrench Calibration                  ECHOTIP, Rockwell and Vickers

                       • Jominy End-Quench Hardness Testing                • Compression Testing

                       • Composite Materials Testing ASTM D790             • Magnetic Permeability

                       • Torque vs. Tension Curves for Fasteners           • ASTM Corrosion Testing

                       • Field Metallography                               • Testing for Unique Materials/Applications

                       In collaboration with MCS Associates, Inc., PES also offers full engineering support for
                       preparation of technical reports and a complete range of metallurgical consulting, including
                       corrosion, wear and failure analysis. Expertise also includes coatings and bearing materials,
                       and experience in providing technical support for litigation cases.
                       We are your complete service center for all materials problems.




                       PRODUCT EVALUATION SYSTEMS, INC.
                       637 Donohoe Road | Latrobe, PA 15650 |           PHONE   (724) 834-8848 |     FAX   (724) 834-9151
      ISO 17025
                       www.ProductEvaluationSystems.com
                                                 MECHANICAL TESTING


                                                               Determination of basic mechanical properties
                                                               is a fundamental component of product quality
                                                               assurance. PES has facilities for machining
                                                               specimens and performing all standard ASTM
                                                               mechanical property tests. These include tensile,
                                                               Izod, and Charpy impact, bend tests and hardness
                                                               measurements using Vickers, Rockwell or Brinell
                                                               methods. Fatigue, creep and stress rupture tests can
                                                               also be performed.



Tensile Testing         • Metallic materials (ASTM E8)
120K, 60K and 20K       • Metallic materials at elevated temperatures up to 1,750 °F (ASTM E21)
Universal machines      • Aluminum alloys (ASTM B557)
equipped with digital
                        • Flexural testing of nonmetallic laminates (ASTM D790)
controls and readout.
                        • Compression testing of nonmetallic laminates (ASTM D229)
                        • Bend testing per various ASTM specifications up to 1/2" maximum thickness (ASTM E190)

Impact Testing          • Charpy testing from +1,000 °F to -329 °F
                        • Complete ductile/brittle transition tests
                        • Izod testing (ASTM E23)

Hardness Testing        • Brinell hardness (ASTM E10)
                        • Microindentation hardness (ASTM E384)
                        • Rockwell hardness and superficial hardness (ASTM E18)
                        • Portable hardness testing capability
                        • Vickers hardness, 1 to 250 kg (ASTM E92)

Jominy Testing          • Determination of the hardenability of steel (ASTM A255)

Weld Qualification      • Welder qualification per ASME Boiler and Pressure Vessel Code,
Testing                   Section IX & AWS D1.1

Calibration             • Calibration of various types of compression and tension gauges
                        • Certification and calibration up to 2,000 ft.lbs.

Torque vs. Tension      • Generation of complete torque vs. tension curves on fasteners
Testing                 • Capacity up to 200,000 lbs. using a Skidmore Wilhelm tester


                        PRODUCT EVALUATION SYSTEMS, INC.
                        637 Donohoe Road | Latrobe, PA 15650 |                PHONE   (724) 834-8848 |   FAX   (724) 834-9151
      ISO 17025
                        www.ProductEvaluationSystems.com
                          METALLOGRAPHY LABORATORY


            Characterization of microstructure is a vital part of quality assurance and failure analysis.
            Although chemistry and mechanical properties may meet specific requirements, there are
            many situations in which an inferior microstructure can lead to corrosion, fatigue, or
            other stress-related problems in service.
            Our Metallography laboratory is staffed by highly experienced personnel and state-of-
            the-art equipment. We have the capability to produce digital images up to the limit of
            light-optical resolution. These images can be generated in “real time” in black and white
            or color, and transmitted electronically to the client.
            Experience is the cornerstone of our high quality metallographic sample preparation.
            Familiarity with the characteristics of metals and alloys of all types results in prepared
            surfaces free of artifacts and with good edge retention. Our knowledge of chemical and
            electrolytic etching provides the ability to reveal specific phases, metalworking features
            or the effects of thermal history. Among the typical structural phenomena we routinely
            evaluate are inclusion content, grain size measurement, weld defects, casting defects,
            mechanical working, stress corrosion cracking, decarburization, chemical segregation,
            prior austenite grain size measurement and other effects of heat treatment.


            Equipment:

            Olympus PME-3 inverted metallurgical microscope (50X to 1000X)
            • Chemical segregation
            • Effects of heat treatment or mechanical working
            • Inclusion content (ASTM E45)
            • Intergranular attack
            • Coating characteristics
            • Weld defects
            • Surface discontinuities
            • Plating thickness, adhesion
            • Susceptibility to corrosion test (ASTM A262)
            • Grain flow in metals and alloys
            • Stress corrosion cracking
            • Failure analysis features
            Image analyzing system (PAX-it!™) with digital camera
            • Grain size and prior austenitic grain size (ASTM E112)
            • Microstructural phase measurements
            • Delta ferrite and individual phase content (%)
            • Nodularity (cast irons)
            • Precise high magnification measurements
              – Coatings               – Voids
              – Weld depths            – Oxidation/corrosion (ASTM B487)



            PRODUCT EVALUATION SYSTEMS, INC.
            637 Donohoe Road | Latrobe, PA 15650 |        PHONE   (724) 834-8848 |   FAX   (724) 834-9151
ISO 17025
            www.ProductEvaluationSystems.com
                           METALLOGRAPHY LABORATORY


            Equipment   (continued):


            Digital Sony Camera with Zeiss Optics (1X to 6X)
            • Macro examination and documentation
            • Macro-etching (E340 & E381)
            Stereomicroscope, Bausch & Lomb (10X to 70X)
            • Three-dimensional observation
              – Fractures
              – Failure analysis
              – Surface defects
            Microindentation Hardness Tester
            • Wilson Tukon (Vickers/Knoop 10g to 1000g)
              – Microindentation hardness tests (ASTM E384)
              – Carburization-case depth (ASTM B931 & B934)
              – Decarburization (ASTM E1077)
            Macroindentation Vickers Hardness Tester
            • Wolpert Gries (1kg to 250kg)
              – Macroindentation hardness tests (ASTM E92)

            Other Microscope Facilities, Available on an As-Needed Basis, Include:

            Scanning Electron Microscope (SEM)
            • Energy Dispersive Spectroscopy (EDS) capability
              – Qualitative analysis              – Coating composition analysis
              – Quantitative analysis             – Rapid material alloy identification
              – Elemental mapping                 – Small component material analysis
              – Line Profile analysis             – Phase identification and distribution
              – Corrosion evaluation              – Foreign material analysis
            • Secondary electron (SEI) and backscatter electron (BSE) imaging
            • Fractography
            Electron Microprobe Analysis (EMPA)
            • Quantitative element analysis from Be to U
            • Detection as low as 20 ppm
            • One micron beam diameter
            • 2 eV to 30 eV resolution
            • Five high resolution Wavelength Spectrometers
            • Ultra-sensitive light-element detectors
            • X-ray mapping for elements
            • BSE and SEI




            PRODUCT EVALUATION SYSTEMS, INC.
            637 Donohoe Road | Latrobe, PA 15650 |          PHONE   (724) 834-8848 |   FAX   (724) 834-9151
ISO 17025
            www.ProductEvaluationSystems.com
                                    NONDESTRUCTIVE TESTING


                                                     Product Evaluation Systems, Inc. has a long tradition of
                                                     providing quality nondestructive testing (NDT) services
                                                     to its customers. Our experienced, certified technicians
                                                     have inspected components used in nuclear, aviation,
                                                     power generation and other critical applications. The
                                                     QC Manager at PES is qualified to Level III and
                                                     certifies our technicians. He is available to answer any
                                                     questions you may have regarding NDT inspection. In
                                                     addition, our NDT program is certified to the stringent
                                                     requirements of AS7114 (Nadcap).


                 Liquid Penetrant                                Magnetic Particle

Inspection       PES uses both fluorescent and visible           PES utilizes a horizontal magnetic particle
Capabilities     techniques to perform PT inspections.           machine for wet fluorescent testing, and
                 Parts of various sizes and shapes can be        AC yokes for dry particle testing.
                 inspected.


                 NAS 410
Personnel                                                        Level II
Certifications                                                   Level III
                 SNT-TC-1A

System
                 Nadcap and General Dynamics
Certifications

Welder           PES can assist you with all of your welder qualifications. Whether you are working to AWS,
Qualifications   ASME, API, DOT, MIL or nuclear specifications, our experts can assist in development of a
                 welding test procedure and fulfillment of welder performance qualifications.




                 PRODUCT EVALUATION SYSTEMS, INC.
                 637 Donohoe Road | Latrobe, PA 15650 |         PHONE   (724) 834-8848 |    FAX   (724) 834-9151
       AS7114
                 www.ProductEvaluationSystems.com
                                                FAILURE ANALYSIS
IN PARTNERSHIP WITH


                      The PES/MCS Partnership
                      The relationship between PES and MCS Associates, Inc. (MCS) began in the 1980s. At
                      that time, the parent company of MCS, Metallurgical Consulting Services Ltd. (Canada)
                      was involved in several international failure investigations and PES provided mechanical
                      testing, NDE and laboratory support. It was largely as a result of this work that MCS was
                      founded in the US in 1991, and a natural consequence for collaboration between MCS
                      and PES to continue and grow. In 2001, MCS moved into offices on the PES premises in
                      Latrobe, PA and more complete business assimilation began. Although the two companies
                      retain individual identities, their operations are now fully integrated and together offer a
                      complete failure analysis service. With the metallurgical and testing facilities at PES, the
                      combined capabilities provide material selection, metallurgical analysis, heat treatment
                      optimization, R&D projects and litigation support.

                      Dr. Chris Bagnall
                      Dr. Bagnall, President of MCS Associates, Inc. and a Director of PES, has forty years
                      of professional experience in physical metallurgy. Early in his career, he worked at
                      The Welding Institute in the UK, then at The Boeing Co. in Seattle, WA, and later
                      at Westinghouse Advanced Energy Systems in Pittsburgh, PA. From 1993 to 2000, he
                      was employed at Concurrent Technologies Corporation, Johnstown, PA, with project
                      management responsibility. Dr. Bagnall has over 30 technical literature publications,
                      and is editor-in-chief of the international journal Materials Characterization. He is the
                      co-editor of two books and has been granted three US Patents. He is a Fellow of ASM
                      International, and is also a member of the International Metallographic Society.

                      Failure Analysis Experience
                      Experience with failure analysis has extended over 15 years, and has been a full-time
                      occupation since PES and MCS joined forces in 2001. Projects have included: forensic
                      investigation of damage to an afterburner in a municipal waste power generator; failures
                      to longwall mining components and mining chain; manufacturing problems with
                      microswitches, stainless steel, brass and bronze valves; defects in high voltage switch
                      components; fatigue damage in railcars and identification of defects in a wide variety of
                      cast, forged, rolled and drawn aluminum and specialty steel components. In addition,
                      PES/MCS has supported investigation of defects and failures in products and production
                      hardware associated with a wide variety of industries in the tri-state area of PA, VA and
                      OH. Consulting services have also extended to Canada, the UK and Europe.

                      Contact Us
                      We would be pleased to help with your materials problem. Our networking capabilities are
                      worldwide and we can solicit help when needed on all types of metallurgical, mechanical,
                      corrosion and service environment issues. Call MCS at 724-836-7837, or reach us through
                      the PES contact information below.




                      PRODUCT EVALUATION SYSTEMS, INC.
                      637 Donohoe Road | Latrobe, PA 15650 |        PHONE   (724) 834-8848 |   FAX   (724) 834-9151
        ISO 17025
                      www.ProductEvaluationSystems.com
                                                          CALIBRATION SERVICES


                                                                                     PES provides a wide range of calibration
                                                                                     services, and continues adding new
                                                                                     capabilities in order to meet the needs
                                                                                     of our customers. Calibrations can be
                                                                                     performed in our laboratory or at your
                                                                                     facility.




Capabilities                     •   Pressure Gages              •   Ring Gages                                      Dimensional Gage Calibration
(partial listing)
                                 •   Vacuum Gages                •   Pin Gages
                                 •   Precision Scales            •   Height Gages
                                 •   Precision Balances          •   Torque Wrenches
                                 •   Calipers                    •   Gage Blocks
                                 •   Micrometers                 •   Dial Indicators

Traceability                     All calibrations performed by PES are traceable to N.I.S.T. and performed in accordance
                                 with ANSI/NCSL Z540-1-1994, ISO 10012-1 1992, ISO/IEC Guide 17025 1990.

Calibration Certificates         PES provides a certificate of calibration with all calibrated equipment. All items are
and Labels                       labeled identifying the technician, calibration date, calibration due date, and identification
                                 number.




                           Precision Scale Calibration                Pressure Gage Calibration




                                 PRODUCT EVALUATION SYSTEMS, INC.
                                 637 Donohoe Road | Latrobe, PA 15650 |                  PHONE    (724) 834-8848 |   FAX   (724) 834-9151
          ISO 17025
                                 www.ProductEvaluationSystems.com
                                                     FIELD SURVEILLANCE METALLOGRAPHY


                                             It is often necessary for practical or logistical reasons to perform metallographic studies
                      Fusion                 and microstructural analysis away from the laboratory. The science of field surveillance
 0.0"
                      Boundary
                                             metallography has developed significantly from its inception over 50 years ago. With
 1.4"
                                             the increasing and more stringent requirements demanded by safety regulations, the
                                             need for this service has grown. Inspections of large structures of all types, ranging from
                                             storage tanks to power plant vessels and piping, to rolling mill equipment and oil
Area mapping for replication and             industry component manufacture, provide a broad spectrum for “on location”
hardness surveys on a large vessel
                                             metallographic and metallurgical services.
                                             Field Surveillance Metallography (FSM) has not become widely recognized as an
                                             important technique for NDE. Its key attribute is that the surface preparation and
                                             subsequent metallographic examinations are nondestructive. FSM presents no hazard
                                             or risk to integrity or subsequent localized corrosion susceptibility of the structure.


Agfa/Krautkramer TIV Portable Hardness       After an initial cleaning, careful removal of dirt and/or corrosion product, the structure
Tester
                                             or component can be:

                                             • Inspected and photographed at low magnification (unaided eye and magnifying glass)
                                             • Replicated to record surface contours and fractures
                                             • Examined with Liquid Penetrant Testing (LPT) or by Magnetic Particle Inspection (MPI) to
                                               locate cracks and flaws exposed to the surface.

Surface preparation for replication, using   The area of interest can then be prepared with specially designed mechanical polishing
mechanical polishing tool
                                             and/or electro-polishing equipment for:

                                             • Microindentation hardness testing
                                             • Microstructural examination with a field microscope (100X-400X)
                                             • Real-time microstructural digital imaging to provide “instant” data for the client
                                             • Replication for lab examination with a light optical microscope (LOM) up to 1,000X and, if
                                               required, a study under a Scanning Electron Microscope (SEM) at magnifications in the range
Preparation of selected areas on a large       1,000X-5,000X
vessel
                                             • Spectrographic analysis of metal or corrosion product extracted on the replica surface


                                             In combination with ultrasonic or eddy-current testing, LPT or MPI data, one or more
                                             of the FSM capabilities can provide:

                                             • Confirmation of surface defect indications, and identification of crack type
                                             • Information to aid in selection of repair options
Uncoated replica under examination of
the LOM
                                             • Confirmation of soundness and quality of repair.



                                             PRODUCT EVALUATION SYSTEMS, INC.
                                             637 Donohoe Road | Latrobe, PA 15650 |            PHONE   (724) 834-8848 |   FAX   (724) 834-9151
                   ISO 17025
                                             www.ProductEvaluationSystems.com
                                                     FIELD SURVEILLANCE METALLOGRAPHY


                                              The advantages of FSM are that it is a powerful technique in its own right, and it can
                                              become an important contributor to a complete diagnostic analysis in combination
                                              with other standard NDE methods.
                                              FSM involves grinding and polishing areas of interest. Etchants for revealing
Typical gold-coated acetate replica mounted   microstructure are carefully selected and applied to conform to OSHA and client
on a glass slide. Note excellent flatness.
                                              stipulations. The areas examined are mapped in an organized manner. On-site digital
                                              photography complements data acquired in the lab from replicas made on the prepared
                                              areas. When required, a portable microindentation hardness unit (TIV) can be
                                              employed for surveys.
                                              PES has developed a replication technique that produces a flawless, virtually flat replica
                                              taken from a planar or curved surface at any orientation. Replicas are usually coated
Replica microstructure: Weld HAZ              with gold for better contrast in the LOM. This coating also facilitates examination in
                                              the SEM when higher magnification is needed, or when identification of extracted
                                              particles is required.
                                              Microstructures are also photographed in situ with a field microscope coupled to a
                                              digital camera system. The camera incorporates a micron marker scale for accurate
                                              determination of image magnification. Other quantitative image analysis (e.g., grain
                                              size measurement, inclusion distribution) or image enhancement and montage
Replica microstructure: Weld Metal
                                              generation capabilities can be applied to replica micrographs in the laboratory with
                                              the aid of the PAX-it!™ image analysis system.
                                              Tools for remote metallography in radioactive and other hostile environments have
                                              been successfully operated; underwater operation is not beyond present-day capabilities.
                                              We invite you to challenge us with your unique FSM need!

Replica microstructure: Steel Plate




                                100 µm


Field Microscope image: Weld HAZ




                                 50 µm


Field Microscope image: Steel plate



                                              PRODUCT EVALUATION SYSTEMS, INC.
                                              637 Donohoe Road | Latrobe, PA 15650 |       PHONE   (724) 834-8848 |   FAX   (724) 834-9151
                   ISO 17025
                                              www.ProductEvaluationSystems.com
WHEN YOU REQUIRE A RAPID RESPONSE, WHETHER YOUR
NEED IS LARGE OR SMALL, PES IS THE COMPANY TO CALL!




           PRODUCT EVALUATION SYSTEMS, INC.
                        637 Donohoe Road
                              P.O. Box 722
                        Latrobe, PA 15650
                       PHONE   (724) 834-8848
                        FAX   (724) 834-9151
                 www.ProductEvaluationSystems.com

								
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