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Commercialization of inducting low cost process planning with new technology for Steel Melt shop for turnkey project

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Commercialization of inducting low cost process planning with new technology for Steel Melt shop for turnkey project Powered By Docstoc
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                        SLAB TILTING MACHINE
Slab Tilting Machine alongwith other subsidiary units such as slab-handling system,
electrical and hydraulic equipment and automation system as well as ancillary equipment
such as fine dust filtering system, chips conveyor systems, industrial cooling systems and
fire-extinguishing units is used to turn or tilt the slab.
Working Process of Slab Tilting Machine:
The slab is placed by the overhead crane on loading and unloading stations. Each loading
and unloading stations is designed to take one slab. The cross transfer system takes the slab
from the loading station to the slab weighing device and then to the grinding table.
When the slab has been grounded it is inspected. A cross transfer system takes the slabs to a
joint slab tilting device. The slab is then tilted around its lengthwise axis for inspection.
This process is again repeated for the side of the slab which still has to be inspected.
On completion of inspection of the slab it is again weighed and placed on the loading and
unloading station. And then it is removed by the overhead crane.
Operation of Machine

Operation of the machine takes place from a separate control cabinet which also includes
the control unit with PLC and frequency converter.

The machine is equipped with a process control terminal inside the switchgear cabinet
door being directly linked with the PLC. This leads to a great number of advantages
compared to conventional machine control systems:

   Record automatically the ongoing and summary volume of the slab handle and
   transferring this information to the Steel Plant’s main computer system
   Easy preselection and speed separately or sequentially for all Arm and via function buttons
   "Clear text" fault indication with memory later listing of faults
   Special functions as a standard like Gripping control, indication of the slab in rest position,
   Vertical Position, totalizer and many more
   All data being important for the process are available in the PLC and therefore usable for
   logical combinations
   Easy to realize Interface for superior control systems
   Preselection of Lifting Arm and Receiving Arm can be started automatically in required
   sequence




                                                                                                 4
Before Installation:
     •     Carrying out an analysis of the local conditions with respect to installation of the slab tilter; performing
           all the necessary measurement and installation.
     •     Preparing and providing the user with technical projects both of the slab tilter itself and all installations
           necessary for its operation: hydraulic, electrical, etc. as well as the auxiliary equipment (transport roller
           tables, cranes);
     •     Installation of the foundations and structures as well as power, electrical and hydraulic systems;
     •




          Slab basic Data / Specification
         Slab tilter capacity                                        20 up to 25 slabs / hour
         Tilted slab weight                                          Max. 70 MT
         Tilted slabs width                                          750 up to 2200mm
         Slabs length                                                6000 up to 12500mm
         Slabs thickness                                             150 up to 450mm
         Temperature                                                 Max 550°C




                                                                                                                       5
            HOT METAL LADLE UP TO 300MT CAPACITY

Steel ladles of sizes from 10 MT to 300 MT
capacity are manufactured from IS: 2002             Vent holes shall be provided at suitable spacing on the shell and
boiler quality plates as well as IS: 2062 plates.   bottom plate. Ladle shell and Bottom plate are furnished with
                                                    deOilsing holes so that humidity and Oils generated during
Design                                              drying of the new lining may escape. The de Oilsing holes (Ø10)
The Hot metal ladle shall be of circular design     shall be placed on a grid.
with all welded construction and reinforced         The ladle is equipped with one bayonet for fixing the porous
by two stiffener rings with special                 plugs as well as the piping installation to the porous plugs.
reinforcement in the area of the trunnions
(similar to AISE-Standard No. 9).. The              Welding
material for the ladle shell and bottom shall be    All weld joints shall be full penetration double groove butt weld
Gr 2 as per IS:2002 (latest revision) or E 250      with backgauged roots and all butt joints shall be fully
B as per IS 2062 (2006) or as per the               radiographed. Electrodes shall be selected in such a way that the
customer specification. The bottom of the           strength of the welded joints shall not be less than that of the
ladle shall be made of a single plate and shall     parent metal. All welds of the charging ladle are 100 %
be dished. The ladle shell and bottom shall be      magnaflux-tested (MT). In addition all full penetration welds are
designed for a maximum operating condition
                                                    100 % ultrasonic.
of 4000C. After complete welding, the ladle
shall be stress relieved.
Trunnion
The trunnion and trunnion plates of the ladle
shall be made of forged steel of grade 20 C8
or 30 C8 as per IS:2004 (1991). The
trunnion plate shall be annealed after forging
and shall be ultrasonically tested for
soundness. The forged trunnion pins are
welded into the trunnion ring and into the
ladle shell. Three ladle foot are welded to the
ladle bottom to permit placing on ground
floor. The trunnions shall be designed with a
minimum factor of safety of 8. Suitable flange
shall be welded inside the ladle for retaining
the permanent refractory lining.
Tilting Mechanism
The ladle shall be provided with tilting               •   Fabrication
mechanism outside the shell for tilting. A             •   Finite element analysis
tilting device is provided at the ladle bottom         •   Repairs
which is designed so that the tilting hook to          •   Modifications
the crane can be engaged and/or disengaged             •   Upgrading
without manual help. The flat ladle bottom is          •   Ladle lifting devices
furnished with an opening for the base plate           •   Ladle Slide Gates
(by others) for fixing the slide gate.                 •   Ladle Tilters
Seats of suitable design shall be provided             •   Ladle Preheat Stand
under the trunions for placing the ladle on the        •   Ladle Preheating System / Dryer
turret of the continuous casting machine,
transfer car and ladle stand.



                                                                                                                   6
                 Slag Raking Machine for Hot Metal Ladle




The slag skimmer is used to rake the slag layer from the surface of molten metal. It can be used on iron and
steel ladles, aluminum holding furnaces and in other hot metal areas. This reduces the metallurgical load. It is a
hydraulically operated machine of sturdy construction for use in steel plants. The linkages are designed to
facilitate digging into the crust of hot metal and skim the slag out of the ladle.

The design incorporates horizontal rake movement and a large bearing base for slew movement.

The following motions are possible:

FORWARD AND REVERSE MOVEMENT OF THE RAKING ARM:
ROTATION OR SLEW OF THE RAKE ARM TO THE LEFT AND RIGHT OF CENTER AND EXTENDED TRAVEL TO THE
RIGHT TO A PARKED POSITION:
VERTICAL MOVEMENTS OF THE RAKE ARM:

There are various type of mounting arrangements depending on the customer's Hot Metal Shop layout and the
area available for skimming.

Technical Specification
Features                                                Values
Skimming Distance                                       5000 to 10000 mm
Total Stroke                                            500 to 1200 mm
Skimming Force                                          1200 Kg (max.)
Tilting Angle from Horizontal Position                  6 Degrees on both sides
Swivelling Angle from Central Position                  20 Degrees on both sides
Skimming Speed                                          1.2 m/Sec
Lifting Speed                                           135 mm/Sec




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                               LADLE TRANSFER CARS

Ladle Transfer Car, Flame Guard Trolleys

of various capacities along with stands to

handle ladles up to 300 MT capacities

have been supplied complete with gear

box, motors and electric panels.




Steel ladle transfer car used in steel plants to carry liquid steel ladle from one bay to another for further
processing of liquid steel.
REMSO focus on mill-proven ladle and tundish transfer car technology and heavy industrial wheel
assemblies on your current materials handling problems for greater efficiency, reliability and durability.
Our Cars can handle the full range of your mill-duty transfer car needs, whether you need a 250-ton
capacity slag pot transfer car, a 300-ton capacity ladle transfer car or a scrap box transfer car. Each of our
designs can be customized for your specific application, and include the specific power source, control,
weighing and safety features of your choice.



•   Self Propelled Transfer Cars.
•   Hot Metal Ladle Transfer Car
•   Tundish Transfer Cars
•   Scrap Transfer Cars
•   Scrap Charging Cars
•   Slag Pot Transfer Cars
•   Coil Transfer Cars
•   Wagons for in-plant movement
•   Cars for Coke Ovens.
•   Transfer Car for Steel Melting Shop
•   Torpedo Ladle Cars.




                                                                                                                 8
                          TUNDISH & TUNDISH CAR




Tundish Car is moving car on which Tundish is mounted. It is fabricated from mild steel section, Tundish Car
moves on wheels which are manufactured of En-8 material and are mounted with steel shafts. Steel shafts are
securely placed on frame by bearings at both ends. Tundish Car is driven by drive unit. Which is fixed at one
end on frame and gives positive drive to wheels. Tundish car is also provided with Launder under Tundish to
handle slag.

Tundish Accessories

•   Tundishes

•   Tundish Stands

•   Tundish Skull Removers

•   Tundish Tilters

•   Finite Element Analysis




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                  MILL LINER HANDLER:
Description:
Mill Liner Handler Machines is used to          The combination of hydraulic and electrical
place the liners on the mills in a easy and     systems, along with a roughed structures is
safe way and with absolute precision. It is     suitable to handle loads from 1-4 tons with
suitable from small to medium SAG & AG          extreme facility.
mills which feature lower charge levels.
MILL LINER HANDLER is also suitable             The comprehensive range of liners & alloys
in Ball mills, exchanging up to three rows      offered by REMSO have been specially
of liners, both sides of the mill, between      developed to achieve the maximum amount of
mill ‘inching’ rotations.                       wear resistance and the minimum of
                                                maintenance. Liners are guaranteed and are fit
Area Of Application:                            for purpose with a performance warranty
                                                relative to the operating conditions.
• Ball Mill
• SAG
• Bars

Our machines are designed & specified
according to the characteristics of the mills
and specially of their liners.

The operation of the machine is smooth and
easy. The operators can operate it without
risk due to its high capability of movement,
rotation and inclining capacity.


Our technical team are always there to advice on the choice of liner profiles and alloy selection
to achieve a cost effective and durable solution for optimum grinding performance.




                                                                                              10
              LANCE ASSEMBLY, LANCE CARRIAGE
                    AND GUIDING SYSTEM
 Gas stirring for homogenization of both, temperature and
 chemical composition during the treatment of the heat in the
 ladle furnace station is usually realized by gas purging
 through one or more porous plugs located in the ladle
 bottom. In case the ladle purging plug fails to open, the
 REMSO emergency top lance system can still save the heat.

 REMSO design features:

• Lance carriage driven by chain / Rope system.
• Oxygen lance is guided by rollers and rails on
  the running faces of the guide cage.
• Oxygen Pipe is made of ASTM 312/321
• Lance is clamped to the carriage by
 clamping arrangement.
• A bracket fitted to the lance carriage serves for the
 connection of the oxygen and the water cooling system.
• Guide track is steel structure which guides the lance carriage
• Vertical swiveling column.
• Local or remote control.
• Magazine for stirring Lance Storage.
• Automatic start of gas flow when lowering the lance.
• Quick coupling for quick connection and disconnection.
• Collision interlock.




                                                                   11
LANCE ASSEMBLY




                 12
Water Inlet & Outlet Connection




       O2 Connection




                                  13
Advantage of Remso Lance
     Less time , less effort – lance exchange within 15 minutes with minimum manual activities
     Easy integration Minimum modification costs by reusing existing lance and lance car
     Increase safety for operational personnel through self – coupling and sealing system –
     actuated by the lance weight
     Self – alignment, which compensates for lance misalignment




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                                 Quick-change oxygen lance
                                         Limiting manual activities

The challenge:

Modern operation of the LD-BOF converter demands the highest availability of the equipment. Operation depends
on a reasonable and reliable lifetime of the oxygen lance heads, as well as clean and proper movement of the
lance. The time needed for changing the oxygen lance is a further factor influencing the amount of steel produced.

Our solution:

The quick-change oxygen lance is designed to avoid manual operation for opening or connecting water and
oxygen piping during lance exchange. This is provided by an automatic coupling system. The new lance only has
to be set up in its designated position by crane, the alignment and sealing is done automatically. Manual activities
are limited to securing the lance by two swing bolts. Maintenance work is reduced to checking the O-ring and
lubricating the connection sleeves. The quick-change oxygen lance is suitable for new implementation, as well as
for updating of existing lance equipment in a very short time, e.g. during a relining period.




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High production at low cost


Components

•   Elbow at the lance with female coupling parts
•   Connection bracket on lance car with male coupling parts and swing bolts
•   Centering device on lance car with locking pin
•   The lance design – up to 5 m/sec water speed in the outlet chamber reduces
    skull formation on the lance body due to its improved cooling effect.




Main benefits:

    •   Length compensation of internal pipes in the lance tip, access to the seal(O-ring)
    •   Optimized tip face in order to minimize cracking tendency
    •   High turbulence flow condition in order to improve cooling
    •   Fabrication by casting technology for high production lots and consequently low costs
    •   Optimum number of nozzles to reduce mach figure for soft blowing
    •   Copper/steel welding in the workshop
                                                                         Oxygen Pipe (Stainless Steel)
                                                                         Tip Outer Pipe (Carbon Steel)




               Water Deflection Pipe                      Lavall Tip




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                              Various Types of Lance Tips
Oxygen Lance Tips & Oxygen Fuel Burners




Forged Copper with superior mechanical properties




Dust Burner, Forged Quality Dust Burner with Stainless
Steel Tip enables its welding with ferrous metal




                                                            17
RTB LANCE SYSTEM FORVACUUM DEGASSER VESSEL
Top Lance to be used for oxygen blowing to enable forced decarburisation, for chemical heating to increase
melt temperature and for gas heating to keep tank refractory at suitable temperature or to enable skull removal




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RTB Lance system
                                                          Responsible
List of Construction Parts Quantity    Unit BD         BE DE Del               Sup     Erec
Equipment
Mechanical Equipment
RTB                           1        Pcs     C       C     C         C       C        C
Lance Hoisting
Equipment
Motor                         1        set         R    R        R         R   R        C
Chain                         1        set         R    R        R         R   R        C
Sprockets                     3        set         R    R        R         R   R        C
Lance Clamp                   1        set         R    R        R         R   R        C
Base Plate, Bolts and Nuts    1        set         R    R        R         R   R        C
Lance Socket (Stuffing
Box)
Stuffingh Box                 1        Pcs         R    R        R         R R          C
Gaskets, Bolts & Nuts         1        Pcs         R    R        R         R R          C
Valve Station
Valve Station for Oxygen &    1        Pcs         R    R        R         R R          C
Nitrogen
  Client     Basic     Basic  Detail    Delivery            Supervision         Erection
             Data     Engg.   Engg.
    C         BD        BE     DE            Del                 Sup                 Erec




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                 LANCE MANIPULATOR FOR ELECTRIC ARC
                             FURNACE




1.1      Theory

● Injection of oxygen, carbon, lime or
  other sold materials into the EAF
  with independent moving lances in
  up to three separate heads
● Substitution of electrical energy by
  chemical energy.
● Intensive oxygen injection through
   slag door with two lances.
● Highly effective consumable lances.
● Wide range of metallurgical
  applications such as:
      Decarburization
      De-oxidisation by carbon
      Foaming slag
      Horizontal stirring of steel
      bath




1.2       Principle
      ● Chain - driven lance feeding – a higher lance moving speed and increased lance force even
        in resistant slag, less maintenance and a longer life time are the results.
      ● Compact, low mass lance heads guarantee swift lance motions and maximum space economy.
      ● Electro-motorized lance drive with 2 speeds and head movement with integrated cooling circuit
        secures unimpeded, reliable operation – heat by heat, year by year.
      ● Snap-on coupling system allows for short and easy lance exchange.




                                                                                                        20
Application
• Lance Manipulator is a useful & effective M/C for the operation of an Electric arc furnace for simultaneously
  supplying the exact quantity of carbon which is necessary material for steel products and Oxygen which
  enables to decrease melting time.
• Lance manipulator is consisted of 2(two) units for oxygen and 1(one) unit for carbon and operated by both
  pneumatic & hydraulic pressure.
• Lance manipulator reduces hazard and injury of workers at work site caused by extremely intense heat and
  increases productivity using mechanical power for operation.

Advantages

• Increase of oxygen efficiency and productivity.
• Reliable injection as a result of appropriate actuation technology.
• Remote control from the operator room for maximum safety.
• Good, motivating work conditions.
• Safe operation due to heat protection of relevant parts.
• Quick and easy maintenance (e.g. good accessibility of relevant parts).
• Attractive cost/performance ratio for a quick return on investment.




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                           CORED WIRE FEEDING MACHINE
Our machine is designed to allow for the injection of One to Six wires alternatively or simultaneously.
Assortment of these machines allows precise feeding of Aluminium wires and cored wires from between 9 to
21mm wire sequentially or simultaneously at speeds from 0 to 300 meter / min.
The machine is made up of the following elements:


                •   Number of pinch rolls per strand: 3 Nos.
                •   Box with cylindrical gearing with inclined teeth.
                •   Funnel for the guidance of the wire.
                •   Automation electrical equipment.
                •   Heavy-duty time belts and time pulleys
                    to avoid slip for Power transmission system.



APPLICATIONS: -
Inject solid Aluminum wire and cored wire for
•           For controlling the shape of inclusions.
•           To improve fluidity and cast ability.

•           To improve the cleanness and cold ductility for wire drawing.
•           To control blowholes and improve mach inability.
•           Desulphurisation in steel casting.

SALIENT FEATURES:-
        •     Up to 6 strands can be used for cored as well as solid wire with following specification.
        •     For cored wire size up to 21 mm in diameter.

        •     For solid wire size up to 16 mm in diameter.
        •     Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive.
        •     Can be used to feed wires simultaneously or sequentially at set speed.

   • Fully automatic with PLC Control.
We supply standard feeders as well as tailor-made units with all required accessories, such as:
    •       Telescopic Feeding Tubes (Including Water Cooled)
    •       Guide Pipes with Guiding Rolls




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The acquisition and control machines with the following technical Characteristics:

     Operating temperature: 0…55 ºC

     Storage temperature: 50 …85 ºC
     Humidity: 5 - 95 %, without condensation
     Acceptable shocks during operation: up to 30 G, for 11 seconds

     Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm.
     Isolation tension: 1500 V, AC


In order to avoid any incident during function, the machine is endowed with electric shutting off.

Control Unit

Auto-manual selector switch for initial operation control potentiometer to control speed of machine as per size
and length of wire push buttons like start, stop, inch, reverse, Emergency stop.

DOCUMENTATION

     The following documentations will be accompanied with each supply.
     Technical Description & Characteristics.
     Functioning.

     Instruction manual
     Maintenance Instructions
     Assembly mounting drawing

     List of the spares parts require for one year function.




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                                 TECHNICAL CHARACTERISTICS

Dimensions                 1 Strand          2 Strand            4 Strand              6 Strand
Length                     1000 mm           1200 mm             1600 mm               1600 mm
Width                      800 mm            1000 mm             1600 mm               1800 mm
Height                     1500 mm           1500 mm             1550 mm               1900 mm
Weight                     1200 Kgs.         1800 Kgs.           3100 Kgs.             5200Kgs.
Technical Performances
Driving Power              10 H.P. AC        25 H.P. AC          50 H.P. AC            50 KW D.C.
Injection speed            0 – 5 M/ Sec.     0 – 5 M/ Sec.       0 – 5 M/ Sec.         0 – 5 M/ Sec.
Number of wires            ONE               TWO                 FOUR                  SIX
Tube (Wire) diameter       9 – 13 mm         9, 13, & 16 mm      9, 13, 16 & 21mm      9, 13, 16 & 1mm
Diameter of the motive     220 mm            220 mm              220 mm                220 mm
pulling rolls
Diameter of the motive     190 mm            190 mm              190 mm                190 mm
pulling rolls

Electrical Supply

Supply voltage for power            550 /380 VAC 3 Phase ±10% 50 Hz -+ 3 % 3 phase
Supply voltage for Control          110/220 /25VAC through double wound transformer 2.5 KVA
Other                               25V DC
Enclosure main                      Size -App.2000mm x 600 mm x 500 mm, free standing, Protection – IP
                                    55 Paint-powder coating Weight app.500 kg. To 900 Kg.


Dimensions of adding material coil
Inner Diameter                      500 mm to 600 mm.
Outer Diameter                      800 mm to 1500 mm
Width                               800 mm to 1050 mm
Coil weight                         1200 Kg. to 2800 Kg




                                                                                                         24
        TEMPERATURE & SAMPLING MANIPULATOR
Temperature& Sampling Manipulator

The uses of steel sensors are highly vulnerable to
accidents due to poor environment. For fully
automatic measurement of temperature, oxygen
activity as well as sampling, REMSO designs and
supplies lance manipulators of high reliability.
The production assortment contains both
conventional manipulators for measuring of
temperature of molten steel, oxygen activity and
for sampling of molten steel in ladle and also
special manipulators, for instance multi tracks
manipulators. In addition, they can perform a slag
break-through and also conduct automatic
measurement of gas content in steel.

We can, however, offer also equipment for
measurement or sampling from inaccessible
places e.g. in vacuum, in overpressure, from ladle
on RH equipment, from below very thick layer of
slag, through an aperture from the covered CCM
tundish.
All the mentioned devices are manufactured,
based on individual tailor made projects and
designs




    REMSO Design features:

    •    Two-lance carriages driven by chain system
    •    Swivelling and tilting mechanism
    •    Multilab Celox measuring equipment
    •    Integrated bath level detection
    •    Quick-change system for sampling probe
    •    Local and remote control
    •    Slag breaker, if required
    •    Easy integration into existing plants




                                                      25
                                   SCRAP CHARGING BUCKET
     Specification of the Scrap Bucket

     The Scrap bucket, also called basket is used
     for the collection and transfer of scrap metal
     from the scrap bay to the Meltshop. The
     bottom of the bucket is fitted with 'clamshell'
     doors for a base to allow the scrap from the
     bucket to charge the electric arc furnace. The
     Scrap bucket is constructed in such a way to
     enable it to be parked on the plant floor
     without any supporting structure or stand.
     The bucket shell and bottom clam shell is of
     a welded construction of heavy steel plate
     made from Steel grade S275 JR according to
     DIN EN 10025.

     Function of the Scrap Bucket
     The transport of the scrap bucket is by overhead crane which connects to the main bail on the bucket. An
     auxiliary hook lifts the auxiliary bail which actuates the 'clamshell' doors on the bottom of the bucket. The
     auxiliary bail is held in a bracket on the side of the bucket shell. The opening of the bottom clamshells is
     done via two cables which over pulleys pull to open the linked in rotation bottom doors.


    Buckets are also available with loose "ladle type" main bails and separate auxiliary bails. Other bail
    configurations, such as main bail trunnions located on the same centerline as the door hinges, are available to
    suit your individual conditions.

     Main components of the Scrap Bucket

      The ladle consists of following main components:
      • One Cylindrical shell
      • Two lockable calms
      • Two opening mechanisms
      • One intermediate lifting suspension




•

                                                                                                                     26
      LADLE (PRE-HEATERS/DRYERS) System

     We manufacture Ladle Pre-Heating Systems up to 300 ton
     capacity. We have developed highly efficient REMSO-IIP Oil
     Burners and Ladle Heating Stations. These are operating in all the
     major industries in India like SAIL, Lloyd Steel, Tata Steels etc
     to name a few. We manufacture hydraulically or manually
     operated vertical ladle heating stations and trolley mounted
     horizontal ladle heating stations. These systems are provided with
     / without Recuperators.


Ladle heating systems for various applications:

 •   Oil consumption – 3.5 liters/ton of LML(Liquid Metal Level)
 •   Long & lazy flame leads to uniform heating across the Ladle
     length eliminating chances of any cold zone in the Ladle
 •   Pioneered the unique concept of RECUPERATIVE ladle
     preheating system to guarantee fuel consumption as low as 1.2
     liters/ton of Ladle capacity heated
 •   CERAMIC FIBRE is used for the lining of the system, the
     minimum life of the lining is One Year
 •   These systems can be energized by DO/LPG/HFO/COKE OVEN
     GAS/OXY FUEL




                                                                          27
                      TUNDISH (PRE HEATER/DRYERS)


REMSO manufactured Tundish Heating Stations of

varying capacities.



   •   Oil consumption - 3 to 5 litres / ton of

       (Liquid Metal Level).

   •   Short   and    high     momentum    flame   length

       achieved Through HIGH VELOCITY BURNER.

   •   Faster and Uniform Heating.

   •   CERAMIC FIBRE is used for the lining of the

       system; the minimum life of the lining is One

       Year.

   •   These    systems        can   be   energized   by




                                                            28
                                                                                                GRAB BUCKET 16M3
Four-rope bucket (lifting weight16t)




                                                                                                                                                                                             bucket size

                                                                                                                                                               bucket self-respect




                                                                                                                                                                                                                  hatch size
Auxiliary Crane




                                        materiel content
work limited of




                                                                                                                                                                                                                  largest
                                                                                                                                             steel dia meter




                                                                                                                                                                                                                               Remark
                                                           snatch weight


                                                                                control times

                                                                                                 sustain times

                                                                                                                 Pulley ratio




                             level
                                                                                                                                pulley dia
                  cubage




                                                                                                                                                                                     h   H      E     B     F        W
                                                                                                                                meter




16                 2.5                  2.5-3.3 6.25-                                    2               2              6       Φ600 Φ25                           8.2 5285 5811 2665 1628                 1732    3530
                           overweight
                                                                     8.25
                                                                                                                                                                                                                                with
                   2.5                  2.5-3.3 6.25-                                    2               2              6       Φ600 Φ25                           8.3 5385 5051 2665 1628                 1732    2630         teeth
                           overweight
                                                                     8.25

                   3.2       heavy      1.7-2.5 5.55-8                                   2               2              6       Φ600 Φ25                           8.0 5555 5979 2915 1792                 1896    3750
                                                                                                                                                                                                                                with
                   3.2       heavy      1.7-2.5 5.55-8                                   2               2              6       Φ600 Φ25                           8.2 5555 5219 2915 1792                 1896    3950         teeth

                   5.8        mid         1-1.7 5.8-8.16                                 2               2              5       Φ600 Φ25                           8.0 5605 5253 3135 2078                 2192    5050
                                                                                                                                                                                                                                with
                   5.8        mid        1-1.7 5.8-8.16                                  2               2              5       Φ600 Φ25                           8.1 5705 5583 3135 2078                 2192    5250         teeth

                     8                             ≤1                      ≤8            2               2              3       Φ600 Φ25                           7.8 5775 5530 3575 2350                 2568    5380
                             light




                                                                                                                                                                                                                                        29
  Electric Arc Furnace Roof, Ladle Refining Furnace Roof, Steel Ladles, Ladle
   Car Trolleys, Split Shell, Elbow Connection, Furnace Shell, Furnace Cover
                                   Lifting Car

ELECTRIC ARC FURNACE ROOF

Electric Arc Furnace roof is of tubular structure. Headers for
outlet/inlet along with sloping tubular panels held in position with
brackets and connected to headers with flexible hoses. An elbow
of tubular construction is connected from the roof to the fume
extraction system. All panels & headers are seamless tubes of
boiler quality ASTM 106GrB. The end caps are forged. The
system is tested under 10 bar hydraulic pressure.



LADLE REFINING FURNACE ROOF

Ladle Refining Furnace roofs for various sizes of Ladles are
manufactured from boiler quality seamless pipes of ASTM
106GrB quality with doors for fume extraction and openings for
ferro alloy addition. Openings are fitted with hydraulically
operated openable doors. The system is tested under 10 bar
hydraulic pressure.




                                                                           30
                                METALLURGY CORED WIRE
                   FERRO SILICO CALCIUM (SiCa) CORED WIRE
Powder Specifications:

     Ca                     :      30%
     Si                     :      58-65%
     C                      :      1.0%
     Al                     :      1.5%
     P                      :      0.03%
     S                      :      0.03%
     Fe                     :      5.5%


Granule Size                :      0-2mm (90% min)
Wire Diameter               :      9, 13 & 16mm
Sheath Thickness            :      0.5mm
Wire Length                 :      5000 Meter standard
Filler Content              :      220g/m ± 20gm


                                    PACKING SPECIFICATION

Coil ID (mm)                :      500 to 600
Coil OD (mm)                :      1000 to 1500
Coil Width                  :      1050
Wire Diameter (mm)          :      13 (nominal)
Powder Weight (Kg)          :      900 to 1550
Sheath Weight (Kg)          :      700     (Approx.)
Gross Weight (Kg)           :      1800 to 2875
Wire Length (Mtr)           :      5000 to 6575 (Approx.)
Avg. Powder (gm/mtr)        :      200 – 220
Flipping Type               :      Horizontal / Vertical Flipping
Packing                     :      Iron cage, Palletized & Stretch Film Wrapped.
ACCOMPANYING DOCUMENTS
A quality certificate, which will contain the chemical composition of the core material and the average weight
of this material will accompany with each shipment.




                                                                                                                 31
                 FERRO CALCIUM SILICIDE (CaFe) CORED WIRE

Powder Specifications       :       Ca 30% balance Fe

Granule Size                :       0-2mm (90% min)

Wire Diameter               :       9 & 13mm

Sheath Thickness            :       0.5mm

Wire Length                 :      5000 Meter Standard

Filler Content              :      250g/m ± 20gm




                                    PACKING SPECIFICATION
Coil ID (mm)                :      500 to 600

Coil OD (mm)                :      1000 to 1500

Coil Width                  :      1050

Wire Diameter (mm)          :      13 (nominal)

Powder Weight (Kg)          :      900 to 1550

Sheath Weight (Kg)          :      700     (Approx.)

Gross Weight (Kg)           :      1800 to 2875

Wire Length (Mtr)           :      5000 to 6575 (Approx.)

Avg. Powder (gm/mtr)        :      250 – 270

Flipping Type               :      Horizontal / Vertical Flipping

No. of Joints               :      5

Packing                     :      Iron cage, Palletised & Stretch Film wrapped

ACCOMPANYING DOCUMENTS

A quality certificate, which will contain the chemical composition of the core material and the average weight of
this material will accompany with each shipment.




                                                                                                              32
                          PURE CALCIUM (Ca) CORED WIRE

Powder Specifications   : Ca 98.5 %

Granule Size            : 0-2mm (90% min)

Wire Diameter           : 9 & 13mm

Sheath Thickness        : 0.5mm

Wire Length             : 5000 Meter Standard

Filler Content          : 130g/m ± 20 gm

             PACKING SPECIFICATION
Coil ID (mm)            : 500 to 600
Coil OD (mm)            : 1000 to 1500
Coil Width              : 1050
Wire Diameter (mm)      : 13 (nominal)
Powder Weight (Kg)      : 900 to 1550
Sheath Weight (Kg)      : 700 (Approx.)
Gross Weight (Kg)       : 1800 to 2875
Wire Length (Mtr)       : 5000 to 6575        (Approx.)
Avg. Powder (gm/mtr)    : 130 – 150
Flipping Type           : Horizontal / Vertical Flipping
No. of Joints           :5
Packing                 : Iron cage, Palletised & Stretch
                         Film




                                                            33
                              ALUMINIUM FLIPPING WIRE ROD

 De-Oxi Wire Rod (Flipped Coils) required for de-
 oxidation process in manufacturing of Steel
 The technology for using conventional deoxidants has
 changed significantly in recent time. To meet the consumers
 requirement, we offer alloy grade Al. Wire for steel plants.
 The rod is specially flipped and packed to ensure proper
 feeding at the user's end.



 Product Name: Aluminum Flipping Wire Rod

    Specification :      As per Customers' Requirements
    Purity        :      97 % to 99.5 %
    Sizes         :      Wire Rods: 7.6, 9.5, 12.5, 15,
                         17 mm diameter

    Coil Size   :       ID: 500mm, OD: 900mm to 1500, Width: 1000mm.
    Max. Weight :       2MT/every Roll
    Packing     :       Coils Strapped With Iron Strips, Ms Caged On
                        Wooden      Pallets Or As Per Customers' Requirements.


Aluminum Shots
The Shots are manufactured in button size from 5 mm. to 10 mm.
The purity ranges from 95% to 96%.

Aluminum Powder

Aluminum Powder is manufactured for ferro alloys in various mesh size.

Conveyance: Qty / 20' FCL: 20MT

ACCOMPANYING DOCUMENTS:

A quality certificate, which will contain the chemical composition of the core material and the average weight of
this material will accompany with each shipment.



Any other material can be used for filling the cored wire, according to customer’s demand.



                                                                                                              34
                       EXPENDABLE THERMOCOUPLE
 Immersion Disposable Thermocouples are used to measure the
 temperature directly, precisely and instantly through immersion
 method, in the production & refining of iron, steel & other ferrous
 and non-ferrous in Electric Arc Furnaces, other melting furnaces,
 LD converters, Ladles, etc and for the chemical analysis of the
 metal during its manufacturing stage. It is a simple and cost
 effective instrument and provides the quickest way to get the most
 accurate readings. To measure the temperature, the thermocouple is
 connected to the coupling lance. Which contains the polarized
 contact block.



 Thermocouple Parts:

 1) Protection cap    : The thermocouple cap is part of the “Disposable Immersion
                        Thermocouple”. It is made of Steel or Aluminum

 2) Insulating Body   : This part is made of Ceramic, ABS or Plastic body.

 3) Tips              : The Thermocouple Tips are manufactured using high accuracy
                        Platinum and Platinum-Rhodium wires under strict quality
                        controls.


Technical Data and Specification

 Calibration of the thermocouples wires : According to IEC (CEI) 585, equivalent with ASTM E 230/72, DIN
 IEC 585 Part 1:1995, BS 5937; 1973, ANSIC 96-1-1992, NFC 52-321-1978, JIS 1602/1982, based on the
 temperature scale ITS 90

 Thermocouple accuracy at             : (0…+5)°C
 Melting point Pd (1555°C)            : By request, accuracy of thermocouple cap can be 5…0°C
 Max. Immersion time at 1650°C        : 7 seconds
 Measuring time                       : 3 to 6 seconds




                                                                                                     35
                  Specifications & technical features of the thermocouple

Type        Alloy of +ve wire      Alloy of -ve wire Temperature range       Max. Tolerance    Return circuit
                                                                             Temp.              resistance
  S      Platinum 10% Rhodium           Platinum      0 to 1550 Deg C       1650° C ≤+5° C        <3Ω
           (90% Pt - 10% Rh)           (100% Pt)      32 to 2650 Deg F
  R      Platinum 13% Rhodium           Platinum      0 to 1550 Deg C       1650° C   ≤+5° C      <3Ω
           (87% Pt - 13% Rh)           (100% Pt)      32 to 2650 Deg F
  B      Platinum 30% Rhodium         Platinum 6%     0 to 1700 Deg C       1800° C   ≤+5° C      <3Ω
           (70% Pt - 30% Rh)         Rhodium(95%      32 to 3100 Deg F
                                      Pt - 6% Rh)

The Expendable Thermocouple tip is introduced inside the cardboard tube available in length from
300mm, 600mm, 900mm and 1200mm and as per customer requirement.

 Advantage
     Capable of being used to directly measure temperatures up to 2600oC.

       The thermocouple junction may be grounded and brought into direct contact with the material being
       measured.

        Designed & manufactured to obtain optimum accuracy, convenience, cost
       effectiveness & safety

 Application

 Temperature measurement in Blast Furnace, Convertors, Electrical Furnace, Ladle Oven, Iron Foundry, Copper
 Melts and other alloys.


 Packing:- 25 or 50 Pcs. per Cardboard box.




                                                                                                          36
                                  IMMERSION SAMPLER
Spectrographic analysis of steel is essential for production in the melt shop.
Immersion samplers are used for taking samples of molten metal. The sampling
probes are designed with advance techniques for a safe, rapid and direct
sampling and for reduction of total sampling and analysis time for producing
clean steel. Our product lines includes standard or customized samplers for
applications in all types of steel & iron samplers for blast furnaces, basic
oxygen furnaces, degasser, ladle treatment stations & anywhere else a
representative, homogenous sample of molten metal is needed.


 We manufacture Immersion Samplers in the following shapes:-
   Round Samplers
   Oval Samplers
   Dual Thickness Samplers
   Stream Samplers
   Blast furnace samplers
   Immersion Samplers with varying paper tubes lengths up to 2000 mm.

 FEATURES
   Samples can be obtained within 5 seconds
   Samples are easily detachable from the spoon
   De-oxidants as per customer requirements
   (Plain, Aluminium, Titanium, Zirconium)
   Zero defect samples (absence of pin holes)

 USING METHOD
 Sample taken from the metal bath must be Representative, Free of inclusions, cracks and holes Suitable, in
 shape and size.

     While taking the sample of molten metal the sampler should be sunk to the
     depth depending on the temperature and the viscosity of the melt at an angle
     of 55° for 3 to 5 second (the depth and time should be strictly carried
     out for its best performance).
     After taking the sample instrument from the furnace, knock the non immersed
     part on the ground, so the sample of steel will fall down on the ground.
     It is best to take a sample when the molten steel temperature is above 1500°C.

APPLICATION
It is used for process analysis of molten metal for instantaneous sampling techniques and reinforces quality
control. This product is used for sampling directly from a stream or a ladle spoon.

ADVANTAGE:
Cost Effective, quality built, precise, accurate & reliable to use
Packing:- 25 or 50 Pcs. per Cardboard box.




                                                                                                         37
                                 OXYGEN LANCE PIPE
REMSO’S Oxygen Lance Pipe is a hollow Butt-Weld pipe or an electric welded tube. The inside diameter is of
various sizes from 1/8" to 2". The product must be oil and grease-free to prevent explosions that may occur
because of mixing oxygen and oil. Oxygen Lancing is a reliable and economical means for tapping heats and
other production operations.

Its Uses


•    To remove the carbon from molten metal, in blast furnaces, basic oxygen
     furnaces, open - hearth furnaces, and electric furnaces.

•    It is also used in non-ferrous smelting furnaces used for aluminum, zinc, copper,
     and lead as well as phosphorous and ferro-alloys. Skull and ingot cutting, spill
     clean-up, cleaning freeze-ups, opening difficult tap holes, etc.

Oxygen Lance Pipe comes in a variety of end finishes and protective, which are desirable to prevent
contamination.

End Finish
Plain End
Thread (One or Both Ends)
Quick Coupled Lance


MOST COMMON SIZES
1. .506" O.D. - commonly referred to as 1/8".
2. .550" O.D. - commonly referred to as 1/5".
3. .675" O.D. - commonly referred to as 3/8".
5. .850" O.D. - commonly referred to as 1/2".
5. 1.050" O.D. - commonly referred to as 3/5".




                                                                                                         38
                              CASTING & MACHINING
Heavy Engineering Castings in various grades (ascast supply, machined & assembled condition), for core
industrial sector like Steel, Power, Rail, Road, Mines, Cement, Oil, Defence, Sugar, Construction Earth
Moving and other specialized areas. Remso also contributes to industrial development with it’s highly
experienced and professional staff. Given below is our capacity:
   Grey Cast Iron Castings            single piece weight from 250 kgs. to 32000 kgs.
   Ductile / S.G Iron Castings        single piece weight from 250 kgs. to 15000 kg
   Cast Steel Castings                single piece weight from 250 kgs. to 23000 kgs
   Stainless Steel Castings           single piece weight from 250 kgs. to 12000 kgs

Other Facilities we can Provide:-

Pattern Making: We own experienced pattern makers with fully equipped with wood working machines
pattern shop.

Heat Treatment: We have in-house facilities for stress relieving, normalizing, quenching etc. to achieve the
properties of castings as per technical delivery conditions.

Machining: We are equipped with sophisticated machine tools comprising of Horizontal and Vertical Boring
Machines, Milling Machines, CNC Lathe, Radial Drilling Machines, Plano Millers and Tool Planners.

Testing Facilities: We have versatile chemical and physical Dye Penetrating Ultrasonic testing and all
destructive and non-destructive facilities including spectrometers, microscope with cameras, cobalt 60 source
for radiography, hydrogen analyzer for steel etc.

Quality Standards: Our products are accepted by inspection agencies like LLOYDS, RITES, RDSO, SGS,
BUREAU VERITAS and other such international inspection agencies.

Basic Design and Detailing Facilities: We have full fledged Design Department with CAD facilities,
scanners and plotters where we design equipment with minimum possible weight.

Our Strength: We are backed by experienced professional work force of highly skilled workmen and
engineers meeting the customers’ requirement in terms of quality and delivery.

PRODUCT RANGE:
Unalloyed plain carbon steel casting        :   As per IS:1030 / ASTM A27
Alloy Steel castings                       :    As per IS: 5522 / ASTM A-297
1.5 % Mn Steel casting                     :    As per IS:2708 / BS 3100
Hi-tensile Steel casting                   :    As per IS:2655 / ASTM A-158
Corrosion resistant Steel casting          :    As per IS:3555 / ASTM A-753
Ductile Iron casting in D-2 grade          :    As per IS:2759 / ASTM A-539
Ductile Iron                               :    As per IS:1865 / ASTM A536
Stainless Steel casting                    :    As per ASTM A-753
Cast Iron                                  :    As per IS:210 / ASTM A58
Heat-resistant Cast Iron                   :    As per IS:3355 / ASTM A319
Ni-resistant Cast Iron                     :    As per IS:2759 / ASTM A536




                                                                                                                39
  TELECOM TOWER, TRANSMISSION TOWER LINE &
          SUB STATION STRUCTURES.
Engineering design and fabrication of Steel Structure.


Scope of work includes design, testing, fabrication, galvanizing
of towers and construction activities from survey, civil works/
foundation, erection to stringing and commissioning of EHV
lines, besides procurement of items such as conductors,
insulators, hardware accessories Etc.



The Quality Control system is ISO certified, ensuring that your
substation is built right and on schedule.


We are equipped with software packages for handling concepts to
optimize Tower designs leading to total economy. We've executed
various orders for Transmission Line Towers and Sub-Station
structures successfully.

FACILITIES

We have an installed capacity of 6,000 MT per annum, equipped with 2 sets of 1,600T and 1,200T large-scale
hydraulic bending machines, (3) NC controlled angle lines with stencil capabilities that can process angle sizes
up to 8” X 8” X3/5”. High speed milling machines 2 nos., Power Press 2200 ton, Besides, our company has
professional equipments, such as digital flame cutting machine, Numerous welding stations automatic slitting-
welding equipment, plate-flatted machine, clipper, auto-closed up machine, auto-submerged arc welding
machine, auto leveler, auto-spayed pipelining and fine machining auxiliary machines. REMSO is committed to
provide quality product and services to the clients.

PRODUCTION CAPACITY

Fabrication: Approx. 1000 M.T. per month• Hot-Dip Galvanizing: Approx.1000M.T. per-month utilization 5000
M.T. per month.
Range :
Transmission & Distribution up to 500kV
     Substation structures
     Telecom Tower structures from 6 meters to 100 meters
     Special Structures
     Broadcasting Towers
     Monopole/High masts
     Windmill Towers




                                                                                                              40
DELIVERY

Normally we are holding 500 Tones of Steel in our works to ensure very quick delivery.



ECONOMY

   •   Our standards assure best design at lowest possible cost.
   •   Our standardized substation structures require minimal additional engineering.
   •   Long established relationship with electrical suppliers.
   •   Single source of supply with single responsibility.




SERVICE IMPLEMENTATION

For Sub-Station structures:-

From Designing to the commissioning of Sub-Stations of ratings from LV to 220kV. This scope covers
structural foundations and erections of equipment. Installation and testing of transformers, breakers, isolators,
CT/PT, lightening arrestors, control and relay panels, battery bank, yard lights and air conditioning of control
room etc

For Transmission Lines:-

Our scope of work includes design, testing, fabrication, galvanizing of towers and construction activities
from survey, civil works / foundation, erection to stringing, testing and commissioning of transmission lines.
We can design Transmission Line towers from 11kV to 500kV.




                                                                                                                    41
                                     CORE VALUES


Customer Loyalty & Customer Satisfaction.

Commitment to Quality.

Continuous Communication

Aim and achieve efficiency improvements and loss reduction.

Be open to change and adopt best practices in operations and

project management to improve systems availability, quality and security.

Create an environment that motivates employee performance and
values their contribution.

Develop and train employees, enhance their skills by job rotation
and job enrichment and encourage them to take greater responsibilities.

Ensure that system reliability, safety and security are not compromised.




                                                                            42
COMPANY INFORMATION

CONTACT & OTHER INFORMATION

PARTNERS




                              43
                         COMPANY INFORMATION
COMPANY NAME:-
    REMSO CONTROL TECHNOLOGIES PVT. LTD.

DATE & YEAR OF FOUNDING:-
    9TH NOVEMBER 2001.

INCORPORATION NUMBER:-
    U31909DL2001PTC113101

COMPANY REGISTRATION NUMBER:-
    20/78/ 686 /PMT /SSI/12 DATE 20.09.2002

IMPORT EXPORT CODE:-

    0501053515

EXCISE REGISTRATIO UMBER:-
    AABCR8577RXM001

PAN NUMBER:-
    AABCR8577R

TAN NUMBER:-
    DELR12565A

TIN NUMBER:-

    09466300562

ENGINEERING EXPORT PROMOTION COUNCIL:-

    RCMC Registration No. EPC/D/RMC-12557/ENGG (SSI)

OWNERS:-
    Private Equity 99%

    Other 1%



                                                       44
ACTIVITIES

   MANUFACTURING & EXPORTING

      o EQUIPMENTS FOR STEEL PLANT

      o CONSUMBALE FOR STEEL PLANT


MAJOR CUSTOMERS: -
   IRON & STEEL INDUSTRIES
   DIFFERENT FOUNDRIES




                                     45
                            CONTACT & OTHER INFORMATION
MAILING ADDRESS
    D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK,
    KASNA, GREATER NOIDA,
    District:- Gautam Budh Nagar,
    POSTAL CODE: 201308
 OUR FACTORY AREA’S IS AS FOLLOWS.
      a. Unit - 1: 17680 sq. ft.
      b. Unit - 2: 100000 sq. ft.

PROVINCE / STATE:
    UTTER PRADESH.

COUNTRY:
    INDIA.

PHONE
    91-120-4290183

FAX

    91-120-4295183

CONTACT PERSON
    MADAN KUMAR

E-MAIL: - remso2002@rediffmail.com

NEAREST AIRPORT CITY

    NEW DELHI

  DISTANCE: - 65 Km
  TRAVELLING TIME: - 1 HOUR

COMUNICATION LANGUAGES
    HINDI, ENGLISH

OUR BANK
    SYNDICATE BANK, SME BRANCH, NOIDA




                                                             46
                          PARTNERS
TOYOTA TSUSHO CORPORATION JAPAN

UNOCOS CORPORATION, KOREA

OCC CORPORATION JAPAN

TEALINK RUSSIA

OFS SPECIALTY PHOTONICS GROUP, NJ, USA.

MEGA VIEW, INC. USA

SPECENERGOKOMPLEKT 2000 RUSSIA




                                          47
                      COMPANY HISTORY

November 2001        Established at Greater Noida – NCR, in the heart of Capital city of
                     India. It was developed with the mission to Manufacture
                     INOCULANTS Cored Wire, consumable products for foundry and
                     steel industries and engineering service.


August 2003          The Trade Division was established to operate imports and exports
                     mainly with NIEs (Newly Industrialized Economies) and European
                     country.


February 2005        Design, Develop, Commissioning and trail run of Rolls Rehardening
                     System for SAIL/Bokaro Steel Plant.


May 2005             Become a proven vendor for supply of INOCULANTS Cored Wire
                     in SAIL / Bokaro Steel Plant, India’s biggest Integrated Steel Plant.


September 2005       The Engineering division was established


October 2005         First Biggest Export Order worth USD 1.81 Million for supply of
                     CaFe Cored wire from Iran.


November 2005        Unit II started for Projects Management & Contracting.


February 2006        Unit III started for manufacturing Telecom Tower, Transmission
                     Tower Line & Sub Station Structures.




   We have made our presence in the International market within very short span of time




                                                                                             48
                      KEY MANAGEMENT TEAM

          Name & Designation                                    Products
R. Madan Kumar Gupta (B.E. Elect.)
Raja Ram Bhagat
Chairman
Rajender Prasad Chourasia
Ex. ED SAIL/Bokaro Steel Plant            Projects Management & Contracting
Unit Chief - Unit-1 GNEPIP, Kasna
A.K. Prasad
Ex. Executive Director (Tech), SAIL       Inoculants Cored wire, Wire Injection System etc.
Unit Chief – Unit – II,
Deepak Kumar
Unit Chief - Unit – III, Howrah           Transmission Tower Line & Sub Station Structures.

V. N. Verma
Ex. GM (Design) BHEL, Haridwar            Automation & Electrification of the system.
Unit Chief – Electrical Division

Ms. Manisha Prasad ( B.E. Elect.)         System Software developer.

V. K. Singh
                                          Ex CEO of SAIL/Bokaro Steel Plant, New Delhi office
Chief Advisor
Sushil Kumar Gupta
Charter Accountant
R.Y.Mahajan
Company Secretary
                         E-mail ID: remso2002@rediffmail.com, remso2002@gmail.com




                                                                                                49
                                    COMPANY PROFILE
With our wide expertise and experience, we, Remso Control Technologies Pvt. Ltd., offer high quality
cored wire and allied products for Iron & Steel Industries. Founded in 2001, we are a distinguished
manufacturer and exporter of premium quality Auxiliary Equipment like Slab Tilting machine, Cored
Wire Feeding Machine, Automatic Temperature and Sampling Machine, Lance Stirrer and steel plant
consumable items such as Alloy Cored Wire, Deoxidant Wire Rod along With Other Products, etc.

We are also involved in the designing of sub station structures, switch yard structures, transmission
towers, and heavy steel fabrication up to 50MT single pieces. e.g. Hot Metal Ladle up to 300MT
capacity, Ladle transfer cars, Slab lifting tong, Bulk Material handling (design & manufacturing), belt
conveyor system, Labyrinth rings, Wheel assembly, Axle assembly with bearing housing etc. and
various electrical and engineering products for all industrial core sectors. With our state-of-the-art
setup, rich engineering experience and technical know how, we want to deliver the best range of
products and services to our valued clients.

Remso has also diversified its activities in the areas of heavy equipments, technology supplier and
turnkey contractor for undertaking projects. We are promoted and managed by a group of veterans
having versatile knowledge in their respective discipline. Our uncompromising attitude towards
product innovation, client satisfaction and on-time delivery schedules has helped us build a strong
rapport in the market.

We are a proud member of Engineering Export Promotion Council, Federation of Indian Chambers of
Commerce and Industry and Confederation of Indian Industry. At present, we export our range of
products to CIS, SAARC, Middle East and African Countries.

What We Offer
Remso Control Technologies Pvt. Ltd. offers a wide assortment of products and services to various
concerns engaged in the production of Iron & Steel and other core sectors. We are a renowned
manufacturer, exporter and importer of the following products:
       •   Slab tilting machine
       •   Hot metal ladle up to 300mt capacity
       •   Ladle transfer cars
       •   Emergency stirring lance manipulator for LMF
       •   Tundish &Tundish Car
       •   Cored wire injection machine 1 to 6 strand
       •   Temperature& sampling manipulator
       •   Scrap charging buckets
       •   Grab bucket 16m3
       •   Electric Arc Furnace Roof, Ladle Refining Furnace Roof, Steel Ladles, Ladle Car Trolleys, Split
           Shell, Elbow Connection, Furnace Shell, Furnace Cover Lifting Car

       •   Telecom tower, transmission tower line & sub station structures.

       •    Slab lifting tong
   •       Bulk Material handling (design & manufacturing)


                                                                                                          50
   •     Belt conveyor system
   •     Wheel assembly & Axle assembly with bearing housing
    Consumable items for steel plant
   •     Alloy Cord Wire
   •     Deoxidant Wire Rod
   •     Oxygen Lancing Pipes
   •     Expendable Thermocouple & samplers
   •     Copper Mould Tubes
   •     Casting & machining
   •     Telecom tower, transmission tower line & sub station structures.


Our Other Activities

Besides producing the above mentioned products, we are also involved in the following activities:

       • Project Management & Contracting: For steel making foundries, down stream products,
         integrated cement plants, eco-friendly products and process, sponge iron, continuous casting
         machine, oxygen plants of different sizes, etc.
       • Subcontracts for Erection/Commissioning of various types of Plants: Power connection-
         distribution and electrical layout, mechanical, structural drawings, etc.

Unmatched Quality

Our superior quality is the main mantra of our success. We, at Remso Control Technologies Pvt. Ltd.,
want to maintain and sustain our technological and business leadership delivering the client with a
range of innovative products and services that conform to their requirements. Every task is executed by
an expert team of professionals having versatile knowledge in their respective discipline.

With our on-time delivery schedules and an efficient after-sales service support, we aim to set up new
benchmarks in our arena. Our quality management system is regularly reviewed and upgraded as per
the emerging requirements of the market. The ISO 9001:2000 certification itself is a testimony of our
firm commitment towards quality.

Our Infrastructure

We possess an outstanding facility at Export Promotion Industrial Park, Kasna, Greater Noida, (U.P.),
in close vicinity of New Delhi. The company is loaded with modern machines, highly advanced
design/R&D facilities and other requisite equipments to ensure a smooth and flawless production.

Our workforce comprises of qualified professionals and other proactive employees to execute all tasks
efficiently. Further, our regular investment in the areas of technology upgradation, R & D activities and
employee training programmed provides us a leading edge over the other players operating in similar
arena.




                                                                                                        51
Think local
        Act global




         Thank you




                     52

				
DOCUMENT INFO
Description: Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop, Ladle Transfer Cars, Coil Transfer Car upto300 Ton, Tundish, Tundish Car, Tundish Stand, Hot Metal Ladle up to 300MT capacity, Slab Tilting Machine, Slab Tilting cum Scarfing Machine, Cored Wire Feeding Machine, Temperature & Sampling Manipulator, Slag Raking Machine For Hot Metal Ladle, Desulfurization Treatment Station, Automatic Temperature and Sampling Machine for LF, EAF, VOD & VD, Lance Stirrer, Measuring Lance Manipulator, Oxygen Lance Guide & Carriage System, Emergency Stirring Lance Manipulator For LRF, Lance Manipulator For EAF , Automatic Ladle Gunning Machine, Automatic Probe Changing System, TAP HOLE DRILL MACHINE, Slab Lifting Tongs, Roller Table, MS Coil Tilter Mechanism, Ladle Mouth Cleaner, Manual Slide Gate And Actuator Operated Flap Gates, Mill Liner Handler Of Autogeneous Mill, Furnace Gantry System For Roof Lifting & Swiveling, Stand For Furnace Shell Handling, Pallet To Carry 70 Ton Hot Metal Ladle, Furnace Shell, Converter, Scrap Charging Buckets, Scrap Basket, Scrap Chute, Sinter Equipment, Else Metallurgy Cars Such As Aod Transfer Car, Ladle Transfer Car, RH Ladle Car, Scrap Basket Transfer Car, Molten Iron Pretreatment Car, Ladle Turning Equipment, Ladle & Tundish (Pre-Heaters / Dryers) System, Electric Arc Furnace Roof, Ladle Refining Furnace Roof, Steel Ladles, Ladle Car Trolleys, Split Shell, Elbow Connection, Furnace Shell, Furnace Cover Lifting Car, Bulk Material Handling Equipments (design & manufacturing), Wheel Assemblies etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.
Remso India Remso India Marketing www.remso.com
About Engineering-Design-Manufacturing-Assembly of all kind of equipments and services from a single spare parts to complete LF or complete meltshop, Ladle Transfer Cars, Coil Transfer Car upto300 Ton, Tundish, Tundish Car, Tundish Stand, Hot Metal Ladle up to 300MT capacity, Slab Tilting Machine, Slab Tilting cum Scarfing Machine, Cored Wire Feeding Machine, Temperature & Sampling Manipulator, Slag Raking Machine For Hot Metal Ladle, Desulfurization Treatment Station, Automatic Temperature and Sampling Machine for LF, EAF, VOD & VD, Lance Stirrer, Measuring Lance Manipulator, Oxygen Lance Guide & Carriage System, Emergency Stirring Lance Manipulator For LRF, Lance Manipulator For EAF , Automatic Ladle Gunning Machine, Automatic Probe Changing System TAP HOLE DRILL MACHINE, Slab Lifting Tongs, Roller Table, MS Coil Tilter Mechanism, Ladle Mouth Cleaner, Manual Slide Gate And Actuator Operated Flap Gates, Mill Liner Handler Of Autogeneous Mill, Furnace Gantry System For Roof Lifting & Swiveling, Stand For Furnace Shell Handling, Pallet To Carry 70 Ton Hot Metal Ladle, Furnace Shell, Converter, Scrap Charging Buckets, Scrap Basket, Scrap Chute, Sinter Equipment, Else Metallurgy Cars Such As Aod Transfer Car, Ladle Transfer Car, RH Ladle Car, Scrap Basket Transfer Car, Molten Iron Pretreatment Car, Ladle Turning Equipment, Ladle & Tundish (Pre-Heaters / Dryers) System, Electric Arc Furnace Roof, Ladle Refining Furnace Roof, Steel Ladles, Ladle Car Trolleys, Split Shell, Elbow Connection, Furnace Shell, Furnace Cover Lifting Car, Bulk Material Handling Equipments (design & manufacturing), Wheel Assemblies etc. Training and advisory services. Complete turnkey projects for Mini Steel Plant and rolling mills.